Lexium 62ILM HardwareGuide

Lexium 62 ILM
Hardware Guide
Original instructions
EIO0000001351.08
03/2022
www.se.com
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As standards, specifications, and designs change from time to time, information
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Table of Contents
Safety Information ......................................................................................7
About the Book...........................................................................................8
Specific Safety Information........................................................................10
Product Related Information ................................................................10
Intended Use ......................................................................................14
Qualification of Personnel....................................................................15
System Overview .....................................................................................16
System Overview................................................................................16
Lexium 62 Power Supply .....................................................................17
Lexium 62 Connection Module .............................................................18
Lexium 62 Distribution Box ..................................................................20
Lexium 62 ILM Integrated Servo Drive ..................................................21
Lexium 62 ILM Digital I/O Module.........................................................23
Lexium 62 ILM Safety Module ..............................................................24
ILM Daisy Chain Connector Box...........................................................25
Engineering .............................................................................................27
Electromagnetic Compatibility, EMC .....................................................27
Electromagnetic Compatibility, EMC ...............................................27
Control Cabinet Planning.....................................................................29
Degree of Protection (IP) ...............................................................29
Mechanical and Climatic Environmental Conditions in the Control
Cabinet ........................................................................................30
Using Cooling Units.......................................................................30
Information about Wiring .....................................................................31
General Information about Wiring ...................................................31
Cable Characteristics ....................................................................32
ESD Protection Measures..............................................................33
Conditions for UL / CSA Compliant Use ..........................................33
Fusing the Mains Connection .........................................................34
Mains Contactor............................................................................35
Mains Filter...................................................................................36
Mains Line Reactor (Choke)...........................................................36
Connection of the Lexium 62 Power Supply.....................................37
Leakage (Touch) Current ...............................................................37
Residual Current Operated Protective Device..................................37
Functional Safety ................................................................................38
Process Minimizing Risks Associated with the Machine....................38
Designated Safety Function ...........................................................39
Setup, Installation and Maintenance ...............................................46
Perform Muting with the Optional Modules DIS1 ..............................47
Application Proposals for Hardware-Based Safety Functions............48
Application Proposals for Software-Based Safety Functions .............50
Commissioning .............................................................................51
Best Practices...............................................................................51
Maintenance.................................................................................52
Physical Environment ....................................................................53
Safety Standards ..........................................................................54
Special Conditions ..............................................................................55
EIO0000001351.08 3
Low Air Pressure...........................................................................55
Installation and Maintenance .....................................................................57
Prerequisites for Installation and Maintenance ......................................57
Prerequisites for Maintenance and Installation.................................57
Commissioning...................................................................................58
Prerequisites for Commissioning ....................................................58
Preparing Commissioning..............................................................58
Grinding the Holding Brake ............................................................59
Preparing the Control Cabinet ........................................................60
Mounting ......................................................................................62
Wiring the Lexium 62 Connection Module in Linear or Tree
Topologies ....................................................................................66
Wiring from the Lexium 62 Connection Module in a Daisy Chain
Topology.......................................................................................69
Maintenance, Repair, Cleaning, Replacement Equipment
Inventory ............................................................................................73
Prerequisites for Maintenance, Repair, and Cleaning .......................73
Fuse Replacement Lexium 62 Connection Module ..........................74
Machine Repair.............................................................................76
Cleaning.......................................................................................77
Replacement Equipment Inventory .................................................77
Replacing Components and Cables .....................................................78
Prerequisites for Replacing Components and Cables.......................78
Replacement of the Lexium 62 Connection Module..........................80
Replacement of the Lexium 62 Distribution Box ...............................82
Replacement of the Lexium 62 ILM Integrated Servo Drive...............84
Indicators and Control Elements ................................................................88
Indicators of the Lexium 62 Power Supply.............................................88
Indicators of the Lexium 62 Connection Module ....................................90
Indicators of the Lexium 62 Distribution Box ..........................................91
Indicators of the Lexium 62 ILM Integrated Servo Drive..........................92
Electrical Power Connections ....................................................................95
Electrical Connections for the Lexium 62 Power Supply .........................95
Electrical Connections for the Lexium 62 Connection Module .................98
Electrical Connections for the Lexium 62 Distribution Box .................... 102
Electrical Connections for the Lexium 62 ILM Integrated Servo
Drive................................................................................................ 104
Electrical Connections for the ILM Daisy Chain Connector Box............. 105
Technical Data ....................................................................................... 109
Standards and Regulations................................................................ 109
Ambient Conditions........................................................................... 109
Mechanical and Electrical Data for the Lexium 62 Power
Supply ............................................................................................. 110
Mechanical and Electrical Data for the Lexium 62 Connection
Module............................................................................................. 112
Mechanical and Electrical Data for the Lexium 62 Distribution
Box .................................................................................................. 114
Mechanical and Electrical Data for the ILM Daisy Chain Connector
Box .................................................................................................. 116
Mechanical and Electrical Data for the Lexium 62 ILM Integrated
Servo Drive ...................................................................................... 120
4 EIO0000001351.08
Mechanical and Electrical Data for the ILM070 Servo Motor ................. 123
Encoder ........................................................................................... 129
Motor Shaft and Bearings .................................................................. 129
Holding Brake................................................................................... 131
Mounting Arrangement and Degree of Protection ................................ 132
Torque / Speed Characteristic Curves................................................. 133
Lexium 62 ILM Digital I/O Module ............................................................ 137
Lexium 62 ILM Digital I/O Module - Description ................................... 137
Lexium 62 ILM Digital I/O Module - Technical Data .............................. 137
Lexium 62 ILM Digital I/O Module - Installation .................................... 139
Lexium 62 ILM Digital I/O Module - Electrical Connections ................... 142
Lexium 62 ILM Digital I/O Module - Wiring........................................... 144
Lexium 62 ILM Safety Module.................................................................. 146
Lexium 62 ILM Safety Module - Description ........................................ 146
Lexium 62 ILM Safety Module - Technical Data ................................... 146
Lexium 62 ILM Safety Module - Installation ......................................... 148
Hybrid Connector HCN-2 Adapter ............................................................ 151
Hybrid Connector HCN-2 Adapter - Description................................... 151
Hybrid Connector HCN-2 Adapter - Technical Data.............................. 151
Hybrid Connector HCN-2 Adapter- Installation .................................... 153
Hybrid Connector HCN-2 Adapter - Electrical Connections................... 154
Hybrid Connector HCN-2 Adapter - Dimensions .................................. 156
Appendices .............................................................................................. 157
Disposal ................................................................................................ 158
Disposal........................................................................................... 158
Glossary ................................................................................................... 159
Index ......................................................................................................... 161
EIO0000001351.08 5
Safety Information
Safety Information
Important Information
Read these instructions carefully, and look at the equipment to become familiar
with the device before trying to install, operate, service, or maintain it. The
following special messages may appear throughout this documentation or on the
equipment to warn of potential hazards or to call attention to information that
clarifies or simplifies a procedure.
The addition of this symbol to a “Danger” or “Warning” safety label indicates that an
electrical hazard exists which will result in personal injury if the instructions are not
followed.
This is the safety alert symbol. It is used to alert you to potential personal injury
hazards. Obey all safety messages that follow this symbol to avoid possible injury or
death.
! DANGER
DANGER indicates a hazardous situation which, if not avoided, will result in death or serious
injury.
! WARNING
WARNING indicates a hazardous situation which, if not avoided, could result in death or
serious injury.
! CAUTION
CAUTION indicates a hazardous situation which, if not avoided, could result in minor or
moderate injury.
NOTICE
NOTICE is used to address practices not related to physical injury.
Please Note
Electrical equipment should be installed, operated, serviced, and maintained only
by qualified personnel. No responsibility is assumed by Schneider Electric for any
consequences arising out of the use of this material.
A qualified person is one who has skills and knowledge related to the construction
and operation of electrical equipment and its installation, and has received safety
training to recognize and avoid the hazards involved.
EIO0000001351.08 7
About the Book
About the Book

Document Scope
Read and understand the material contained in this manual before you work on
Lexium 62 ILM drive for the first time. Take particular note of the chapter Specific
Safety Information, page 10. Only those persons who meet the criteria described
in Qualification of Personnel, page 15 are allowed to work with the Lexium 62 ILM
components.
A copy of this manual must be available for personnel who work with the Lexium
62 ILM drive.
This manual is to help you use the capabilities of the Lexium 62 ILM drive safely
and properly.
Follow the instructions within this manual to help:
• Reduce risks
• Reduce repair costs and downtime of the Lexium 62 ILM components.
• Increase the service life of the Lexium 62 ILM components.
• Increase reliability of the Lexium 62 ILM components.
Validity Note
This document has been updated for the release of EcoStruxureTM Machine
Expert V2.0.2.
The characteristics that are described in the present document, as well as those
described in the documents included in the Related Documents section below,
can be found online. To access the information online, go to the Schneider Electric
home page www.se.com/ww/en/download/.
The characteristics that are described in the present document should be the
same as those characteristics that appear online. In line with our policy of constant
improvement, we may revise content over time to improve clarity and accuracy. If
you see a difference between the document and online information, use the online
information as your reference.
Related Documents
Document title Reference
EcoStruxure Machine Expert Programming EIO0000002854 (ENG)
Guide
EIO0000002855 (FRE)
EIO0000002856 (GER)
EIO0000002857 (ITA)
EIO0000002858 (SPA)
EIO0000002859 (CHS)
LXM62LT00A01000 Lexium 62 DC Link NVE50846 (ENG)

Terminal, Instruction Sheet
SH3 Servo Motor - User Guide 0198441113987 (ENG)
VW3E702100000 Optional module - ILM62-iSH- VM08548

DIO8 I/O module Instruction Sheet
8 EIO0000001351.08
About the Book
Terminology Derived from Standards

The technical terms, terminology, symbols and the corresponding descriptions in
this manual, or that appear in or on the products themselves, are generally
derived from the terms or definitions of international standards.
In the area of functional safety systems, drives and general automation, this may
include, but is not limited to, terms such as safety, safety function, safe state, fault,
fault reset, malfunction, failure, error, error message, dangerous, etc.
Among others, these standards include:
Standard Description
IEC 61131-2:2007 Programmable controllers, part 2: Equipment requirements and tests.
ISO 13849-1:2015 Safety of machinery: Safety related parts of control systems.
General principles for design.
EN 61496-1:2013 Safety of machinery: Electro-sensitive protective equipment.
Part 1: General requirements and tests.
ISO 12100:2010 Safety of machinery - General principles for design - Risk assessment
and risk reduction
EN 60204-1:2006 Safety of machinery - Electrical equipment of machines - Part 1: General
requirements
ISO 14119:2013 Safety of machinery - Interlocking devices associated with guards -

Principles for design and selection
ISO 13850:2015 Safety of machinery - Emergency stop - Principles for design
IEC 62061:2015 Safety of machinery - Functional safety of safety-related electrical,

electronic, and electronic programmable control systems
IEC 61508-1:2010 Functional safety of electrical/electronic/programmable electronic safety-

related systems: General requirements.

related systems: Requirements for electrical/electronic/programmable
electronic safety-related systems.

related systems: Software requirements.
IEC 61784-3:2016 Industrial communication networks - Profiles - Part 3: Functional safety

fieldbuses - General rules and profile definitions.
2006/42/EC Machinery Directive
2014/30/EU Electromagnetic Compatibility Directive
2014/35/EU Low Voltage Directive
In addition, terms used in the present document may tangentially be used as they
are derived from other standards such as:
Standard Description
IEC 60034 series Rotating electrical machines
IEC 61800 series Adjustable speed electrical power drive systems
IEC 61158 series Digital data communications for measurement and control – Fieldbus for
use in industrial control systems
Finally, the term zone of operation may be used in conjunction with the description
of specific hazards, and is defined as it is for a hazard zone or danger zone in the
Machinery Directive (2006/42/EC) and ISO 12100:2010.
NOTE: The aforementioned standards may or may not apply to the specific
products cited in the present documentation. For more information concerning
the individual standards applicable to the products described herein, see the
characteristics tables for those product references.
EIO0000001351.08 9
Specific Safety Information

Overview
This chapter contains important safety information regarding working with the
Lexium 62 ILM.
Product Related Information

Overview
Health and safety risks arising from the Lexium 62 ILM have been reduced.
However residual risks remain, since the Lexium 62 ILM components work with
electrical voltage and electrical currents as well as initiation of movement that may
be hazardous depending on your machine design.
If activities involve residual risks, a safety message is made at the appropriate
points. This includes potential hazard(s) that may arise, their possible
consequences, and describes preventive measures to avoid the hazard(s).
Electrical Parts
DANGER
ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
• Disconnect all power from all equipment including connected devices prior to
removing any covers or doors, or installing or removing any accessories,
hardware, cables, or wires.
• Place a "Do Not Turn On" or equivalent hazard label on all power switches
and lock them in the non-energized position.
• Wait 15 minutes to allow the residual energy of the DC bus capacitors to
discharge.
• Measure the voltage on the DC bus with a properly rated voltage sensing
device and verify that the voltage is less than 42 Vdc.
• Do not assume that the DC bus is voltage-free when the DC bus LED is off.
• Block the motor shaft to prevent rotation prior to performing any type of work
on the drive system.
• Do not create a short-circuit across the DC bus terminals or the DC bus
capacitors.
• Replace and secure all covers, accessories, hardware, cables, and wires
and confirm that a proper ground connection exists before applying power to
the unit.
• Use only the specified voltage when operating this equipment and any
associated products.
Failure to follow these instructions will result in death or serious injury.
10 EIO0000001351.08
DANGER
• Operate electrical components only with a connected protective ground
(earth) cable.
• After the installation, verify the secure connection of the protective ground
(earth) cable to all electrical devices to ensure that connection complies with
the connection diagram.
• Before enabling the device, safely cover the live components to prevent
contact.
• Do not touch the electrical connection points of the components when the
module is energized.
• Provide protection against indirect contact.
• Connect and disconnect cables and terminals only after you have verified
that the power has been removed from the system.
Assembly and Handling

This product has a leakage (touch) current greater than 3.5 mA. If the protective
ground connection is interrupted, a hazardous leakage (touch) current may flow if
the housing is touched.
DANGER
INSUFFICIENT GROUNDING
• Use a protective ground copper conductor with at least 10 mm2 (AWG 6) or
two protective ground copper conductors with the same or larger cross
section of the conductors supplying the power terminals.
• Verify compliance with all local and national electrical code requirements as
well as all other applicable regulations with respect to grounding of all
equipment.
WARNING
CRUSHING, SHEARING, CUTTING AND HITTING DURING HANDLING
• Observe the general construction and safety regulations for handling and
assembly.
• Use appropriate mounting and transport equipment and use appropriate
tools.
• Prevent clamping and crushing by taking appropriate precautions.
• Cover edges and angles to protect against cutting damage.
• Wear appropriate protective clothing (for example, protective goggles,
protective boots, protective gloves).
Failure to follow these instructions can result in death, serious injury, or
equipment damage.
EIO0000001351.08 11
Hot Surfaces
The metal surfaces of the product may exceed 65 °C (149 °F) (for bare metal)
during operation.
WARNING
HOT SURFACES
• Avoid unprotected contact with hot surfaces.
• Do not allow flammable or heat-sensitive parts in the immediate vicinity of
hot surfaces.
• Verify that the heat dissipation is sufficient by performing a test run under
maximum load conditions.
equipment damage.
Magnetic and Electromagnetic Fields

Conductors and motors can generate strong local electrical and magnetic fields.
This can cause interference in sensitive devices.
WARNING
ELECTROMAGNETIC FIELDS
• Keep persons with electronic medical implants, such as pacemakers, away
from the motor and the conductors.
• Do not place electromagnetically sensitive devices in the vicinity of the motor
or of the conductors.
equipment damage.
Hazardous Movements
There can be different sources of hazardous movements:
• No, or incorrect, homing of the drive
• Wiring or cabling errors
• Errors in the application program
• Component errors
• Error in the measured value and signal transmitter
NOTE: Provide for personal safety by primary equipment monitoring or
measures. Do not rely only on the internal monitoring of the drive components.
Adapt the monitoring or other arrangements and measures to the specific
conditions of the installation in accordance with a risk and error analysis.
12 EIO0000001351.08
DANGER
UNAVAILABLE OR INADEQUATE PROTECTION DEVICE(S)
• Prevent entry to a zone of operation with, for example, protective fencing,
mesh guards, protective coverings, or light barriers.
• Dimension the protective devices properly and do not remove them.
• Do not make any modifications that can degrade, incapacitate, or in any way
invalidate protection devices.
• Before accessing the drives or entering the zone of operation, bring the
drives and the motors they control to a stop.
• Protect existing workstations and operating terminals against unauthorized
operation.
• Position EMERGENCY STOP switches so that they are easily accessible
and can be reached quickly.
• Validate the functionality of EMERGENCY STOP equipment before start-up
and during maintenance periods.
• Prevent unintentional start-up by disconnecting the power connection of the
drive using the EMERGENCY STOP circuit or using an appropriate lock-out
tag-out sequence.
• Validate the system and installation before the initial start-up.
• Avoid operating high-frequency, remote control, and radio devices close to
the system electronics and their feed lines, and perform, if necessary, an
EMC validation of the system.
Drive systems may perform unanticipated movements because of incorrect wiring,

incorrect settings, incorrect data or other errors.
WARNING
UNINTENDED MOVEMENT OR MACHINE OPERATION
• Carefully install the wiring in accordance with the EMC requirements.
• Do not operate the product with undetermined settings and data.
• Perform comprehensive commissioning tests that include verification of
configuration settings and data that determine position and movement.
equipment damage.
PELV Circuits
DANGER
ELECTRIC SHOCK DUE TO INADEQUATE PROTECTIVE SEPARATION
Only connect devices, electrical components, or lines to the signal voltage
connectors of these products that feature a sufficient, protective separation from
the connected circuits in accordance with the standards (IEC 61800-5-1:
Adjustable speed electrical power drive systems - safety requirements).
EIO0000001351.08 13
Intended Use
Installation
Install and operate this equipment in a control cabinet (enclosure) appropriately
rated for its intended environment and secured by a keyed or tooled locking
mechanism.
The Lexium 62 ILM and the Lexium 62 Distribution Box are intended for the
installation in a machine.
Provide for Protective Measures

Before installing the device, provide for appropriate protective devices in
compliance with local and national standards. Do not commission components
without appropriate protective devices. After installation, commissioning, or repair,
test the protective devices used.
Perform a risk evaluation concerning the specific use before operating the product
and take appropriate safety measures.
WARNING
UNINTENDED EQUIPMENT OPERATION
Ensure that a risk assessment is conducted and respected according to EN/ISO
12100 during the design of your machine.
equipment damage.
If circumstances occur that affect the safety or cause changes to the operating
behavior of the Lexium 62 ILM components, then immediately shut down the
Lexium 62 ILM components and contact your Schneider Electric representative.
Use Original Equipment Only

Use only the accessories and mounting parts specified in the documentation and
no third-party devices or components that have not been expressly approved by
Schneider Electric.
There are no user-serviceable parts in the Lexium 62 ILM system. Do not attempt
to modify the Lexium 62 ILM in any way. Refer to Schneider Electric for all repairs
and replacements.
WARNING
• Only use software and hardware components approved by Schneider
Electric for use with this equipment.
• Do not attempt to service this equipment outside of authorized Schneider
Electric service centers.
• Update your application program every time you change the physical
hardware configuration.
equipment damage.
Environment Restrictions
The components must not be used in the following environments:
• In hazardous (explosive) atmospheres
14 EIO0000001351.08
• In mobile, movable, or floating systems

• In life support systems
• In domestic appliances
• Underground
This equipment has been designed to operate outside of any hazardous location.
Only install this equipment in zones known to be free of a hazardous atmosphere.
DANGER
POTENTIAL FOR EXPLOSION
Install and use this equipment in non-hazardous locations only.
Qualification of Personnel
Target Audience for This Manual
Electrical equipment must be installed, operated, serviced, and maintained only by
qualified personnel. No responsibility is assumed by Schneider Electric for any
consequences arising out of the use of this material.
Qualified Person
A qualified person is one who has skills and knowledge related to the construction
and operation of electrical equipment and the installation, and has received safety
training to recognize and avoid the hazards involved.
The qualified personnel must be able to detect possible hazards that may arise
from parameterization, changing parameter values and generally from
mechanical, electrical, or electronic equipment. The qualified personnel must be
familiar with the standards, provisions, and regulations for the prevention of
industrial accidents, which they must observe when working on the drive system.
Designated Safety Functions

Qualified personnel that work with designated safety functions must be trained
according to the complexity of the machines and the requirements of the ISO
13849-1. The training has to include the production process and the relation
between the designated safety function and the machine.
Qualification guidelines are available in the following publication: Safety,
Competency and Commitment: Competency Guidelines for Safety-Related
System Practitioners. IEEE Publications, ISBN 0 85296 787 X, 1999.
EIO0000001351.08 15
System Overview
System Overview
System Overview
System Overview
The control system consists of several components, depending on its application.
PacDrive 3 system overview:
(1) EcoStruxure Machine Expert Software

(2) Safety Logic Controller according to IEC 61508:2010 and EN ISO 13849:2015
Lexium 62 ILM system overview:
1 Lexium 62 Connection Module

2 Lexium 62 Distribution Box
3 Lexium 62 ILM Integrated Servo Drive
4 Lexium 62 ILM with Safety Module
5 Hybrid Cable
16 EIO0000001351.08
System Overview
Lexium 62 Power Supply

Overview
Product Description
The central Lexium 62 Power Supply, using a

common DC bus, supplies the connected
Lexium 62 servo drive(s) with the required
power.
For further information, refer to:

• Installation and Maintenance, page 57
• Indicators of the Lexium 62 Power Supply,
page 88
• Electrical Connections for the Lexium 62
Power Supply, page 95
• Mechanical and Electrical Data for the
Lexium 62 Power Supply, page 110
References
Product Reference
Power supply LXM62PD20A11000
LXM62PD84A11000
Type Code
Item Meaning
Product family LXM = Lexium
Size 62 = Lexium 62
Type P = Power Module
Peak current D84 = 84 A
D20 = 20 A
Variants A = Power Supply Module
Options 1 = 1 or 3 Phases x 208...480 Vac
Hardware release 1
Internal 0 = Serial production
Customer 00 =
Standard
Type code (example) LXM 62 P D84 A 1 1 0 00
Technical Nameplate
The technical nameplate is located laterally on housing.
EIO0000001351.08 17
System Overview
Label Meaning
LXM62PDxxxxxxx Device type and Unicode
Input ac/dc Input voltage and/or input current (rated- and/or

peak value per input)
Output dc Output voltage and output current (rated and/or

peak value per output)
IP20 Degree of protection
Symbols This field displays the symbols of declarations

and certifications
Logistic Nameplate
The logistic nameplate is located on top of the housing.
Label Meaning
LXM62PDxxxxxxx Device type and Unicode
2528044067 Serial number
RS:01 Hardware revision

DOM Date of manufacture
and certifications
Lexium 62 Connection Module

Overview
The Lexium 62 Connection Module simplifies the wiring of the devices. With the
Lexium 62 Connection Module you can connect up to 45 servo drives.
Product Description
The Lexium 62 Connection Module supplies the

Lexium 62 ILMs with DC voltage from the DC bus via a
hybrid cable or a power cable (daisy chain wiring).
Additionally, the Lexium 62 Connection Module
provides the Inverter Enable and Sercos interface.

• Indicators of the Lexium 62 Connection Module,
page 90
• Electrical Power Connection of the Lexium 62
Connection Module , page 98
• Mechanical and Electrical Data for the Lexium 62
Connection Module, page 112
References
Product Reference
Lexium 62 Connection Module ILM62CMD20A000
18 EIO0000001351.08
System Overview
Type Code
Item Meaning
Product family ILM = Integrated Lexium Servo Module
Size 62 = Lexium 62
Type CM = Connection Module
Power (cont. DC Bus current) D20
Variants A
Customer 00 =
Standard
Type code (example) ILM 62 CM D20 A 0 00
Technical Nameplate
The technical nameplate is located laterally on housing.
Label Meaning
ILM62CMxxxxxxx Device type and Unicode
Input dc Input voltage and/or input current (rated- and/or

Output ac/dc Output voltage and output current (rated and/or


and certifications
Logistic Nameplate
The logistic nameplate is located on top of the housing.
Label Meaning
ILM62xxxxxxxxxx Device type and Unicode

and certifications
EIO0000001351.08 19
System Overview
Lexium 62 Distribution Box

Overview
Product Description
The Lexium 62 Distribution Box is the link

between Lexium 62 Connection Module and
Lexium 62 ILM. Depending on the number of
drives, 1 to 4 Lexium 62 ILMs or daisy chain
lines can be connected. When operating more
than four drives, expand the system by using
more Lexium 62 distribution boxes.

• Indicators of the Lexium 62 Distribution
Box, page 91
Distribution Box, page 102
Lexium 62 Distribution Box, page 114
The highlights:
• 1...4 connections for Lexium 62 ILMs or daisy chain lines or further Lexium 62
distribution boxes.
• Pre-assembled hybrid cables or power cables (Daisy Chain wiring).
References
Product Reference
Lexium 62 Distribution Box ILM62DB4A000
Sercos bridge plug VW3E6023
Type Code
Item Meaning
Size 62 = Lexium 62
Type DB = Distribution Box
Hybrid outputs 4
Variants A
Internal 0
Customer 0
Type code ILM 62 DB 4 A 0 00
(example)
Technical Nameplate
The technical nameplate is located laterally on housing:
Label Meaning
ILM62DBxxxxx Device type and Unicode
Input dc Input voltage and/or input current (rated- and/or

Output ac/dc Output voltage and output current (rated and/or

20 EIO0000001351.08
System Overview
Label Meaning

and certifications
Logistic Nameplate
Label Meaning
ILM62DBxxxxx Device type and Unicode

Lexium 62 ILM Integrated Servo Drive

Overview
Product Description
The Lexium 62 ILM combines motor, power

stage, and digital servo controller for an axis in
a space-saving housing. Due to its compact
design with the integrated drive, it is suitable for
decentralized, distributed architectures. It is
available with single-turn or multi-turn encoders,
and simplifies configuration with the aid of the
electronic nameplate in the Lexium 62 ILM.

• Indicators of the Lexium 62 ILM Integrated
Servo Drive, page 92
ILM Integrated Servo Drive, page 104
Lexium 62 ILM Integrated Servo Drive,
page 120
The Lexium 62 ILMs are available in three different flange sizes:

• ILM070 (70 mm / 2.76 in.)
• ILM100 (100 mm / 3.94 in.)
• ILM140 (140 mm / 5.51 in.)
The Lexium 62 ILMs have been derived from the Schneider Electric SH3 family of
motors, and therefore share many characteristics. For instance, when it comes to
mounting the motor, the Lexium 62 ILMs are equivalent.
The highlights:
• Compact design
• 3.5 times peak torque
• Integrated Sercos interface
• High-resolution single or multi-turn encoder
• Degree of protection IP65 (depending on the reference and/or options)
EIO0000001351.08 21
System Overview
References
Product Reference
Lexium 62 ILM Integrated Servo Drive • ILM0701P•••••••
• ILM0702P•••••••
• ILM0703P•••••••
• ILM1001P•••••••
• ILM1002P•••••••
• ILM1003P•••••••
• ILM1401P•••••••
• ILM1401M•••••••
• ILM1402P•••••••
Type Code
Item Meaning
Flange size 070 = 70 mm / 2.76 in.
100 = 100 mm / 3.94 in.
140 = 140 mm / 5.51 in.

Number of 1 = 1 Stack
stacks
2 = 2 Stacks
3 = 3 Stacks
Winding type P = Standard
M = Optimized in terms of torque (available only with ILM1401)
Shaft, page 129 0 = Smooth shaft, without shaft seal
1 = Parallel key, without shaft seal
2 = Smooth shaft, with shaft seal, IP65
3 = Parallel key, with shaft seal, IP65
Encoder, page 1 = Absolute single-turn 128 SinCos periods per revolution

129
2 = Absolute multi-turn 128 SinCos periods per revolution
Holding brake, A = Without holding brake

page 131
F = With holding brake
Variants 0
Internal 0 = Standard
production
Costumer 00 =
Standard
Type code ILM 070 1 P 0 1 A 0 0 00
(example)
Technical/Logistic Nameplate
Label Meaning
ILMxxxxxxxxxxxx Device type, see type code
SN Serial number
Input 1 Rated voltage and rated current of the power supply
Input 2 Rated voltage and rated current of the electronics
Type rating Degree of protection of the housing in accordance with NEMA 250
and UL 50.
22 EIO0000001351.08
System Overview
Label Meaning
HW Hardware version
SW Software version
IPxx Degree of protection
Th-Cl Insulation material class of the motor

M0 Standstill torque
Mmax Peak torque
nN Nominal speed of rotation

Symbols This field displays the symbols of declarations and certifications.
Lexium 62 ILM Digital I/O Module

Overview
Option Module for Lexium 62 ILM Integrated Servo Drive: ILM62-iSH-DIO8 I/O
module.
Product Description
Lexium 62 ILM Digital I/O Module with 8 digital

inputs or outputs.
For further information, refer to the chapter

Lexium ILM 62 Digital I/O Module, page 137.
Reference
Product Reference
Digital I/O Module VW3E702100000
Type Code
Item Meaning
Product family VW3 = Integrated Lexium
Size E = PacDrive 3
Type 7 = Option Modules
Drawing reference 021 = I/O Option Module for Lexium 62 ILM
Internal 00000
Type code (example) VW3 E 7 021 00000
Technical/Logistic Nameplate Description
Label Meaning
ILM62-iSH-DIO8 I/O module Device type and Unicode
VW3E702100000 Commercial reference

EIO0000001351.08 23
System Overview
Label Meaning

HW Hardware version
FW Firmware version
Lexium 62 ILM Safety Module

Overview
Option module for Lexium 62 ILM integrated servo drive.
Product Description
Lexium 62 ILM Safety Module manages the

safety-related motion functions via Sercos bus.
• Safe Torque off (STO)
• Safe Stop 1 (SS1)
• Safe Operating Stop (SOS)
• Safe Stop 2 (SS2)
• Safe Maximum Speed (SMS)
• Safely-Limited Speed (SLS)
• Safe Direction Indication (SDI)
For further information, refer to the chapter
Lexium 62 ILM Safety Module, page 146.
Reference
Product Reference
Safety Module VW3E702200000
Type Code
Item Meaning
Product family VW3 = Integrated Lexium
Size E = PacDrive 3
Type 7 = Option Modules
Drawing reference 022 = Safety Option Module for Lexium 62 ILM
Internal 00000
Type code (example) VW3 E 7 022 00000
Technical/Logistic Nameplate Description
Label Meaning
Lexium 62 ILM safety option module Device type and Unicode
VW3E702200000 Commercial reference

HW Hardware version
FW Firmware version
24 EIO0000001351.08
System Overview
ILM Daisy Chain Connector Box

Overview
Product Description
The ILM Daisy Chain Connector Box is

Type A mounted on a Lexium 62 ILM in order to enable
a daisy chain wiring.
The Lexium 62 ILMs can be either connected to

the Lexium 62 Distribution Box or directly to a
Lexium 62 Connection Module. Refer to Wiring
from the Lexium 62 Connection Module in a
Daisy Chain Topology, page 69.
When connecting to a Lexium 62 Distribution

Box, a larger number of drives can be
connected.
Power (DC bus voltage/24 V/Inverter Enable

signals) and Sercos signals are distributed via
separate cables. Each Lexium 62 ILM must be
extended by a Daisy Chain Connector Box
Type B (refer to Mounting, page 62). If only one Lexium
62 Distribution Box is used, then up to four
daisy chain lines can be connected to it. If
several Lexium 62 distribution boxes are used,
then from the first Lexium 62 Distribution Box up
to and including the second last Lexium 62
Distribution Box up to three daisy chain lines
can be connected. The last Lexium 62
Distribution Box can then have up to four daisy
chain lines connected. A daisy chain line can
consist of up to nine Lexium 62 ILMs.
Type C

• Electrical Connections for the ILM Daisy Chain Connector Box, page 105
• Mechanical and Electrical Data for the ILM Daisy Chain Connector Box, page
116
The connection between the Lexium 62 ILMs is established as follows (refer to
Wiring from the Lexium 62 Connection Module in a daisy chain topology, page
69):
• Power cable for power distribution (DC bus voltage/24V/Inverter Enable
signals) with an M23 connector
• Sercos cable for distribution of the Sercos signals via M12 connector
EIO0000001351.08 25
System Overview
Reference
Product Reference
ILM Daisy Chain Connector Box • ILM62DCA000
• ILM62DCB000
• ILM62DCC000
Type Code
Item Meaning
Size 62 = Integrated Lexium 62
Type DC = Daisy Chain Connector Box
Series A = Power at back, Sercos at bottom (ILM070, ILM100,

ILM140)
B = Power at bottom, Sercos at left and right (ILM070)
C = Power at bottom, Sercos at left and right (ILM100)
Z = Protection cap for the last M23 connector
Customer 00 =
Standard
Type code (example) ILM 62 DC A 0 00
26 EIO0000001351.08
Engineering
Engineering
Electromagnetic Compatibility, EMC
Electromagnetic Compatibility, EMC
Electromagnetic Disturbances of Signals and Devices

This product meets the EMC requirements according to the standard IEC 61800-3
if the measures described in this manual are implemented during installation.
Signal interference can cause unexpected responses of the drive and of other
equipment in the vicinity of the drive.
WARNING
SIGNAL AND EQUIPMENT INTERFERENCE
• Only operate the drive with the specified external mains filter.
• Install the wiring in accordance with the EMC requirements described in the
present document.
• Verify compliance with the EMC requirements described in the present
document.
• Verify compliance with all EMC regulations and requirements applicable in
the country in which the product is to be operated and with all EMC
regulations and requirements applicable at the installation site.
equipment damage.
WARNING
ELECTROMAGNETIC DISTURBANCES OF SIGNALS AND DEVICES
Use proper EMC shielding techniques to help prevent unintended device
operation in accordance with the standard IEC 61800-3.
equipment damage.
These types of devices are not intended to be used on a low-voltage public

network which supplies domestic premises. Radio frequency interference is
expected if used in such a network.
WARNING
RADIO INTERFERENCE
Do not use these products in domestic electrical networks.
equipment damage.
Layout Control Cabinet (Enclosure)

The prerequisite for compliance with the specified limit values is an EMC
compatible layout. Depending on the application, the following measures can
improve the EMC-dependent values:
EIO0000001351.08 27
Engineering
EMC measures Objective
Use galvanized or chromium-plated sub plates, Good conductivity by surface area contact.
bond metallic parts across large surface areas,
remove paint layer from contact surfaces.
Ground control cabinet (enclosure), door, and Reduce emission.

sub plates by using grounding strips or
grounding cables with a cross-section of 10 mm2
(AWG 6).
Supplement switch devices such as contactors, Reduces mutual interference.

relays, or magnetic valves with interference
suppression combinations or spark suppressor
elements (for example, diodes, varistors, RC
elements).
Fit power and control components separately. Reduces mutual interference.
Shielded Cables
Connect large surface areas of cable shields, Reduce emission.

use cable clamps and ground straps.
Ground shields of digital signal wires at both Reduce interference action on signal cables,
ends by connecting them to a large surface area reduce emissions.
or via conductive connector housings.
Ground shield of analog signal cables directly on Reduce grounding loops by low frequency
the device (signal input), insulate the shield at interferences.
the other cable end or ground the same through
a capacitor, such as 10 nF.
Cable Installation
Do not route fieldbus cables and signal wires in a Reduces mutual interference.
single cable duct together with lines with DC and
AC voltages of more than 60 V. (Fieldbus cables,
signal lines, and analog lines may be in the
same cable duct) Recommendation: Use
separate cable ducts at least 20 cm (7.84 in)
apart.
Keep cables as short as possible. Do not install Reduces capacitive and inductive interference.
unnecessary cable loops, use short cables from
the central grounding point in the control cabinet
to the external ground connection.
Use equipotential bonding conductors (stranded Reduces current in the cable shield, reduces
wire of equal potential at all grounding locations emissions.
connected to an equipotential grounding plane)
in the following cases: wide-area installations,
different voltage supplies, and installation across
several buildings.
Use stranded wire potential equalization Discharging of high frequency interference

conductor. currents.
If motor and machine are not connected in a Reduce emissions, increase interference
conducting fashion, for example, due to an resistance.
insulated flange or a connection not across a full
surface, the motor must be grounded via a
grounding cable with a minimum 4 mm2 (AWG
11) cross-section or a grounding strip with a
length as short as possible.
Use twisted pair for 24 Vdc signals. Reduce interference action on signal cables,
reduce emissions.
28 EIO0000001351.08
Engineering
Power Supply
Operate product on mains with grounded neutral Enables effectiveness of mains filter.
point.
Use surge arrester if there is a risk of Reduces the risk of damage caused by
overvoltage. overvoltage.
Additional Measures for Improving the EMC

Depending on the respective application, the following measures may lead to an
EMC compatible layout:
Upstream connection of mains line reactor Reduction of the harmonic network oscillations,
(choke) extension of the service life of the product.
Upstream connection of external mains filters Improvement of the EMC limit values.
Special EMC-appropriate layout, for example, Improvement of the EMC limit values.
within an enclosed control cabinet complete with
15 dB attenuation of the interferences emitted
Control Cabinet Planning

Degree of Protection (IP)
Overview
Install components such that a degree of protection corresponding to the actual
operational environment is set up.
For more information on the degree of protection of the component, refer to
Ambient Conditions, page 109.
The following ambient conditions may damage the components:
• Oil
• Moisture
• Electromagnetic interference
• Ambient temperature
• Metal dust deposits
WARNING
• Observe and conform to ambient temperatures, storage temperatures and
transport temperatures of the individual components as specified in the
operating manuals of the components.
• Prevent the formation of moisture during the operation, storage and
transport of individual components.
• Conform to the vibration and shock requirements specified in the operating
manuals for the components when operating, storing and transporting
system components.
equipment damage.
EIO0000001351.08 29
Engineering
Mechanical and Climatic Environmental Conditions in the Control Cabinet
Overview
Step Action
1 Observe the climatic and mechanical ambient conditions.
For more information on the general climatic and mechanical environmental conditions
according to IEC 60721, refer to Ambient Conditions, page 109.
2 Verify the technical data of the device whether the permitted deviations (for example,
higher shock load or higher temperature) are specified.
Using Cooling Units
Installing a Cooling Unit

How to proceed when installing a cooling unit:
Step Action
1 Position the cooling units so that no condensate drips out of the cooling unit onto
electronic components or is sprayed by the cooling air flow.
2 Provide specially designed control cabinets for cooling units on the top of the control
cabinet.
3 Design the control cabinet so that the cooling unit fan cannot spray any accumulated
condensate onto the electronic components when it restarts after a pause.
4 When using cooling units, use only well-sealed control cabinets so that warm, humid
outside air, which causes condensation, does not enter the cabinet.
5 When operating control cabinets with open doors during commissioning or

maintenance, ensure that the electronic components are at no time cooler than the air in
the control cabinet after the doors are shut, in order to avoid any condensation.
6 Continue to operate the cooling unit even when the system is switched off, so that the
temperature of the air in the control cabinet and the air in the electronic components
remains the same.
7 Set cooling unit to a fixed temperature of 40 °C (104 °F) or lower.
8 For cooling units with temperature monitoring, set the temperature limit to 40 °C (104 °F)
so that the internal temperature of the control cabinet does not fall below the external air
temperature.
WARNING
Follow the installation instructions such that the condensation from the cooling
unit can not enter electrical equipment.
equipment damage.
30 EIO0000001351.08
Engineering
Installing a cooling unit
Information about Wiring

General Information about Wiring
Overview
Use only Schneider Electric approved devices in your application, and especially
Schneider Electric pre-fabricated cables, wherever and whenever possible.
For further information, refer to Cable Characteristics, page 32.
Use an appropriate torque indication or screwdriver for tightening connections.
Observe and implement the following points when wiring:
1. Observe the minimum cross-sections of the cables necessary for the load
carrying capacity of the equipment being connected.
2. Verify the integrity of cable shields to ensure continuity to ground.
3. Ensure that there is a proper, equipotential connection to ground for all
interconnected equipment.
4. Ensure connection of the motors to the machine ground.
5. Eliminate any ground loops.
6. Do not disconnect cable connection terminals when under power.
7. Ensure that all ground connections have sufficient surface area continuity.
8. Do not interchange motor phases.
9. Do not interchange encoder connections.
10. Connect the hybrid or power cable connections and the Sercos cable
connections to the Lexium 62 Connection Module according to the connection
diagram of the machine manufacturer.
For information on the different cable type refer to Cable Characteristics,
page 32.
11. Do not interchange the emergency stop circuits. This has to be observed
especially when two different safety-related circuits are used for axis A and
axis B of the Lexium 62 Double Drive.
If, for example, two parallel conductors are shown as coming from one point, you
may not run just one conductor and then branch it off at a later point. If it is wired
EIO0000001351.08 31
Engineering
this way, induction loops (interference emitters and antennas) as well as

interfering potential shifts may occur.
DANGER
INCORRECT OR UNAVAILABLE GROUNDING
Remove paint across a large surface at the installation points before installing
the devices (bare metal connection).
Cable Characteristics
Overview
Cable characteristics of the hybrid cable:
Property Value
Hybrid cable voltage isolation 1000 V
Maximum continuous current • DC Bus: 20 A

• 24 Vdc: 20 A
Temperature range -40...+80 °C / -40...+176 °F
Cable diameter 14.8 ± 0.3 mm (0.58 ± 0.012 in.)
Bending radius Five x diameter (fixed routing)
10 x diameter (mobile, 5 million bending cycles)
Sheath PUR, oil resistant, halogen-free
The hybrid cable (daisy chain wiring) is drag chain capable.

Cable characteristics of the power cable (daisy chain wiring):
Property Value
Voltage isolation 1000 V
Maximum continuous current • DC Bus: 20 A

• 24 Vdc: 20 A
Temperature range -40...+80 °C / -40...+176 °F (fixed routing)
-25...+80 °C / -13...+176 °F (mobile)
Bending radius 5 x diameter (fixed routing)
Sheath PUR, oil resistant, halogen-free, flame-retardant
The power cable (daisy chain wiring) is drag chain capable.

Cable characteristics of the Sercos cable (daisy chain wiring):
Property Value
Voltage isolation 300 V
Temperature range -20...+60 °C / -4...+140 °F
Bending radius 5 x diameter (fixed routing)
32 EIO0000001351.08
Engineering
Property Value
Sheath PUR, halogen-free, flame-retardant
Cable type and shielding CAT6 with S/FTP (Sercos III)
ESD Protection Measures
General
Observe the following instructions to help avoid damages due to electrostatic
discharge:
NOTICE
ELECTROSTATIC DISCHARGE
• Do not touch any of the electrical connections or components.
• Touch circuit boards only on the edges.
• Take the necessary protective measures against electrostatic discharges.
Failure to follow these instructions can result in equipment damage.
Conditions for UL / CSA Compliant Use
General
If you use the Lexium 62 ILM system in accordance with UL or CSA standards,
you must additionally, aside from the installation requirements stated in the
present document, meet the following conditions:
• Install the “open type equipment” Lexium 62 ILM system at a maximum
surrounding air temperature of 40 °C / 55 °C with derating.
• Only connect the power supply to a mains supply with a maximum short
circuit current of 22 kA or, alternatively, take appropriate measures according
to UL508A SB4 in the supply circuit of the control cabinet to limit the short
circuit current to 22 kA maximum. This does not apply to operation in
accordance with CSA 22.2 No. 14. Here, it is only permissible to operate the
device for a maximum short circuit current of 5 kA.
• Use devices only in connection with a Lexium 62 Power Supply.
• To protect the power supply, use a class J fuse according to UL248 with a
maximum fuse rating of 60 A / 600 Vac.
• Only use hybrid connection cable approved by Schneider Electric and comply
with the requirements of NFPA 79.
Short-Circuit Current Rating (SCCR)

Only connect the Lexium 62 Drive System to a mains supply network not
exceeding the non-operational case of SCCR (Short Circuit Current Rating) from
following table, or take appropriate measures according to UL 508 A SB4 in the
supply (feeder) circuit of the control cabinet to limit the short circuit current to a
value below the least SCCR of those devices you are using from the following
table.
NOTE: The opening of the branch-circuit protective device (fuses in the case
of UL conformance, or any circuit breaker) may be an indication that an invalid
condition has been interrupted. To reduce the risk of fire or electric shock,
current-carrying parts and other components of the controller must be
examined and replaced if damaged. If burnout of the current element of an
overload relay occurs, the complete overload relay must be replaced.
EIO0000001351.08 33
Engineering
DANGER
FIRE, ELECTRIC SHOCK OR ARC FLASH
Examine and replace if necessary any current-carrying parts or other motor
control components in the case of mains- or branch-circuit protection activation.
According to CSA 22.2 No.14, only a short circuit current rating of 5 kA is

permissible.
NOTE: Line reactors according to UL 508 A (SB 4.2.1 Exception No. 1) are
not required to have a short-circuit current rating (SCCR).
Notes on Wiring
• For the wiring of the Lexium 62 Power Supply, use at least 60 °C (140 °F) / 75
°C (167 °F) copper conductors.
• Choose the cross-section according to the load of the system and selected
overload protection in your application.
Consider the applicable cross section for the terminal blocks according to
following tables:
For Lexium 62 Power Supply
Connection Torque [Nm] / [lbf in] Connection cross section [mm²] /

[AWG](1)
CN1 2.5 / 22 N/A

CN5 N/A 0.5...16 / 20...6
CN6 N/A 0.75...16 / 18...6
CN7 N/A 0.2...6 / 24...10
CN4 N/A 0.5...1.5 / 20...16
(1) To protect the Lexium 62 Power Supply, use a Class J fuse according to UL 248 with a maximum
fuse rating of 60 A / 600 Vac.
DC Bus Coupling
When using the DC bus connection on CN7 of the Lexium 62 Power Supply,
ensure that the current is limited to 35 A via this connection with an appropriate
fuse or circuit breaker.
Fusing the Mains Connection
General
This data is only valid for fusing the mains connection of each Lexium 62 Power
Supply module:
• Protect the power supply against any short-circuit and overload using
appropriate measures.
• Set the overload protection depending on the permanent current of the
device:
◦ Lexium 62 Power Supply (LXM62PD84A11000) maximum of 40 A (3-
phase),
◦ Lexium 62 Power Supply (LXM62PD20A11000) maximum of 10 A (3-
phase).
34 EIO0000001351.08
Engineering
NOTE: The opening of the branch-circuit protective device (fuses in the case
of UL conformance, or any circuit breaker) may be an indication that an
abnormal condition has been interrupted. To reduce the risk of fire or electric
shock, current-carrying parts and other components of the system should be
examined and replaced if damaged. If burnout of the current element of an
overload relay occurs, the complete overload relay must be replaced. In any
and all cases, determine the source of the opening of the branch-circuit
protection before re-applying power to the system.
DANGER
FIRE, ELECTRIC SHOCK OR ARC FLASH
Examine and replace if necessary any current-carrying parts or other motor
control components in the case of mains- or branch-circuit protection activation.
Allowable Combinations
Combine mains contactor and motor protection switch for protection of a Lexium
62 Power Supply as follows:
Mains current DC bus current Connection type Protection Lexium 62 Power Protection Lexium 62 Power
(with mains Supply (LXM62PD20A11000) Supply (LXM62PD84A11000)
lines reactor)
16 A ≤8A 1-phase Circuit breaker iC60N, –

characteristic C, 16 A
20 A ≤10 A 1-phase Circuit breaker iC60N, –

characteristic C, 20 A
9.5 A ≤ 10 A 3-phase TeSys Model U LUB12 with –

LUCA12BL (set the tripping
level of the TeSys modules to
the mains current)
12 A ≤ 12.5 A 3-phase – TeSys Model U LUB12 with

LUCA12BL (set the tripping level
of the TeSys modules to the
mains current)
18 A ≤19 A 3-phase – TeSys Model U LUB32 with

mains current)
32 A ≤ 33.5 A 3-phase – TeSys Model U LUB32 with

mains current)
40 A ≤ 42 A 3-phase – Mains contactor LC1D40ABD

motor protection switch GV3P40
Limit the external 24 Vdc supply to the Lexium 62 Power Supply module with
adequate means to 50 A.
Mains Contactor
General
The selection of the mains contactor must be in accordance with the protection
requirements of the mains line.
EIO0000001351.08 35
Engineering
Mains Filter
Overview
The products described in the present document meet the EMC requirements in
accordance with the standard IEC/EN 61800-3, if the EMC measures described in
this manual are complied with during the installation. The values are based on the
reference application specified in the manual. Refer to Electromagnetic
Compatibility, EMC, page 27.
The connected cable length and the number of connected motors has no
significant influence on the grid-bound emitted interference. Thus, no external
mains filter is required when only the Lexium 62 ILM related components are
used.
In the case of a mixed system using the Lexium 62 Servo Drives combined with
the Lexium 62 ILM components, the selection of the external mains filter depends
on the devices installed in the control cabinet and the motor supply cables. The
hybrid cable or power cable (with daisy chain wiring) of the Lexium 62 ILM is not
considered as motor supply cables.
NOTE: For additional information on mains filtering, contact your Schneider
Electric representative.
Mains Line Reactor (Choke)
Overview
A mains line reactor (choke) is required for the application. A mains line reactor is
necessary to reduce the harmonics of the mains current. The mains line reactor
must have at least 4% voltage drop at rated load.
With UL/CSA Certification

Mains line reactor with UL / CSA certification:
• Schneider Electric: VPM05D100000 for architectures up to 10 A
• Schneider Electric: VW3A4551 for architectures up to 4 A
A shielded version of the connection cables is not required.
NOTE: Verify that the rated current of the mains line reactor is above preset
overload protection of the protective device.
Correlation Between Mains Current and DC Bus Current (3-

Phase Operation)
The mains current is approximately the same as the DC bus current and
corresponds to the current of the mains line reactor. For the design of the mains
line reactor, use a dimensioning of the mains current of 100% to 110% of the DC
bus current.
Mains Line Reactor and External Mains Filter

If a mains line reactor and an external mains line reactor are required, the mains
line reactor and external mains filter must be arranged according to the following
illustrations for EMC reasons.
36 EIO0000001351.08
Engineering
Connection of the Lexium 62 Power Supply
Overview
Connection of a Lexium 62 Power Supply
NOTE: The 24 Vdc supply input current must be limited to 50 A, which can be
realized by a 50 A fuse as shown above. In particular, a 50 A fuse is
mandatory if a passive 24 Vdc power supply is used.
For further information, refer to Fusing the Mains Connection, page 34.
Leakage (Touch) Current
Overview
Application Per Lexium 62 Connection Per Lexium 62 Distribution Per Lexium 62 Power Supply
Module Box
Typical (400 V, 50 Hz) < 9 mA < 18 mA ≤ 141 mA
NOTE: If the leakage (touch) current is too high for the respective application,
use an isolating transformer on the mains supply.
This product has a leakage (touch) current greater than 3.5 mA. If the protective
ground connection is interrupted, a hazardous leakage (touch) current may flow if
the housing is touched.
DANGER
equipment.
Residual Current Operated Protective Device
Using Residual Current Protective Devices

When using a residual current protective device in combination with the Lexium 62
Drive System, certain conditions and restrictions must be considered. As a dc
EIO0000001351.08 37
Engineering
current component in the ground conductor may result from insulation damage or
direct contact, residual current circuit-breakers of type A or AC may not be
triggered and therefore must not be used. Moreover, during system power-up and
also in normal operation the Lexium 62 Drive System can generate a significant
leakage (touch) current, page 37 which may lead to unintended triggering of a
residual current protective device.
Consequently, observe the following when using residual current protective
devices in combination with the Lexium 62 Drive System:
• Only use universal current sensitive residual current circuit-breaker of type B.
• Use residual current protective devices with a latent time to prevent
unintended triggering at system power-up.
• Consider the leakage (touch) current of the Lexium 62 Drive System in
normal operation when selecting the triggering threshold of the residual
current protective device.
• If no residual current protective device or only a device with a high current
threshold can be installed, appropriate other measures must be applied to
provide protection against electrical shock and fire hazard
Functional Safety
Process Minimizing Risks Associated with the Machine
General
The goal of designing machines safely is to protect people. The risk associated
with machines with electrically controlled drives comes chiefly from moving
machine parts and electricity itself.
Only you, the user, machine builder, or system integrator can be aware of all the
conditions and factors realized in the design of your application for the machine.
Therefore, only you can determine the automation equipment and the related
safeties and interlocks which can be properly used, and validate such usage.
Hazard and Risk Analysis

Based on the system configuration and utilization, a hazard and risk analysis must
be carried out for the system (for example, according to ISO 12100 or ISO 13849-
1). The results of this analysis must be considered when designing the machine,
and subsequently applying safety-related equipment and safety-related functions.
The results of your analysis may deviate from any application examples contained
in the present or related documentation. For example, additional safety
components may be required. In principle, the results from the hazard and risk
analysis have priority.
38 EIO0000001351.08
Engineering
WARNING
NON-CONFORMANCE TO SAFETY FUNCTION REQUIREMENTS
• Specify the requirements and/or measures to be implemented in the risk
analysis you perform.
• Verify that your safety-related application complies to applicable safety
regulations and standards.
• Make certain that appropriate procedures and measures (according to
applicable sector standards) have been established to help avoid hazardous
situations when operating the machine.
• Use appropriate safety interlocks where personnel and/or equipment
hazards exist.
• Validate the overall safety-related function and thoroughly test the
application.
equipment damage.
The ISO 13849-1 Safety of machinery - Safety-related parts of control systems -

Part 1: General principle for design describes an iterative process for the selection
and design of safety-related parts of controllers to reduce the risk to the machine
to a reasonable degree:
To perform risk assessment and risk minimization according to ISO 12100,
proceed as follows:
1. Defining the boundary of the machine.
2. Identifying risks associated with the machine.
3. Assessing risks.
4. Evaluating risks.
5. Minimizing risks by:
• Intrinsically safe design
• Protective devices
• User information (see ISO 12100)
6. Designing safety-related controller parts (SRP/CS, Safety-Related Parts of
the Control System) in an interactive process.
To design the safety-related controller parts in an interactive process, proceed as
follows:
Step Action
1 Identify necessary safety functions that are executed via SRP/CS (Safety-Related Parts
of the Control System).
2 Determine required properties for each safety function.
3 Determine the required performance level PLr.
4 Identify safety-related parts executing the safety function.
5 Determine the performance level PL of the afore-mentioned safety-related parts.
6 Verify the performance level PL for the safety function (PL ≥ PLr).
7 Verify if all requirements have been met (validation).
Additional information is available on www.se.com.
Designated Safety Function
Functional Description
With the Inverter Enable function (IE), you can bring drives to a defined safe stop.
EIO0000001351.08 39
Engineering
This Inverter Enable function relates to the components

• Lexium 62 Connection Module
• Lexium 62 Distribution Box
• Lexium 62 ILM Integrated Servo Drive
In the sense of the relevant standards, the requirements of the stop category 0
(Safe Torque Off, STO) and stop category 1 (Safe Stop 1, SS1) can be met. Both
categories lead to a torque-free motor while SS1 takes this state after a
predefined time. As a result of the hazard and risk analysis, it may be necessary to
choose an additional brake as a safety-related option (for example, for hanging
loads).
With the optionally available Lexium 62 ILM Safety Module it is also possible to
realize the extended safety functions such as Safety Limited Speed (SLS) in
connection with the SLC100/200 FS and the associated software EcoStruxure
Machine Expert - Safety.
WARNING
• Make certain that no hazards can arise for persons or material during the
coast down period of the axis/machine.
• Do not enter the zone of operation during the coast down period.
• Ensure that no other persons can access the zone of operation during the
coast down period.
hazards exist.
equipment damage.
Designated Safety Function Safe Torque Off (STO)

The Inverter Enable function relates to Lexium 62 Connection Module, Lexium 62
Distribution Box and Lexium 62 ILM, hereinafter referred to as Lexium 62 Drive
System.
The function is selected via a signal (pair) at the input of the Lexium 62
Connection Module (2), which is forwarded to all drives (7) of the Lexium 62
Connection Module network. The supply voltage (AC) does not need to be
interrupted.
40 EIO0000001351.08
Engineering
The graphic shows the Lexium 62 Drive System with an emergency stop:
8
1
2 AC
7
IE
4
1 Control cabinet
2 Contactor
4 Emergency stop switch
5 Safety-related switching device (for example Harmony XPSUAT1)
8 Logic Motion Controller
Operating Principle
The Inverter Enable function switches off the motor torque. It is sufficient to set a
logical zero at the function input. There is no need to interrupt the power supply.
Standstill, however, is not monitored.
Defined Safe State

Inverter Enable is synonymous with "Safe Torque Off (STO)" according to IEC
61800-5-2:2016. This torque-free state is automatically entered when errors are
detected and is therefore the defined safe state of the drive.
Mode of Operation
The safety-related circuit with Inverter Enable was developed to minimize wear on
the mains contactor. When the stop or the emergency stop button is activated, the
mains contactor is not switched off. The defined safe stop is achieved by removing
the “InverterEnable” for the optocouple in the power stage. Thus, the PWM signals
cannot control the power stage so that a startup of the drives is prevented (pulse
pattern lock).
You can use the Inverter Enable function to implement the control function
“Stopping in case of emergency” (IEC 60204-1) for stop categories 0 and 1. Use
an appropriate external safety-related circuit to prevent the unintended restart of
the drive after a stop, as required in the machine directive.
EIO0000001351.08 41
Engineering
Stop Category 0
In stop category 0 (Safe Torque Off, STO), the drive coasts to a stop (provided
there are no external forces operating to the contrary). The STO safety-related
function is intended to help prevent an unintended start-up, not stop a motor, and
therefore corresponds to an unassisted stop in accordance with IEC 60204-1.
In circumstances where external influences are present, the coast down time
depends on physical properties of the components used (such as weight, torque,
friction, and so on), and additional measures such as mechanical brakes may be
necessary to help prevent any hazard from materializing. That is to say, if this
means a hazard to your personnel or equipment, you must take appropriate
measures (refer to Hazard and Risk Analysis, page 38).
WARNING
coast down period.
hazards exist.
equipment damage.
Stop Category 1
For stops of category 1 (Safe Stop 1, SS1) you can request a controlled stop via
the Logic Motion Controller (LMC). The controlled stop by the LMC is not safety-
relevant, nor monitored, and does not perform as defined in the case of a power
outage or if an error is detected. The final switch off in the defined safe state is
accomplished by switching off the "Inverter Enable" input. This has to be
implemented by using an external safety-related switching device with safety-
related delay (see Application Proposal, page 50).
Independent of the safety function, the detectable errors not affecting the safety
function are recognized by the controller, thus avoiding the drive from starting by
switching off the mains contactor. Contactor K2 prevents the mains contactor from
being switched on.
Execute Muting
To execute muting, determine the muting reaction time for switching off, that is,
without the Inverter Enable function, within the application.
Should a response time be required because of the risk assessment of the
machine, the total response time of the machine has to be taken into account.
That is to say, the components related to the safety functions from the sensor to
the drive shaft or the driven mechanics have to be considered. The determined
reaction time must correspond to the results of the hazard and risk analysis.
42 EIO0000001351.08
Engineering
WARNING
• Verify that the maximum response time corresponds to your risk analysis.
• Be sure that your risk analysis includes an evaluation for the maximum
response time.
• Validate the overall function with regard to the maximum response time and
thoroughly test the application.
equipment damage.
Proceed as follows to disable the Inverter Enable function:
Step Action
1 You can deactivate the Inverter Enable function by using the optional module DIS1,
page 47.
Result:The defined safe state can only be achieved if the power is removed from the
power supply.
2 In order to use the optional module DIS1, you must define the configuration with the
parameter InverterEnableConfig of the Lexium 62 ILM in the motion controller
configuration.
If the software configuration does not match the physical configuration of the
Lexium 62 ILM, then the diagnostic message 8978 InverterEnableConfig invalid
with Ext. diagnostic = x(HW)!=y(Cfg) is triggered. The drive is disabled as long
as the configuration is incorrect. The detected error can only be acknowledged if
the set InverterEnableConfig corresponds to the physical configuration. The
deactivation of the Inverter Enable function can be used to divide the drives on a
Lexium 62 Connection Module in two groups if it is technically not possible to use
two Lexium 62 Connection Module for the two groups in the existing machine.
The axes without Inverter Enable function become torque-free via the mains
contactor and come to a stop.
If only some of the drives attached to a Lexium 62 Connection Module are to be
put in the defined safe state, this can be achieved by the configuration of the
drives. This can be of interest, for example, for maintenance procedures. If an
optional module DIS1 is set, then the Inverter Enable signal is ignored.
EIO0000001351.08 43
Engineering
To implement the emergency stop, the supply voltage on the Lexium 62 Power
Supply must be interrupted:
9
8
1
2 7
3
AC
4 7
IE
5 3 6
1 Control cabinet
2 Emergency stop switch
3 Safety-related switching device (for example Harmony XPSUAT1)
4 Contactor
5 Switch: Operating mode (normal/maintenance)
9 Logic Motion Controller
Extended Safety-Related Functions - Operating Principle

The safety concept is based upon the general consideration that the required
safety-related travel movement is performed by the controller and the drive. The
safety system monitors the correct execution of the motion, and if it is not
respected the safety system initiates the required fall-back level (for example the
defined safe state).
An example for Safe Limited Speed (SLS) is as follows:
A light curtain is connected to a safety-related digital input. As soon as a person
enters the protected zone passing the light curtain, a corresponding information is
transmitted to the Safety Logic Controller (SLC) and the LMC via the Sercos bus.
After that the LMC initiates an adequate travel movement, for example by using
decelerating and then moving slowly. After an adjustable delay time this slow
movement is monitored by Lexium 62 ILM Safety Module. Upon exceeding an
adjustable threshold value (for example, high velocity), the required fall-back level
is entered, for example, the defined safe state.
44 EIO0000001351.08
Engineering
Application of safety-related function SLS:
Extended Safety-Related Functions - Inverter Enable via

Hardware Input
The Lexium 62 ILM Safety Module has been primarily developed to realize the
extended safety functions, however, it still can be accessed using the usual
hardware input for the Inverter Enable of the Lexium 62 Drive System. If only this
is to be used, the device still needs to be configured and parameterized by using
the software. If it is hardwired, the Safe Torque Off (STO) function can be
triggered via this input or the Sercos bus. The Lexium 62 ILM Safety Module can
be configured to ignore the hardware input. In this case, the Safe Torque Off
(STO) function can only be activated upon a request over the Sercos bus.
Otherwise, if the hardware input is not ignored then both requests (hardware input
and Sercos bus) are verified and the Safe Torque Off (STO) function is triggered if
one or both requests are active. The default configuration is not to ignore the
hardware input.
Extended Safety-Related Functions - Defined Safe State

The defined safe state of the device is characterized by the following features:
• The drive is torque-free, which is equivalent to Safe Torque Off (STO)
according to IEC 61800-5-2.
• There is no safety-related communication from the drive via the Sercos bus.
This state is automatically entered when errors are detected.
Validity of the Safety Case

The safety case for the Inverter Enable function of the Lexium 62 ILM is identified
and defined by the standards listed in Safety Standards, page 54. The safety case
for the designated safety function of the Lexium 62 ILM system applies to the
following hardware codes, which can be found examining the appropriate software
object in EcoStruxure Machine Expert (see EcoStruxure Machine Expert,
Programming Guide):
EIO0000001351.08 45
Engineering
Unicode Hardware code

ILM 070/xx xxxxxxxxx1xx, xxxxxxxxx2xx
ILM 100/xx xxxxxxxxx1xx, xxxxxxxxx2xx
ILM140/xx xxxxxxxxx1xx, xxxxxxxxx2xx
DIS1 1
ILM62CM xxxxxx1xx, xxxxxx2xx
ILM62DB xxxxxx1xx
Device Hardware code

VW3E702200000 011A1110
For questions on this, contact your Schneider Electric representative.
Interface and Control

The Inverter Enable function is operated via the switching thresholds of the
InverterEnable-input (IE_p1/IE_p2 at Pin1/Pin2, IE_n1/IE_n2 at Pin3/Pin4) of the
Lexium 62 Connection Module.
• Maximum downtime: 500 µs at UIEX > 20 V with dynamic control
• Maximum test pulse ratio: 1 Hz
• STO active: -3 V ≤ UIE ≤ 5 V
• Power stage active: 15 V ≤ UIE ≤ 30 V
For information on the technical data and electrical connections, refer to the
chapter Technical Data, page 109.
Setup, Installation and Maintenance
Prevent Possible Unintended Operation and Avoid Overvoltage

The following measures avoid overvoltages and help prevent possible unintended
equipment operation through conductive pollution or parts falling into the device:
DANGER
• Install Lexium 62 Connection Module in a control cabinet or housing with a
minimum IP 54 rating.
• Comply with the clearances and creepage distances according to EN 50178.
• Lexium 62 ILM Integrated Servo Drive must only be operated with 24 Vdc
power supplies certified according to EN 60950 or EN 50178.
NOTE: These power supply units do not deliver an overvoltage over 120 Vdc
for more than 120 ms or no permanent overvoltage over 60 Vdc.
Only operate the drive system with approved, specified cables, accessories and
replacement equipment by Schneider Electric.
DANGER
ELECTRIC SHOCK OR ARC FLASH
Do not use non-Schneider Electric approved cables, accessories or any type of
replacement equipment.
46 EIO0000001351.08
Engineering
Avoid Unintentional Restart

The unintentional restart of the equipment must be avoided by appropriate means,
depending on your particular application.
DANGER
UNINTENTIONAL RESTART OF THE MOTOR
• Ensure that a restart of the motor is not possible after a return of power or
the tripping of a functional safety device unless preceded by a deliberate
enable signal from the system.
• Ensure that the enable signal meets the specified safety criteria.
Encoder Connection When Using Extended Safety-Related

Functions
Lexium 62 ILM Safety Module enables the use of extended, position-dependent
and/or velocity-dependent safety-related functions.
DANGER
INOPERABLE SAFETY FUNCTION
• Observe the specified maximum configuration (number of devices, network
structure and cable length), or else a voltage drop of the Inverter Enable
signal will occur over the cable length and therefore the system will be in the
defined safe state continuously.
• Connect per Lexium 62 Connection Module a maximum of 45 Lexium 62
ILMs.
For more information on the dimensions of the maximum system extension for
Wiring in line structure or tree structure or daisy chain structure, page 69.
Perform Muting with the Optional Modules DIS1
Overview
Implementation of Emergency stops combining hardwired control of supply power
with the Inverter Enable function:
Lexium 62 ILM Maintenance Emergency Parameter InverterEnableConfig

stop
Lexium 62 ILM Torque-free motor Torque-free Standard/1

without DIS1 motor
Lexium 62 ILM – Torque-free Off/0
with DIS1 motor
How to Install the Optional Modules DIS1

You cannot use the option modules DIS1 and Lexium 62 ILM Safety Module
together.
Step Action
1 Remove power to the Lexium 62 Power Supply during the installation of the optional
module DIS1.
2 Remove the transparent cover plate on the motor.
EIO0000001351.08 47
Engineering
Step Action
3
Remove the jumpers J1 and J2:
J2
J1
4
Connect the optional module DIS1 by inserting it into the contact pin, as shown in the
following graphic:
5 Replace the transparent cover plate on the motor and secure it.
How to Disassemble the Optional Module DIS1
Step Action
1 Remove power to the Lexium 62 Power Supply during the installation of the optional
module DIS1.
2 Remove the transparent cover plate on the motor.
3 Remove the optional module DIS1.
4 Reconnect the jumpers J1 and J2.
J2
J1
5 Replace the transparent cover plate on the motor and secure it.
Application Proposals for Hardware-Based Safety Functions
How to Implement the Safe Stop Category 1 (SS1)

Refer to the schematic EL-1122-05-xx: Inverter Enable circuit Lexium 62
Connection Module / Lexium 62 ILM using the Logic Motion Controller LMC•00C
with safety switch device for an emergency stop circuit.
NOTE:
• All application proposals provide for a protected Inverter Enable-wiring
(control cabinet IP54) from the safety-related switch device to the Lexium
62 Connection Module, as wiring issues need to be ruled out.
• Protection against automatic restart must be provided by the external
safety-related switch device.
48 EIO0000001351.08
Engineering
NOTE: The mains contactor in the circuit suggestion EL-1122-05-xx is not

necessary for functional safety purposes. It is, however, used in the
application proposal for the device protection of the Lexium 62 Power Supply
or the components connected to it.
EL-1122-05-xx Sheet 1:
EIO0000001351.08 49
50
+24V
-F1
4
3
2
1
3
Step
-S2 Part of functional safety
OFF 4
-S1 14 0V +24V
E-STOP 11 -S3
START
12 13 LMC
A1 A2 S11 S12 Y1 Y2 Z1 13 23 33 47 57 67 75 WD WD
Action
&
AC/DC DC+ CH+ DC+ CH+ K1 LXM62P rdy
Input Start
rdy
Safety Functions
DC K2
EL-1122-05-xx Sheet 2:
EXT
(1) (1) K3
Power- Input Input
Supply 13
DC+ CH+ DC- CH- K4
and STO via the bus.

-K2
B2 S21 S22 S31 S32 Z2 14 24 34 48 58 68 76 14
Harmony XPSUAT1
Part of functional safety
-S1 -A3 ILM62CM
13 E-STOP
CN6 CN8 -A4 ILM62DB
IE_p1 DC
1 14 IE_p2 IE_sig IE_sig
IE_n1 IE_ref IE_ref

-S2 AC
OFF IE_n2
2 0V_int1
Configure the safety-related network.

0V_int2 0V_INT -A5 ILM62
IE_sig
vcc_ie
P ower Stage
D r i ver
IE_ref Supply
Application Proposals for Software-Based Safety Functions

+24V -A6 ILM62
IE_sig
vcc_ie
P ower Stage
D r i ver
IE_ref Supply
functions using the Lexium 62 ILM Safety Module:

21
-K1 -A7 ILM62
IE_sig
-A1 LMC vcc_ie
22 +24V P ower Stage
D r i ver
0V IE_ref Supply
I_MainsWatch
Perform the assembly for Lexium 62 ILM Safety Module.

I_InvEnableActive A1
I_EmergencyStop -A8 ILM62
IE_sig vcc_ie
P ower Stage
-K1
O_MainsContactor D r i ver A2
IE_ref Supply
Program the EcoStruxure Machine Expert - Safety application.

A1
-K2
A2
0V
Not part of functional safety

PE
How to Use the Inverter Enable via Hardware or Extended
Machine Expert - Safety in the EcoStruxure Machine Expert online help.

NOTE: Observe the information on the parameters and the EcoStruxure
Adjust the parameters, in particular the prioritization of Inverter Enable via hardware
Proceed as follows to use the Inverter Enable via hardware or extended safety
EIO0000001351.08
Engineering
Engineering
Further information on the parameters and the EcoStruxure Machine Expert -

Safety Software can be found in the EcoStruxure Machine Expert online help.
Commissioning
General
Step Action
1 Carry out a functional test of the STO function for all drives that need the safety function.
2 Especially verify the correct application of the axes without Inverter Enable function.
3 Complete installation in accordance with the EMC regulations and further specifications
in the device operating manuals.
4 Afterwards, commission the drive systems.
NOTE: When using the extended safety functions, the Lexium 62 ILM Safety
Module must be configured, parameterized, and programmed according to the
EcoStruxure Machine Expert online help and the EcoStruxure Machine Expert
- Safety online help.
Best Practices
General
At machine start-up, the connected drives are usually hidden from sight of the
machine operator and cannot be monitored directly.
WARNING
UNSUPERVISED MACHINE START-UP
Only start the machine if there are no persons within the zone of operation of
moving machine components.
equipment damage.
Verify Connections
Step Action
1 Verify all terminals, connectors, and other connections on all system components for
correct and firm fit.
2 Only use robust connectors and secure fixings.
3 Verify the protective earth ground (24 Vdc PELV (Protective Extra Low Voltage) supply.
4 Verify the wiring of the safety function to the axes to avoid an interchange of the ie_
sig and ie_ref inputs as well as the 24 V supply.
5 Use coded connectors (refer to chapter Information about Wiring, page 31) and perform
a commissioning test (refer to chapter Commissioning, page 51).
6 Use only appropriate transport packaging to forward or return individual devices.
EIO0000001351.08 51
Engineering
DANGER
ELECTRIC SHOCK DUE TO INADEQUATE PROTECTIVE SEPARATION
Only connect devices, electrical components, or lines to the signal voltage
connectors of these products that feature a sufficient, protective separation from
the connected circuits in accordance with the standards (IEC 61800-5-1:
Adjustable speed electrical power drive systems - safety requirements).
External Forces
The defined safe state of the motor is the torque-free output shaft. If external
forces act upon the output shaft, it will not necessarily maintain its position. In any
case, the motor will coast to an unassisted stop. This coast down time depends on
physical properties of the components used (such as weight, torque, friction, and
so on), and additional measures such as mechanical brakes may be necessary to
help prevent any hazard from materializing. If the torque-free defined safe state is
inappropriate for your application where external forces may move the output
shaft as determined by your risk assessment, implement other external safety-
related measures.
WARNING
coast down period.
hazards exist.
equipment damage.
Hanging and Pulling Loads
WARNING
UNINTENDED AXIS MOVEMENT
• Do not use the internal holding brake as a safety-related measure.
• Only use certified external brakes as safety-related measures.
equipment damage.
If the suspension of hanging / pulling loads is a safety objective for the machine,
then you can only achieve this objective by using an appropriate external brake as
a safety-related measure.
NOTE: The drive does not provide its own safety-related output to connect an
external brake to use as a safety-related measure.
Maintenance
General
The Inverter Enable function has been designed for a defined lifetime that does
not require to verify the safety-related function, nor any specific maintenance
requirements. After this lifetime, page 54 has elapsed, a statement about the
52 EIO0000001351.08
Engineering
Inverter Enable function cannot be made due to the aging of the component. If you
want to ensure the functional safety after this period, you need to replace the
device that includes the safety function.
NOTE: Subject the product to a complete function test after replacement.
The following applies for Lexium 62 ILM Safety Module.
In addition to the LED state, data of the Safety Logger is also available in the
EcoStruxure Machine Expert Logic Builder. These are provided for information
only and must not be used for safety-related diagnostics.
For information about initial start-up and maintenance, refer to the chapter
Installation and Maintenance, page 57.
Physical Environment
General
The system is not protected against physical or chemical sources of damage by
any design features, such as:
• toxic,
• explosive,
• corrosive,
• highly reactive, or
• inflammable types.
This equipment has been designed to operate outside of any hazardous location.
Only install this equipment in zones known to be free of a hazardous atmosphere.
DANGER
POTENTIAL FOR EXPLOSION
Install and use this equipment in non-hazardous locations only.
WARNING
• Observe and conform to ambient temperatures, storage temperatures and
transport temperatures of the individual components as specified in the
operating manuals of the components.
• Prevent the formation of moisture during the operation, storage and
transport of individual components.
• Conform to the vibration and shock requirements specified in the operating
manuals for the components when operating, storing and transporting
system components.
equipment damage.
The Lexium 62 Power Supply and the Lexium 62 Connection Module must only be
installed in an electrical equipment enclosure (for example, in a control cabinet).
The electrical equipment enclosure must be lockable by using a key or tool
The Lexium 62 ILM and the Lexium 62 Distribution Box are intended for
installation in a machine.
EIO0000001351.08 53
Engineering
Safety Standards
Overview
The designated safety functions have been designed and tested for functional
safety according to the following standards
• IEC 61508:2010
• IEC 61800-5-2:2016
• EN ISO 13849-1:2015
• IEC 62061:2005
An independent assessment was performed by TÜV Nord.
According to the above listed standards, the figures for the devices for using the
Inverter Enable function are as follows:
Standard Lexium 62 Lexium 62 Lexium 62 ILM with installed

characteristics Connection ILM Lexium 62 ILM Safety Module1
Module
SFF (IEC 61508) 99% 99.9% 99%
Safe failure fraction

HFT (IEC 61508) 1 1 1
Hardware Fault
Tolerance
Type (IEC 61508) A A B
SIL (IEC 61508) 3 3 3
Safety Integrity Level
SILCL (IEC 62061)
Safety Integrity Level

claim limit
PFH (IEC 61508) 1.3*10-9/h 0.08*10-9/h 1.6*10-9/h
Probability of
Dangerous Failures
per Hour
PL (cat) (EN ISO e (4) e (4) e(4)

13849-1)
Performance Level
(Category)
MTTFd (EN ISO 881 years 14487 years 320 years

13849-1)
Mean Time to
Dangerous Failure
DC (EN ISO 13849-1) 99% 99% 99%
Diagnostic Coverage
Lifetime 20 years 20 years 20 years
Maximum reaction time 5 ms 5 ms 10 ms

between the request
and execution of the
designated safety
function
Maximum reaction time 5 ms 5 ms 10 ms
before the detection of
safety-related errors
54 EIO0000001351.08
Engineering
Standard Lexium 62 Lexium 62 Lexium 62 ILM with installed

characteristics Connection ILM Lexium 62 ILM Safety Module1
Module
Maximum reaction time Not applicable Not 10 ms
between exceeding the applicable
threshold values of
extended safety
functions and the
initiation of substitute
reactions
1Lexium 62 Distribution Box: The elimination from consideration of certain errors within the safety-
related parts of the control system, known as Fault Exclusion within various IEC, ISO, NFPA and
ANSI standards, has been applied because clearances and creepage standards have been
respected in the product. The plug-in connectors have been included in the PFH figures of Lexium
62 Connection Module and Lexium 62 ILM.
NOTE: The values specified are rounded individually and are therefore not a result of a
conversion by for example, PFH in MTTFd or the comparative tables from EN ISO 13849-
1:2015.
Standard characteristics - Lexium 62 ILM Safety Module
Standard characteristics Lexium 62 ILM Safety Module
MTTFd (EN ISO 13849-1)
Mean Time to Dangerous Failure [years]
Use of SLS (Safely Limited Speed (SLS)) etc. –
... with Sick Stegmann encoder SKM36 250
... with Sick Stegmann encoder SKS36 250
Special Conditions
Low Air Pressure
Description
If the installation altitude exceeds the specified rated installation altitude, the
performance of the entire system is reduced.
Low Air Pressure - Lexium 62 Power Supply

Power reduction at increased installation altitude (Lexium 62 Power Supply):
EIO0000001351.08 55
Engineering
Low Air Pressure - Lexium 62 Connection Module

Power reduction at increased installation altitude (Lexium 62 Connection Module):
Low Air Pressure - Lexium 62 ILM

Power reduction at increased installation altitude (Lexium 62 ILM at 8 kHz clock
frequency of power stage):
NOTE: Multiply the values with the nominal current at 40 °C / 104 °F in order
to calculate the maximum current value, depending on the required installation
altitude.
56 EIO0000001351.08
Installation and Maintenance

Prerequisites for Installation and Maintenance
Prerequisites for Maintenance and Installation
General Information
Proceed with care during the following steps in order to help to avoid the following
points:
• Injuries and material damage
• Incorrect installation and programming of components
• Incorrect operation of components
• Use of non-authorized cables or modified components
WARNING
INCORRECT INSTALLATION
Ensure a correct installation and maintenance of the system according to this
manual.
equipment damage.
The Lexium 62 ILMs (drive/motor combination) have been derived from the
Schneider Electric SH3 family of motors, and therefore share many
characteristics. However, when it comes to mounting the motor, the Lexium 62
ILMs are equivalent to the SH3 motors. Refer to the SH3 - Servo motor, User
Guide (see SH3 Servo Motor, User Guide) for details of installing the Lexium 62
ILMs.
The correspondence between the Lexium 62 ILMs and the SH3 motors are as
follows:
Lexium 62 ILM SH3 motor

ILM070 SH3070
ILM100 SH3100
ILM140 SH3140
EIO0000001351.08 57
Commissioning
Prerequisites for Commissioning
Prerequisites
DANGER
discharge.
capacitors.
the unit.
DANGER
(earth) cable.
contact.
Preparing Commissioning
Prerequisite
Verify safety-related circuits for proper function, if applicable.
58 EIO0000001351.08
ESD Protection
discharge:
NOTICE
Unpacking
How to unpack the device:
Step Action
1 Remove packaging
2 Dispose of the packaging material in accordance with the relevant local regulations.
Verifying
How to verify the device:
Step Action
1 Verify that the delivery is complete based on the delivery slip.
2 Closely inspect the device for any signs of damage.
3 Verify the data with the help of the nameplates.
4 Observe requirements for the installation location.
5 Observe requirements for the degree of protection and the EMC rules.
6 In addition to the following instructions, also note the information in the chapter
Engineering, page 27.
7 Install the Lexium 62 ILM component.
WARNING
• Do not mount or commission damaged drive systems.
• Do not modify the drive systems.
• Send back inoperative devices.
equipment damage.
Grinding the Holding Brake
Overview
NOTE: Regrind the holding brake if a motor was stored for over 2 years before
mounting.
EIO0000001351.08 59
How to Disassemble the Motor

Step Action
1 Observe the Prerequisites for Replacing Components and Cables, page 78 and the
special measures for Replacement of the Lexium 62 ILM, page 84.
2 Set main switch to OFF position to free system of voltage.
3 Prevent main switch from being switched back on.
4 Disconnect the connection cables on the motor.

5 Loosen the screw connections on the motor.
Result: The motor is removed from the machine and disconnected from the electrical
supply lines.
How to Regrind the Holding Brake

NOTE: The motor must not be installed in machine and the holding brake
must be engaged.
WARNING
UNINTENDED AXIS MOVEMENTS
Only grind the holding brake when the removed motor is disconnected from the
electrical supply lines.
equipment damage.
Step Action
1 Verify the holding torque of the holding brake, page 131 using a torque wrench.
2 Compare the value to the specified holding torque of the holding brake upon delivery.
3 If the holding torque of the holding brake considerably differs from the specified values,
manually rotate the motor shaft by 25 rotations in both directions.
4 Repeat the process.
If you cannot restore the original holding torque after repeating the process 3 times,
contact your Schneider Electric representative.
Preparing the Control Cabinet
Overview
DANGER
INCORRECT OR UNAVAILABLE GROUNDING
Remove paint across a large surface at the installation points before installing
the devices (bare metal connection).
Step Action
1 If necessary to maintain and respect the maximum ambient operating temperature,

install additional fan in the control cabinet.
2 Do not block the fan air inlet of the product.
3 Drill mounting holes in the control cabinet in the 45 mm (1.77 in) mounting-grid pattern
(±0.2 mm / ±0.01 in).
4 Observe tolerances as well as distances to the cable channels and adjacent Lexium 62
servo drives or other heat producing equipment.
60 EIO0000001351.08
Required Distances
Keep a distance of at least 100 mm (3.94 in) above and below the devices.
Required distances in the control cabinet for the Logic Motion Controller, Lexium
62 Power Supply, Lexium 62 Connection Module:
NOTE: For the shield plates (external shield connections), additional holes are
required.
Required Distances in the Control Cabinet for the Power Supply

Required distances in the control cabinet for the Lexium 62 Power Supply:
Do not lay any cables or cable channels over the servo amplifiers or braking
resistor modules.
Required Distances in the Control Cabinet for the Lexium 62

Connection Module
EIO0000001351.08 61
Required distances in the control cabinet for the Lexium 62 Connection Module:
Do not lay any cables or cable channels over the servo amplifiers or braking
resistor modules.
Mounting
How to Mount the Lexium 62 Power Supply and the Lexium 62

Connection Module
Step Action
1 Remove the terminal covers on the module sides (Lexium 62 Power Supply and Lexium
62 Connection Module) on which the modules are connected with each other.
2 For this purpose, press the screwdriver in the opening (1) (blade width: 5.5...8 mm
(0.22...0.31 in)) on the top side of the module to loosen the terminal cover.
3 Then remove the terminal covers (a, b) toward the outside.
4 Screw the pan-head screws M6 (socket head cap screws) into the prepared mounting
holes.
5 Keep a distance of 10 mm (0.39 in) between the screw head and the mounting plate.
62 EIO0000001351.08
Step Action
6 Hook in device and verify the vertical mounting arrangement.
7 Place the Lexium 62 Power Supply and Lexium 62 Connection Module in the following
order from left to right according to the current carrying capacity:
1. Lexium 62 Power Supply
2. Lexium 62 Connection Module
NOTE: By doing this, the load on the DC bus- and 24 V-supply at the wiring bus is
reduced.
8 Tighten the mounting screws (torque: 4.6 Nm (41 lbf in)).
How to Assemble the Modules

Step Action
1 Verify whether the slide on the Bus Bar Module can be moved easily. If not, loosen the
screws securing the slide to the Bus Bar Module.
2 Connect devices via the slide of the Bus Bar Module (1).
3 Tighten the screws of the Bus Bar Module (torque: 2.5 Nm / 22 lbf in).
4 Mount the terminal covers left TOP (a) and right TOP (b) on the outside of the Bus Bar
Module combination. For important safety information, follow the instructions in the first
safety message after this table.
Terminal covers on the outside of the Bus Bar Module combination
EIO0000001351.08 63
This product has a touch current greater than 3.5 mA. If the protective earth
ground connection is interrupted, a hazardous touch current may flow if the
housing is touched.
DANGER
ELECTRIC SHOCK CAUSED BY HIGH LEAKAGE (TOUCH) VOLTAGE
• Attach the terminal covers on the extremities of the Bus Bar Module
combination, page 62.
• Apply power to the device only if the terminal covers have been attached to
the extremities of the Bus Bar Module combination.
How to Ground the Lexium 62 Power Supply
Step Action
Connect the additional protective earth ground conductor with the ring cable lug and the
M5 screw to the heat sink of the power supply (tightening torque: 3.5 Nm (31 lbf in)).
Follow the assembly based on the heat sink:

• Washer
• Ring cable lug
• Washer
• Lock washer
• Screw
3 Connect the plug-in connector CN5 24 V supply to the power supply.
NOTE: See important hazard message after the table.
4 Connect the plug-in connector CN6 AC supply to the power supply.
5 Connect the Sercos cable CN2 (CN3) to the power supply.
64 EIO0000001351.08
DANGER
equipment.
How to Mount the Daisy Chain Connector Box on the Lexium 62

ILM
The graphic shows the installation of the Daisy Chain Connector Box on the
Lexium 62 ILM.
Step Action
1 Place the Daisy Chain Connector Box flush onto the rear side of the Lexium 62 ILM so
that the two guide lugs (5) are inserted in the two guide slots (6).
Result: The Daisy Chain Connector Box lies flush on the rear side of the Lexium 62 ILM
(3).
2 While the Daisy Chain Connector Box is lying flush on the rear side of the Lexium 62 ILM
(3), push it upwards as far as it goes.
Result: The hybrid plug connector (4) is inserted as far as it goes into the hybrid socket
connector (2) of the Lexium 62 ILM.
3 Close the locking latch (1).
NOTICE
BROKEN TABS ON THE LOCKING LATCH
Only close the locking latch (1) when the hybrid plug connector (4) is fully
seated into the hybrid socket connector (2) and the Daisy Chain Connector Box
lies flush on the rear side of the Lexium 62 ILM (3).
EIO0000001351.08 65
Wiring the Lexium 62 Connection Module in Linear or Tree Topologies
Presentation
The wiring of Lexium 62 Connection Module, Lexium 62 Distribution Box, and
Lexium 62 ILM in linear or tree topologies is supported by hybrid cables.
The hybrid cable variants suitable for linear or tree topologies are listed in the type
code Lexium 62 ILM accessories.
The hybrid connector variants presented in the following graphic are suitable for
wiring in linear or tree topologies.
D0 Straight connection
D1 Connection at the bottom (Lexium 62 Distribution Box) or on the left (Lexium
62 ILM).
D2 Connection on the top (Lexium 62 Distribution Box) or on the right (Lexium 62
ILM).
How to Wire the Modules

For an overview of the different connections, refer to the Electrical Power
Connections, page 95.
Step Action
1 Connect connections CN4, CN5, CN7, and CN8 (Sercos, DC bus voltage, 24 V,
Inverter Enable) at the Lexium 62 Connection Module with the Lexium 62 Distribution
Box by using the pre-assembled hybrid cable.
2 Remove protective cover from hybrid cables.
66 EIO0000001351.08
Step Action
3 Connect up to four Lexium 62 ILMs at the Lexium 62 Distribution Box using hybrid
cables. Engage the respective mounting bracket at both connection sides.
4 Provide unused hybrid connection sockets with strapping plugs.

NOTE:
• The strapping plugs are not included in the scope of delivery of Lexium 62
ILM and must be ordered separately (Commercial reference: VW3E6023).
• Strapping plugs close the Sercos loop, while helping to ensure the integrity of
the IP65 degree of protection.
WARNING
LOSS OF IP65 RATING
Use strapping plugs VW3E6023 in unused hybrid connection sockets.
equipment damage.
Topological Addressing of the Lexium 62 ILMs

The table is an example of the topological addressing of the Lexium 62 ILMs,
depending on the Sercos, the connection, and assuming the Lexium 62
Connection Module is connected to connector CN1 with a hybrid cable.
The topological address for CN2, CN3, CN4, and CN5 (Lexium 62 Distribution
Box) depends on the assignment of Sercos 1/Sercos 2 to CN4/CN5 (Lexium 62
Connection Module):
Sercos lines with the hybrid Connection Lexium 62 Topological address of the
cable Connection Module Lexium 62 ILMs connected to
the Lexium 62 Distribution
Box
CN2 CN3 CN4 CN5
Sercos 1 (black) CN4 4 3 2 1
Sercos 2 (red) CN5
Sercos 1 (black) CN5 1 2 3 4
Sercos 2 (red) CN4
The topological address for CN2, CN3, CN4, and CN5 (Lexium 62 Distribution Box) depends on the
assignment of Sercos 1/Sercos 2 to CN4/CN5 (Lexium 62 Connection Module).
Depending on the selected identification (address) mode in the EcoStruxure

Machine Expert Logic Builder, an interchanged connection of the Sercos 1 /
Sercos 2 connectors can lead to unintended machine operation.
EIO0000001351.08 67
WARNING
UNINTENDED MACHINE OPERATION
Ensure that the Sercos cables are connected to the Sercos connections CN4/
CN5 of the Lexium 62 Connection Module according to the requirements of the
application, its configuration and applicable standards.
equipment damage.
The following boundary conditions must be observed for the system layout:
• Maximum cable length of 20 m (65.2 ft) from Lexium 62 Connection Module
to Lexium 62 Distribution Box.
• Maximum cable length of 10 m (32.8 ft) from Lexium 62 Distribution Box to
another Lexium 62 Distribution Box.
Lexium 62 ILM.
• Sum of all cable lengths maximum 200 m (656 ft).
• Maximum distance of 50 m (164 ft) between 2 active Sercos slaves. In the
example below, the critical measure is the return from the last Sercos slave
(Lexium 62 ILM) to the Lexium 62 Power Supply via the connection module.
• Lexium 62 Connection Module and Lexium 62 Distribution Box are not active
Sercos slaves. Both the Lexium 62 Connection Module and the Lexium 62
Distribution Box are passive, pass-through devices.
Examples for the Pathways in Linear Topology and Tree

Topology
NOTE: Contact Schneider Electric in order to create a detailed system layout
for the respective available topology.
The following two examples illustrate the longest path between 2 active Sercos
slaves for which a maximum length of 50 m (164 ft) is permissible. This critical
distance is marked in blue.
In the following example of a linear topology, the longest path is between the
Lexium 62 Power Supply and the last Lexium 62 ILM:
68 EIO0000001351.08
In this example of a tree topology, the longest path is between two Lexium 62
ILMs and not between the Lexium 62 Power Supply and the last Lexium 62 ILM. In
this topology, the critical path is the forward, incoming signal as opposed to the
former example where the critical path was the return path.
The graphic shows a connection overview of Lexium 62 ILM
1 Ground connection
2 Hybrid connector
NOTE: According to IEC/EN 60204-1, the correct grounding of the motor has
to be verified on the installed machine on location in all cases.
Wiring from the Lexium 62 Connection Module in a Daisy Chain Topology
Overview
Wiring of Lexium 62 Connection Module, Lexium 62 Distribution Box, Lexium 62
ILM in daisy chain topology is supported by a Daisy Chain Connector Box
mounted on the Lexium 62 ILM along with power and Sercos cables.
The power and Sercos cable variants suitable for daisy chain topologies are listed
in the type code, page 26 figure Lexium 62 ILM accessories.
EIO0000001351.08 69
The graphic shows a power connector suitable for a daisy chain wiring
D1 Connection at the bottom (Lexium 62 Distribution Box)

With daisy chain structure, the power (DC bus voltage/24 V/Inverter Enable
signals) and Sercos signals are distributed via separate cables.
The graphic shows an example of a net topology in a daisy chain structure with
four daisy chain lines:
1 Power cable (green)

2 Sercos cable (red)
Each Lexium 62 ILM must be extended for daisy chain wiring by a Daisy Chain
Connector Box. For this purpose, the Daisy Chain Connector Box is mounted,
page 65 onto the Lexium 62 ILM and the wiring of the Lexium 62 ILMs is carried
out via M12 / M23 connectors of the Daisy Chain Connector Box.
70 EIO0000001351.08
The graphic shows an example for a daisy chain wiring with one daisy chain line
(connected directly to the Lexium 62 Connection Module):
1 Power cable (green)

2 Lexium 62 ILM
3 At the last Lexium 62 ILM of the daisy chain line, the open power socket
connector M23 (CN2/CN3) of the Daisy Chain Connector Box has to be tightly
closed with a protection cap ILM62DCZ000.
4 Sercos cable (red)
WARNING
LOSS OF IP65 RATING
• Assemble the M23 cable connector correctly to the daisy-chain connector
box to properly seal the connection and meet the IP65 protection class
requirements.
• Tightly seal off open power socket connectors CN2/CN3 with an
ILM62DCZ000 protection cap on the last drive of the daisy chain.
• Use only cables and accessory parts from Schneider Electric.
equipment damage.
How to Wire the Modules

For an overview of the different connections, refer to the Electrical Power
Connections, page 95
Machine Expert Logic Builder, an interchanged connection of the Sercos cables
can lead to unintended machine operation.
EIO0000001351.08 71
WARNING
• Ensure that the Sercos cables are connected to the Sercos connections
CN4/CN5 of the Lexium 62 Connection Module according to the
requirements of the application, its configuration, and applicable standards.
• Ensure that the Sercos cables are connected to the Sercos socket
connectors of the Daisy Chain Connector Box according to the requirements
of the application, its configuration, and applicable standards.
equipment damage.
Step Action
1 By using one (or several) Lexium 62 Distribution Box: Without Lexium 62 Distribution Box:
Connect the connections CN7, CN8 (power cable: DC bus Connect the connections CN7, CN8 (power cable: DC
voltage, 24 V, Inverter Enable) at the Lexium 62 Connection bus voltage, 24 V, Inverter Enable) at the Lexium 62
Module with the (first) Lexium 62 Distribution Box by using the Connection Module with the (first) Lexium 62 ILM by
pre-assembled power cable. using the pre-assembled power cable.
2 Secure the M23 connector to the Daisy Chain Connector Box by twisting the connector collar.
3 Connect up to 9 Lexium 62 ILMs per daisy chain line by using power cables.
4 Connect up to four daisy chain lines with a maximum of 9 Lexium 62 ILMs to a Lexium 62 Distribution Box by using power
cables.
5 Engage the locking mechanism to the Lexium 62 Distribution Box connection side.
6 Connect the connections CN4, CN5 of the Lexium 62 Connection Module with the Sercos socket connectors of the Daisy
Chain Connector Box to the Lexium 62 ILM by using a pre-assembled Sercos cable.
7 Connect the Lexium 62 ILMs to the Sercos socket connectors of the Daisy Chain Connector Box by using a pre-assembled
Sercos cable.
8 Tightly close the open power socket M23 (CN2/CN3) of the Lexium 62 ILM with a protection cap ILM62DCZ000 on every
daisy chain line on the last Daisy Chain Connector Box.
WARNING
LOSS OF IP65 RATING
requirements.
equipment damage.
The following boundary conditions must be observed for the system layout:
• Maximum cable length of 20 m (65.2 ft) from Lexium 62 Connection Module
to Lexium 62 Distribution Box.
another Lexium 62 Distribution Box.
• Maximum cable length of 10 m (32.8 ft) from Lexium 62 Distribution Box or
Lexium 62 Connection Module to the first Lexium 62 ILM of the daisy chain
line.
• A maximum of 9 Lexium 62 ILMs can be connected per daisy chain line and a
maximum cable length of 10 m (32.8 ft) between the first and the last Lexium
62 ILM of the daisy chain line.
• Sum of all cable lengths maximum 200 m (656 ft).
• Maximum distance of 50 m (164 ft) between 2 active Sercos slaves.
72 EIO0000001351.08
• Lexium 62 Connection Module and Lexium 62 Distribution Box are not active
Sercos slaves. Both the Lexium 62 Connection Module and the Lexium 62
Distribution Box are passive, pass-through devices.
NOTE: Contact Schneider Electric in order to create a detailed system layout
for the respective available topology.
NOTICE
INCORRECT VOLTAGE / CURRENT
Only use topologies approved by Schneider Electric.
NOTE: According to IEC/EN 60204-1, the correct grounding of the motor has
to be verified on the installed machine on location in all cases.
Maintenance, Repair, Cleaning, Replacement Equipment

Inventory
Prerequisites for Maintenance, Repair, and Cleaning
Introduction
Observe the following instructions before carrying out maintenance on the Lexium
62 Drive System.
De-Energize the System
DANGER
discharge.
capacitors.
the unit.
How to de-energize the system:
EIO0000001351.08 73
Step Action
1 Set main switch to OFF position, or otherwise disconnect all power to the system.
3 In the case of any drives, servos or other equipment with high capacity capacitors, wait
at least 15 minutes after removing power (switching off) to allow the DC bus capacitors
to discharge.
4 Verify whether the DC-BUS LED indicator has turned off on all components located in
the axis group.
5 Verify with an appropriate measuring instrument that the voltages between DC+ to PE
(Protective Earth/ground), DC- to PE and DC+ to DC- are all less than 42 Vdc.
DANGER
ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
Verify with a correctly calibrated measuring instrument that the DC bus is de-
energized (less than 42.4 Vdc) before replacing, maintaining or cleaning
machine components.
For more information on the DC Bus LED indicator, refer to Bus Bar Module LED
Indicators, page 90.
Fuse Replacement Lexium 62 Connection Module
Overview
If there is a loss of power from the Lexium 62 Connection Module while there is
power at the power supply, you may need to replace the internal fuses.
The Lexium 62 Drive System indicates such a condition by the following:
• DC bus LED at the Lexium 62 Power Supply is on.
• DC bus LED at the Lexium 62 Connection Module is off.
NOTE: Before attempting to replace the fuses, determine the source of over-
current or short circuit and remedy the issue.
The Lexium 62 Connection Module needs to be disconnected and removed to
replace the internal fuses.
DANGER
ELECTRIC SHOCK CAUSED BY HIGH TOUCH VOLTAGE
• Before working on the product, make sure that it is de-energized.
• After disconnection, do not touch connector CN6 mains connection on the
Lexium 62 Power Supply module as it still carries hazardous voltages for
approximately one second.
• Only operate the Lexium 62 Power Supply and the Lexium 62 Connection
Module in a control cabinet that cannot be opened without the help of tools.
74 EIO0000001351.08
Step Action
1 Dismount Lexium 62 Connection Module, refer to Replacing components and cables,

page 78.
2 Open the maintenance flap.
3 On the back side of the housing, remove both fuses from the holding device using a
screwdriver and replace them by new fuses of the same type (Commercial reference
VW3E6024).
DANGER
FIRE AND ELECTRICAL SHOCK DUE TO IMPROPER FUSE
REPLACEMENT
• Replace fuse only by a fuse of identical type as specified in the product
documentation.
• Be sure that the fuse cover is securely closed before operating the device.
Instructions for ESD Protection
NOTICE
EIO0000001351.08 75

discharge:
Step Action
1 Close maintenance flap and mount, page 62 the Lexium 62 Connection Module.
2 Restart the system, page 63.
NOTE:
• If after remedying the source of over-current or short circuit and fuse
replacement, the Lexium 62 Connection Module still is not ready for
operation or returns to a no power condition again after recommissioning,
contact your Schneider Electric representative.
• With exception of internal fuses in the Lexium 62 Connection Module,
there are no other user-serviceable parts within the Lexium 62
components. Either replace the component or contact your Schneider
Electric representative.
WARNING
equipment damage.
Machine Repair
Presentation
With exception of internal fuses in the Lexium 62 Connection Module, page 74,
there are no other user-serviceable parts within the Lexium 62 ILM components.
Either replace the entire drive or contact your Schneider Electric representative.
76 EIO0000001351.08
WARNING
equipment damage.
Use only the accessories and mounting parts specified in the documentation and
no third-party devices or components that have not been expressly approved by
Schneider Electric. Do not modify the equipment.
In case machine repair includes the replacement of the drive components,
observe the following instructions for ESD protection in order to avoid any damage
due to electrostatic discharge:
NOTICE
Cleaning
Cleaning the Lexium 62 ILM Integrated Servo Drive

Care must be taken with cleaning products as some active agents may have
deleterious effects on plastics and stainless steel welds.
NOTICE
CORROSION CAUSED BY CLEANING AGENTS
• Before using a cleaning agent, carry out a compatibility test in relation to the
cleaning agent and the component affected.
• Do not use alkaline detergent.
• Do not use any chloride-containing cleaning agents.
• Do not use any sulphuric acid containing detergent.
For more information on the material properties of your component, refer to

Technical Data, page 109.
NOTE: The standard cooling method of the motor is by natural convection.
Therefore, keep the motor surfaces free from dirt.
Replacement Equipment Inventory
Presentation
Keep a stock of the most important components to help assure that your machine
is functioning and ready for operation.
EIO0000001351.08 77
Replace devices with the same hardware/firmware configuration to help ensure

compatibility.
Indicate the following information on the replacement equipment order:
• Item name: for example ILM0701P01A0000
• Hardware code: for example, RS02
• Software (firmware) version: for example SW: 0.24.21
For example, there is a hardware enhancement between revision RS01 and RS02
in the braking resistors such that absorption has been increased. Therefore, if a
RS02 power supply is replaced by a RS01 power supply, this could lead to
equipment damage.
NOTICE
INCREASED PULSE ENERGY ABSORPTION CAPACITY OF THE LEXIUM
62 POWER SUPPLY MODULE
Only replace Lexium 62 power supply module with the same or greater
hardware revision.
This information can be found on the logistic nameplate.

For more information concerning the replacement of components, refer to
Replacing Components and Cables, page 78.
Replacing Components and Cables

Prerequisites for Replacing Components and Cables
De-Energize the System
DANGER
discharge.
capacitors.
the unit.
How to de-energize the system:
78 EIO0000001351.08
Step Action
1 Set main switch to OFF position, or otherwise disconnect all power to the system.
3 In the case of any drives, servos or other equipment with high capacity capacitors, wait
at least 15 minutes after removing power (switching off) to allow the DC bus capacitors
to discharge.
4 Verify whether the DC-BUS LED indicator has turned off on all components located in
the axis group.
5 Verify with an appropriate measuring instrument that the voltages between DC+ to PE
(Protective Earth/ground), DC- to PE and DC+ to DC- are all less than 42 Vdc.
DANGER
machine components.
For more information on the DC Bus LED indicator, refer to Displays at the Lexium
62 Connection Module, page 90.
Other Prerequisites
DANGER
(earth) cable.
contact.
With exception of internal fuses in the Lexium 62 Connection Module, there are no
other user-serviceable parts within the Lexium 62 ILM components. Either replace
the entire device or contact your Schneider Electric representative.
WARNING
equipment damage.
EIO0000001351.08 79
ESD Protection
Refer to ESD Protection Measures, page 33.
Replacement of the Lexium 62 Connection Module
Overview
Before beginning the replacement of specific components, read thoroughly the
section Replacing Components and Cables, page 78 for important safety
information and general instructions.
How to Replace the Lexium 62 Connection Module
DANGER
discharge.
capacitors.
the unit.
DANGER
INOPERABLE SAFETY FUNCTION
Test the proper functioning of the safety functions after every device
replacement and every change of the wiring.
Step Action
1 Disconnect all connection cables on the Lexium 62 Connection Module.

NOTE: Ensure that the cables clearly indicate their connections before
disconnecting.
2 Loosen the screwed connections on the wiring bus (CN1) of the component that shall be
replaced.
3 If present, loosen the screwed connections of the adjacent device on the right-hand
side.
4 Push both slides (CN1) to the center of the device.
5 Loosen the screw connections of the device mounting brackets on the top and bottom
side.
80 EIO0000001351.08
Step Action
6 Remove the Lexium 62 Connection Module and replace it.
7 Install the new Lexium 62 Connection Module and tighten the screwed connections on
the top and bottom side.
8 Verify whether a terminal cover is attached to the wiring bus (CN1) at the end of a row.
For important safety information, follow the instructions in the safety messages after this
table.
9 Connect the Lexium 62 component according to the circuit diagram of the machine. For
important safety information, follow the instructions in the safety messages after this
table.
10 After replacing a Lexium 62 Connection Module, proceed as by the first commissioning,
page 58.
DANGER
ELECTRIC SHOCK CAUSED BY HIGH LEAKAGE (TOUCH) VOLTAGE
• Attach the terminal covers on the extremities of the Bus Bar Module
combination, page 62.
• Apply power to the device only if the terminal covers have been attached to
the extremities of the Bus Bar Module combination.
DANGER
INCORRECT ASSIGNMENT OF CABLES
Verify that the assignment of the cables conforms to their previous connector
assignments.
Depending on the selected identification mode in the EcoStruxure Machine Expert

Logic Builder, an interchanged connection of the connection Sercos or the Sercos
cables can lead to an unintended operation of the machine.
WARNING
equipment damage.
CAUTION
FALLING HEAVY OBJECT
Do not fully remove the screw connections of the device mounting suspension
and prevent the device from falling out and down.
Failure to follow these instructions can result in injury or equipment
damage.
EIO0000001351.08 81
Replacement of the Lexium 62 Distribution Box
Overview
How to Replace the Lexium 62 Distribution Box
NOTICE
CONNECTOR WEAR
Do not connect / disconnect the hybrid cables more than 20 times.
NOTICE
Step Action
1 After opening the connector locking mechanism of the Lexium 62 Distribution Box,
disconnect the hybrid or power cable connector (cable connection from the Lexium 62
Connection Module).
NOTE: Ensure that the cables clearly indicate their connections before
disconnecting.
2 Disconnect the hybrid or power cable connectors of all connected motors.
3 Likewise, remove any strapping plugs that may be connected in the same manner, and
retain them to replace on the new distribution module.
4 Dismount protective ground (earth) cable from the lower-right-corner metal bracket
connection of the Lexium 62 Distribution Box.
5 Replace the Lexium 62 Distribution Box as a whole.
6 Attach connectors of the hybrid or power cable connectors of all motors to be

connected.
7 In addition, replace any strapping plugs to their respective connections.
82 EIO0000001351.08
Step Action
8 Secure the connectors by using the connector locking mechanism of the Lexium 62
Distribution Box.
9 Attach the hybrid or power cable connector (from the Lexium 62 Connection Module)
and secure it by using the connector locking mechanism.
10 Mount ground (earth) cable to the lower-right-corner metal bracket connection of the
Lexium 62 Distribution Box.
Removing the Lexium 62 Connection Module Hybrid or Power

Cables
Disconnect the pre-assembled hybrid or power cable connector for the connection
between Lexium 62 Connection Module and Lexium 62 Distribution Box as
follows:
Step Action
1 Open the connector locking mechanism of the Lexium 62 Distribution Box.
2 Detach the hybrid or power cable connector to its connection at the Lexium 62
Distribution Box.
3 Disconnect the cables at connectors CN4-5 (in the case of the hybrid cable), CN6,
CN7, and CN8 at the Lexium 62 Connection Module.
Removing the Lexium 62 ILM Hybrid or Power Cables

Disconnect the pre-assembled hybrid or power cable connector for the connection
between Lexium 62 ILM and Lexium 62 Distribution Box as follows:
Step Action
1 Detach hybrid or power cable connector to the Lexium 62 ILM:

• In the case of the hybrid cable, open the connector locking mechanism and
disconnect the hybrid cable connector.
• In the case of the power cable connector, loosen the retaining sleeve of the M23
connector and unbuckle the connector from the daisy-chain connector box.
2 Open the connector locking mechanism and detach the hybrid or power cable
connector from its connection at the Lexium 62 Distribution Box.
Installing the Lexium 62 Connection Module Hybrid or Power

Cables
Connect the pre-assembled hybrid or power cable connector for the connection
between Lexium 62 Connection Module and Lexium 62 Distribution Box as
follows:
Step Action
1 Remove protective cover on the hybrid or power cables connector(s).
2 Attach the hybrid or power cable connector to its connection at the Lexium 62
Distribution Box.
3 Secure the connector by using the connector locking mechanism of the Lexium 62
Distribution Box.
4 Perform connections CN4-5 (in the case of the hybrid cable), CN6, CN7, and CN8 at
the Lexium 62 Connection Module according to the connection overview, page 98.

Machine Expert Logic Builder, an interchanged connection of the Sercos
connectors can lead to unintended machine operation.
EIO0000001351.08 83
WARNING
equipment damage.
Installing the Lexium 62 ILM Hybrid or Power Cables

Connect the pre-assembled hybrid or power cable connector for the connection
between Lexium 62 ILM and Lexium 62 Distribution Box as follows:
Step Action
1 Remove protective cover on the hybrid or power cables connector(s).
2 Attach hybrid or power cable connector to the Lexium 62 ILM:

• In the case of the hybrid cable, connect it directly to the Lexium 62 ILM integrated
drive and secure it by using the connector locking mechanism.
• In the case of the power cable connector, connect the cable to the daisy chain
connector box mounted on the Lexium 62 ILM via the M23 connector. Be sure to
lock the M23 connector by twisting the connection sleeve to ensure a proper IP65
rated seal.
3 Attach the hybrid or power cable connector to its connection at the Lexium 62
Distribution Box and secure it by using the connector locking mechanism of the Lexium
62 Distribution Box.
WARNING
LOSS OF IP65 RATING
requirements.
equipment damage.
Replacement of the Lexium 62 ILM Integrated Servo Drive
Overview
How to Replace the Lexium 62 ILM

The Lexium 62 ILM is heavy relative to its size. While replacing the component, its
mass can cause injuries and/or damage.
84 EIO0000001351.08
DANGER
discharge.
capacitors.
the unit.
WARNING
HEAVY, FALLING COMPONENTS
• Use a a suitable crane or other suitable lifting gear for mounting the
component if this is required by the weight of the component.
• Use the necessary personal protective equipment (for example, protective
shoes, protective glasses and protective gloves).
• Mount the component so that it cannot come loose (use of securing screws
with appropriate tightening torque), especially in cases of fast acceleration or
continuous vibration.
equipment damage.
Pay attention to the ESD protection measures to avoid damages caused by

electrostatic discharge.
NOTICE
• Use the original or similar packaging to send back components.
• Components must be packaged in ESD packaging/film.
The Lexium 62 ILM is composed of an integrated drive/motor combination, and is

considered as one, inseparable component. When replacing the Lexium 62 ILM,
the entire drive/motor combination must be replaced.
EIO0000001351.08 85
NOTICE
IMPROPER REPLACEMENT OR OPENING OF THE COMPONENTS
• Do not open the components to replace or modify the sub-components and
put them into operation.
• If deemed necessary, replace the entire drive/motor combination.
• In addition to the information and instructions found in this present
document, you must observe the information and instructions of the original
machine builder.
Disconnect all connection cables on the Lexium 62 ILM.

NOTE: Be sure that the cables clearly indicate their connections before
disconnecting.
The replacement of the Lexium 62 ILM may have an impact on positioning or other
parameters relative to the machine application. For example, the application may
employ techniques, such as indirect distance measuring, that may be lost as a
result of the component replacement, and may therefore need to be recalibrated.
WARNING
Be sure to consult the documentation of the original machine builder before
attempting to replace the component.
equipment damage.
There are sensitive precision parts involved in the proper functioning of the
Lexium 62 ILM. Therefore, care must be taken during the replacement of the
component to avoid damage and disfunction.
NOTICE
MECHANICAL FORCE TO THE ENCODER SYSTEM
• Prevent impacts on the motor shaft when removing and attaching couplings
to the motor shaft, as this could damage the encoder.
• Use appropriate tools, such as an extractor.
• Avoid mechanical damage to the coating of the motor housing.
NOTICE
CONNECTOR WEAR
Before attempting to replace the Lexium 62 ILM, refer to Mounting, page 62.
Step Action
1 Replace the drive according to your machine application requirements, or the

specifications of the original machine manufacturer.
2 Reconnect the protective earth ground cable and tighten it with a 2.8 Nm (24.8 lbf in)
torque.
86 EIO0000001351.08
The graphic shows a connection overview of Lexium 62 ILM:
1 Protective earth ground connection

2 Hybrid connector
How to Replace the Cables for Line Structure and Tree

Structure
Step Action
1 Disconnect / attach the protective ground (earth) cable and hybrid connector from/ to
the Lexium 62 ILM.
2 Disconnect / attach the hybrid connector from/to the Lexium 62 Distribution Box.
How to Replace the Cables for Daisy Chain Structure
Step Action
1 Disconnect / attach the protective ground (earth) cable from/to Lexium 62 ILM and
disconnect / attach power cable as well as Sercos cables from/to the Daisy Chain
Connector Box which is installed on the Lexium 62 ILM.
2 Disconnect / attach the power cable from/to Lexium 62 Distribution Box.
EIO0000001351.08 87
Indicators and Control Elements

Indicators of the Lexium 62 Power Supply
Overview
The display of the Lexium 62 Power Supply consists of four LED indicators that
are used to display status information.
1 State LED indicator

2 S3 P1 LED indicator for the status of port 1 of the Sercos III communication
3 S3 LED indicator for the Sercos III communication
4 S3 P2 LED indicator for the status of port 2 of the Sercos III communication
Reset Button
Press the reset button to reset and restart the Lexium 62 Power Supply.
State LED Indicator
LED indicator color Description Instructions / information for the user

/ status
Off Device is not energized or is otherwise inoperable. • Verify the power supply.
• Replace device.
Flashing green (4 Initialization of the device (firmware boot process, • Wait until initialization is complete.
Hz, 125 ms) compatibility verification of the hardware, updating
the firmware)
Flashing slowly Identification of the device • If necessary, identify the device via EcoStruxure
green (2 Hz, 250 ms) Machine Expert as defined by the controller
configuration.
Steady green Device has been initialized and waits for the • Configure device as active.
configuration. • Configure device as inactive.
• Configure device for the execution of motions.
88 EIO0000001351.08

/ status
Steady red A non-recoverable error has been detected • Cycle power (power reset)
requiring user intervention:
• If this condition persists, replace the device.
• Watchdog
• Firmware
• Checksum
• Internal error detected
Flashing slowly red A general error has been detected. • The devices tree in EcoStruxure Machine Expert
(2 Hz, 250 ms) displays the error detected.
• Reset error detected in the EcoStruxure Machine
Expert Logic Builder menu Online > Reset
diagnostic messages of controller.
• Otherwise restart device.
S3 Ports 1 and 2 LED Indicator
LED indicator Description

color / status
Off No cable connected
Steady orange Cable connected, no Sercos communication
Steady green Cable connected, active Sercos communication
S3 LED Indicator

/ status
Off The device is not energized or is otherwise Start Sercos boot up or verify the Sercos cable and
inoperable, or there is no communication due to an connections.
interrupted or separated connection.
Steady green Active Sercos connection without an error detected in –

the CP4.
Flashing green (4 The device is in loopback mode. Workaround:
Hz, 125 ms) • Close ring.
Loopback describes the situation in which the Sercos
telegrams have to be sent back on the same port on Reset condition:
which they were received.
• Acknowledge the detected error in the EcoStruxure
Machine Expert Logic Builder menu Online >
Possible causes:
Reset diagnostic messages of controller.
• Line topology or
• Switch from CP0 to CP1 alternatively.
• Sercos loop break
NOTE: If during phase CP1 a line topology or ring
break was detected (device in loopback mode), the
LED indicator condition does not change.
Steady red Sercos diagnostic class 1 (DC1) error has been Reset condition:
detected on port 1 and/or port 2. • Acknowledge the detected error in the EcoStruxure
Machine Expert Logic Builder menu Online >
Flashing red / green Communication error has been detected. Reset condition:
(4 Hz, 125 ms) • The configuration shows which error has been
Possible causes:
detected.
• Improper functioning of the telegram
• CRC error detected Machine Expert Logic Builder menu Online >
Steady orange The device is in a communications phase CP0 up to –

and including CP3 or HP0 up to and including HP2.
Sercos telegrams are received.
Flashing orange (4 Device identification NOTE: The identified device is also displayed by the
Hz, 125 ms)
axis state LED indicator on the drive.
EIO0000001351.08 89
Indicators of the Lexium 62 Connection Module

Overview
The display of the Lexium 62 Connection Module consists of two LEDs that
indicate the state of the DC voltage supply or the 24 V voltage supply via the Bus
Bar Module.
The graphic shows the diagnostic LEDs of the Lexium 62 Connection Module:
1 DC Bus LED Indicator

2 24 V LED Indicator
DC Bus LED Indicator
LED indicator color Description Information

/ status
Off DC bus supply inactive –
Steady red DC bus supply active DC bus voltage ≥ 42 Vdc
The DC Bus LED indicator is not an indicator for the absence of DC bus voltage.
DANGER
machine components.
90 EIO0000001351.08
24V LED Indicator

color / status
Off 24 Vdc logic supply inactive
Steady green 24 Vdc logic supply active
Indicators of the Lexium 62 Distribution Box

Overview
The graphic shows the display and operating elements of the LEDs of the Lexium
62 Distribution Box:
1 Hybrid connection LED Indicator

2 DC bus LED Indicator
3 Protective ground (earth)
Hybrid Connection LED Indicator
LED indicator Description Information

color / status
Off Hybrid connection not connected. –
Steady green Hybrid plug connector connected. Applies for hybrid cable or power
cable (daisy chain wiring).
DC Bus LED Indicator
EIO0000001351.08 91
LED indicator color Description Information

/ status
Off DC bus supply inactive –
Steady red DC bus supply active DC bus voltage ≥ 42 Vdc
The DC Bus LED indicator is not an indicator for the absence of DC bus voltage.
DANGER
machine components.
Indicators of the Lexium 62 ILM Integrated Servo Drive

Overview
The display at the Lexium 62 ILM consists of four color LEDs that are used to
display the status information.
Diagnostic LEDs of the Lexium 62 ILM:
1 S3 LED Indicator
2 State LED Indicator
3 Port 2 LED Indicator
4 Port 1 LED Indicator
S3 (Sercos III) LED Indicator
92 EIO0000001351.08

/ status
Off The device is not energized or is otherwise Start Sercos boot up or verify the Sercos cable and
inoperable, or there is no communication due to an connections.
interrupted or separated connection.
Steady green Active Sercos connection without an error detected in –

the CP4.
Flashing green (2 The device is in loopback mode. Workaround:
Hz, 250 ms) • Close ring.
Loopback describes the situation in which the Sercos
telegrams have to be sent back on the same port on Reset condition:
which they were received. • Acknowledge the detected error in the EcoStruxure
Possible causes: Machine Expert Logic Builder menu Online >
• Line topology or
• Switch from CP0 to CP1 alternatively.
• Sercos loop break
NOTE: If during phase CP1 a line topology or ring
break was detected (device in loopback mode), the
LED indicator condition does not change.
Steady red Sercos diagnostic class 1 (DC1) an error has been Reset condition:
detected on port 1 and/or port 2. No Sercos • Acknowledge the detected error in the EcoStruxure
communication possible on the ports. Machine Expert Logic Builder menu Online >
Flashing red / green Communication error has been detected. Reset condition:
(2 Hz, 250 ms) • The configuration shows which error has been
Possible causes:
detected.
• Improper functioning of the telegram
• CRC error detected Machine Expert Logic Builder menu Online >
Steady orange The device is in a communications phase CP0 up to –

and including CP3 or HP0 up to and including HP2.
Sercos telegrams are received.
Flashing orange (4 Device identification –

Hz, 125 ms)
State LED Indicator

/ status
Off Device is not energized or is otherwise inoperable. • Verify the power supply.
• Replace device.
Flashing green (2 Initialization of the device (firmware restart • Wait until initialization is complete.
Hz, 250 ms) process, compatibility verification of the hardware,
updating the firmware)
Flashing slowly Identification of the device • If necessary, identify the device via EcoStruxure
green (2 Hz, 40 ms) Machine Expert as defined by the controller
configuration.
Steady green Device has been initialized and waits for the • Configure device as active.
configuration.
• Configure device as inactive.
• Configure device for the execution of motions.
Steady red A non-recoverable error has been detected • Cycle power (power reset)
requiring user intervention:
• If this condition persists, replace the device.
• Watchdog
• Firmware
• Checksum
• Internal error detected
Flashing slowly red A general error has been detected. • The devices tree in EcoStruxure Machine Expert
(2 Hz, 250 ms) displays the error detected .
• Reset error detected in the EcoStruxure Machine
Expert Logic Builder menu Online > Reset
diagnostic messages of controller.
• Otherwise restart device.
EIO0000001351.08 93
Port 1 and 2 LED Indicators

color / status
Off No cable connected
Steady orange Cable connected, no Sercos communication
Steady green Cable connected, active Sercos communication
94 EIO0000001351.08
Electrical Power Connections

Electrical Connections for the Lexium 62 Power Supply
Overview
Connector Description Connection cross- Tightening torque

section [mm2] / [AWG] [Nm] / [lbf in]
CN1, page 96 Bus Bar Module – 2.5 / 22.14
CN2/CN3, page Sercos communication – –

96
CN4, page 97 Ready relay output 0.2...1.5 / 24...16(1) –
CN5, page 97 24 Vdc 0.5…16 / 20...6(1) –
CN6, page 97 Mains connection 0.75…16 / 18...6(1) –
CN7, page 98 DC bus output 0.2…6 / 24...10(1) –
Protective ground 10 / 6 3.5 / 30.98

(earth)
(1) Gauge required for UL conformance. For further information on this, refer to Conditions for UL
Compliant Use, page 33.
Removable Spring-Clamping Terminal Block Wiring

The details in the following table apply for the wiring on the removable spring-
clamping terminal block of the CN4 connection.
Overview of the connection cross-sections for the removable spring-camping
terminal block CN4 Ready Relay output
Rigid wire Flexible wire Flexible wire Flexible wire

with a wire end with a wire end
sleeve without a sleeve and
plastic sleeve plastic sleeve
mm2 0.2...1.5 0.2...1.5 0.25...1.5 0.25...0.75

AWG 24...16 24...16 23...16 23...16
The details in the following table apply for the wiring on the removable spring-
clamping terminal block of the CN5, CN6 and CN7 connection.
Overview of the connection cross-sections for the removable spring-clamping
terminal block CN5, CN6 and CN7 mains connection.
EIO0000001351.08 95
Rigid wire Flexible wire Flexible wire Flexible wire

with a wire end with a wire end
sleeve(1) without sleeve(1) and
a plastic sleeve plastic sleeve
mm2 0.75...16 0.75...16 0.75...16 0.75...10

AWG 18...6 18...6 18...6 18...8
(1) Use crimping tools CRIMPFOX 10 S (for wire cross sections 0.75..10 mm², AWG 18..8) and
CRIMPFOX 16 S (for wire cross-sections 10...16 mm², AWG 8..6) from Phoenix Contact.
CN1 - Bus Bar Module

The DC bus voltage and the 24 Vdc control voltage are distributed and the
protective conductor is connected via the Bus Bar Module.
Pin Designation Description
2 DC- DC bus voltage -
3 DC+ DC bus voltage +
4 24 V Supply voltage +
5 0V Supply voltage -
CN2/CN3 - Sercos
The Sercos connection is used for the communication between the controller and
the Lexium 62 Power Supply.
1.1 Eth0_Tx+ Positive transmission signal
1.2 Eth0_Tx- Negative transmission signal
1.3 Eth0_Rx+ Positive receiver signal
1.4 N.C. Reserved

1.5 N.C. Reserved
1.6 Eth0_Rx- Negative receiver signal
96 EIO0000001351.08
1.7 N.C. Reserved

1.8 N.C. Reserved
2.4 N.C. Reserved

2.5 N.C. Reserved
2.7 N.C. Reserved

2.8 N.C. Reserved
CN4 - Ready Relay Output

Following initialization of the Lexium 62 Power Supply, the Ready output is
activated.
Pin Designation Description Note
1 RDY1 Indicates that the power supply Potential-free

is operational. contact
2 RDY2
CN5 - 24 V
The 24 V input supplies the internal logic assemblies as well as the holding brakes
of the axis group, connected to the axis modules.
1 0V Internal supply voltage

2 24 V
The insulation-stripped length of the wires of the 24 V input connector is 18 mm

(0.71 in.).
CN6 - Mains Connection

The Power Supply is supplied with voltage via the power connection.
EIO0000001351.08 97
2 L3 External conductor L3
3 L2/N External conductor L2/N
4 L1 External conductor L1
The insulation-stripped length of the wires of the AC infeed connectors is 18 mm

(0.71 in.).
CN7 - DC Bus Output

The DC bus output can be used for an external braking resistor module.
2 N.C. Reserved
The insulation-stripped length of the wires of the DC bus connector is 15 mm (0.59

in.).
Electrical Connections for the Lexium 62 Connection Module

Overview
Connector Description Connection cross-section Tightening torque [Nm]

[mm2] / [AWG] / [lbf in]
CN1, page Bus Bar Module – 2.5 / 22.14

99
CN2/CN3, Sercos communication – –
page 99
CN4, page Sercos communication – –

100
CN5, page Sercos communication – –
100
98 EIO0000001351.08
Connector Description Connection cross-section Tightening torque [Nm]

[mm2] / [AWG] / [lbf in]
CN6, page Inverter Enable 24 V 0.5…16 / 20...6 –

100
CN7, page DC bus output 0.2…6 / 24...10 –
101
CN8, page Inverter Enable signal 0.2…6 / 24...10 –
101 output / 24 V output
Protective ground 10 (cable lug) / 6 3.5 / 30.98

(earth)
CN1 - Bus Bar Module

The DC bus voltage and the 24 Vdc control voltage are distributed and the
protective conductor is connected via the Bus Bar Module.
4 24 V Supply voltage +
5 0V Supply voltage -
CN2/CN3 - Sercos
The Sercos connection is used for the communication between the controller, the
Lexium 62 Power Supply and the Lexium 62 Connection Module.
1.4 N.C. –
1.5 N.C. –
EIO0000001351.08 99
1.7 N.C. –
1.8 N.C. –
2.4 N.C. –
2.5 N.C. –
2.7 N.C. –
2.8 N.C. –
CN4/CN5 - Sercos
The Sercos connection is used for communication between Lexium 62 Connection
Module and Lexium 62 ILM.
1 Eth0_Tx+ Positive transmission signal
2 Eth0_Tx- Negative transmission signal
3 Eth0_Rx+ Positive receiver signal
4 N.C. –
5 N.C. –
6 Eth0_Rx+ Negative receiver signal
7 N.C. –
8 N.C. –
CN6 - Inverter Enable Power Supply 24 V

The Inverter Enable voltage connection supplies the Inverter Enable output.
1 IE_p1 Supply voltage 24 V for Inverter Enable
2 IE_p2 Supply voltage 24 V for Inverter Enable
3 IE_n1 Supply voltage 0 V for Inverter Enable
4 IE_n2 Supply voltage 0 V for Inverter Enable
100 EIO0000001351.08
5 0V_int1 Control voltage 0 V
6 0V_int2 Control voltage 0 V
NOTE: The maximum current carrying capacity must be respected:

Maximum consumption per Lexium 62 Connection Module: 2 A with 45
Lexium 62 ILM Integrated servo drives.
CN7 - DC Bus Output

The DC bus output is connected to the Lexium 62 Distribution Box via the hybrid
cable or power cable (daisy chain wiring), or is directly connected to an Lexium 62
ILM and supplies the Lexium 62 ILM with the required power.
Pin Designation Description Color of cable core
1 DC+ DC bus voltage + red
2 PE Protective ground (earth) green/yellow
3 DC- DC bus voltage - black
The insulation-stripped length of the wires of the DC bus connector is 15 mm (0.59

in.).
CN8 - Inverter Enable Output

The Inverter Enable signal switches off the motor torque to obtain the defined safe
state.
Pin Designation Description Color of cable core
1 IE_sig IE signal 1 white (core)
2 IE_ref IE signal 2 white (shield)
3 24V_out Control voltage 24 V green
4 0V_out Control voltage 0 V gray
The insulation-stripped length of the wires of the 24 V input connector is 15 mm

(0.59 in.).
EIO0000001351.08 101
Electrical Connections for the Lexium 62 Distribution Box

Overview
Connector Description
CN1, page Input (Lexium 62 Connection Module or Lexium 62 Distribution Box)

102
CN2, page Output (Lexium 62 Distribution Box or Lexium 62 ILM)
102
102
102
102
Protective ground (earth)
Connection cross-section 2.5 / 13 [mm2]/[AWG]
Tightening torque 3.5 / 30.98 [Nm] / [lbf in]
CN1...CN5 - Hybrid Socket Connector
1 IE_sig IE signal 1
2 IE_ref IE signal 2
3 Hybrid cable or Hybrid cable or power cable detection (daisy chain wiring)
power cable
detection
4 Hybrid cable or Hybrid cable or power cable detection (daisy chain wiring)
power cable
detection
102 EIO0000001351.08
5 n.c. -
6 0V Control voltage 0 V
7 24 V Control voltage 24 V
8.1 Rx+ Sercos port 1 - Input (not assigned for daisy chain wiring)
8.2 Tx- Sercos port 1 - Output (not assigned in the case of daisy chain wiring)
8.3 Rx- Sercos port 1 - Input (not assigned for daisy chain wiring)
8.4 Tx+ Sercos port 1 - Output (not assigned in the case of daisy chain wiring)
9.2 Tx- Sercos port 2 - Output (not assigned in the case of daisy chain wiring)
9.4 Tx+ Sercos port 2 - Output (not assigned in the case of daisy chain wiring)
11 Shield Shielded connector

13 PE Protective ground (earth)
NOTE: Provide unused hybrid connection sockets with strapping plugs.

• The strapping plugs are not included in the scope of delivery of Lexium 62
ILM and must be ordered separately (Commercial Reference:
VW3E6023).
• Strapping plugs close the Sercos loop while ensuring the integrity of the
IP65 degree of protection.
Machine Expert Logic Builder, an interchanged connection of the Sercos
connectors can lead to unintended machine operation.
WARNING
equipment damage.
EIO0000001351.08 103
Electrical Connections for the Lexium 62 ILM Integrated Servo

Drive
Overview
Connec- Description Connection cross section Tightening torque [Nm] /

tion [mm2]/ [AWG] [lbf in]
1 Ground 2.5 / 131) 1.8 / 15.9

connection
4.0 / 112)
2 Hybrid connector –/– –/–

1) With mechanical protection
2) Without mechanical protection
Protective Ground Conductor Connection
Ground the motor via a grounding screw if grounding via the flange and the
protective ground conductor of the motor cable is not sufficient. Use parts with
suitable corrosion protection. Note the required tightening torque and the property
class of the grounding screw.
Hybrid Connector
104 EIO0000001351.08
3 Brake Braking signal
4 n.c. -
5 n.c. -
8.2 Tx- Sercos port 1 - Output (not assigned in the case of daisy chain
wiring)
8.4 Tx+ Sercos port 1 - Output (not assigned in the case of daisy chain
wiring)
9.2 Tx- Sercos port 2 - Output (not assigned in the case of daisy chain
wiring)
9.4 Tx+ Sercos port 2 - Output (not assigned in the case of daisy chain
wiring)
11 Shield Shielded connector

13 PE Protective ground (earth)
Electrical Connections for the ILM Daisy Chain Connector Box

Overview
Usage of Daisy Chain Connector Box enables wiring of Lexium 62 ILMs in daisy
chain structure. This requires that each Lexium 62 ILM must be extended by a
Daisy Chain Connector Box. Per daisy chain line, up to 9 Lexium 62 ILMs can be
connected to one another via their respective Daisy Chain Connector Box. Power
(DC bus voltage/24 V/ Inverter Enable signals) and signals are distributed from
one to the next via separate cables (power cable and signal cable).
EIO0000001351.08 105
Plug and socket connectors of the Daisy Chain Connector Box type A:
Connec- Connector Description

tion
1 CN1, page Hybrid plug connector
107
2 CN4/CN5, Sercos socket connectors M12
page 108
3 CN2/CN3, Power socket connectors M23

page 108
Plug and socket connectors of the Daisy Chain Connector Box type B:

tion
107
page 108

page 108
106 EIO0000001351.08
Plug and socket connectors of the Daisy Chain Connector Box type C:

tion
107
page 108

page 108
Hybrid Plug Connector (CN1)
3 Brake Braking signal
4 N.C. –
5 N.C. –
8.1 Rx+ Sercos port 1- input
8.2 Tx- Sercos port 1 - output
8.3 Rx- Sercos port 1 - input
8.4 Tx+ Sercos port 1 - output
9.1 Rx+ Sercos port 2 - input
9.2 Tx- Sercos port 2 - output
EIO0000001351.08 107
9.3 Rx- Sercos port 2 - input
9.4 Tx+ Sercos port 2 - output
11 n.c. –
13 PE Protective earth ground (earth)
Power Socket Connector M23 (CN2/CN3) of Daisy Chain Connector Box:
1 DC + DC bus voltage +
2 PE Protective ground conductor
Sercos Socket Connector M12 (CN4/CN5) of Daisy Chain Connector Box:
1 Eth_Tx+ Positive transceiver signal
2 Eth_Rx+ Positive receiver signal
3 Eth_Tx- Negative transceiver signal
4 Eth_Rx- Negative receiver signal
108 EIO0000001351.08
Technical Data
Technical Data
Standards and Regulations
Overview
Standards and regulations
CE EC Low Voltage Directive 2006/95/EC

• IEC/EN 61800-5-1
EC EMC Directive 2004/108/EC
• IEC/EN 61800-3
UL UL 508C: Power Conversion Equipment
CSA Industrial Control Equipment

• CSA-C22.2 No. 14
Standards and regulations - functional safety
Functional safety EN ISO 13849-1, PL e
IEC/EN 62061, SIL 3
IEC/EN 61508, SIL 3
Ambient Conditions
Installation Altitude
The installation altitude is defined as height above sea level.
Installation altitude without power reduction <1000 m (<3281 ft.)
Installation altitude while complying with all of 1000...2000 m (3281...6562 ft.)

the following conditions:
• 55 °C (131 °F) maximum ambient
temperature
• Reduction of the continuous power by 1 %
per 100 m (328 ft.) above 1000 m (3281 ft.)
Installation altitude above sea level when 2000...3000 m (6562...9843 ft.)

complying with all of the following conditions:
• 40 °C (104 °F) maximum ambient
temperature
• Reduction of the continuous power by 1 %
per 100 m (328 ft.) above 1000 m (3281 ft.)
• Overvoltages of the supplying grid limited
to an overvoltage category III according to
IEC 60664-1/IEC 61800-5-1
Installation Location and Connection

For operation, the Lexium 62 Power Supply and the Lexium 62 Connection
Module must be mounted in a closed control cabinet. The devices must only be
operated with fixed connections.
Degree of Protection When Using the Safety Function

Ensure that no conductive pollution can deposit in the product (pollution degree 2).
Conductive pollution can cause the safety function to be ineffective.
EIO0000001351.08 109
Technical Data
Mechanical and Electrical Data for the Lexium 62 Power Supply

Technical Data for the Lexium 62 Power Supply
Designation Parameter Value
Reference LXM62PD84A11000 LXM62PD20A11000

Power supply Rated supply voltage 3AC Minimum 380 Vac (-10%) / Nominal 400 Vac /
Maximum 480 Vac (+10%)
Minimum 208 Vac (-10%) / Nominal 230 Vac /

Adjust the parameter MainsVoltageMode of the power supply according to the

nominal supply voltage.
Rated supply voltage 1AC Minimum 208 Vac (-10%) / Nominal 230 Vac /
Rated supply current Maximum 40 A Maximum 10 A
Supply frequency 48...63 Hz
Logic supply Control voltage 24 Vdc (-20%...+25%)
Control current -
Maximum current entry 50 A (no overload permissible)
Maximum current 1.2 A

consumption
DC circuit DC bus voltage 270...700 Vdc
DC bus capacitance 1.36 mF
Overvoltage 860 Vdc
Rated current (INc) 21 A with 1AC infeed 10 A with 1AC infeed

42 A with 3AC infeed 10 A with 3AC infeed
Peak current 1 s (ISC) 42 A with 1AC infeed 20 A with 1AC infeed
84 A with 3AC infeed 20 A with 3AC infeed
Rated power 22.1 kW at 3 Vac ~ 400 5.2 kW at 3 Vac ~ 400
Vac Vac
26.6 kW at 3 Vac ~ 480 6.2 kW at 3 Vac ~ 480
Vac Vac
Peak power 44.2 kW at 3 Vac ~ 400 10.4 kW at 3 Vac ~ 400
Vac Vac
53.2 kW at 3 Vac ~ 480 12.5 kW at 3 Vac ~ 480
Vac Vac
UBleeder ON 830 Vdc
UBleeder OFF 810 Vdc
DC bus unloading time Maximum 15 minutes
Internal braking Resistance 15 Ω

resistor
Continuous power 400 W
Peak power 46 kW
Pulse energy 4000 Ws (HW Rev. 01)
(periodic duty, 120 s) 20000 Ws (HW Rev. 02)
Interface Sercos Integrated
Power loss Electronics power supply 15 W
Power stage 3 W/A (maximum 126 W at 42 A)
Braking resistor (internal) 400 W
110 EIO0000001351.08
Technical Data
Reference LXM62PD84A11000 LXM62PD20A11000

Outputs Relay outputs Ready relay, up to 6 A (maximum) for 1 s at 150
Vac and 1.5 A (cont.)
Ready relay, up to 6 A (maximum) for 1 s at 48 Vdc

and 1.5 A (cont.)
Radio – C3 (C2 with additional filter measures)

interference level
Protective class Class 1 (IEC 61800-5-1)
Supported TN with grounded neutral Not supported

Supply Earthing point corner-earthed
Systems (IEC
60364-1) TT systems
IT systems
System Voltage - Max. 300 Vac

(IEC 61800-5-1)
Overvoltage – III (IEC 61800-5-1)

category
Degree of IP20 with plug-in IEC/EN 60721-3-3

protection connectors
housing
Pollution degree – 2 (IEC 61800-5-1)
Weight Weight (with packaging) 6.3 kg / 7.4 kg (13.9 lbs / 16.3 lbs)
NOTE: Due to the higher pulse energy of the braking resistor in hardware
revision RS 02, the precharge of the system may be delayed up to 50
seconds, depending on the load state or the estimated worst-case load state
of the braking resistor. In particular, this longer delay time can be noticed in
situations where the load of the braking resistor is undefined to the system (for
example after turning on the 24 V supply of the device or after a forced
discharge of the DC Bus).
Dimensions - Lexium 62 Power Supply
EIO0000001351.08 111
Technical Data
Mechanical and Electrical Data for the Lexium 62 Connection

Module
Technical Data for the Lexium 62 Connection Module
Electronics power supply Control voltage DC +24 V -20% / +25%

(CN1)
Input current 20 A
Power supply (CN1) DC bus voltage DC 250...700 V
Input current 20 A rated current
DC bus capacity 220 μF
Discharge time 5 minutes (maximum)
Overvoltage 860 Vdc
Output DC bus (CN7) DC bus voltage DC 250...700 V
Output current 20 A rated current
Peak current 1 s (ISC) 40 A
Inverter Enable power Control voltage DC +24 V -20% / +25%

supply (CN6)
Control current 1.5 A
Inverter Enable output IE voltage AC 40 V rms
signal (CN8)
IE current AC 2 A rms
IE signal frequency 100 kHz
Interfaces Sercos Integrated
Cooling – Natural convection
Degree of protection – IP20
Pollution degree – 2 (IEC/EN 61800-5-1)
Protective class Class 1 (IEC/EN 61800-5-1)
Overvoltage category Class III (IEC/EN 61800-5-1)
Radio interference level Class C3 (IEC/EN 61800-3)
Weight Weight (with 3 kg (4 kg) / 6.6 lbs (8.8 lbs)

packaging)
112 EIO0000001351.08
Technical Data
Ambient Conditions for the Lexium 62 Connection Module

Procedure Parameter Value Basis
Operation Class 3K3 IEC/EN 60721-3-
3
Ambient temperature +5 °C...+55 °C / +41 °F...+131
°F
Relative humidity 5%... 85%
No
• Condensation
No
• Icing
No
• Other water
Class 3M4
Vibration 10 m/s2
Shock 100 m/s2

Transport Class 2K3 IEC/EN 60721-3-
2
Ambient temperature -25 °C...+70 °C / -13 °F...+158
°F
No
• Condensation
No
• Icing
No
• Other water
Class 2M2
Vibration 15 m/s2
Shock 300 m/s2
Long-term Class 1K4 IEC/EN 60721-3-
storage in 1
transport Ambient temperature -25 °C...+55 °C/-13 °F...+131 °
packaging F
Relative humidity 5%...95%
No
• Condensation
• Icing No
No
• Other water
Dimensions - Lexium 62 Connection Module
For mounting holes diameter and required distances in the control cabinet, refer to
Preparing the Control Cabinet, page 60.
EIO0000001351.08 113
Technical Data
Mechanical and Electrical Data for the Lexium 62 Distribution Box

Technical Data for the Lexium 62 Distribution Box
DC power supply DC bus voltage DC 250 V...700 V
(CN1 - CN5) Rated current 20 A

DC capacity 100 μF
Electronics power supply Control voltage / current DC 24 V (-20%...+25%) / maximum 20 A
(CN1 - CN5) Control voltage capacity 1000 μF
Inverter Enable IE voltage AC 40 V rms
(CN1 - CN5) IE current AC 2 A rms

Ethernet Sercos Data rate 100 Mbit/s
(CN1 - CN5)
Overvoltage category Class III (IEC/EN 61800-5-1:2016), T2 (DIN VDE 0110)
Material – Polycarbonate [Lexan 940 A]
Weight – 0.85 kg (1.8 lbs)
114 EIO0000001351.08
Technical Data
Ambient Conditions for Lexium 62 Distribution Box

3
Ambient temperature +5 °C...+55 °C/ +41 °F...+131 °F
No
• Condensation
• Icing No
No
• Other water
Class 3M7
Vibration 30 m/s2
Shock 250 m/s2

2
Ambient temperature -25 °C...+70 °C / -13 °F...+158 °F
No
• Condensation
• Icing No
No
• Other water
Class 2M2
Vibration 10 m/s2
Shock 300 m/s2
storage in 1
transport Ambient temperature -25 °C...+55 °C / -13 °F...+131 °F
packaging
No
• Condensation
• Icing No
No
• Other water
Dimensions - Lexium 62 Distribution Box
For mounting holes diameter and required distances in the control cabinet, refer to
Preparing the Control Cabinet, page 60.
EIO0000001351.08 115
Technical Data
Mechanical and Electrical Data for the ILM Daisy Chain Connector
Box
Technical Data for the ILM Daisy Chain Connector Box:
DC power supply DC bus voltage DC 250 V...700 V
(CN1, CN2/CN3) Rated current 20 A
Electronics power supply Control voltage / -current DC 24 V (-20%...+25%) / maximum 20 A
(CN1, CN2/CN3)
Inverter Enable IE voltage AC 40 V rms
(CN1, CN2/CN3) IE current AC 2 A rms

Ethernet Sercos Data rate 100 Mbit/s
(CN4/CN5)
Pollution degree – 2(IEC/EN 61800-5-1)
Overvoltage category Class III (IEC/EN 61800-5-1:2016), T2 (DIN VDE 0110)
Material – Polybutylene terephthalate (PBT) with 30% fiberglass [Pocan

B 4235]
Connect / Disconnect Cycles Maximum 20
NOTICE
CONNECTOR WEAR
116 EIO0000001351.08
Technical Data
Ambient Conditions for the Daisy Chain Connector Box

3
Ambient temperature -20 °C...+60 °C / -4 °F...+140 °F
No
• Condensation
• Icing No
No
• Other water
Class 3M7
Vibration 30 m/s2
Shock 250 m/s2
2
Ambient temperature -25 °C...+70 °C/ -13 °F...+158 °F
Relative humidity maximum 75%
No
• Condensation
• Icing No
No
• Other water
Class 2M2
Vibration 15 m/s2
Shock 300 m/s2
storage in 1
transport Ambient temperature -25 °C...+55 °C / -13 °F...+131 °F
packaging
No
• Condensation
No
• Icing
No
• Other water
EIO0000001351.08 117
Technical Data
Dimensions - ILM Daisy Chain Connector Box

Dimensions - Daisy Chain Connector Box type A:
Dimensions - Daisy Chain Connector Box type B:
118 EIO0000001351.08
Technical Data
Dimensions - Daisy Chain Connector Box type C:
EIO0000001351.08 119
Technical Data
Mechanical and Electrical Data for the Lexium 62 ILM Integrated

Servo Drive
Technical Data for the Lexium 62 ILM
Power Supply DC bus voltage 250...700 Vdc
DC bus capacity 700 nF
DC bus current Motor type
ILM0701P 0.6 A DC
ILM0702P 0.9 A DC
ILM0703P 1.2 A DC
ILM1001P 1.2 A DC
ILM1002P 1.7 A DC
ILM1003P 2.0 A DC
ILM1401P 2.7 A DC
ILM1402P 2.4 A DC
ILM1401M 3.7 A DC
Without brake
Control voltage
Hardware code: xxxxxx1xxxxx DC +18.5...+31 V

Hardware code: xxxxxx2xxxxx DC +18.5...+31 V
Current consumption 240 mA (maximum)
With brake
Control voltage
DC +21.6... +25.4 V
Hardware code: xxxxxx1xxxxx
DC +20.5... +30 V
Hardware code: xxxxxx2xxxxx
Power Supply Current Motor type Continuous operation While releasing the brake
consumption
ILM0701P 360 mA 500 mA
ILM0702P 360 mA 530 mA
ILM0703P 360 mA 530 mA
ILM1001P 450 mA 740 mA
ILM1002P 450 mA 740 mA
ILM1003P 500 mA 820 mA
ILM1401P 560 mA 700 mA
ILM1402P 600 mA 890 mA
ILM1401M 560 mA 700 mA
Degree of protection Controller IP65

Motor For information on the degree of protection of the motor refer
to the corresponding Mechanical and Electrical Data of the
Lexium 62 ILM Integrated Servo Motor.
Overvoltage category Class III (IEC/EN 61800-5-1), T2 (DIN VDE 0110)
Overload protection – Yes. See Overload Protection, page 121
120 EIO0000001351.08
Technical Data
Insulation material class – F

Motor coating – Powder coating based on epoxy resin
Lubricant (according to – Klübersynth UH1 64-62 food safe gearbox grease

FDA standard for servo
motors)
Overload Protection
The motor overload supervision observes an exceeding nominal current of the
motor to prevent the motor from thermal overload.
The height of the nominal current depends on the velocity of the motor. At
standstill the nominal current is defined by the parameter ContStallCurrent and at
nominal velocity (NomSpeed) by the parameter NomCurrent. The three
parameters are stored in the motor type plate.
Over the residual velocity range, the calculated height of the nominal current
deviates linear (shown as linearized nominal current).
Nominal
current
ContStallCurrent Real nominal current

linearized nominal current
NomCurrent
0 NomSpeed Velocity
The real nominal current is a curve (red) that lies above the linearized nominal
current (blue) for almost the whole velocity range. It helps preventing overheating
of the motor.
The overload is calculated in a range from 0% to 200%. At 80% the message
8125 Motor load high and at 100% the message 8100 Motor overload is
triggered that leads to a stop of the motor.
When the drive is energized, the integral starts with 79% to cover the case that the
motor is already heated, but without triggering a message.
EIO0000001351.08 121
Technical Data
Ambient Conditions for the Lexium 62 ILM

3
Ambient temperature +5 °C...+40 °C/ +41 °F...+104 °
F
Class 3M7
Vibration 30 m/s2 (all directions in space)
Shock 250 m/s2

2
Ambient temperature -25 °C...+70 °C/ -13 °F...+158 °
F
No
• Condensation
• Icing No
No
• Other water_
PCILMLM
Class 2M1
Vibration 15 m/s2
Shock 100 m/s2
storage in 1
transport Ambient temperature -25 °C...+55 °C/ -13 °F...+131 °
packaging F
No
• Condensation
• Icing No
No
• Other water
122 EIO0000001351.08
Technical Data
Mechanical and Electrical Data for the ILM070 Servo Motor

Technical Data for ILM070
Designation Parameter Abbreviation [unit] ILM0701P ILM0702P ILM0703P
General data Standstill torque M0 [Nm] 1.1 1.7 2.2
Peak torque Mmax [Nm] 3.5 7.6 8.7
Rated motor speed nN [RPM] 6000 6000 6000
Rated torque MN [Nm] 0.5 1.15 1.15
Rated power PN [kW] 0.31 0.72 0.72
Electrical data Number of pole pairs p 3 3 3
Motor winding switch – Y Y Y
Torque constant (120 ° kT [Nm/Arms] 0.71 0.68 0.73

C)
Winding resistance Ph- RU-V, 20 [Ω] 10.40 4.20 2.70

Ph (20 °C)
Winding resistance Ph- R120 [Ω] 7.23 2.92 1.88

0 (120 °C)
Winding inductance LU-V [mH] 38.8 19.0 13.0

Ph-Ph
Winding inductance L [mH] 19.4 9.5 6.5
Ph-0
Voltage constant Ph-Ph kE [Vrms] 46 48 49
(1)
Standstill current I0 [Arms] 1.55 2.5 2.7
Rated current IN [Arms] 0.60 1.5 1.5
Peak current 23 s (ISC) Imax [Arms] 5.7 11.8 12.0
Protective class Class - 1 (IEC/EN 61800-5-1)
Mechanical Moment of inertia of the JM [kgcm2] 0.25 (0.35) 0.41 (0.51) 0.58 (0.88)
data (with rotor
brake)
Thermal data Thermal time constant Tth [min] 35 38 51
Response threshold TTK [°C] 100 100 100

temperature sensor
Brake data Holding brake – optional optional optional
Weight (with – m [kg] 2.7 (3.0) 3.4 (3.7) 4.2 (4.7)

brake)
(1) : RMS value at 1000 rpm and 20°C ( 68°F)
EIO0000001351.08 123
Technical Data
Dimensions - ILM070
mm without Option-module
in.
L 189
7.44
8.5
0.34
1.38
34
4.21
Ø 2.36 j6
107
2.72 Ø 60 j6
ØC
2.87
73
1.38
69
35
2.5 A 68
0.1 TK Ø 75 2.68
B K TK Ø 2.95 TK Ø 82
TK Ø 3.23
with Option-module
70
2.76
44.5
0.98
25
1.75
4.99
127
K 20-35 mm, see connector
0.79-1.38 in., see connector
NOTE: The ILM series 070 uses different shaft diameters. The shaft diameter
for the ILM0703P is 14 mm/0.55 in.
Dimensions ILM0701P [mm]/[in] ILM0702P [mm]/[in] ILM0703P [mm]/[in]
A (with brake) 175 (182) / 6.89 (7.17) 189 (215) / 7.44 (8.46) 222 (256) / 8.74 (10.08)
B 23 / 0.91 23 / 0.91 30 / 1.18

C 11 k6 / 0.43 k6 11 k6 / 0.43 k6 14 k6 / 0.55 k6
K (with brake) 212 (219) / 8.35 (8.62) 226 (252) / 8.90 (9.92) 259 (293) / 10.20 (11.54)
L (with brake) 25 (31) / 0.98 (1.22) 38 (64) / 1.50 (2.52) 71 (105) / 2.80 (4.13)
Dimensions - Feather Key
Dimensions ILM0701P / ILM0702P ILM0703P
[mm] / [in] [mm] / [in]
B 23 / 0.91 30 / 1.18
C 11 k6 / 0.43 k6 14 k6 / 0.55 k6
D 4 N9 / 0.16 N9 5 N9 / 0.20 N9
E 2.5 / 0.10 3 / 0.12
F 18 / 0.71 20 / 0.78
G 2.5 / 0.10 5 / 0.20
124 EIO0000001351.08
Technical Data
Dimensions ILM0701P / ILM0702P ILM0703P
[mm] / [in] [mm] / [in]
H DIN 332-D M4 DIN 332-D M5

Feather key (N9) DIN 6885-A4x4x18 DIN 6885-A5x5x20

Technical Data for ILM100
Category Parameter Abbreviation ILM1001P ILM1002P ILM1003P
[unit]
Motor winding switch Y Y Y
Torque constant (120 °C) kT [Nm/Arms] 1.39 1.52 1.61
Winding resistance Ph-Ph (20 ° RU-V, 20 [Ω] 9.80 4.12 2.60

C)
Winding resistance Ph-0 (120 ° R120 [Ω] 6.82 2.86 1.81

C)
Winding inductance Ph-Ph LU-V [mH] 45.70 21.80 15.60
Winding inductance Ph-0 L [mH] 22.85 10.90 7.80
Voltage constant Ph-Ph(1) kE [Vrms] 90 100 103
Protective class Class - 1 (IEC/EN 61800-5-1)
Mechanical data (with Moment of inertia of the rotor JM [kgcm2] 1.40 2.31 3.22
brake)
(2.10) (3.01) (3.92)

temperature sensor
Weight (with brake) – m [kg] 4.9 (5.7) 6.4 (7.2) 8.1 (8.9)
EIO0000001351.08 125
Technical Data
Dimensions - ILM100
in.
189
7.44
1.34
34
0.35
Ø 3.74 j6
Ø 95 j6
5.39
137
ØC
4.06
103
3.89
99
1.97
50
3.5 A 98
0.14 3.86
K TK Ø 115
B
TK Ø 4.53
with Option-module 70
2.76
44.5
0.98
25
1.75
6.18
157
B

Dimensions ILM1001P [mm]/[in] ILM1002P [mm]/[in] ILM1003P [mm]/[in]
A (with brake) 178 (207) / 7.01 (8.15) 212 (243) / 8.35 (9.57) 248 (279) / 9.76 (10.98)
B 40 / 1.57 40 / 1.57 40 / 1.57

C 19 k6 / 0.75 k6 19 k6 / 0.75 k6 19 k6 / 0.75 k6
K (with brake) 215 (243) / 8.46 (9.57) 249 (280) / 9.80 (11.02) 285 (315) / 11.22 (12.40)
L (with brake) 27 (55) / 1.06 (2.17) 61 (92) / 2.40 (3.62) 97 (127) / 3.82 (5)
Dimensions ILM1001P / ILM1002P / ILM1003P
[mm] / [in]
B 40 /1.57
C 19 k6 / 0.75 k6
D 6 N9 / 0.24 N9
E 3.5 / 0.14
F 30.01.2018
G 5 / 0.20
H DIN 332-D M6
Feather key (N9) DIN 6885-A6x6x30
126 EIO0000001351.08
Technical Data

Technical Data for the ILM140
Designation Parameter Abbreviation [unit] ILM1401P ILM1401M ILM1402P
Motor winding switch – Y Y Y
Torque constant (120 °C) kT [Nm/Arms] 1.60 2.65 2.60
Winding resistance Ph- RU-V, 20 [Ω] 1.81 4.58 1.90

Ph (20 °C)
Winding resistance Ph-0 R120 [Ω] 1.26 3.18 1.32

(120 °C)
Winding inductance Ph- LU-V [mH] 19.10 50.0 22.0

Ph
Winding inductance Ph-0 L [mH] 9.55 25.0 11.0
Voltage constant Ph-Ph(1) kE [Vrms] 108 175 173
Protective class Class – 1 (IEC/EN 61800-5-1)
Mechanical data (with Moment of inertia of the JM [kgcm2] 7.41 7.41 12.68
brake) rotor

temperature sensor
Weight (with brake) – m [kg] 12.5 (13.8) 12.5 (13.8) 17.2 (18.5)
EIO0000001351.08 127
Technical Data
Dimensions - ILM140
in. L 189
7.44
12
0.47
1.34
34
Ø 5.12 j6
Ø 130 j6
7.13
181
ØC
147.5
5.80
138.5
5.46
2.76
70
3.5 A
137
B 0.14 K
5.39
TK Ø 165
TK Ø 6.50
with Option-module
70
44.5 2.76
0.98
25
1.75
7.91
201
B

Dimensions ILM1401P [mm]/[in] ILM1401M [mm]/[in] ILM1402P [mm/[in]
A (with brake) 218 (256) / 8.58 (10.08) 218 (256) / 8.58 (10.08) 273 (311) / 10.75 (12.24)
B 50 /1.97 50 /1.97 50 /1.97

C 24 k6 / 0.94 k6 24 k6 / 0.94 k6 24 k6 / 0.94 k6
K (with brake) 254 (292) / 10 (11.50) 254 (292) / 10 (11.50) 309 (347) / 12.17 (13.66)
L (with brake) 67 (105) / 2.64 (4.13) 67 (105) / 2.64 (4.13) 122 (160) / 4.80 (6.30)
Dimensions ILM1401P / ILM1401M / ILM1402P
[mm] / [in]
B 50 / 1.97
C 24 k6 / 0.94 k6
D 8 N9 / 0.31 N9
E 4.5 / 0.18
F 40 / 1.57
G 5 / 0.20
128 EIO0000001351.08
Technical Data
Dimensions ILM1401P / ILM1401M / ILM1402P
[mm] / [in]
H DIN 332-D M8
Feather key (N9) DIN 6885-A8x7x40
Encoder
Technical Data for the Encoder SinCos (SKS36) Singleturn
Parameter Value Units

Number of revolutions 1 –
Number of sine/cosine periods 128 Per revolution
Absolute measuring range 1 Revolution
Error limits of the digital ± 5.3 Angular minutes

absolute value
Error limits when evaluating ± 1.3 Angular minutes
the 128 signals (integral
nonlinearity)
Signal shape Sinusoidal –
Technical Data for the Encoder SinCos (SKM36) Multiturn
Parameter Value Units

Number of revolutions 4096 –
Number of sine/cosine periods 128 Per revolution
Absolute measuring range 1 Revolution
Error limits of the digital ± 5.3 Angular minutes

absolute value
Error limits when evaluating ± 1.3 Angular minutes
the 128 signals (integral
nonlinearity)
Signal shape Sinusoidal –
Motor Shaft and Bearings

Design of the Shaft End
Smooth shaft end (standard) With a non-positive connection, torque transmission must
be achieved only by surface pressure to help ensure
power transmission without backlash.
Shaft end with round-ended feather Shaft connections with feather keys are positive. The
key according to DIN 6885 feather key seating can wear under continuous strain with
changing torques and frequent changes of direction,
causing backlash as the increased wear causes play
between the key and its seating. As a result, rotational
quality is reduced due to backlash. Further increasing
wear can lead to the feather key breaking and damage to
the shaft.
EIO0000001351.08 129
Technical Data
NOTICE
ADVERSE ROTATIONAL QUALITY
Regularly inspect feather key shaft ends for wear and possible damage in
applications that have frequent changes in torque and direction.
Bearing
The back side bearing is designed as a fixed bearing and the bearing on shaft
output side as a floating bearing.
Permissible Shaft Load

The life of drives might be limited by the bearing life. You cannot replace the
bearing, as the measuring systems integrated in the drive must then be
reinitialized.
The graphic shows the definition of shaft load:
The table shows the permissible radial force Fradial [N]:
Motor 1000 RPM 2000 RPM 3000 RPM 4000 RPM 5000 RPM 6000 RPM
ILM0701P 660 520 460 410 380 360
ILM0702P 710 560 490 450 410 390
ILM0703P 730 580 510 460 430 400
ILM1001P 900 720 630 – – –
ILM1002P 990 790 690 – – –
ILM1003P 1050 830 730 – – –
ILM1401M 2210 1760 - – – –
ILM1401P 2210 1760 1530 – – –
ILM1402P 2430 1930 - - - -
Basis for calculation:

The permissible axial force Faxial [N] is calculated according to:
Faxial = 0.2 x Fradial
• Nominal bearing life L10h = 20,000 h for a shaft without feather key nut (for
operating hours at a 10% detected failure probability)
• Ambient temperature = 40 °C / 104 °F (approximately 100 °C / 212 °F storage
temperature)
• Peak torque = 10% duty cycle
• Nominal torque = 100% duty cycle
130 EIO0000001351.08
Technical Data
Holding Brake
Overview
The holding brake in the motor has the task of holding the motor position when the
power stage is disabled. The holding brake is not a safety function and not a
service brake.
WARNING
• Verify that movements without braking effect cannot cause injuries or
equipment damage.
• Verify the function of the holding brake at regular intervals.
• Do not use the holding brake as a service brake.
• Do not use the holding brake for safety-related purposes.
equipment damage.
Releasing the holding brake can cause an unintended movement, for example,
lowering of the load in the case of vertical axes.
WARNING
UNINTENDED MOVEMENT
• Take appropriate measures to avoid damage caused by falling or lowering
loads or other unintended movements.
• Verify that there are no persons or obstacles in the zone of operation when
performing a test of the holding brake.
equipment damage.
Applying the holding brake while the motor is running causes excessive wear and
loss of the braking force.
WARNING
LOSS OF BRAKING FORCE DUE TO WEAR OR HIGH TEMPERATURE
• Do not use the holding brake as a service brake.
• Do not exceed the maximum number of brake applications and the kinetic
energy during braking of moving loads.
equipment damage.
The times mentioned in the following apply when switching in the direct current
circuit, when the motor is warm, and at the rated voltage. The disconnection time
is the period from switching on the current to the dying out of the torque to 10% of
the rated torque of the brake. The coupling time counts as the period from when
the current is switched off to the attainment of the rated torque.
Technical Data of the Holding Brakes

Technical data of the holding brake of the ILM070:
Parameter ILM070 1 P ILM070 2 P ILM070 3 P Unit

Static holding torque 3.0 3.0 3.0 Nm
at 120 °C
Coupling time 10 10 10 ms
EIO0000001351.08 131
Technical Data

Disconnection time 80 80 80 ms
Mass 0.28 0.28 0.28 kg
Moment of inertia 0.11 0.11 0.11 kgcm²

at 120 °C
Mass 0.46 0.46 0.65 kg
Parameter ILM140 1 M ILM140 1 P ILM140 2 P Unit

at 120 °C
Mass 1.06 1.06 1.29 kg
Mounting Arrangement and Degree of Protection

Overview
The drive degree of protection depends on the reference of the drive. In some
cases, the degree of protection requires particular mounting arrangements and
addition options. The mounting flange for all drive types is designed in such a way
that the installation type is possible according to the types of construction IM B5,
IM V1, and IM V3 (mounting flange with through hole).
The following mounting positions are defined and permissible as per IEC 60034-7:
NOTICE
MOUNTING POSITION AND PENETRATING LIQUIDS
Prevent liquids from remaining on the motor shaft over an extended period of
time when mounting the motor in the mounting position IM V3.
132 EIO0000001351.08
Technical Data
NOTE: It also cannot be ruled out that liquids penetrate the motor housing
along the motor shaft even if a shaft sealing ring has been installed.
The table shows the degree of protection of the Lexium 62 ILM servo motor:
Motor Mounting position Degree of protection Degree of protection

part (conforming to DIN 42 (according to IEC/EN (according to IEC/EN
950) 60529) WITHOUT shaft 60529) WITH shaft
sealing ring sealing ring
Shaft IM V3 IP 50 IP 65
IM B5, IM V1 IP 54
Surface / IM B5, IM V1, IM V3 IP 65 IP 65

connec-
tions
Torque / Speed Characteristic Curves

Overview
The torque-speed characteristic curve represents the following characteristics:
• The permissible permanent torque (operating type S 1)
• The peak torque with mains voltage = 3 x 230 Vac
• The peak torque with mains voltage = 3 x 400 Vac
• The peak torque with mains voltage = 3 x 480 Vac (for ILM140•• only)
Example of a torque-speed characteristic curve (ILM140•• only):
60,0
50,0
Mmax 230V 3AC Mmax 400V 3AC Mmax 480V 3AC*
40,0
30,0
M [Nm]
20,0
Md
10,0
0,0
0 250 500 750 1000 1250 1500 1750 2000
n [RPM]
The characteristic curves refer to an ambient temperature of 40 °C / 104 °F and a

maximum winding temperature of 120 °C / 248 °F.
EIO0000001351.08 133
Technical Data
Torque-speed characteristic curve ILM0701P:
M [Nm]
n [RPM]

M [Nm]
n [RPM]

M [Nm]
n [RPM]
134 EIO0000001351.08
Technical Data
M [Nm]
n [RPM]

M [Nm]
n [RPM]

M [Nm]
n [RPM]
EIO0000001351.08 135
Technical Data
Torque-speed characteristic curve ILM1401M:
M [Nm]
n [RPM]

M [Nm]
n [RPM]

M [Nm]
n [RPM]
136 EIO0000001351.08

Lexium 62 ILM Digital I/O Module - Description
Overview
Connecting the ABE9 splitter box to the Lexium 62 ILM Digital I/O Module:
Features:
• 8 bidirectional floating inputs/outputs (configurable in the controller
configuration).
• Connection via two M12 connectors (8-pin), each with 4 inputs/outputs.
• Floating internal power supply of outputs up to 0.1 A total current for 8 inputs/
outputs.
• Maximum 2 A total output current via 8 outputs when using external supply
voltage.
• 0.5 A output current maximum per output when using external supply.
• Short-circuit detection and open-circuit detection on outputs.
• Two inputs with special functions (touch probe, counter).
Lexium 62 ILM Digital I/O Module - Technical Data

Parameter Table
Parameter Value
Internal/External control voltage UL DC 24 V (-15% / +20%)
• When using internal I/O supply: maximum
Internal control current
300 mA
• When using external I/O supply: maximum
80 mA
External current Maximum 2 A
Overvoltage category III
Weight 0.22 kg (0.49 lb)
Degree of radio interference C3 (IEC/EN 61800-3)
Inputs / Outputs
Inputs/Outputs 8 configurable as inputs or outputs:

• Inputs IEC61131-2 Type1
• Outputs IEC61131-2
Galvanic isolation 500 V DC isolated against PE
EIO0000001351.08 137
Parameter Value
Ports configurable as digital inputs
Voltage in UIN L/0 range -3...5 Vdc
Voltage in UIN H/1 range 15...30 Vdc
Input current IIN = 2 mA at UIN = 15 Vdc
Protected against reverse polarity Yes
Input filter 1 ms or 5 ms, configurable
Ports configurable as digital outputs
Output voltage (+UL-3 V) < UOUT < +UL
Rated current per output Ie = 500 mA
Overall module current across all 8 in-/outputs When using internal I/O supply: 0.1 A
When using external I/O supply: 2.0 A
Maximum inrush current Iemax > 2 A for 1 s

Touch current with zero signal < 0.4 mA
Transmission time 100 μs
Short-circuit protections Yes
Supply output (L / 0) 24 Vdc (-15...+20%) / 2 A
Ambient conditions
Degree of protection IP 65 (with connected cables or caps)
Operational temperature +5...+40 °C (+41...+104 °F)
Storage temperature -25...+55 °C (-13...+131 °F)
Transport temperature -25...+70 °C (-13...+158 °F)
Temperature Fluctuation tmax = 30 K/h
Operational humidity 5 %...85 % rel.
Storage humidity 5 %...95 % rel.
Transport humidity 5 %...95 % rel.
Dimensions
Dimensions Lexium 62 ILM digital I/O module:
138 EIO0000001351.08
Dimensions of the ABE9 splitter box:
Lexium 62 ILM Digital I/O Module - Installation

Overview
1 8
2 8
9
3
10
4 9
10
5
11
6 11
7 12
12
EIO0000001351.08 139
1 Torx M3x6 screw

2 Protective cover
3 Insulating washer, 2.5 x 0.6 mm (0.1 x 0.02 in.)
4 Protective cover gasket
5 Lexium 62 ILM digital I/O module
6 Sealing ring for the Lexium 62 ILM digital I/O module
8 Hexagon socket screw M4x50
9 Serrated lock washers M4
10 M12 connectors (X4, X5)
11 Pressure springs with inner diameter 5 mm (0.20 in) / outer diameter 8 mm
(0.31 in) / height 8 mm (0.31 in)
12 Mounting holes of the Lexium 62 ILM
Required Tool
The following tools are required for installation:
• Hexagon socket screwdriver 3.0
• Torx TX10 screwdriver
Check delivery for completeness:
• Lexium 62 ILM digital I/O module with sealing ring
• Two hexagonal screws M4x50
• Two serrated lock washers M4
• Two pressure springs
ESD Protection
Observe the following instructions to help prevent damages due to electrostatic
discharge.
NOTICE
Prepare Installation
Step Action
1 Set main switch to OFF position, or otherwise remove all power to the system.
3 Loosen the screw (1) with the screwdriver (Torx).
140 EIO0000001351.08
Step Action
4 Remove screw (1) with insulating washer (3) and protective cap (2) and protective cap
gasket (4) from Lexium 62 ILM.
5 Loosen the screws in the mounting holes (11) (M4x28) with the screwdriver (hexagon
socket).
6 Remove the screws and serrated lock washers.

7 Insert the sealing ring (6) into the groove of the Lexium 62 ILM digital I/O module.
NOTICE
INSUFFICIENT SHIELDING/GROUNDING/TIGHTNESS
• Serrated lock washers (9) must be removed when removing screws from
position (12).
• Align DIO8 with three fixing pins.
• The sealing ring of DIO8 must be completely inserted into the groove of the
DIO8.
• Insert springs if installing on ILM070/100/140.
Assembly
Step Action
1 Insert each pressure spring (11) in vertical position into the respective mounting hole
(12) of the Lexium 62 ILM.
2 Place the Lexium 62 ILM Digital I/O Module on the Lexium 62 ILM.
3 Insert screws (8) (M4x50) with serrated lock washers (9) through the mounting holes of
the Lexium 62 ILM Digital I/O Module, then through the aperture of the pressure springs
(11), and finally into the mounting holes (12) of the Lexium 62 ILM.
4 Tighten the screws (8) temporary with 2 Nm (17.70 lbf in).
5 Tighten the screws (8) with 3 Nm (26.55 lbf in) definitively.
6 Fit protective cap (2) together with protective cover seal (4) onto the Lexium 62 ILM
digital I/O module.
7 Screw the protective cap on (to 1 Nm) with the screw (1) and the insulating washer (3)
by using a Torx screwdriver.
NOTICE
• Serrated lock washers (9) must be removed when removing screws from
position (12).
• Align DIO8 with three fixing pins.
• The sealing ring of DIO8 must be completely inserted into the groove of the
DIO8.
• Insert springs if installing on ILM070/100/140.
EIO0000001351.08 141
Lexium 62 ILM Digital I/O Module - Electrical Connections

Electrical Connections - Lexium 62 ILM Digital I/O Module
NOTE: Maximum cable length is 30 m (98.4 ft)

Electrical connection Lexium 62 ILM Digital I/O Module outlet X4 - inputs/outputs:
Pin Designation Meaning
1 IO.0 Input/output 0
5 24 V Control voltage
7 0V Control voltage
Shield PE Shield
Electrical connection Lexium 62 ILM Digital I/O Module outlet X5 - inputs/outputs:
Shield PE Shield
142 EIO0000001351.08
Block Diagram Lexium 62 ILM Digital I/O Module
ABE9 - Splitter Box

Connection wiring diagram ABE9 splitter box:
1 Outlet 1
2 Outlet 2
3 Outlet 3
4 Outlet 4
Electrical connections for ABE9 splitter box outlet 1...4 - inputs/outputs
2 free Reserved
EIO0000001351.08 143
4 IO.x Input/output x (X4: 0 ... 3 or X5: 4 ...

7)
5 PE Shield
The control voltage when using external I/O supply can be supplied either via the
X4, X5 outlets or via the ABE9 splitter box.
NOTICE
NO POTENTIAL ISOLATION OF THE INPUTS/OUTPUTS
Install a 2 A, slow blow fuse when using an external power supply.
Block diagram ABE9 splitter box:
Lexium 62 ILM Digital I/O Module - Wiring

Overview
Cable configuration VW3E4001Rxxx for connection of ABE9 splitter box:
144 EIO0000001351.08
Configuration Examples
1-4 inputs/ outputs with external supply:
2-8 inputs/ outputs with external supply:
EIO0000001351.08 145

Lexium 62 ILM Safety Module - Description
Overview
Features:
• Realization of extended safety-related functions functions, page 44.
Lexium 62 ILM with installed Safety Module
Lexium 62 ILM Safety Module - Technical Data

Overview
Parameter Value
Supply
Control voltage / control current DC 24 V (-15% / +20%)
With internal E/A supply: maximum 400 mA
Weight 0.22 kg (0.49 lb)
Ambient conditions
Radio interference level Class A EN55011 / IEC/EN 61800-3

Operation
Degree of protection IP 65
Ambient temperature +5 °C to + 40 °C/ +41 + 104 °F
Condensation No
Icing No
Other liquid No
Transport
Ambient temperature -25 + 70 °C / -13 + 158 °F, temperature variation

tmax = 30 K/h
Condensation No
Icing No
Other liquid No
Long-term storage in transport packaging
Ambient temperature -25 +55 °C/ -13 +131 °F, temperature variation
tmax = 30 K/h
Condensation No
146 EIO0000001351.08
Parameter Value
Icing No
Other liquid No
Dimensions
Lexium 62 ILM Safety Module dimensions:
EIO0000001351.08 147
Lexium 62 ILM Safety Module - Installation

Overview
Mounting of the Lexium 62 ILM Safety Module on the Lexium 62 ILM:
1 Torx M3x6 screw

2 Protective cover
3 Insulating washer, 2.5 x 0.6 mm (0.1 x 0.02 in)
4 Protective cover gasket
5 Lexium 62 ILM Safety Module
6 Sealing ring for the Lexium 62 ILM Safety Module
8 Hexagon socket screw M4x50
9 Serrated lock washers M4
10 Mounting holes of the Lexium 62 ILM; pressure springs with inner diameter 5
mm (0.20 in) / outer diameter 8 mm (0.31 in) / height 8 mm (0.31 in)
11 Jumper J2
12 Jumper J1
How to Mount the Lexium 62 ILM Safety Module

Required tool:
• Hexagon socket screwdriver 3.0 with adjustable tightening torque
• Torx TX10 screwdriver with adjustable tightening torque
Check delivery for completeness:
148 EIO0000001351.08
• Lexium 62 ILM Safety Module

• 1 x sealing ring
• 2 x hexagon socket screw M4x50
• 2 x serrated lock washers M4
• 2 x pressure spring
NOTE: Hardware Compatibility
Only use the Lexium 62 ILM Safety Module when the Lexium 62 ILM has the
hardware code x2x5xxxxxxxx or a later hardware code.
The dates of manufacturing must be:
• ILM070xxxxxxxxx: as of 14/09/2015
ESD Protection
Observe the following instructions to help prevent damages due to electrostatic
discharge.
NOTICE
Prepare Installation
DANGER
DEACTIVATED SAFETY FUNCTION
Remove the jumpers J1 and J2 before mounting the Lexium 62 ILM Safety
Module, so that the Safety Module for Lexium 62 ILM is active.
NOTICE
The serrated lock washers must be removed from their original position (10)
when removing screws.
Step Action
1 Loosen the screw (1) with the screwdriver (Torx).
2 Remove screw (1) with insulating washer (3) and protective cover (2) and protective
cover gasket (4) from Lexium 62 ILM.
3 Loosen the screws in the mounting holes (10) (M4x28) with the screwdriver (hexagon
socket).
4 Remove the screws and serrated lock washers.

5 Remove the jumpers J1 (12) and J2 (11) from the Lexium 62 ILM (see previous figure).
EIO0000001351.08 149
Execute Installation
Step Action
1 Insert the sealing ring (6) into the groove of the Lexium 62 ILM Safety Module.
2 Insert each pressure spring (10) in vertical position into the respective mounting hole
(10) of the Lexium 62 ILM.
3 Place the Lexium 62 ILM Safety Module on the Lexium 62 ILM.
4 Insert screws (8) (M4x50) with serrated lock washers (9) through the mounting holes of
the Lexium 62 ILM Safety Module and through the aperture of the pressure springs (10)
into the mounting holes (10) of the Lexium 62 ILM.
5 First turn the screw (8) clockwise with a screwdriver (hexagon socket) until screw is
snug but not tightened.
6 Then tighten incrementally the screws (8) with 2 Nm (17.70 lbf in) torque.
7 Finally tighten the screws (8) to the target torque value of 3 Nm (26.55 lbf in).
8 Fit protective cover (2) together with protective cover gasket (4) onto Lexium 62 ILM
Safety Module.
9 Screw the protective cover on (to 1 Nm/ 0.74 lbf) with the screw (1) and the insulating
washer (3) by using a Torx screwdriver.
NOTICE
LOSS OF IP67 RATING
• Align the Lexium 62 ILM Safety Module with the three fixing pins.
• Be sure that the sealing ring of the Lexium 62 ILM Safety Module is
completely inserted into the groove of the Lexium 62 ILM.
150 EIO0000001351.08
Hybrid Connector HCN-2 Adapter

Hybrid Connector HCN-2 Adapter - Description
Overview
The HCN-2 can be used to connect hybrid cables from the Lexium 62 Connection
Module to the Lexium 62 Distribution Box or between two Lexium 62 Distribution
Box.
Reference
Product Reference
Hybrid Connector HCN-2 Adapter VW3E6026
Hybrid Connector HCN-2 Adapter - Technical Data

Ambient Conditions
Ambient conditions for HCN-2:
EIO0000001351.08 151

3
Degree of protection IP20
Pollution degree 2
Ambient temperature +5 °C...+ 55 °C /

+41...131 °F
Relative humidity 5 %...85 %
Condensation No
Formation of ice No
Class 3M3
Vibration 10 m/s2
Shock 100 m/s2
2
Ambient temperature -25...+70 °C/ -13... +158
°F
Condensation No
Formation of ice No
Class 2M2
Vibration 10 m/s2
Shock 100 m/s2
storage in 1
transport Ambient temperature -25...+55 °C/ -13...+131
packaging °F
Ambient temperature 0.5 °C/min
variations
Condensation No
Formation of ice No
Mechanical and Electrical Data

Technical data for HCN-2
Parameters Value
Control voltage (24 V / 0 V)
Control voltage 24 Vdc
Permanent current 12 A
DC bus (DC+ / DC-)
DC bus voltage 250...700 Vdc
DC bus permanent current 20 A
DC bus peak current (1s) 40 A
Inverter Enable (IEs / IEr)
Voltage AC 40 V rms
Current AC 2 A rms
Signal frequency 100 kHz
Sercos
Data rate 100 Mbit/s
152 EIO0000001351.08
Parameters Value
Weight 0.125 kg (4.4 oz)
Pollution degree 2 (IEC/EN 61800-5-1)
HCN-2 - Dimensions
Hybrid Connector HCN-2 Adapter- Installation

Overview
HCN-2 - Components
1 Sercos-continuity binder, left side

2 Power connector
3 Inverter Enable connector
4 Sercos-continuity binder, right side
How to Mount the HCN-2:

Given the length of the individual Sercos lines, place the continuity binders with
the Sercos connection lines at the outside. In this way, the Sercos connection
lines are subject to even pull tension when the hybrid cables need to be bent.
EIO0000001351.08 153
WARNING
INOPERABLE INVERTER ENABLE SAFETY FUNCTION
Install the Hybrid Connector HCN-2 Adapter in a control cabinet with a degree
of protection IP54 minimum.
equipment damage.
Step Action
1 Place the respective components (1) - (4) at an angle on the upper top-hat rail guide.
2 Pivot the respective components (1) - (4) completely onto the top-hat rail until the latch
snaps completely into place.
NOTICE
SHEARING FORCE AT THE SERCOS CONTINUITY BINDERS
• Assemble a Sercos-continuity binder (1), (4) on the right and on the left side
of the Hybrid Connector HCN-2 Adapter.
• Only use cables and accessories of Schneider Electric.
Hybrid Connector HCN-2 Adapter - Electrical Connections

Overview
Designa- Meaning Color Cross-section (mm² / AWG)

tion
24 V Control voltage green 2.5 / 13
0V Control voltage grey 2.5 / 13
PE Protective Earth green/yellow 2.5 / 13
nc Not connected - -
154 EIO0000001351.08
Designa- Meaning Color Cross-section (mm² / AWG)

tion
DC + DC bus + red 2.5 / 13
nc Not connected - -
DC- DC bus - black 2.5 / 13

IEs Inverter Enable signal white 0.34 / 22
1
IEr Inverter Enable signal black 0.34 / 22
2
Sercos P1 Sercos port 1 - -
Sercos P2 Sercos port 2 - -
NOTE: The DIN rail is not part of the HCN-2.
NOTICE
CONNECTOR WEAR
How to Connect the HCN-2

Depending on the identification mode selected in the EcoStruxure Machine Expert
Logic Builder, a reversed connection of Sercos-connecting lines can lead to
unintended operation of the machine.
WARNING
Be sure the Sercos-connecting lines have a cross-over connection that is black
(2) to red (3) and red (3) to black (2).
equipment damage.
1 Strain relief (not part of the delivery)

2 Sercos connection line (black)
3 Sercos connection line (red)
DANGER
HAZARD OF ELECTRIC SHOCK DUE TO BROKEN, LOOSE WIRES
Use a strain relief for every hybrid cable.
EIO0000001351.08 155
Step Action
1 Connect the hybrid cables of the conductors.
2 Ensure that the hybrid cables of the conductors are not subject to pull tension. This
applies particularly to the IEs/IEr-conductors (Inverter Enable).
3 Connect the Sercos-connecting lines cross-over (black (2) to red (3) and red (3) to
black (2)).
4 Secure the strain relief (1) for each hybrid cable in place.
Hybrid Connector HCN-2 Adapter - Dimensions

Overview
HCN-2 dimension diagram.
156 EIO0000001351.08
Appendices
What’s in This Part
Disposal ...................................................................................................... 158
EIO0000001351.08 157
Disposal
Disposal
What’s in This Chapter
Disposal ..................................................................................................... 158
Disposal
Information on the Disposal of Schneider Electric Products
NOTE: The components consist of different materials which can be recycled
and must be disposed of separately.
Step Action
1 Dispose of the packaging in accordance with the relevant national regulations.
2 Dispose of the packaging at the disposal sites provided for this purpose.
3 Dispose of Lexium 62 ILM component in accordance with the applicable national

regulations.
158 EIO0000001351.08
Glossary
A
AWG:
(American wire gauge) The standard that specifies wire section sizes in North
America.
D
DC bus:
Circuit that supplies the power stage with energy (direct voltage).
Degree of protection:
The degree of protection is a standardized specification for electrical equipment
that describes the protection against the ingress of foreign objects and water (for
example: IP 20).
DOM:
Date of manufacturing: The nameplate of the product shows the date of
manufacture in the format DD.MM.YY or in the format DD.MM.YYYY. For
example:
31.12.11 corresponds to December 31, 2011
31.12.2011 corresponds to December 31, 2011
E
EMC:
Electromagnetic compatibility
Encoder :
Sensor that converts a measured distance or angle into an electrical signal. This
signal is evaluated by the drive to determine the actual position of a shaft (rotor)
or a driving unit.
H
Holding brake:
The holding brake in the motor has the task of holding the motor position when
the power stage is disabled. The holding brake is not a safety function and not a
service brake.
L
legacy projects:
Application projects that were created with SoMachine, SoMachine Motion, or a
previous version of EcoStruxure Machine Expert.
LMC:
(Lexium motion controller)
P
PWM:
(pulse width modulation) A fast output that oscillates between off and on in an
adjustable duty cycle, producing a rectangular wave form (though you can adjust
it to produce a square wave).
EIO0000001351.08 159
S
Sercos:
(serial real-time communications system) A digital control bus that interconnects,
motion controls, drives, I/Os, sensors, and actuators for numerically controlled
machines and systems. It is a standardized and open controller-to-intelligent
digital device interface, designed for high-speed serial communication of
standardized closed-loop real-time data.
160 EIO0000001351.08
Index T
temperature limit ...................................................30
training .................................................................15
C
certifications........................................................ 109 U
climatic .................................................................30
condensate...........................................................30 UL / CSA-compliant use.........................................33
cooling units..........................................................30 UL508C................................................................33
CSA 22.2 ..............................................................33 underground .........................................................14
D W
defined safe stop...................................................41 wiring ...................................................................31
degree of protection...............................................29
domestic appliances ..............................................14
E
emergency stop ....................................................39
F
floating systems ....................................................14
H
hazard and risk analysis.........................................38
hazardous, explosive atmospheres.........................14
I
installation ............................................................46
InverterEnable ......................................................41
IP .........................................................................29
L
life support system ................................................14
M
machine grounding................................................31
mechanical ...........................................................30
minimum cross sections.........................................31
mobile systems .....................................................14
P
portable systems ...................................................14
product related information.....................................10
Q
qualification of personnel .......................................15
qualified person.....................................................15
S
stop category 0 .....................................................42
stop category 1 .....................................................42
EIO0000001351.08 161
Schneider Electric
35 rue Joseph Monier
92500 Rueil Malmaison
France
+ 33 (0) 1 41 29 70 00
www.se.com
As standards, specifications, and design change from time to time,

please ask for confirmation of the information given in this publication.
© 2022 Schneider Electric. All rights reserved.

EIO0000001351.08

Lexium 62ILM HardwareGuide

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Lexium 62 ILM

As part of a group of responsible, inclusive companies, we are updating our

About the Book

LXM62LT00A01000 Lexium 62 DC Link NVE50846 (ENG)

SH3 Servo Motor - User Guide 0198441113987 (ENG)

VW3E702100000 Optional module - ILM62-iSH- VM08548

Terminology Derived from Standards

IEC 61131-2:2007 Programmable controllers, part 2: Equipment requirements and tests.

ISO 13849-1:2015 Safety of machinery: Safety related parts of control systems.

General principles for design.

EN 61496-1:2013 Safety of machinery: Electro-sensitive protective equipment.

Part 1: General requirements and tests.

ISO 14119:2013 Safety of machinery - Interlocking devices associated with guards -

ISO 13850:2015 Safety of machinery - Emergency stop - Principles for design

IEC 62061:2015 Safety of machinery - Functional safety of safety-related electrical,

IEC 61508-1:2010 Functional safety of electrical/electronic/programmable electronic safety-

IEC 61508-2:2010 Functional safety of electrical/electronic/programmable electronic safety-

IEC 61508-3:2010 Functional safety of electrical/electronic/programmable electronic safety-

IEC 61784-3:2016 Industrial communication networks - Profiles - Part 3: Functional safety

2006/42/EC Machinery Directive

2014/30/EU Electromagnetic Compatibility Directive

2014/35/EU Low Voltage Directive

IEC 60034 series Rotating electrical machines

IEC 61800 series Adjustable speed electrical power drive systems

Specific Safety Information

Product Related Information

Assembly and Handling

Magnetic and Electromagnetic Fields

Drive systems may perform unanticipated movements because of incorrect wiring,

Provide for Protective Measures

Use Original Equipment Only

• In mobile, movable, or floating systems

Designated Safety Functions

(1) EcoStruxure Machine Expert Software

1 Lexium 62 Connection Module

Lexium 62 Power Supply

The central Lexium 62 Power Supply, using a

For further information, refer to:

Product family LXM = Lexium

Peak current D84 = 84 A

Options 1 = 1 or 3 Phases x 208...480 Vac

LXM62PDxxxxxxx Device type and Unicode

Input ac/dc Input voltage and/or input current (rated- and/or

Output dc Output voltage and output current (rated and/or

IP20 Degree of protection

Symbols This field displays the symbols of declarations

LXM62PDxxxxxxx Device type and Unicode

2528044067 Serial number

RS:01 Hardware revision

Lexium 62 Connection Module

The Lexium 62 Connection Module supplies the

For further information, refer to:

Product family ILM = Integrated Lexium Servo Module

Power (cont. DC Bus current) D20

ILM62CMxxxxxxx Device type and Unicode

Input dc Input voltage and/or input current (rated- and/or

Output ac/dc Output voltage and output current (rated and/or

IP20 Degree of protection

Symbols This field displays the symbols of declarations

ILM62xxxxxxxxxx Device type and Unicode