XPSMC Safety Controller: Hardware Manual

XPSMC Safety Controller
Hardware Manual
Original instructions
33003275.08
05/2023
www.se.com
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Table of Contents
Safety Information ....................................................................................................5
About the Book ........................................................................................................7
Overview: XPSMC16Z/ZC/ZP, XPSMC32Z/ZC/ZP.................................................... 11
Safety Information XPSMC Safety Controller ...................................................... 11
XPSMC Safety Controller References ................................................................15
Representation.................................................................................................18
Dimensions ......................................................................................................20
Installation .......................................................................................................21
Application and Function.........................................................................................24
Application .......................................................................................................24
Function ..........................................................................................................25
Initial Operation ................................................................................................28
XPSMC Safety Controller Description ......................................................................31
General Description of the XPSMC Safety Controller...........................................31
Front View of XPSMC Safety Controller ........................................................31
Communication Connections TER................................................................35
Elements of the Display and System Diagnostics ..........................................39
Connection Diagram ...................................................................................41
Technical Characteristics.............................................................................43
Error Codes................................................................................................51
Description of Profibus DP Parameter and Settings.............................................53
Profibus DP Communication Port .................................................................53
Profibus DP LEDs .......................................................................................55
Data Exchange ...........................................................................................56
Description of CANopen Parameter and Settings ................................................58
CANopen Communication Port ....................................................................59
CANopen LEDs ..........................................................................................60
CANopen Network Length and Stub Length ..................................................61
CANopen Data Exchange............................................................................63
Appendices ..............................................................................................................75
Brief Description of the Functional Devices...............................................................76
Device Set .......................................................................................................76
33003275.08 3
Monitoring Devices ...........................................................................................78
EDM Device.....................................................................................................81
Start Devices....................................................................................................81
Enabling Devices..............................................................................................82
Miscellaneous Devices .....................................................................................82
Output Functional Elements ..............................................................................84
Examples of Applications ........................................................................................85
Application Example - Light Curtain With Muting .................................................85
Application Example - Safety Guard with Enabling Device ...................................88
Application Example for Several Functions - Emergency Stop, Two-Hand
Control, Safety Mat ...........................................................................................90
Electrical Life of the Output Contacts .......................................................................92
Diagram of the Electrical Life .............................................................................92
Examples for Bus Configuration ..............................................................................93
Connection of the XPSMC Safety Controller with CANopen and Sycon
2.8...................................................................................................................93
Connection of the XPSMC Safety Controller with CANopen and Sycon
2.9................................................................................................................. 101
Configuration of Unity Pro for CANopen ........................................................... 110
Connection of the XPSMC Safety Controller with Profibus and Sycon 2.9 ........... 112
Legacy Communication Information....................................................................... 116
Modbus RTU Communication Example ............................................................ 116
Cables to Connect the XPSMC Hardware ................................................... 116
Connecting XPSMC Safety Controller to Premium PLC Modbus
Communication Cards............................................................................... 118
Configuring a Premium PLC with Unity for Modbus RTU
Communication ........................................................................................ 121
Importing a Section Including the DFB ........................................................ 126
Viewing Modbus Communications.............................................................. 135
Function Codes and Parameters ................................................................ 138
Glossary ................................................................................................................. 143
Index ....................................................................................................................... 146
4 33003275.08
Safety Information
Safety Information
Important Information
Read these instructions carefully, and look at the equipment to become familiar with the
device before trying to install, operate, service, or maintain it. The following special
messages may appear throughout this documentation or on the equipment to warn of
potential hazards or to call attention to information that clarifies or simplifies a procedure.
The addition of this symbol to a “Danger” or “Warning” safety label indicates that an
electrical hazard exists which will result in personal injury if the instructions are not
followed.
This is the safety alert symbol. It is used to alert you to potential personal injury
hazards. Obey all safety messages that follow this symbol to avoid possible injury or
death.
! DANGER
DANGER indicates a hazardous situation which, if not avoided, will result in death or serious
injury.
! WARNING
WARNING indicates a hazardous situation which, if not avoided, could result in death or
serious injury.
! CAUTION
CAUTION indicates a hazardous situation which, if not avoided, could result in minor or
moderate injury.
NOTICE
NOTICE is used to address practices not related to physical injury.
33003275.08 5
Safety Information
Please Note
Electrical equipment should be installed, operated, serviced, and maintained only by
qualified personnel. No responsibility is assumed by Schneider Electric for any
consequences arising out of the use of this material.
A qualified person is one who has skills and knowledge related to the construction and
operation of electrical equipment and its installation, and has received safety training to
recognize and avoid the hazards involved.
6 33003275.08
About the Book
About the Book

Document Scope
This manual provides a detailed description of the XPSMC Safety Controller range.
Details of each of the references are outlined below.
The hardware aspects of the safety controller range are outlined in this manual.
The following descriptions are included:
• the dimensions and installation of the XPSMC Safety Controller
• the application and function
• description of the XPSMC Safety Controller
• a brief description of the functional devices
• examples of applications
• the technical characteristics of the XPSMC Safety Controllers
There are 6 versions of the XPSMC Safety Controller:
Type Characteristics
XPSMC16Z 8 control outputs and 16 safety-related inputs
6 safety-related transistor outputs
2 x 2 safety-related relay outputs
Modbus (RTU) communication and configuration port
XPSMC16ZP 8 control outputs and 16 safety-related inputs
Profibus DP communication port
XPSMC16ZC 8 control outputs and 16 safety-related inputs
CANopen communication port
33003275.08 7
About the Book
Type Characteristics
XPSMC32Z 8 control outputs and 32 safety-related inputs
XPSMC32ZP 8 control outputs and 32 safety-related inputs
Profibus DP communication port
XPSMC32ZC 8 control outputs and 32 safety-related inputs
CANopen communication port
Validity Note
The corresponding configuration software is XPSMCWIN under Microsoft Windows 2000/
XP/Vista/7.
The technical characteristics of the devices described in the present document also appear
online. To access the information online, go to the Schneider Electric home page www.se.
com/ww/en/download/.
The characteristics that are described in the present document should be the same as those
characteristics that appear online. In line with our policy of constant improvement, we may
revise content over time to improve clarity and accuracy. If you see a difference between the
document and online information, use the online information as your reference.
Related Documents
Title of Documentation Reference Number
Configuration Software for XPSMC Safety Controller 33003281
8 33003275.08
About the Book
Product Related Information

The English version of this Hardware Manual is the original document. Publications in any
other language are translations of this original English document.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
• Disconnect all power from all equipment including connected devices prior to removing
any covers or doors, or installing or removing any accessories, hardware, cables, or
wires except under the specific conditions specified in the appropriate hardware guide
for this equipment.
• Always use a properly rated voltage sensing device to confirm the power is off where
and when indicated.
• Replace and secure all covers, accessories, hardware, cables, and wires and confirm
that a proper ground connection exists before applying power to the unit.
• Use only the specified voltage when operating this equipment and any associated
products.
Failure to follow these instructions will result in death or serious injury.
WARNING
LOSS OF CONTROL
• The designer of any control scheme must consider the potential failure modes of
control paths and, for certain critical control functions, provide a means to achieve a
safe state during and after a path failure. Examples of critical control functions are
emergency stop and overtravel stop, power outage and restart.
• Separate or redundant control paths must be provided for critical control functions.
• System control paths may include communication links. Consideration must be given
to the implications of unanticipated transmission delays or failures of the link.
• Observe all accident prevention regulations and local safety guidelines.1
• Each implementation of this equipment must be individually and thoroughly tested for
proper operation before being placed into service.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
1 For additional information, refer to NEMA ICS 1.1 (latest edition), "Safety Guidelines for the
Application, Installation, and Maintenance of Solid State Control" and to NEMA ICS 7.1
(latest edition), "Safety Standards for Construction and Guide for Selection, Installation and
Operation of Adjustable-Speed Drive Systems" or their equivalent governing your particular
location.
33003275.08 9
About the Book
WARNING
UNINTENDED EQUIPMENT OPERATION
Before starting up your machine/plant for the first time, verify the safety functions
according to valid regulations, and observe the specified test cycles for safety-related
equipment.
damage.
10 33003275.08
Overview: XPSMC16Z/ZC/ZP, XPSMC32Z/ZC/ZP
Overview: XPSMC16Z/ZC/ZP, XPSMC32Z/ZC/

ZP
Overview
This chapter contains an overview of the XPSMC Safety Controllers XPSMC16Z,
XPSMC16ZC, XPSMC16ZP, XPSMC32Z, XPSMC32ZC, and XPSMC32ZP.
Safety Information XPSMC Safety Controller

Safety-related Information
DANGER
for this equipment.
and when indicated.
products.
33003275.08 11
DANGER
• Do not use the equipment described herein to supply other, external equipment.
• Avoid contacting terminals with hand or tools until the power has been confirmed to be
removed.
• Follow all electrical safety regulations and standards (for example, lockout/tag-out,
phase grounding, barriers) to reduce the possibility of contact with hazardous voltages
in the work area.
• Complete thorough hardware tests and system commissioning to verify that line
voltages are not present on the control circuits before using your hardware
operationally.
DANGER
LOSS OF DESIGNATED SAFETY FUNCTION
• Install the XPSMC Safety Controller system in an enclosure with a degree of protection
of at least IP 54.
• Use a Protective Extra Low Voltage (PELV) power supply to isolate the equipment
from line voltage.
• Do not directly connect the equipment to line voltage.
NOTE: The safety-related function can be compromised if this equipment is not used for
the intended purpose and in accordance with the instructions in the present document.
This equipment must only be used as safety-related equipment on machines intended to
protect persons, material, and installations.
DANGER
POTENTIAL FOR EXPLOSION
Install and use this equipment in non-hazardous locations only.
NOTE: The observation of operating limits and duty cycles is of particular importance for
equipment designed to perform a safety-related function. If this module has been
subjected to electrical, mechanical, or environmental stresses in excess of its stated
limits, replace it.
12 33003275.08
WARNING
• Do not exceed any of the rated operating limits for the equipment specified in the
present document.
• Immediately cease using and replace any equipment that has or might have been
subjected to conditions in excess of its rated operating limits.
damage.
There are no user serviceable components in the XPSMC Safety Controller. Inoperable
products need to be replaced by new products of the same references.
WARNING
Do not open the housing or otherwise attempt to service the safety-related products in any
way.
damage.
User Responsibilities
The information provided in this documentation contains general descriptions and/or
technical characteristics of the performance of the products contained herein. This
documentation is not intended as a substitute for and is not to be used for determining
suitability or reliability of these products for specific user applications. It is the duty of any
such user, machine builder, or system integrator to perform the appropriate and complete
risk analysis, evaluation, and testing of the products with respect to the relevant specific
application or use thereof.
Neither Schneider Electric nor any of its affiliates or subsidiaries shall be responsible or
liable for misuse of the information contained herein. If you have any suggestions for
improvements or amendments or have found discrepancies in this publication, notify
Schneider Electric. All pertinent safety regulations must be observed when installing and
using this product. For reasons of safety and to help ensure compliance with documented
system data, only the manufacturer should perform repairs to components.
33003275.08 13

Safety-related characteristics Value Standard
for relay outputs
Probability of a dangerous failure per hour (PFHD) 1,4 x 10-8 1/h IEC 62061
Safety integrity level claim limit (SILcl) 3
Maximum performance level / Category (1) PL e / Cat. 4 ISO 13849-1
Mean time to dangerous failure (MTTFD) (2) 71 years
Diagnostic coverage (DC) > 99%
Maximum service life 20 years
for safety-related transistor outputs
Probability of a dangerous failure per hour (PFHD) 1,29 x 10-8 1/h IEC 62061
Safety integrity level claim limit (SILcl) 3
Maximum performance level / Category (1) PL e / Cat. 4 ISO 13849-1
Mean time to dangerous failure (MTTFD) (2) 76,6 years
Diagnostic coverage (DC) > 99%
Maximum service life 20 years
(1) The performance level (PL) and the safety category (Cat.) according to ISO 13849-1 of an overall system
depend on multiple factors, including the selected input and output devices, the wiring practice, the physical
environment, and the application.
(2) As the XPSMC Safety Controller contains electromechanical relays, the actual MTTFD values will vary
depending on the applications load and duty cycle. The estimated MTTFD values in years mentioned above are
based on the following assumptions:
• B10D of 400.000 for maximum load, average switching quantity NOP (Number Of Operations) = 6.300
cycles/year
• B10D of 20.000.000 for low load, average switching quantity NOP = 361.800 cycles/year (see ISO 13849-
1, C 2.4 and Tab. K.1)
You must ensure that the loads and switching cycles experienced by the XPSMC Safety Controller are
appropriate for the calculated performance level. Use the Electrical Life of the Output Contacts diagrams, page
92 to determine the maximum acceptable load values. Make frequent observations of the operating conditions
and replace the XPSMC Safety Controller before these limits are exceeded. The specified performance level can
only be valid for the number of switching cycles calculated using this method. Do not exceed a service life of 20
years.
14 33003275.08
WARNING
• You must carry out a risk assessment in accordance with ISO 12100.
• Validate the entire system/machine in accordance with the required performance level
and risk assessment.
damage.
Observe the required test cycles according to your application.
XPSMC Safety Controller References

XPSMC Safety Controllers
XPSMC is a generic term that describes the entire family of different XPSMC Safety
Controllers. The following references are available: XPSMC16Z, XPSMC16ZC,
XPSMC16ZP, XPSMC32Z, XPSMC32ZC, and XPSMC32ZP.
Differences Between XPSMC Safety Controller

References
XPSMC Safety Controllers
Reference Modbus RTU CANopen Profibus DP Number of Inputs and

Serial Outputs
XPSMC16Z x – – 16 safety-related inputs, 8

independent safety-related
outputs and 8 control outputs
XPSMC16ZC x x – 16 safety-related inputs, 8

XPSMC16ZP x – x 16 safety-related inputs, 8

XPSMC32Z x – – 32 safety-related inputs, 8

33003275.08 15
Reference Modbus RTU CANopen Profibus DP Number of Inputs and

Serial Outputs
XPSMC32ZC x x – 32 safety-related inputs, 8

XPSMC32ZP x – x 32 safety-related inputs, 8

Details about the XPSMC Safety Controller functionality can be found within the Device Set chapter, page 76.
XPSMC Safety Controller Package Content

The XPSMC Safety Controller Package consists of the following items:
Hardware XPSMC Safety Controller
Manuals Printed English Manual
Documentation CD Hardware Manuals (PDF) in: English, German, French,

Spanish, Portuguese
To configure and commission the XPSMC Safety Controller you also require the following
items:
Item References
Configuration software XPSMCWIN configuration software XPSMCWIN
Configuration cable USB/RJ45 PC adaptor cable or TCSMCNAM3M002P
USB PC adaptor and Ethernet connection cable TSXCUSB485 +

(2 references) 490NTW00002
IO terminals Screw terminals pack available for 16 or 32 You require 1 of the

Digital Input versions of the XPSMC Safety following references:
Controller (Terminals provided for the complete 1. XPSMCTS16
XPSMC Safety Controller)
2. XPSMCTS32
For XPSMC Safety Controller:
1. References 16 Digital Input: XPSMC16Z,
XPSMC16ZC, XPSMC16ZP
16 33003275.08
Item References
Cage Clamp terminals pack available for 16 or 1. XPSMCTC16

32 Digital Input versions of the XPSMC Safety
2. XPSMCTC32
Controller (Terminals provided for the complete
XPSMC Safety Controller)
For XPSMC Safety Controller:

Power Supply IEC 60950 or IEC 60204-1 rated powers supply Size power supplies
with protective separation (PELV) appropriate to your needs.
33003275.08 17
Representation
Front View XPSMC16Z / 32Z
The following image shows the front view of the XPSMC16Z and XPSMC32Z:
1 16 additional safety-related inputs of XPSMC32Z
18 33003275.08
Front View XPSMC16ZP / 16ZC/ 32ZP / 32ZC

The following image shows the front view of the XPSMC16ZP , XPSMC16ZC, XPSMC32ZP
and XPSMC32ZC:
1 16 additional safety-related inputs of XPSMC32ZP and XPSMC32ZC

2 Profibus DP female connector (XPSMC••ZP) or CANopen male connector (XPSMC••ZC)
33003275.08 19
Dimensions
Dimensions of the XPSMC Safety Controller
The following figures show the dimensions of the XPSMC Safety Controller (mm/in):
1 When using XPSMCTS• connectors this dimension is 153 mm (6.02 in)

When using XPSMCTC• connectors this dimension is 151,5 mm (5.96 in)
20 33003275.08
Installation
Assembly on a 35 mm DIN Rail
35 mm (1.37 in) DIN rail and wall installation
This equipment has been designed to operate outside of any hazardous location. Only
install this equipment in zones known to be free of a hazardous atmosphere.
DANGER
POTENTIAL FOR EXPLOSION
Install and use this equipment in non-hazardous locations only.
WARNING
• Place devices dissipating the most heat at the top of the cabinet and ensure adequate
ventilation.
• Avoid placing this equipment next to or above devices that might cause overheating.
• Install the equipment in a location providing the minimum clearances from all adjacent
structures and equipment as directed in this document.
• Install all equipment according to the drawings specified in the related documentation.
damage.
33003275.08 21
WARNING
Do not exceed any of the rated values specified in the environmental and electrical
characteristics tables.
damage.
Disassembling from 35 mm (1.37 in.) DIN rail
NOTE: The XPSMC Safety Controller is grounded through an attachment plate or a DIN
rail.
Requirements
The XPSMC Safety Controller should be air-cooled by natural convection. Install the
controller vertically with the ventilation louvers on the bottom and on the top.
Observe the following installation rules:
• Leave a free space of at least 150 mm (5.90 in.) for the ducts, wiring, and air circulation
above and below the controller.
• Install heat-generating devices (transformers, supply modules, power switches, etc.)
above the controllers.
22 33003275.08
Disassembly of the Upper Housing

Removal of the upper housing section from the mounting plate (torque value = 1.1 Nm (9.7
lb-in)).
Assembly of the upper housing section on to the mounting plate (torque value = 1.1 Nm (9.7
lb-in)).
33003275.08 23
Application and Function

Overview
This chapter described the application and function of XPSMC16Z, XPSMC16ZC,
XPSMC16ZP, XPSMC32Z, XPSMC32ZC, and XPSMC32ZP Safety Controllers.
Application
Description
The XPSMC Safety Controller is an electronic controller for the monitoring of safety
functions up to safety category 4, PL e, according to ISO 13849-1 and SILCL 3 according to
IEC 62061 respectively SIL 3 according to IEC 61508 in the section for machine safety.
The XPSMC Safety Controller has 6 safety-related solid state transistor outputs and in
addition 2 safety-related relay outputs, and depending on version either 16 or 32 digital
inputs.
The XPSMC Safety Controller contains a configuration interface (TER).
The TER interface is a Modbus RTU serial communications port which can also be used for
diagnostic purposes as it can be connected to a non-safety-related controller or a graphical
user interface.
Additional references of the XPSMC Safety Controller contain either CANopen or Profibus
DP interfaces.
NOTE: Every connected sensor and actuator to the XPSMC Safety Controller must be
tested by changing its status at least once a year. This must be done, as the Safety
Integrity Level calculation for each safety function is based upon a complete input/output
test once a year.
NOTE: The XPSMC Safety Controller contains no components which require
maintenance by the user. For safety-related circuits to comply with IEC 60204, ISO
13850, only the output circuits between terminals 13-14, 23-24, 33-34, 43-44 and
semiconductor safety-related outputs o1 to o6 can be used.
24 33003275.08
Function
Description
The device includes 6 independent semiconductor safety-related outputs and 2 independent
groups of dual channel positively driven potential-free contact safety-related relay outputs.
Each of the 4 channels has 2 contacts in series.
The equipment described in the present document is not intended for use in domestic,
residential environments and may not provide adequate protection to radio reception in such
environments.
WARNING
INSUFFICIENT ELECTROMAGNETIC COMPATIBILITY
• Verify compliance with all EMC regulations and requirements applicable in the country
in which the device is to be operated and with all EMC regulations and requirements
applicable at the installation site.
• Do not install and operate the devices described in the present document in residential
environments.
• Implement all required radio interference suppression measures and verify their
effectiveness.
damage.
Electromagnetic radiation may interfere with control communications and/or input/output

signals to the control system.
WARNING
• Do not wire I/O and communication lines in proximity to power cables, radio devices, or
other equipment that may cause electromagnetic interference.
• If wiring of I/O lines near power lines or radio equipment is unavoidable, use shielded
cables that are properly grounded to an equipotential ground plane.
damage.
33003275.08 25
Functions of XPSMC Safety Controller

The XPSMC Safety Controller has 8 control outputs, c1 to c8 and 16 (32) safety-related
inputs, i1 to i16 (i1 to i32).
The safety-related inputs are monitored for cross connections and short circuits by
supplying the circuit members with different control outputs, c1 to c8.
The XPSMC Safety Controller uses the control outputs to continuously test the connected
inputs including their power connections.
If an error is detected on the input circuit, the control logic deactivates the safety-related
outputs associated with the relevant safety function. The safety-related outputs associated
with other safety functions continue to operate.
XPSMC Safety Controllers are equipped with a Modbus RTU serial interface (TER).
In addition a CANopen communication port is available on
• XPSMC16ZC
• XPSMC32ZC
and a Profibus DP interface is available on
• XPSMC16ZP
• XPSMC32ZP
The communication ports are to provide diagnostic information regarding the status of the
controller. The communication is non-safety related. The XPSMC Safety Controller is a
slave for all communication possibilities.
26 33003275.08
DANGER
UNINTENDED EQUIPMENT OPERATION OR ELECTRIC SHOCK
Be sure to connect the terminal blocks to their designated location.
WARNING
IMPROPER CIRCUIT DESIGN, TESTING AND SERVICING HAZARD
• You must strictly comply with testing and servicing intervals for your machine.
• You must strictly comply with the relevant safety instructions concerning machine
operation, adjustment and service.
damage.
For more information, refer to ISO 12100.
33003275.08 27
Short-circuits between inputs driven by the same control outputs are not detected. You have
to ensure that no hazardous condition can occur.
WARNING
LOSS OF CROSS-CONNECTION DETECTION
Carefully analyze and understand how the circuits which are sharing control outputs
interact in your application.
damage.
Configuration of XPSMC Safety Controller

The XPSMC Safety Controller is configured using a PC (computer) and the XPSMCWIN
configuration software.
The connection between the XPSMC Safety Controller and PC (computer) can be made in 2
ways, page 35:
• using the serial communication port from the PC (computer)
• using the USB communication port from the PC (computer)
Initial Operation
Auto-test (factory settings)
The XPSMC Safety Controller is delivered in a non-configured state. On first power up it
performs an internal test which lasts approximately 2 seconds. To connect the power to the
XPSMC Safety Controller connect +24 VDC to terminal A1 and 0 VDC to terminal A2.
Stage Description
1 The LEDs located on the housing light up.
2 After 2 seconds
• PWR LED is on
• CNF LED is flashing
• remaining LEDs are off
28 33003275.08
Auto-test (hardware test)

You can reset the configuration of an XPSMC Safety Controller as follows: Disconnect the
XPSMC Safety Controller from power supply, press and hold the Reset button while you
reconnect the XPSMC Safety Controller to the power supply. The configuration will no
longer be valid however, it is possible to read the configuration from the controller on the
computer and revalidate the configuration.
Stage Description
2 After 2 seconds, the LEDs switch off for a short time and then on again, since the Reset button is
pressed.
3 Release the Reset button.

• PWR LED is on
• CNF LED is flashing
• remaining LEDs are off
Auto-test (with a valid configuration)

Power cycle the XPSMC Safety Controller with a valid configuration.
Stage Description
2 After 2 seconds
• PWR LED is on
• RUN LED is on when the controller was in RUN before power cycle
• RUN LED is off when the controller was in STOP before power cycle
If the controller has fieldbus interfaces then:
• CANopen/Profibus DP LEDs (RUN and ERR) behavior depends on the connection (see
Elements of the Display and System Diagnostics, page 39).
Downloading a New Configuration

The XPSMC Safety Controller is delivered in a non-configured state, and the device must be
configured to be operational. The configuration is performed using software XPSMCWIN.
NOTE: The XPSMCWIN software manual contains a detailed description of the safety
functions available from the XPSMC Safety Controller.
33003275.08 29
WARNING
Test your safety-related application before putting it into regular operation in the XPSMC
Safety Controller with the XPSMCWIN software.
damage.
Once the XPSMC Safety Controller has been successfully configured and validated, it can
be set into RUN mode with the XPSMCWIN software.
Stage Description
1 After downloading a valid configuration

• CNF LED is off
2 After setting the XPSMC Safety Controller into RUN mode:
• RUN LED is on
• LEDs corresponding to the inputs and outputs light up as a function of their status
If the XPSMC Safety Controller has fieldbus interfaces then:
• CANopen/Profibus LEDs - behavior depends on the connection (see Elements of the
Display and System Diagnostics, page 39)
The XPSMC Safety Controller is operational.
30 33003275.08
XPSMC Safety Controller Description

Overview
This chapter contains the description of the XPSMC Safety Controllers XPSMC16Z,
XPSMC16ZC, XPSMC16ZP, XPSMC32Z, XPSMC32ZC, and XPSMC32ZP.
General Description of the XPSMC Safety

Controller
Introduction
This section provides an overview of the general functions and properties of the XPSMC
Safety Controller.
Front View of XPSMC Safety Controller

Overview
The following images represent the XPSMC Safety Controller references with screw
terminals (ref: XPSMCTS) or cage clamp terminals (ref: XPSMCTC).
33003275.08 31
Front View XPSMC••Z
1 Terminals
2 TER connection
3 Reset button
32 33003275.08
Front View XPSMC••ZP and XPSMC••ZC
1 Terminals
2 Fieldbus connection (Profibus DP(female connector) or CANopen (male connector))
3 TER connection
4 Reset button
Keying of the Terminal Connectors Connector 1...4

The terminal connectors Connector 1...4 can be keyed by inserting the code profiles into the
slots of the controller connectors and breaking off the appropriate tabs of the cable
connector.
Display
The LED indicators reflect the current operating status of the device (see chapter Elements
of the Display and System Diagnostics, page 39).
33003275.08 33
Terminals
The terminal layout is as follows:
Terminal Layout Meaning
A1-A2 24 Vdc power supply; A1 is the + pole (+24 VDC), A2 is the - pole (0 VDC, GND)
GND It is identical to the 0 VDC potential on A2 for loads on the o1-o6 semiconductor
safety-related outputs.
o1-o6 semiconductor safety-related outputs
13-44 potential-free safety-related relay outputs equipped with contacts
c1-c8 control outputs for safety-related input power supply
The control outputs provide a signal that enables detection of short circuit and
detection of voltage intrusion for the connected control components.
i1-i16 or i1-i32 safety-related inputs
H1 connection for muting lamp
The supply voltage must be taken from the same source which supplies the XPSMC
Safety Controller.
Connection
An 8 pin RJ45 connector is used to connect the XPSMC Safety Controller to a PC for
configuration and/or diagnostics.
The communication via the TER terminal is Modbus RTU protocol and can also be used to
connect to a HMI operating terminal, or a non-safety-related controller.
Fieldbus Connection
Dependant on version:
• Profibus DP: 9 pin D-Sub female connector
• CANopen: 9 pin D-Sub male connector
Reset Button
When an external error was detected and fixed, this has to be acknowledged by pressing
the Reset button. If the error is no longer detected, the XPSMC Safety Controller will be able
to enter the RUN mode again.
34 33003275.08
Pressing the Reset button during a power cycle will reset the XPSMC Safety Controller to
default values. As a result the password is set to 'safety', and the configuration is invalid but
not deleted. That means the controller cannot be set to RUN mode anymore but the
configuration and protocol can still be read from the controller. To set the controller
operational again, the controller needs to be reconfigured (download and validate a
configuration).
CANopen/Profibus DP LEDs
Two LEDs for CANopen/Profibus DP connection: RUN (green) and ERR (red).
Refer to Profibus DP LEDs, page 55 for Profibus DP and to CANopen LEDs, page 60 for
CANopen LED description.
Communication Connections TER

Connection
8 pole RJ45-Socket pin-outs
8 Pole RJ45-Socket, with Pin Signal Description

Protection
1 – –
Representation:
2 – –
3 DPT TER Port Mode Control

4 D1 (B) RS485 Signal
5 D0 (A) RS485 Signal
6 /DE Negative Data Transmit Enable
7 5V 5 Vdc power
8 0V 0 Vdc
Connection to a PC for Configuration

There are 2 ways to connect the XPSMC Safety Controller to the PC (computer):
• using the serial communications interface from the PC
• using the USB communications interface from the PC
33003275.08 35
Serial Connection
The following 2 cabling components are required to set up the serial connection:
• XPSMCCPC adaptor
• TSXPCX1031 serial adaptor
NOTE: These accessories need to be ordered separately.
The following figure shows the physical serial connection from the PC to the XPSMC Safety
Controller.
1 XPSMCCPC
2 TSXPCX1031
Setting of the interface cable TSXPCX1031.
Representation Switch Position
The switch must be in position 3 OTHER DIRECT
USB Connection
Use the USB/RJ45 PC adaptor cable TCSMCNAM3M002P or the following 2 cabling
components to set up the USB connection:
• Standard (1:1) RJ45/RJ45 twisted pair Category 5D Ethernet cable Ref: 490NTW00002
• TSXCUSB485 USB adaptor
36 33003275.08
In addition you will require the USB driver pack available on the Safety Suite V2
(XPSMCWIN) software CD or on www.se.com.
The driver pack installation instructions are available within the XPSMCWIN Configuration
Software for XPSMC.
The following figure shows the physical USB connection from the PC to the XPSMC Safety
Controller.
1 RJ45-RJ45 twisted pair category 5D or better (1:1) Ethernet cable (e.g. 490NTW00002)
2 USB Adaptor TSXCUSB485
or
USB/RJ45 PC adaptor cable TCSMCNAM3M002P
The following cabling components are required to set up the connection:
1. Serial connection from PC to the XPSMC Safety Controller:
• XPSMCCPC adaptor
• TSXPCX1031 serial adaptor
2. USB connection from the PC to communications interface from the PC
• USB/RJ45 PC adaptor cable TCSMCNAM3M002P or
• Standard (1:1) RJ45/RJ45 twisted pair Category 5D Ethernet cable. Ref.
490NTW00002 with TSXCUSB485 USB adaptor
NOTE: For connection to other devices, refer to Modbus RTU Communication Example,
page 116.
Setting of the interface cable TSXCUSB485
33003275.08 37
Representation Switch Position
The switch must be in position 3 OTHER DIRECT
Connection of One or More XPSMC Safety Controllers to a

Modbus RTU System
NOTE: It is not possible to program the controller via the LU9GC3 system. The
connection of more than one controller on the network is for use with HMI-Magelis, and
the non-safety-related controllers.
The following figure shows the connection of one or more XPSMC Safety Controllers to a
Modbus RTU system:
Configuration Rules
Every XPSMC Safety Controller must be separately addressed and configured if it is to be
used on the same bus.
38 33003275.08
If the controller is operated within a Modbus network under strong EMC influence the
resulting disturbances may lead to unsuccessful bus traffic. To avoid this situation from
occurring, use a snap on ferrite filter on the bus connection.
Follow these instructions for the Modbus network wiring:
• Use a shielded twisted pair cable.
• Connect the reference potentials (ground) to one another.
• Ensure that the maximum cable length does not exceed 1000 m (3280.8 ft).
• Ensure that the maximum drop length does not exceed 20 m (65.6 ft).
• Keep at least 30 cm (1 ft) between the bus cable and the power cable.
• Any crossing of the bus cable and power cables should be made at right angles (90°).
• Ground the cable shielding on each unit.
• Adapt the line at both ends using a line terminator.
NOTICE
LOSS OF NETWORK
Make sure that devices on a Modbus system have unique network addresses.
Failure to follow these instructions can result in equipment damage.
Elements of the Display and System Diagnostics

LED Display Fields
XPSMC16Z• Display
The following LEDs are used to display the status of the XPSMC16Z•:
33003275.08 39
XPSMC32Z• Display
The following LEDs are used to display the status of the XPSMC32Z•.
LED Description
LED Color Significance
PWR green Power
Illuminates when operational voltage is applied to A1/A2.
CNF yellow Config
Illuminates in the configuration mode. Flashes when the XPSMC Safety Controller
is not configured, for example during the initial operation. The XPSMC Safety
Controller must be configured before operation.
E In red Internal Error
Illuminates if an internal error is detected. The safety-related outputs are

immediately deactivated. If the indication is persistent after power cycle and reset
then the XPSMC Safety Controller must be replaced.
E Ex red External Error
Illuminates when an external error is detected, for example in the wiring. Only the
safety-related outputs of the affected inputs are deactivated.
When the detected error has been corrected, and the RESET button has been
pressed, the corresponding safety-related outputs become operational again.
RUN green Run
Illuminates in the RUN mode. Flashes during the transition from RUN mode to the
STOP mode as long as defined delay times are running.
COM green Communication
Illuminates during communication via the TER.
40 33003275.08
LED Color Significance
o1...o6 green Output 1...6
Illuminates when the corresponding semiconductor safety-related output is

activated.
Flashes, when a short circuit, an internal or an external error is detected on this

output. In addition the LED E Ex illuminates.
An error message can be caused by a false signal (e.g. cross circuit connection,
external voltage) or when a transistor is non-operational. Disconnect the wire of
the concerned output and press the RESET button. If the error message
disappears, then the error that was detected is in the wiring. Otherwise, an output
transistor is non-operational. In this case, this output can no longer be used.
R1, R2 green Relay group 1/2
Illuminates when relay group R1 (safety-related relay outputs 13/14 and 23/24)
and/or relay group R2 (safety-related relay outputs 33/34 and 43/44) are activated.
The LED(s) flashes, when an error is detected on this output. In addition the LED E
In illuminates. This output must no longer be used.
1...16 green Input i1...i16
1...32 green Input i1...i32
Illuminates if on the corresponding i1...i16/i32 input circuit is closed. Flashes when

an error is detected on this input.
Connection Diagram
Introduction
The following information is provided to help you to connect and wire your XPSMC Safety
Controller.
33003275.08 41
Electrical Diagram for XPSMC Safety Controllers
DANGER
for this equipment.
and when indicated.
products.
The following diagram shows the XPSMC Safety Controllers connection:
Description of terminals:
42 33003275.08
A1-A2 24 Vdc power supply; A1 is the + pole (+24 V), A2 is the - pole (0 V, GND)
GND It is identical to the 0 V potential on A2 for loads on the o1...o6 semiconductor safety-
related outputs.
c1-c8 control outputs (for the XPSMC32Z•: there are two sets of 8 control outputs available)
i1-i16 or i1-i32 safety-related inputs
13/14, 23/24, 33/34, safety-related relay outputs, potential free

43/44
TER 8 pin RJ45 connector for configuration and/or diagnostics.
The communication via the TER terminal is Modbus RTU protocol and can also be
used to connect to a HMI magelis operating terminal, or a non-safety-related controller.
Fieldbus Dependant on version:

• Profibus DP: 9 pin D-Sub female connector.
• CANopen: 9 pin D-Sub male connector.
Technical Characteristics
WARNING
Do not exceed any of the rated values specified in the following tables.
damage.
XPSMC Safety Controller, Terminals A1, A2, 13, 14, 23, 24, 33, 34,
43, 44
Single lead connection
33003275.08 43
Connection Diameters, Single Lead Connection XPSMCTS / XPSMCTC
Without lead end sleeves solid 0.2 - 2.5 mm2
stranded 0.2 - 2.5 mm2
(24 - 12 AWG)
Stranded with lead end sleeves (without plastic sleeves) 0.25 - 2.5 mm2
(22 - 14 AWG)
Stranded with lead end sleeves (with plastic sleeves) 0.25 - 2.5 mm2
(22 - 14 AWG)
Multiple lead connections
Connection Diameters, Multiple Lead Connections (2 XPSMCTS XPSMCTC

leads maximum same diameters)
Without lead end sleeves solid 0.2 - 1.5 mm2 -
(24 - 16 AWG) -
stranded
0.2 - 1.5 mm2
(24 - 16 AWG)
Stranded with lead end sleeves (without plastic sleeves) 0.20 - 1.5 mm2 -
(22 - 18 AWG)
Stranded with twin lead end sleeves (with plastic sleeves) 0.5 - 1.5 mm2 0.5 - 1 mm2
(20 - 16 AWG) (20 - 18 AWG)
Miscellaneous
Stripping length 10 mm (0.39 in)
Tightening torque 0.5 - 0.6 Nm -
(4.2 - 5.3 lb-in)
NOTE: AWG indication according to IEC 60947-1 / table 5.
XPSMC Safety Controller, Other Terminals

Single lead connection
44 33003275.08
Connection Diameters, Single Lead Connection XPSMCTS• / XPSMCTC•
Without lead end sleeves solid 0.14 - 1.5 mm2
stranded 0.14 - 1.5 mm2
(28 - 16 AWG)
Stranded with lead end sleeves (without plastic sleeves) 0.25 - 1.5 mm2
(22 - 16 AWG)
Stranded with lead end sleeves (with plastic sleeves) 0.25 - 0.5 mm2
(22 - 20 AWG)
Multiple lead connections
Connection Diameters, Multiple Lead Connections (2 XPSMCTS• XPSMCTC•

leads maximum same diameters)
Without lead end sleeves solid 0.14 - 0.5 mm2 -
(28 - 20 AWG) -
stranded
0.14 - 0.75 mm2
(28 - 18 AWG)
Stranded with lead end sleeves (without plastic sleeves) 0.25 - 0.34 mm2 -
(22 AWG)
Stranded with twin lead end sleeves (with plastic sleeves) 0.5 mm2 -
(20 AWG)
Miscellaneous
Stripping length 9 mm (0.35 in)
Tightening torque 0.5 - 0.6 Nm -
(1.9 - 2.2 lb-in)
NOTE: AWG indication according to IEC 60947-1 / table 5.
33003275.08 45
Mechanical Structure
Enclosure Mounting Metal adapter for mounting on 35 mm (1.37 in.)
standard DIN rails as per IEC 60715 and screw
mounting.
• Use a DIN rail with a thickness of 1.5 mm
(0.06 in.) up to 2 g (0.07 oz) vibration
requirements.
• Use the fixed mounting directly on a metal
plate above 2 g (0.07 oz) vibration
requirements.
Protection, as per IEC 60529, Terminals IP 20
Protection, as per IEC 60529, Housings IP 20
Weight XPSMCT•16 0.08 kg (0.18 lb)
Weight XPSMCT•32 0.11 kg (0.24 lb)
Weight XPSMC16Z 0.82 kg (1.81 lb)
Weight XPSMC32Z 0.84 kg (1.83 lb)
Weight XPSMC16Z• 0.83 kg (1.85 lb)
Weight XPSMC32Z• 0.85 kg (1.87 lb)
Assembly Position Ventilation louver on the top and on the bottom,

see chapter Installation, page 21.
Ambient Operational Temperature -10 oC / +55 oC (+14 oF / +131 oF)
Storage Temperature -25 oC / +85 oC (-13 oF / +185 oF)
Shock Resistance 150 m/s2
duration 11 ms
forms half sine

Vibration Resistance 0.5 mm2
from 10 to 55 Hz
External Power Supply Requirements

Excess voltage category III (4 kV) pollution category 2 / Isolation voltage 300 V as per IEC
60664-1
Supply as per IEC 60038 24 Vdc (+/- 20%) including ripple
Cross-Circuit Protection, maximum Fuse Element Type gL 16 A
46 33003275.08
Consumption < 12 W
Maximum Current Consumption, including Peripherals 8A
Safety-Related Relay Outputs

The following table provides technical data on safety-related relay outputs:
Maximum Current per Relay Output 6A
Safety-Related Relay Outputs, Potential Free 13...14, 23...24, 33...34, 43...44
Maximum Switching Capacity of Potential-Free Safety- AC15 - C300

Related Relay Outputs
Ue = 230 Vac / Ie = 0.75 A
DC13
Ue = 24 Vdc / Ie = 1.5 A
Cumulative Current Limit for Concurrent use of several ∑ lth ≤ 16 A
Relay Output Circuits:
Load examples:
Cross-Circuit Protection, maximum Fuse Element for 4 A (gL) or 6 A fastblow

Potential-Free Safety-Related Output Circuits
The following table provides technical data on safety-related static outputs:
Semiconductor Safety-Related Outputs, NO o1, o2, o3, o4, o5, o6
Maximum Current per Semiconductor Safety-Related 2A

Outputs
Voltage Drop of the Semiconductor Safety-Related Outputs 0.25 V (typical)
Minimum Operating Current of the Semiconductor Safety- 0.8 mA

Related Outputs
Leakage Current of Semiconductor Safety-Related 10µA

Outputs
33003275.08 47
Breaking Capacity of the Semiconductor Safety-Related DC-13 SQ 24 V

Outputs
(SQ is defined in IEC 60947-5-1 table A3)
Conditional cross circuit current of the Semiconductor 100 A

Safety Outputs
Cumulative Current Limit for Concurrent use of several ∑ lth ≤ 6.5 A

Semiconductor Outputs
Examples:
Cross-Circuit Protection, maximum Fuse Element for none required, the semiconductor outputs are
Semiconductor Output Circuits internally cross-circuit-protected
You have the possibility to select between 20 ms and 30 ms for the response times.
Selecting the 30 ms response time enables you to configure more functions within the
configuration.
Response time <= 20 ms
Response Time of the Safety-Related Outputs <= 20 ms
Response Time of the Safety Mat <= 30 ms
Increments of Configurable Times -10 ms, -15%
Response time <= 30 ms
Response Time of the Safety-Related Outputs <= 30 ms
Response Time of the Safety Mat <= 45 ms
Increments of Configurable Times -15 ms, -15%
The potential-free safety-related outputs are also suitable for small loads (minimum 17 V /
10 mA). This is, however, only possible if high loads have not already been switched via the
contacts.
48 33003275.08
Input Circuits
Number of Inputs 16 or 32
Maximum Category / Maximum Performance Level as per 4 / PL e

ISO 13849
Maximum Safety Level as per IEC 62061 SILCL 3
Maximum Voltage/Current in Input Circuits 28.8 V / 13 mA
Maximum Wire Resistance in Input Circuits 100 Ω
Maximum Line Capacitance in Input Circuits 220 nF
Maximum Wire Length in Input Circuits 2000 m (6500 ft)
Miscellaneous
Lamp Muting (source of white light, with a luminosity of Light bulb (24 V / minimum 0.5 W to maximum 7.0
minimum 200 cd/m2 and an illuminated surface of minimum W, for example: references DL1-BEB) or LED (24
1 cm2) Vdc / minimum 0.5 W to maximum 7.0 W, for
example: references DL1-BDB1
Magnet Switch For example, XCS-DM•
Safety Mats For example, XY2-TP•
Enabling Device For example, XY2AU•
Connectors
Screw Terminals for XPSMC16•• (includes Keying Device) XPSMCTS16
Screw Terminals for XPSMC32•• (includes Keying Device) XPSMCTS32
Cage Clamp Terminals for XPSMC16•• (includes Keying XPSMCTC16

Device)
Cage Clamp Terminals for XPSMC32•• (includes Keying XPSMCTC32

Device)
33003275.08 49
Terminals
The following table shows the terminals of XPSMC Safety Controllers:
The following table explains the layout of the terminals:
A1-A2 24 Vdc power supply; A1 is the + pole (+24 VDC), A2 is the - pole (0 VDC, GND)
GND It is identical to the 0 VDC potential on A2 for loads on the o1-o6 semiconductor
safety-related outputs.
13-44 potential-free safety-related relay outputs equipped with contacts
c1-c8 control outputs for safety-related input power supply
The control outputs provide a signal that enables detection of cross circuit and
detection of voltage intrusion for the connected control components.
i1-i16 or i1 to i32 safety-related inputs
The supply voltage must be taken from the same source which also supplies the
XPSMC Safety Controller.
50 33003275.08
Error Codes
Error Code Dialog Box
The diagnostic window is available within the XPSMCWIN software. Debugging a
configuration is possible using this tool.
Diagnostics are indicated with the error information along with the device index number(s).
The following image is an example of the diagnostics view mode:
NOTE: The device number/index in brackets [] identifies the devices in the configuration.
The indexes for the devices can be found in the configuration tree itself and in the
protocol of the configuration.
Error codes and explanations of the XPSMC Safety Controller:
33003275.08 51
Code Explanation Status
1 short-circuit between inputs

error
2 potential hardware problem detected
3 muting error detected
4 override timeout
5 timeout error detected
6 overtravel exceeded
7 short-circuit
8 muting lamp non-operational
9 cam switch mechanism non-operational
10 press safety valve non-operational
11 external voltage detected
12 output will not switch ON
13 potential shaft / chain problem detected
16 reset button blocked

indication
17 timeout
18 incomplete opening
19 start interlock active

20 open circuit
21 delay time running
22 check locking device
23 check valve
24 unexpected muting signal
25 sensor activated permanently
26 restart interlock active

27 incomplete closing
28 no mode selection
29 reoperate safety means
30 open and close command active
31 Emergency Stop pressed
52 33003275.08
NOTE: The diagnostic explanations are shown in the XPSMCWIN diagnostics. In

fieldbus communications only the error codes are transmitted but not the explanations.
Description of Profibus DP Parameter and Settings

Introduction
This section provides an overview of the Profibus DP parameter and settings.
To configure the Profibus DP Master you require a network configuration tool such as Sycon
2.9 or greater. Other Profibus DP network configuration tools may be used. The GSD files
for the XPSMC Safety Controller are available either from the Safety Suite CD or from www.
se.com. In addition, refer to Connection of the XPSMC Safety Controller with Profibus and
Sycon 2.9, page 112.
Profibus DP Communication Port

Introduction
The following information gives you an overview of the Profibus DP communication port and
a wiring example.
33003275.08 53
Wiring Example
The following figure shows the connection of an XPSMC Safety Controller to a Profibus DP
system:
NOTE: Connect the shield of the fieldbus cable with the functional ground near the
product.
Profibus DP Pin Assignment

The following figure shows the pin assignment of the Profibus DP connectors:
The following table shows the Profibus DP pin assignment:
54 33003275.08
Pin No. Signal Description
1 Shield Shield/functional ground
2 - Reserved
3 RxD/TxD-P Receive/transmit data plus (B wire)
4 - Reserved
5 DGND Data ground (reference potential for VP)
6 - Reserved
7 - Reserved
8 RxD/TxD-N Receive/transmit data minus (A wire)
9 VP Supply voltage plus (+5 VDC)
Profibus DP LEDs
Introduction
The following information helps you to understand the status of the Profibus DP
communication. The status is displayed by LEDs.
Profibus DP LEDs
The following image shows the LEDs of the XPSMC••ZP:
Profibus DP States
The following table shows the possible states of the Profibus DP LEDs:
33003275.08 55
RUN LED ERR LED Description
on on Profibus DP hardware is OK.

on off The status is normal, communication is OK.
off off Profibus DP hardware is not OK.

off on Communication is not possible, because the configuration is missing or
the hardware is non-operational.
Data Exchange
Introduction
The following information helps you to setup your Profibus DP data exchange.
Profibus DP Input Data Exchange

The following table shows the Profibus DP input data exchange for the hardware and
configuration:
56 33003275.08
Profibus DP High Byte Low Byte Details

Word
1 Mode Status Mode bit
0 reset button pressed
1 XPSMC alive
4 1 = XPSMC16
0 = XPSMC32
5 1 = after POWER UP or START command and

until self test has finished
6 config. valid
7 received STOP command
Status bit
0 RUN
1 CONF
3 INT Error
4 EXT Error
5 STOP
6 STATUS_R_S
2 Reserved Reserved Reserved
The following table shows the Profibus DP input data exchange for the I/O Data:

Word
3 input data (input input data (input Bit:
1 -8) 9 -16)
1 = corresponding input / output on
4 input data (input Input data (input
17 - 24) 25 -32)
5 unused (0) output data

(output 1-8)
The following table shows the Profibus DP input data exchange for the detected I/O Errors:
33003275.08 57

Word
6 input error (input input error (input Bit:
1 - 8) 9 - 16)
1 = error detected at corresponding input / output
7 input error (input input error (input
17 - 24) 25 - 32)
8 unused (0) Output data

(output 1-8)
The following table shows the Profibus DP input data exchange for the diagnostic
explanations (DH):

Word
9 (DH 1) index high (DH 1) index low Index:
10 unused (0) (DH 1) message software device number
11 (DH 2) index high (DH 2) index low Message:
12 unused (0) (DH 2) message diagnostic explanation (see

chapter Error Codes, page 51)
13 (DH 3) index high (DH 3) index low
14 unused (0) (DH 3) message
Profibus DP Parameters
An interface is provided to exchange data between the XPSMC Safety Controller and the
Profibus DP port. Below is a description of the Profibus DP parameter. Through the
XPSMCWIN configuration software the Profibus DP node address can be set in the range
between 1–125.
Description of CANopen Parameter and Settings

Introduction
This section provides an overview of the CANopen parameter and settings.
To configure the CANopen master you require a network configuration tool such as Sycon
2.9 or greater. Other CANopen network configuration tools may be used. The EDS files for
the XPSMC Safety Controller are available either from the Safety Suite CD or from www.se.
58 33003275.08
com. Refer to Connection of the XPSMC Safety Controller with CANopen and Sycon 2.9,
page 101.
CANopen Communication Port

Introduction
The following information gives you an overview of the CANopen communication port and a
wiring example.
Wiring Example
The following figure shows the connection of an XPSMC Safety Controller to a CANopen
system:
NOTE: Connect the shield of the fieldbus cable with the functional ground near the
product.
33003275.08 59
CANopen Pin Assignment

The following figure shows the pin assignment of the CANopen connectors:
The following table shows the CANopen pin assignment:
Pin No. Signal Description
1 - Reserved
2 CAN_L CAN_L bus line (dominant low)
3 CAN_GND CAN Ground
4 - Reserved
5 (CAN-SHLD) Optional CAN shield
6 (GND) Optional CAN Ground
7 CAN_H CAN_H bus line (dominant high)
8 - Reserved (error line)
9 (CAN_V+) Optional CAN external positive supply
CANopen LEDs
Introduction
The following information helps you to understand the status of the CANopen
communication. The status is displayed by LEDs.
60 33003275.08
CANopen LEDs
The following image shows the LEDs of the XPSMC••ZC:
CANopen States
The following table shows the possible states of the CANopen LEDs:
RUN LED ERR LED Description
on off CANopen hardware is OK.
The status is normal, communication is possible.
off off CANopen hardware is not OK.
Flashing 3 times then Error LED flashes 1 Configured and waiting for communication.
time, repeats
off on Communication is not possible.
off single flash (one short flash At least one of the error counters of the CANopen controllers
followed by a pause) has reached or exceeded the alert level (too many errors
detected).
off double flash (two short A guard event or a heartbeat event has occurred.
flashes with a pause)
CANopen Network Length and Stub Length

Network Length and Bit Rate
The length is restricted by the bit rate due to the bit arbitration process.
33003275.08 61
Bit rate Maximum Length
1 Mbit/s 20 m/65 ft
800 kbit/s 40 m/131 ft
500 kbit/s 100 m/328 ft
250 kbit/s 250 m/820 ft
125 kbit/s 500 m/1640 ft
50 kbit/s 1000 m/3280 ft
20 kbit/s 2500 m/8202 ft
10 kbit/s 5000 m/16404 ft
In documents about CANopen, you will find often 40 m/131 ft as a maximum length at 1
Mbit/s.
This length is calculated without electrical isolation as used in the Schneider Electric
CANopen devices.
With the electrical isolation, the maximum network length calculated is 4 m/13 ft at 1 Mbit/s.
However, the experience shows that 20 m/65 ft are the practical length that could be shorten
by stubs or other influences.
Length Limitations Concerning Stubs

Length limitations concerning stubs have to be taken into account and are fixed by the
following parameters.
Bit Rate (kbits/s) Lmax [m/ft] (1) ΣLmax [m/ft] Interval min [m/ft] ΣLmax [m/ft]
Local Star (2) 0.6 x ΣL Local (3) On All Bus (4)
1000 0.3 m/0.9 ft 0.6 m/1.9 ft - 1.5 m/4.9 ft

800 3 m/9.8 ft 6 m/19.7 ft 3.6 m/11.8 ft 15 m/49 ft
500 5 m/16.5 ft 10 m/32 ft 6 m/19.7 ft 30 m/98 ft
250 5 m/16.5 ft 10 m/32 ft 6 m/19.7 ft 60 m/196.8 ft
125 5 m/16.5 ft 10 m/32 ft 6 m/19.7 ft 120 m/393 ft
50 60 m/196.8 ft 120 m/393 ft 72 m/236 ft 300 m/984 ft
20 150 m/492 ft 300 m/984 ft 180 m/590,5 ft 750 m/2460.5 ft
10 300 m/984 ft 600 m/1968 ft 360 m/1181 ft 1500 m/4921 ft
62 33003275.08
(1) Lmax: Maximum length for 1 stub.
(2) ΣLmax Local Star: Maximum cumulative length of stubs in the same point when
using a multi-port TAP creating a local star.
(3) Interval min: Minimum distance between 2 TAP.
Value for a maximum length of derivation in the same point. Could be computed
case by case for each derivation. Interval min between 2 derivation is 60 % of the
cumulative length of derivations at the same point.
(4) ΣLmax On All Bus: Maximum cumulative length of stubs on the bus.
Use of Repeaters
A repeater should be used when more then 64 devices are used.
As repeaters add a propagation delay in the bus, this delay reduces the maximum network
length of the bus.
A propagation delay of 5 ns is equal to a length reduction of 1 m/3.2 ft.
A repeater with e.g. 150 ns delay reduces the bus length therefore by 30 m/98 ft.
CANopen Data Exchange

Introduction
The following information helps you to run your CANopen data exchange.
CANopen Parameters
An interface is provided to exchange data between the XPSMC Safety Controller and the
CANopen part. Below is a description of CANopen parameters.
The CANopen parameters can be set by the XPSMCWIN configuration software.
CANopen parameters are as follows:
33003275.08 63
1. bit rate,
• 20 kBit/s
• 50 kBit/s
• 125 kBit/s
• 250 kBit/s
• 500 kBit/s
• 800 kBit/s
• 1 Mbit/s
2. node address
• 1 - 127
Default bit rate is 250 kBit/s.
These parameters can be adjusted with the XPSMCWIN Software. The .eds file describes
the object directory.
The PDOs are statically mapped. There are 4 PDOs used for the parameters of the XPSMC
Safety Controller.
Firmware versions earlier than 2.40: PDOs 5 to 8 are used.
Firmware version 2.40 or greater: Depending on the setting in the XPSMCWIN software the
PDOs 1 to 4 or the PDOs 5 to 8 are used.
The following table shows the PDO mapping:
PDO* Byte Object Index, Details

Subindex
PDO 1 or PDO 5 1.Byte 2000 status
PDO 1 or PDO 5 2.Byte 2001 mode
PDO 1 or PDO 5 3.Byte 2002 reserved
PDO 1 or PDO 5 4.Byte 2003 reserved
PDO 1 or PDO 5 5.Byte 2004 input data state 9-16
PDO 2 or PDO 6 1.Byte 2008 output data state 1-8
PDO 2 or PDO 6 2.Byte 2009 unused
PDO 2 or PDO 6 3.Byte 200A input error 9-16
64 33003275.08
PDO* Byte Object Index, Details

Subindex
PDO 2 or PDO 6 4.Byte 200B input error 1-8
PDO 2 or PDO 6 5.Byte 200C input error 25-32
PDO 2 or PDO 6 6.Byte 200D input error 17-24
PDO 2 or PDO 6 7.Byte 200E output error 1-8
PDO 2 or PDO 6 8.Byte 200F unused
PDO 3 or PDO 7 1.Byte 2010 diagnostic information index 1 low
PDO 3 or PDO 7 2.Byte 2011 diagnostic information index 1 high
PDO 3 or PDO 7 3.Byte 2012 diagnostic information message 1
PDO 3 or PDO 7 7.Byte 2016 diagnostic information message 2
PDO 4 or PDO 8 3.Byte 201A diagnostic information message 3
PDO 4 or PDO 8 4.Byte 201B unused
* depending on firmware version and software setting
NOTE: For detailed diagnostic information see also Error Code Dialog Box, page 51
(table of error messages and indications).
Object Dictionary of the XPSMC••ZC Safety Controller

The Object type column of the table contains the object name according to the table below
and is used to denote what kind of object is at that particular index within the Object
Dictionary.
The following table explains the definitions used in the Object Dictionary:
33003275.08 65
Object code Meaning
VAR single value, such as unsigned8, boolean, float, integer16, visible string, etc.
ARR (ARRAY) Multiple data field object where each data field is a simple variable of the same basic data type, e.
g., ARRAY of unsigned16 etc.
The Subindex 0 is of unsigned8 and thus is not part of the ARRAY data. The Subindex 0 sets the
numbers of the elements in the ARRAY.
REC (RECORD) Multiple data field object where the data fields may be any combination of simple variables.
The Subindex 0 is of unsigned8 and thus is not part of the RECORD data. The Subindex 0 sets the
numbers of the elements in the RECORD.
A data type determines a relation between values and encoding for data of that type. Names
are assigned to data types in their type definitions.
The following table describes the various data types:
Acronym Data Type Range of Value Data Length
BOOL boolean 0=false, 1=true 1 byte
INT8 8 bit integer -128 ... +127 1 byte
UINT8 8 bit of unsigned integer 0 ... 255 1 byte
STRING8 8 byte visible string ASCII character 8 byte
STRING16 16 byte visible string ASCII character 16 byte
The following table provides an overview of the Object Dictionary entries defined by the
communication profile of the XPSMC••ZC. This is a snapshot of the Object Dictionary. Some
Default Values, for instance Software version, may shown other values in the actual Object
Dictionary of the XPSMC Safety Controller.
Index, Name Data Type Ob- Ac- Default Description

Subin- ject cess Value
dex Type Type
1000 device type UINT32 VAR ro 0x00010191 device type and profile
1001 error register UINT8 VAR ro 0x0000 error register
1003 pre-defined error field UINT32 ARR - - error history
1003, 0 number of errors UINT8 VAR rw 0x0 number of detected errors
66 33003275.08

dex Type Type
1003, 1 Standard error field 1 UINT32 VAR ro 0x0 error number of detected
error 1
error 2
error 3
error 4
error 5
1005 COB-ID SYNC UINT32 VAR rw 0x80 identifier of the SYNC object
message
1008 Manufacturer device STRING16 VAR ro XPSMCxxZC device name

name
1009 Manufacturer STRING16 VAR ro 2.10 hardware version
hardware version
100A Manufacturer software STRING16 VAR ro 1.08 software version
version
100C Guard time UINT16 VAR rw 0x0 time period of node guarding
(ms)
100D Life time factor UINT16 VAR rw 0x00 factor of the node guarding
protocol
1014 COB-ID EMCY UINT32 VAR rw 0x80 + Node identifier of the EMCY object
message ID
1016 Consumer heartbeat UINT32 ARR - - consumer heartbeat object

time
1016, 0 Number of entries UINT8 VAR ro 0x1 number of nodes to be
controlled
1016, 1 Consumer heartbeat UINT32 VAR rw 0x0 time period and node ID of
time of node the controlled node
1017 Produce heartbeat UINT16 VAR rw 0x0 time period of the heartbeat
time object
1018 Identity object Identity REC - - identity object
1018, 0 Number of entries UINT8 VAR ro 4 number of objects
1018, 1 Vendor ID UINT32 VAR ro 0x0700005A vendor ID
1018, 2 Product code UINT32 VAR ro 0x90102 product code
1018, 3 Revision number UINT32 VAR ro 0x00010008 revision number
33003275.08 67

dex Type Type
1018, 4 Serial number UINT32 VAR ro 0x2800564 serial number
1029 Error behavior UINT8 ARR - - behavior in case of a detected

error
1029, 0 Number of entries UINT8 VAR ro 0x1 number of entries
1029, 1 Communication error UINT8 VAR rw 0x0 behavior in case of a detected

communication error
1200 Server SDO parameter SDO REC - 0x0 server SDO settings
parameter
1200, 0 Number of entries UINT8 VAR ro 0x2 number of attributes
1200, 1 COB-ID rx UINT32 VAR ro 0x600 + node identifier client → server

ID
1200, 2 COB-ID tx UINT32 VAR ro 0x580 + node identifier client → client
ID
1201 Server SDO parameter SDO REC - 0x0 server SDO settings
parameter
1201, 0 Number of entries UINT8 VAR ro 0x3 number of attributes
1201, 1 COB-ID rx UINT32 VAR ro - identifier client → server
1201, 2 COB-ID tx UINT32 VAR ro - identifier server → client
1201, 3 Node ID of SDO client UINT8 VAR rw - node ID of the SDO client
1804 TxPDO5 com- PDO REC - - first transmit PDO settings

munication parameter CommPar
1804, 0 Number of entries UINT8 VAR ro 0x3 number of settings
1804, 1 COB-ID UINT32 VAR rw 0x80000680 identifier of the PDO
1804, 2 Transmission mode UINT8 VAR rw 0xFF transmission type
1804, 3 Inhibit time UINT16 VAR rw 0x0 minimum interval between

two PDOs
(100 s)
1804, 5 Event timer UINT16 VAR rw 0x0 time period of the event
release (ms)
1805 TxPDO6 com- PDO REC - - second transmit PDO settings

68 33003275.08

dex Type Type

two PDOs
(100 µA)
release (ms)
1806 TxPDO7 com- PDO REC - - third transmit parameter

1806, 3 Inhibit time UINT16 VAR rw 0x0 minimum intervals between

two PDOs
(100 µA)
release (ms)
1807 TxPDO8 com- PDO REC - - fourth transmit PDO settings

munication parameter

two PDOs
(100 µA)
release (ms)
1A04 TxPDO5 mapping PDO REC - - PDO mapping for TxPDO5

parameters mapping
1A04, 0 Number of mapped UINT8 VAR ro 0x8 number of mapped objects

objects
1A04, 1 Mapped mode byte UINT32 VAR ro 0x20000008 first mapped object
1A04, 2 mapped status byte UINT32 VAR ro 0x20010008 second mapped object
1A04, 3 reserved UINT32 VAR ro 0x20020008 third mapped object
1A04, 4 reserved UINT32 VAR ro 0x20030008 fourth mapped object
33003275.08 69

dex Type Type
1A04, 5 Mapped input data UINT32 VAR ro 0x20040008 fifth mapped object
state 1-8
1A04, 6 Mapped input data UINT32 VAR ro 0x20050008 sixth mapped object
state 9-16
1A04, 7 Mapped input data UINT32 VAR ro 0x20060008 seventh mapped object
state 17-24
1A04, 8 Mapped input data UINT32 VAR ro 0x20070008 eighth mapped object
state 25-32
parameters mapping
1A05, 0 Number of mapped UINT8 VAR ro 8 number of mapped objects

objects
1A05, 1 unused UINT32 VAR ro 0x20080008 first mapped object
1A05, 2 Mapped output data UINT32 VAR ro 0x20090008 second mapped object
state 1-8
1A05, 3 Mapped input error 1-8 UINT32 VAR ro 0x200A0008 third mapped object
1A05, 4 Mapped input error 9- UINT32 VAR ro 0x200B0008 fourth mapped object
16
1A05, 5 Mapped input error 17- UINT32 VAR ro 0x200C0008 fifth mapped object
24
1A05, 6 Mapped input error 25- UINT32 VAR ro 0x200D0008 sixth mapped object
32
1A05, 7 unused UINT32 VAR ro 0x200E0008 seventh mapped object
1A05, 8 Mapped output error 1- UINT32 VAR ro 0x200F0008 eighth mapped object
8
parameters mapping

objects
1A06, 1 Mapped diagnostic UINT32 VAR ro 0x20100008 first mapped object

information index 1
high
1A06, 2 Mapped diagnostic UINT32 VAR ro 0x20110008 second mapped object

information index 1 low
1A06, 3 Mapped unused UINT32 VAR ro 0x20120008 third mapped object
1A06, 4 Mapped diagnostic UINT32 VAR ro 0x20130008 fourth mapped object

information message 1
high
70 33003275.08

dex Type Type
1A06, 5 Mapped diagnostic UINT32 VAR ro 0x20140008 fifth mapped object

low
1A06, 6 Mapped diagnostic UINT32 VAR ro 0x20150008 sixth mapped object
1A06, 7 Mapped unused UINT32 VAR ro 0x20160008 seventh mapped object
1A06, 8 Mapped diagnostic UINT32 VAR ro 0x20170008 eighth mapped object


parameters

objects
1A07, 1 Mapped diagnostic UINT32 VAR ro 0x20180008 first mapped object

high
1A07, 2 Mapped diagnostic UINT32 VAR ro 0x20190008 second mapped object

low
1A07, 3 Mapped unused UINT32 VAR ro 0x201A0008 third mapped object
1A07, 4 Mapped diagnostic UINT32 VAR ro 0x201B0008 fourth mapped object

2000 Status byte UINT8 VAR ro - Status bit

0 RUN
1 CONF
3 INT Error
4 EXT Error
5 STOP
6 STATUS_R_S
33003275.08 71

dex Type Type
2001 Mode byte UINT8 VAR ro - Mode bit

1 XPSMC alive
4 1 = XPSMC16
0 = XPSMC32
5 1 = after POWER UP or
START command and until
self test has finished
6 config. valid

2002 Reserved UINT8 VAR ro - reserved
2003 Reserved UINT8 VAR ro - reserved
2004 Input data state 9-16 UINT8 VAR ro - input data (input 9-16)
2008 Output data state 1-8 UINT8 VAR ro - output error (output 1-8)
2009 Unused UINT8 VAR ro - unused

200A Input error 9-16 UINT8 VAR ro - input error (input 9-16)
200B Input error 1-8 UINT8 VAR ro - input error (input 1-8)
200C Input error 25-32 UINT8 VAR ro - input error (input 25-32)
200D Input error 17-24 UINT8 VAR ro - input error (input 17-24)
200E Output error 1-8 UINT8 VAR ro - output error (output 1-8)
200F Unused UINT8 VAR ro - unused

2010 Diagnostic information UINT8 VAR ro - device number (low)
1 low
2011 Diagnostic information UINT8 VAR ro - device number (high)
index 1 high
2012 Diagnostic information UINT8 VAR ro - diagnostic explanation

message 1

index 2 low
72 33003275.08

dex Type Type

index 2 high
2016 Diagnostic message 2 UINT8 VAR ro - diagnostic explanation

message low

message 3 high
201A Diagnostic information UINT8 VAR ro - diagnostic explanation

message 3
201B Unused UINT8 VAR ro - unused

5FFF SE Data Object SE- REC - - Schneider Electric object
information
5FFF, 0 Number of entries UINT8 VAR ro 3 number of entries
5FFF, 1 Brand Name STRING VAR ro Tele- brand name

16 mecanique
5FFF, 2 Conformance Class STRING VAR ro S20 intern conformance class

16
5FFF, 3 Bus off counter UINT8 VAR rw 0x0 bus off counter
NOTE: For detailed information about the device number and the diagnostic
explanations see also Error Code Dialog Box, page 51 (table of error messages and
indications).
The following table provides information about transmission types:
Transmission type PDO transmission

cyclic acyclic synchronous asynchronous RTR only
0 - x x - -
1 - 240 x - x - -
253 - - - x x
254 - - - x -
255 - - - x -
0: Node transmits the PDO synchronously with the SYNC object, but its transmission is
event driven.
33003275.08 73
1-240: Node transmits the PDO once every 1-240 receptions of a SYNC object.
253: Node transmits PDO after a Remote Transmit Request
254: Mode of transmission is fully manufacturer specific.
255: Mode of transmission is defined in the device profile.
74 33003275.08
Appendices
What’s in This Part
Brief Description of the Functional Devices ................................76
Examples of Applications..........................................................85
Electrical Life of the Output Contacts .........................................92
Examples for Bus Configuration ................................................93
Legacy Communication Information ........................................ 116
Overview
Additional information that is not necessarily required to understand the documentation.
33003275.08 75
Brief Description of the Functional Devices

What’s in This Chapter
Device Set...............................................................................76
Monitoring Devices ..................................................................78
EDM Device ............................................................................81
Start Devices ...........................................................................81
Enabling Devices .....................................................................82
Miscellaneous Devices.............................................................82
Output Functional Elements......................................................84
Overview
This chapter contains brief descriptions of the functional devices.
NOTE: Time ranges given in the following devices have the basis of 20 ms response
time. When using a basis of 30 ms the ranges are changing slightly.
Device Set
Overview
The XPSMC Safety Controller feature the following devices / functions.
Details of each function are provided in the XPSMCWIN Software manual.
76 33003275.08
Device Type Devices
monitoring devices • emergency stop 1-channel, 2-channels

• safety guard 1-channel, 2-channels, 2-channels with lock
• light curtain with transistor output, with relay output, with and without
muting and monitoring of muting lamp
• magnetic switch
• two-hand control type IIIA*, type IIIC in accordance with EN 574
• safety mat, forming short circuit
• zero speed detection
specific monitoring devices • injection molding machine monitoring

• basic hydraulic press valve monitoring
• enhanced hydraulic press monitoring**
• basic eccentric press monitoring
• enhanced eccentric press monitoring**
• seat valve monitoring
• shaft / chain break monitoring
EDM devices external device monitoring
start devices automatic, non-monitored, monitored start
enabling devices enabling devices with 2-channels, 3-channels
miscellaneous devices • timer**

• logical function: OR, AND*, XOR*, negation*, RS-flip-flop*
• marker*
• basic contact functions*
• foot switch control
• selector switch**
• closed tool
An output of the controller can be configured to indicate an error state*. A safety-related

input can optionally be used for a remote reset of the controller*.
NOTE: Devices marked by a star [*] are available with firmware version 2.40 or greater.
Functionality of devices marked by 2 stars [**] was enhanced with firmware version 2.40.
33003275.08 77
Monitoring Devices
Brief Descriptions of the Monitoring Devices
Monitoring Devices Brief Description
Emergency Stop 1 • Monitors a single emergency stop contact.

Channel • Up to category 4, PL e, in accordance with ISO 13849 with the necessary
fault exclusion for the input cabling.
• The Emergency Stop devices need to be tested within the framework of the
machine maintenance.
Emergency Stop 2 • Monitors 2 emergency stop contacts.
Channel • For a restart both contacts of the Emergency Stop must have been opened
before.
• Up to category 4, PL e, in accordance with ISO 13849.
• The Emergency Stop devices need to be tested within the framework of the
machine maintenance.
Safety Guard 1 Channel • Monitors a single contact of a safety guard.
• The device can be configured with or without a Start interlock.
• Up to category 1, in accordance with ISO 13849.
Safety Guard 2 Channel • Monitors 2 contacts of a safety guard.

• Synchronization time can be configured.
Safety Guard with Lock • Monitors 2 contacts of a safety guard and an additional lock contact.
Light Curtains with • Monitors a light curtain unit with PNP outputs.
Transistor Output • The XPSMC Safety Controller does not monitor the wiring to the OSSDs.
• Synchronization time for the inputs can be configured.
Light Curtains with Relay • Monitors a light curtain unit with relay outputs.
Output • The XPSMC Safety Controller monitors the cross-connections at the input
wiring.
• Synchronization time for the inputs can be configured.
78 33003275.08
Light Curtains with Muting • Same characteristics as light curtains without muting and transistor outputs.
and Monitoring of Muting • Additionally the device connects 4 muting sensors and a muting lamp in
Lamp, with Transistor
accordance with IEC 61496-1.
Outputs
• The muting lamp is monitored for short circuit or open circuit. For the lamp
characteristics, refer to the technical data.
• Synchronization time can be configured to create the muting signal in a
group.
• The maximum muting duration can be configured.
• An override function with adjustable time is available.
Light Curtains with Muting • Same characteristics as light curtains without muting and transistor outputs.
and Monitoring of Muting • Additionally the device connects 4 muting sensors and a muting lamp in
Lamp, with Relay Outputs
accordance with IEC 61496-1.
• The muting lamp is monitored for short circuit or open circuit. For the lamp
characteristics, refer to the technical data.
• Synchronization time can be configured to create the muting signal in a
group.
• The maximum muting duration can be configured.
• An override function with adjustable time is available.
Magnetic Switch • Monitors the (non-forcibly guided) contacts (NC + NO) of a magnetic switch.
• The device can be configured with or without start interlock.
Two-Hand Control Type • Monitors 2 inputs for 2 push buttons connected to build a two-hand control
IIIA* in accordance with type IIIA.
EN 574 / ISO 13851 • The synchronization time is fixed at ≤500 ms.
• Up to category 1, PL b, in accordance with ISO 13849.
Two-Hand Control Type • Monitors 4 inputs to connect 2 push buttons with an NO and NC contact,
IIIC in accordance with EN each to build a two-hand control type IIIC.
574 / ISO 13851
• The synchronization time is fixed at ≤500 ms.
Safety Mat • Monitors a safety mat that forms a short circuit.

• The maximum input capacitance of the mat must not exceed 120 nF.
• Up to category 3, PL d, in accordance with ISO 13849.
33003275.08 79
Zero Speed Detection • For zero speed detection 2 proximity sensors need to be connected to
safety-related inputs i01 and i02.
• The sensors detect the movement by monitoring the teeth on a cog which is
connected to a rotating shaft. The output will not be enabled unless a
frequency below the threshold frequency set by the user is detected.
• The threshold value can be configured for a frequency of 0.05 to 20 Hz
(tolerance up to 15%).
• A frequency calculator within the configuration software XPSMCWIN
provides a mean to calculate frequency from RPM and number of cogs
concerning tolerance, increments and so on.
• The maximum transmitter frequency is 450 Hz.
• The device cannot be used together with a shaft / chain break monitoring
device in the same configuration.
Injection Molding Machine • The device monitors the safety guard for the tool area (2 position switches)
and a third position switch for main stop-valve monitoring.
Hydraulic Press Valve • The device performs monitoring of safety valves of hydraulic presses using
Monitoring limit switches or proximity switches.
• Synchronization time (reaction time) of the valve switches can be configured.
Hydraulic Press Extended • The device performs monitoring of hydraulic presses with valve control and
(2) optional over-travel monitoring.
• Several optional settings are possible.
Eccentric Press • The device performs monitoring of eccentric press cycles.

• Safety valves can be monitored optionally.
• Synchronization time of the valves can be configured.
Eccentric Press Extended • The device performs monitoring of eccentric press cycles.
(2)
• Start and safety means can be assigned separately.
• The behavior of the monitoring device is widely configurable by options.
Shaft / Chain Break • The device monitors the movement of a shaft or chain by detecting impulses
Monitoring with the help of a proximity switch.
• The switch needs to be connected to input i01 or i02. Hence the device
cannot be used with zero speed detection in the same configuration.
• The shaft / chain break monitoring can be used in conjunction with the
eccentric press 2 device to monitor the transmission from the eccentric shaft
to the cam.
80 33003275.08
Seat Valve Monitoring • Monitors the operation of a valve.

• There is an input for the start signal for the valve movement and an input for
the valve contact providing the position of the valve.
• The valve contact can be chosen between NO and NC.
• The synchronization time between start and result signal can be monitored.
NOTE: Features marked by a star [*] are available in firmware version 2.40 or greater.
EDM Device
Brief Description of the EDM Device
EDM Device Brief Description
EDM (External Device • The device is intended to monitor NC contacts of external relays to get a
Monitoring) feedback of their switching status.
• The allowable reaction time of the external contacts can be configured.
Start Devices
Brief Descriptions of the Start Devices
Start Devices Brief Description
Automatic Start There is no start input. Starting occurs immediately, once the relevant input
conditions have been met.
Non-Monitored Start The start condition is valid when the input is closed.
Monitored Start • The start condition is valid only when a transition of the signal was detected.
• The type of transition, negative edge or positive edge, can be chosen.
33003275.08 81
Enabling Devices
Brief Descriptions of the Enabling Devices
Enabling Devices Brief Description
Enabling Device 2 • A three-stage enabling switch with 2 contacts is monitored.

Channel • A maximum enabling time can be defined.
• Up to category 1, PL b, in accordance with ISO 13849.
Enabling Device 3 • A three-stage enabling switch with 3 contacts is monitored.

Channel • A maximum enabling time can be defined.
Miscellaneous Devices
Brief Description of Miscellaneous Devices
Miscellaneous Devices Brief Description
Timer The timer function provides

• switch on delay
• switch off delay
• switch on pulse
• switch off pulse
• pulse generator*
Marker* • A marker can be used like an output but without physical representation.
• Up to 8 markers are available.
Basic Switches* • The following basic switches are provided:

◦ single contact
◦ double contact
◦ double contact antivalent (NC / NO)
• A start interlock is optionally available for the switches.
• For the 2-channel switches the synchronization time of the contacts can be
monitored.
• The contacts can be driven by control outputs or by the supply.
82 33003275.08
Logic Functions • Logic functions provided are

◦ AND*
◦ OR
◦ XOR*
◦ NOT (negation)*
◦ RS-flip-flop*, optionally set or reset dominant
• Refer to the hazard message hereafter.
• The logic functions can have up to 255 inputs (the actual maximum device
count per controller may limit this value).
NOTE: Features marked by a star [*] are available with firmware version 2.40 or greater.
WARNING
• Ensure that the required safety level of the application is not compromised by using the
NOT logic device.
• Carefully analyze the inputs and outputs to be inverted and understand how the
inversion affects the application, especially in terms of functional safety.
damage.
Selector Switch • The function is used to select a set of other devices (1 out of up to 6).
• The selector reads the status of a hardware selector switch.
• The switch has a maximum of 6 positions.
• It can be selected if attached devices need to be re-operated after changing
positions*.
Foot Switch Control • The device monitors an NO and an NC contact, both driven by the same
control output as it is usual for foot switches.
• Up to category 4, PL e, according to ISO 13849.
Closed Tool • The closed tool device provides a steady active signal.
• It is to be used only in conjunction with a selector switch on press devices. By
selecting the switch position with the closed tool it is indicated that no safety
means are needed due to the use of a “safe” tool (see ISO16092).
NOTE: Features marked by a star [*] are available with firmware version 2.40 or greater.
33003275.08 83
DANGER
UNPROTECTED MACHINE OPERATIONS
Do not use foot switches on machines without point-of-operation protection.
NOTE: The use of the foot switch requires additional safety-related measures. The foot
switch does not provide technical safety for a press control. Example: In order to control
the continuous mode of a press with the foot switch, additional safety-related means are
necessary (e.g., Safety Guard, Light Curtain).
Output Functional Elements

Brief Descriptions of the Output Functional Elements
Output Functional Brief Description
Elements
Stop Category 0 • Safety outputs are switched off without delay at the end of the release
condition.
(IEC 60204)
• The 2 double relay outputs and the 6 semiconductor outputs can be operated
in stop category 0.
Stop Category 1 • Safety outputs are switched off after a certain time delay (which can be
configured from 0.1 to 300 s) from the end of the release condition.
(IEC 60204)
• The 2 double relay outputs and the 6 semiconductor outputs can be operated
in stop category 1.
NOTE: The data for safety categories and performance level in accordance with ISO
13849 refers to the maximum achievable categories. The machine control and wiring
must be appropriately configured in order to achieve the desired category.
84 33003275.08
Examples of Applications
Application Example - Light Curtain With Muting.........................85
Application Example - Safety Guard with Enabling
Device ....................................................................................88
Application Example for Several Functions - Emergency Stop,
Two-Hand Control, Safety Mat ..................................................90
Overview
This chapter contains application examples.
Application Example - Light Curtain With Muting

Introduction
The following connection example shows an ESPE with muting. The following devices are
connected:
• light curtain with muting
• a monitored muting indicator
• a start button
• relay output (230 VAC)
33003275.08 85
Light Curtain With Muting Example
DANGER
for this equipment.
and when indicated.
products.
86 33003275.08
The following diagram shows the wiring of an ESPE with muting:
NOTE: The wiring for the 32 input version is identical for the additional inputs available
for configuration.
33003275.08 87
Application Example - Safety Guard with Enabling

Device
Introduction
The following connection example shows a Safety Guard with enabling device. The
following devices are connected:
• Emergency Stop
• Enabling Switch
• Selector Switch
88 33003275.08
Safety Guard with Enabling Device Example

The following diagram shows the wiring of a Safety Guard with enabling device
for configuration.
33003275.08 89
Application Example for Several Functions -

Emergency Stop, Two-Hand Control, Safety Mat
Introduction
The following connection example shows the wiring of several functions. The following
devices are connected:
• Two-Hand Control
• Safety Mat
• Emergency Stop
• Relay outputs (24 VDC and 230 VAC)
Application Example
DANGER
for this equipment.
and when indicated.
products.
90 33003275.08
The following diagram shows the wiring of several device (see list above):
for configuration.
33003275.08 91
Electrical Life of the Output Contacts
Electrical Life of the Output Contacts

Diagram of the Electrical Life ....................................................92
Overview
This chapter contains a diagram of the electrical life of the output contacts determined by
IEC 60947-5-1 / Annex C.3.
Diagram of the Electrical Life

Diagram
Electrical life of the output contacts determined by IEC 60947-5-1 / Annex C.3
92 33003275.08
Examples for Bus Configuration

Connection of the XPSMC Safety Controller with CANopen
and Sycon 2.8 .........................................................................93
Connection of the XPSMC Safety Controller with CANopen
and Sycon 2.9 ....................................................................... 101
Configuration of Unity Pro for CANopen................................... 110
Connection of the XPSMC Safety Controller with Profibus and
Sycon 2.9 .............................................................................. 112
Overview
This chapter contains a description of the bus configuration for Profibus and CANopen.
Connection of the XPSMC Safety Controller with

CANopen and Sycon 2.8
Introduction
In this example, the XPSMC Safety Controller is connected via CANopen to the CANopen
master (e.g. Premium TSX with a TSX CPP110 CANopen interface from Schneider Electric).
The fieldbus is configured using Sycon 2.8 from Schneider Electric and the controller is
configured using Unity Pro from Schneider Electric.
NOTE: The cables, the connectors and the resistors for CANopen must be in
accordance with the CiA DRP 303-1 standard.
Configuration Using Sycon 2.8

The following table shows how to configure CANopen bus using Sycon 2.8:
33003275.08 93
Step Action
1 Copy the EDS file *.eds into the CANopen EDS directory. The standard installation directory is:
c:\programs\Schneider\SyCon\Fieldbus\CANopen\EDS
Copy the 3 CANopen pictures (*.dib) into the designated directory, e.g.
c:\programs\Schneider\SyCON\Fieldbus\CANopen\BMP.
You will find this EDS file and the pictures on the supplied CD or you can download it from the
Schneider Electric homepage www.se.com.
2 Start the Sycon System Configurator.
3
Select the CANopen as fieldbus.
4
Choose the CANopen master for the configuration. You will get the dialog box by using Insert >
Master.
94 33003275.08
Step Action
5 Select the TSX CPP 110 CANopen module and press Add to adopt it to your configuration.
Declare the node address and description. The description is limited to 32 characters.
• Node ID (address)
1
• Description
Master
6
The following figure will be displayed.
33003275.08 95
Step Action
7
Open the bus parameter settings under Settings > Bus Parameter. The following dialog will be
displayed:
96 33003275.08
Step Action
8 Configure the following parameters:

• Master Node ID
1
• Bitrate
1 Mbit/s
• Master stops in case of Node Guard or Heartbeat Error
◦ Disabled
• Synchronization Object (SYNC)
◦ COB-ID
128
◦ Communication Cycle Period
100 msec.
• Heartbeat Function
◦ Enable
◦ Master Producer Heartbeat Time
200 msec.
• Enable Global Start Node
• 29 Bit Selection entries
nothing
Press OK to confirm the settings.
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Step Action
9 After the selection of the CANopen master, insert the CANopen node.
Insert the node by using Insert > Node. The following dialog will be displayed:
10 Select the Preventa XPSMC Safety Controller from the vendor Telemecanique (older) or
Schneider Electric (newer). After the selection press Add >> to adopt it.

• Node ID
2
• Description
XPSMC32ZC
NOTE: The parameters are examples and can be changed. The maximum length of the
description is 32 characters.
98 33003275.08
Step Action
12 Press OK to confirm the settings.
The following figure will be displayed:
13
Select Settings > Node Configuration to configure the node settings. The following dialog will
be displayed:
NOTE: Here you can change the Node-ID and Description if necessary.
33003275.08 99
Step Action
14 Select a PDO, which transfer the data of the XPSMC Safety Controller and press Add to
configured PDOs. Of each PDO the properties must be confirmed.
The PDOs contain the following properties:

• TXPDO5
Mode and Status-Byte, the Input data 1-32
COB-ID e.g. 1668
• TXPDO6
Output data 1-8, Input and Output Error
COB-ID e.g. 1669
• TXPDO7
Diagnostic explanation 1 and 2
COB-ID e.g. 1670
• TXPDO8
Diagnostic explanation 3
COB-ID e.g. 1671
Press Configuration Error Control Protocol to open the Error Control Protocol dialog.
15
The following dialog will be displayed:
16 Select the Error Control Protocol Node Guarding Protocol or Heartbeat Protocol.
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Step Action
17 Select the following parameter:
For Node Guarding Protocol

• Guard Time
200 msec
• Life Time Factor
2
For Heartbeat Protocol
• Master Consumer Time of Node
220 msec
• Node Heartbeat Producer Time
200 msec
• Node Heartbeat Consumer List
Activate the specific master.
18 Press OK to confirm the Error Control Protocol settings.
19 Press OK to confirm the Node Configuration settings.

CANopen and Sycon 2.9
Introduction
In this example, the XPSMC Safety Controller is connected via CANopen to the CANopen
master (e.g. Premium TSX with a TSX CPP110 CANopen interface from Schneider Electric).
The fieldbus is configured using Sycon 2.9 from Schneider Electric and the controller is
configured using Unity Pro from Schneider Electric.
NOTE: The cables, the connectors and the resistors for CANopen must be in
accordance with the CiA DRP 303-1 standard.

The following table shows how to configure CANopen bus using Sycon 2.9:
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Step Action
1 Copy the EDS file *.eds into the CANopen EDS directory. The standard installation directory is:
c:\programs\Schneider\SyCon\Fieldbus\CANopen\EDS
Copy the 3 CANopen pictures (*.dib) into the designated directory, e.g.
c:\programs\Schneider\SyCON\Fieldbus\CANopen\BMP.
You will find this EDS file and the pictures on the supplied CD or you can download it from the
Schneider Electric homepage www.se.com.
3
Select the CANopen as fieldbus.
4
Choose the CANopen master for the configuration. You will get the dialog box by using Insert >
Master.
102 33003275.08
Step Action
5 Select the TSX CPP 110 CANopen module and press Add to adopt it to your configuration.
Declare the node address and description. The description is limited to 32 characters.
1
• Description
Master
6
Open the bus parameter settings under Settings > Bus Parameter. The following dialog will be
displayed:
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Step Action

• Master Node ID
1
• Bitrate
250 kbit/s
• Master stops in case of Node Guard or Heartbeat Error
◦ Disabled
• Synchronization Object (SYNC)
◦ COB-ID
128
◦ Communication Cycle Period
50 msec.
• Heartbeat Function
◦ Enable
◦ Master Producer Heartbeat Time
200 msec.
• Enable Global Start Node
• 29 Bit Selection entries
nothing
Press OK to confirm the settings.
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Step Action
8 After the selection of the CANopen master, insert the CANopen node.
Insert the node by using Insert > Node. The following dialog will be displayed:
9 Select the Preventa XPSMC ZC Safety Controller. After the selection press Add >> to adopt it.

• Node ID
2
• Description
XPSMC32ZC
NOTE: The parameters are examples and can be changed. The maximum length of the
description is 32 characters.
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Step Action
The following figure will be displayed:
12
Select Settings > Node Configuration to configure the node settings. The following dialog will
be displayed:
NOTE: Here you can change the Node-ID and Description if necessary.
106 33003275.08
Step Action
13 Select a PDO, which transfer the data of the XPSMC Safety Controller and press Add to
configured PDOs. Of each PDO the properties must be confirmed.
The PDOs contain the following properties:

• TXPDO5
Mode and Status-Byte, the Input data 1-32
COB-ID e.g. 1668
• TXPDO6
Output data 1-8, Input and Output Error
COB-ID e.g. 1669
• TXPDO7
Diagnostic explanation 1 and 2
COB-ID e.g. 1670
• TXPDO8
Diagnostic explanation 3
COB-ID e.g. 1671
14 Press PDO Characteristics to open the dialog.
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Step Action
15
Set the Event Timer to 200 ms for each PDO.

NOTE: If the Event Timer is up to 0 and the Transmission Mode is 255 (default settings),
the PDO will transmit once at the start up, and when a changing of the data (inputs, outputs,
detected errors or diagnostic) occurred, with the exception of Remote Transfer Request.
If the Event Timer is up to 0, the cycle data traffic is disabled.
17 Press Configuration Error Control Protocol to open the Error Control Protocol dialog.
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Step Action
18
19 Select the Error Control Protocol Node Guarding Protocol or Heartbeat Protocol.
20 Select the following parameter:
For Node Guarding Protocol

• Guard Time
200 msec
• Life Time Factor
2
For Heartbeat Protocol
• Master Consumer Time of Node
300 msec
• Node Heartbeat Producer Time
200 msec
• Node Heartbeat Consumer List
Activate the specific master.
21 Press OK to confirm the Error Control Protocol settings.
22 Press OK to confirm the Node Configuration settings.
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Configuration of Unity Pro for CANopen

Introduction
This example shows you how to configure Unity Pro with a Premium TSX and a TSX
CPP110 CANopen interface.
Configure Unity Pro

The following table shows how to configure CANopen bus using SYCON 2.9 and Unity Pro.
Step Action
1 Start the Unity Pro.
2 Define the controller configuration within Unity Pro.
3
Choose the CANopen master TSX CPP110 and double click it. You will get the following dialog
box (extract):
4 Press Select Database and choose the configuration you have made before with the SYCON
tool. See also chapter Connection of the XPSMC Safety Controller with CANopen and Sycon 2.8,
page 93 or chapter Connection of the XPSMC Safety Controller with CANopen and Sycon 2.9,
page 101.
6 Create your entire Unity Pro controller program.
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Step Action
7 Generate the program.
8 Transfer the program and configuration into the controller.
9 Run the controller.

10 Open the CANopen master by double clicking the module. See also step 3.
The following figure will be displayed (extract):
11 Debug the program and configuration by using the Debug register within the TSX CPP 110
dialog box.
The CANopen Slaves state shows you the state of the modules. The following colors will be
used.
• blue
When a detected error was corrected. It will turn into black when you move the cursor
above the text.
• red
When a Slave is not working.
• black
In other cases.
The Data of CANopen slave dialog shows the values, which will be received from the CANopen
master.
12 In case an error is detected on the bus, the Fault register will be active.
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Step Action
14 Press Configuration Error Control Protocol to open the Error Control Protocol dialog.
The following figure (extract) shows that a slave is not running or an error is detected (abstract).
In that case the slave is disconnected:

Profibus and Sycon 2.9
Introduction
In this example, the XPSMC Safety Controller is connected via Profibus to the Profibus
master (e.g. Premium TSX with a TSX PBY100 Profibus master interface from Schneider
Electric). The fieldbus is configured using Sycon 2.9 from Schneider Electric and the
controller is configured using Unity Pro by Schneider Electric.

The following table shows how to configure Profibus using Sycon 2.9 and Unity Pro.
112 33003275.08
Step Action
1 Copy the available GSD file into the directory ..\SyCon\Fieldbus\Profibus\GSD.
2 Copy the available DIB file into the directory ..\SyCon\Fieldbus\Profibus\BMP.
4 Create a new Profibus configuration File > New

5
Insert a Profibus master module under Insert > Master and select the Profibus as fieldbus. The
following figure will be displayed (abstract):
6
Insert a Profibus slave module under Insert > Slave. The following dialog will be displayed:
33003275.08 113
Step Action
7 Select XPSMC and press Add >> to adopt it to your configuration. Declare the node address and
description. The description is limited to 32 characters.
2
• Description
Slave1
8
Open the slave configuration with a double click on the module. The following dialog will be
displayed:
114 33003275.08
Step Action
9 Select the XPSMC16ZP or XPSMC32ZP.
The following figure shows the available dialog:
10 Press OK to confirm.
11 Save your configuration under File > Save as.... The following figure will be displayed after the
saving:
12 Export your configuration under File > Export > ASCII.

13 Import the configuration into your Profibus master software, e. g. Unity Pro.
33003275.08 115
Legacy Communication Information

Modbus RTU Communication Example ................................... 116
Overview
This chapter contains a description of the bus configuration for Modbus.
Modbus RTU Communication Example

General
This section describes how to connect your XPSMC hardware for Modbus RTU. It lists the
cables required for connection to either HMI Magelis terminals or Premium PLCs, provides a
configuration example to a Premium PLC and lists the respective function codes.
Cables to Connect the XPSMC Hardware

Introduction
The following information helps you to select the cable to connect your XPSMC hardware for
Modbus RTU to either an HMI Magelis or a Premium PLC.
Cable
Connection of an HMI Magelis terminal cable XBT-Z938 or adapter XPSMCCPC + cable
XBT-Z968
Connection to a Premium PLC (Modbus RTU serial card XPSMCSCY cable
TSXSCY21601 or TSXSCY11601)
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Connecting XPSMC Safety Controller to a Premium PLC

The figure below illustrates the connection between an XPSMC••Z• and a Premium PLC:
1 XPSMC••Z•
2 XPSMCSCY cable
3 Premium PLC with TSXSCY11601 Modbus RTU serial interface
Modbus RTU communication set up is the same for the XPSMC references.
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Connecting XPSMC Safety Controller to an HMI Magelis Terminal

The figure below illustrates the connection between an XPSMC••Z• and a Magelis XBTG•
HMI terminal:
1 XPSMC••Z•
2 XBT-Z938 cable or XPSMCCPC + XBT-Z968 cables
3 Magelis XBTG•, XBTGT, or XBTGK HMI Terminal
Modbus RTU communication set up is the same for the XPSMC references.
Connecting XPSMC Safety Controller to Premium PLC

Modbus Communication Cards
Types of Premium PLC Modbus Communication Cards
The following cards are available for the Premium PLC for Modbus RTU communication:
• TSX SCY 11601
• TSX SCY 21601
118 33003275.08
TSX SCY 11601

The TSX SCY 11601 communication module allows communication via a Modbus link.
It consists of a communication channel, channel 0, mono-protocol, RS485 isolated
asynchronous serial link supporting the Modbus protocol.
TSX SCY 21601

The TSX SCY 21601 module has two communication ports, PCMCIA and RS485:
RS485 PCMCIA
Multi-protocol built-in channel (channel 0) RS485 PCMCIA host channel (channel 1) which supports the
isolated asynchronous serial link, supporting Uni- following protocols:
Telway, Modbus or Character Mode protocols.
• Uni-Telway, Modbus and Character Mode on an
RS232-D
• Current Loop, or RS485 link, corresponding to
cards TSX SCP 111, 112 and 114
• Fipway cell network corresponding to the TSX
FPP 20 card
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Wiring Diagram TSX SCY 21601

The figure below shows a TSX SCY 21601 configuration:
1 D-Sub 25 connector of the Unity Premium PLC SCY 21601

2 Master
3 Slave
120 33003275.08
XPSMCSCY Cable
The figure below shows the specifications of the XPSMCSCY connection cable:
Configuring a Premium PLC with Unity for Modbus RTU

Communication
General
In this example, the XPSMC Safety Controller is connected via Modbus RTU to the Modbus
master (Premium TSX with a TSX SCY 21601 Modbus RTU interface from Schneider
Electric). The Modbus RTU is configured by Unity Pro.
Configuring a Premium PLC with Unity

To configure a Premium PLC for Modbus RTU communication proceed as follows:
33003275.08 121
Step Action
1
Connect the XPSMC Safety Controller to the Premium PLC as shown in the figure below:
1 D-Sub 25 connector of the Unity Premium TSX SCY 21601
2 Start Unity Pro and create a new project.
Define your controller configuration.
122 33003275.08
Step Action
3
Open the TSX SCY 21601 configuration dialog box and set the parameters as shown below to
communicate with XPSMC••:
4
To test the communication enter the slave address of your XPSMC•• and click on the Identification button.
33003275.08 123
Step Action
Result: If the communication configuration is correct and the communication is OK the number will be
displayed in the Receive response box as shown below.
Inputs and Outputs

Description of the inputs and outputs (for address 1 => Slave 01)
Input / Output Name Type Description
Input Address ANY_ARRAY_INT ADDR('m.n.p.x') is the hardware address of

the Modbus card (first three numbers)
m: rack
n: module
p: channel
x: Modbus slave address

Input / Output Management ARRAY[1..3] OF management parameters of the Modbus
INT
Output Outputs ARRAY[1..8] OF 8 outputs (6 transistor and 2 relay outputs)
BOOL
Output Output_Error ARRAY[1..8] OF error bit for the 8 outputs
BOOL
Output Inputs ARRAY[1..32] OF 32 bits for input (MC32),
BOOL
16 bits for input (MC16)
Output Input_Error ARRAY[1..32] OF error bit for 16 / 32 inputs

BOOL
Output Messages ARRAY[1..3] OF text of the messages (max. 16 characters)
STRING
124 33003275.08
Input / Output Name Type Description
Output Device_Number ARRAY[1..3] OF device number of the module for the

INT messages (max. 3)
Output Stop BOOL XPSMC is in STOP
Output Run BOOL XPSMC is in RUN
Output Config BOOL XPSMC is in configuration
Output Error_Intern BOOL XPSMC has detected an internal error
Output Error_Extern BOOL XPSMC has detected an external error
Output Device STRING XPSMC16 or XPSMC32
Output Conf_OK BOOL configuration is OK
Output Error_1001 ARRAY[1..16] OF error word 1001 (for internal use)

BOOL
Output Error_100E ARRAY[1..16] OF error word 100E (for internal use)
BOOL
Output Modbus_Counter DINT Modbus request counter
Output Modbus_Counter_OK DINT Modbus request OK counter
Output Modbus_Counter_Error DINT Modbus request error counter
Output Modbus_Error_Kind INT type of the detected Modbus error
Output Modbus_Cycle DINT Modbus request / cycle time
Output Modbus_Words ARRAY[0..14] OF array of Modbus words (0-14)

INT
Output Fieldbus_Card_Ok BOOL fieldbus card (Profibus or CANopen) OK
no verification of the communication
Inputs and Outputs from the DFB

When you insert the DFB Section_DFB_XPS_MC.XBD that is available on our website
www.se.com, the input and output variables are already available.
Inserting a Second DFB

To insert a second DFB file proceed as follows:
33003275.08 125
Step Action
1 When you insert a second DFB (XPS_MC-DFB), replace "Slave_01" with the Slave's Modbus
Address as shown in the example in the next step.
2 If the Modbus address is 32, then enter Slave_32 and create a new variable list.
Example for 3 slaves with Modbus slave addresses 1,2,3.
Importing a Section Including the DFB

Overview
If you import a section including the DFB in Unity, you have to adapt its contents to your
configuration. You can perform the import and adaptation in 2 different ways:
• Importing and adapting the section with DFB file in Unity.
• Adapting the file with an ASCII editor and importing it in Unity.
126 33003275.08
Import the Section with the DFB in Unity

Step Action
1
Open a new configuration in Unity
2
In the Project Browser right-click the Section folder and select the Import... command from the contextual
menu.
33003275.08 127
Step Action
3
Browse to the folder where you have stored the section with DFB file, select it and click Import.
128 33003275.08
Step Action
4
After the file has been imported the Project Browser looks as shown below:
33003275.08 129
Errors Importing the Section with the DFB in Unity

Step Action
1
If errors like these are displayed in Unity during the import of the file,
then open the Project Settings dialog box via Tools > Project Settings... > Language extensions and
enable the option Allow dynamic arrays (ANY_ARRAY_XXX).
2 Rebuild the project via the Build menu.
130 33003275.08
Step Action
3
Open the Modbus Section located within the Program folder of the Unity project by double-clicking the
Modbus FBD name.
Within the FBD the following function will be shown:
Note: To monitor more than one XPSMC Safety Controller insert additional Modbus DFBs as required.
Inserting Additional Modbus DFBs

To insert additional Modbus DFBs proceed as follows.
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Step Action
1 Right-click on an empty place within the open DFB function block.
Result: The following contextual menu will be displayed:
2 Select the command Data Selection....

3 Place the new DFB within the Modbus area as required
4 Fill out the inputs and outputs with the necessary variables.
NOTE: You can use the same variables as the above one, but replace Slave_01 by Slave_02 etc.
Adapting the File with an ASCII Editor

Since the section with DFB files are normal XML files you can edit them with a conventional
ASCII editor prior to importing them in Unity.
132 33003275.08
Step Action
1
Open the DFB_XPS_MC.XBD with an ascii editor:
2 Replace the Slave_01 names according to the new slave address by e.g. Slave_02 if the address is 2.
Save the file under a new name.
3 Import the saved file in Unity.
33003275.08 133
Step Action
4
An Import Trouble Report (due to an existing DFB) will be displayed.
5 For the Duplicate DFBs select the option Keep.
For the The variable exists... and Duplicate identifier select the option Rename.
Result: After the import is complete a new section will appear within the Program area of Unity with the
name Modbus_0, and in addition the variables are automatically generated by Unity.
134 33003275.08
Viewing Modbus Communications

Operator Screen File
To view the Modbus communications use the following operator screen file provided on
either the Safety Suite V2 CD or on www.se.com.
Operator Screen Installation

To install the operator screen proceed as follows.
33003275.08 135
Step Action
1
In the Project Browser right-click the folder Operator Screens and select the file screen_slave_01.XCR
from either the Safety Suite CD or from www.se.com.
2 Double-click the new subfolder in the folder Operator Screens.
Result: The following operator screen will be displayed.
136 33003275.08
Step Action
1 Status of the inputs and outputs, internal error detected, external error detected, RUN and CNF.
2 Lights red when an error of the inputs or outputs was detected.
3 Messages and the device number.
Use this screen to view and test the communication between the Premium PLC and the XPSMC Safety
Controller.
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Monitoring XPSMC•• Data

Use the operator screen for monitoring the data from the XPSMC••.
If you have more than 1 XPSMC Safety Controller change the names using the ASCII editor
by replacing SLAVE_01 with your extension (see section Adapting the File with an ASCII
Editor, page 132).
Function Codes and Parameters

Function Codes
The XPSMC Safety Controller supports the Modbus RTU functions 01, 02 and 03 and is a
Modbus RTU slave.
Details regarding the Modbus protocol can be found within the documentation of the
respective Modbus masters.
138 33003275.08
The table describes data which can be read, the respective addresses and the Modbus RTU
function codes.
Addresses (hex) Addresses (dec) Size of Supported Results for Usage

Data Modbus
Function
0100-0127 256-295 40 bit 01 (0x01) 8 bit output data / 32 bit input
data (0 = OFF, 1 = ON)
02 (0x02)
0200-0227 512-551 40 bit 01 (0x01) 32 bit input data / 8 bit output

data (0 = OFF, 1 = ON)
02 (0x02)
1000-100D 4096-4109 14 words 03 (0x03) Information and errors
signification, see next table.
- - - 43 (0x2B) Read device identification
MEI Type 14
(0x0E)
The following table provides data which can be read, to provide details of hardware and
configuration status.
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Word Word High Byte Low Byte Details

Addresses Addresses
(hex) (dec)
1000 4096 Status Bit:
0 RUN (device is running)
1 CONF (configuration mode)
2 reserved
3 INTERR (internal error detected)
4 EXTERR (external error detected)
5 STOP (device is not running)
6 STATUS_R_S (changeover from RUN

to STOP)
7 reserved
Mode Bit: Meaning:
9 CPU2 OK (visible only on Modbus)
10 fieldbus OK
11 1=interrupt in progress,
0=internal CPU test running
12 0=XPSMC32,
1=XPSMC16
13 1=after power-up or START until self

test finished, then 0
14 configuration valid

1001 4097 reserved
The following table provides data on physical input output channels which can be read to
view the status.

Addresses Addresses
(hex) (dec)
1002 4098 input data input data Bit:
(input 1-8) (input 9-16) 1 = corresponding in/output on
140 33003275.08

Addresses Addresses
(hex) (dec)
1003 4099 input data input data
(input 17-24) (input 25-32)
1004 4100 not used output data
(0) (output 1-8)
The following table provides data on physical input / output error states:

Addresses Addresses
(hex) (dec)
1005 4101 input error input error Bit:
(input 1-8) (input 9-16) 1 = corresponding in/output error
1006 4102 input error input error
(input 17-24) (input 25-32)
1007 4103 not used output error
(0) (output 1-8)
The following table provides data regarding the diagnostic explanations (DH):

Addresses Addresses
(hex) (dec)
1008 4104 (DH 1) (DH 1) Index
index high index low software device number
1009 4105 not used (DH 1) Message
(0) message Diagnostic explanation (see chapter

Error Codes, page 51.)
100A 4106 (DH 2) (DH 2)
index high index low
100B 4107 not used (DH 2)
(0) message
100C 4108 (DH 3) (DH 3)
index high index low
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Addresses Addresses
(hex) (dec)
100D 4109 not used (DH 3)
(0) message
100E 4110 reserved
Modbus Parameter
The following table shows the XPSMC••Z• Modbus RTU possible parameters.
Address 1 to 247
Baud Rate • 1200 bit/s
• 2400 bit/s
• 4800 bit/s
• 9600 bit/s
• 19200 bit/s
Parity • even
• odd
• none
Fixed Parameter • RTU Mode (Remote Terminal Unit Mode)
• 1 start bit
• 8 data bits
• 1 stop bit with parity Even or Odd
• 2 stop bits with parity None
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Glossary
C
CAN:
Stands for controller area network.
The CAN protocol (ISO 11898) for serial bus networks is designed for the interconnection
of smart devices (from multiple manufacturers) in smart systems for real-time industrial
applications. CAN multi-master systems help to ensure high data integrity through the
implementation of broadcast messaging and advanced error handling mechanisms.
Originally developed for use in automobiles, CAN is now used in a variety of industrial
automation control environments.
CANopen Protocol:
An open industry standard protocol used on the internal communication bus. The protocol
allows the connection of any standard CANopen device to the island bus.
Configuration Mode:
Functional status of the XPSMC in which no valid configuration is available in the controller
and in which a configuration can be transferred.
Control Output:
An output providing a test signal, which serves exclusively to power the safety inputs of the
XPSMC. As each control output operates with another test signal, cross-connections
between safety inputs connected to different control outputs can be detected. External
voltage or ground connections can also be detected.
E
EDM:
external device monitoring
ESPE:
Stands for electro sensible protective equipment.
O
OSSD:
output signal switching device
33003275.08 143
P
PDO:
Stands for process data object.
In CAN-based networks, PDOs are transmitted as unconfirmed broadcast messages or
sent from a producer device to a consumer device. The transmit PDO from the producer
device has a specific identifier that corresponds to the receive PDO of the consumer
devices.
Profibus DP:
Stands for Profibus decentralized peripheral.
It is an open bus system that uses an electrical network based on a shielded two-wire line
or an optical network based on a fiber-optic cable. DP transmission allows for high-speed,
cyclic exchange of data between the controller CPU and the distributed I/O devices.
R
Release Circuit:
Switches the control voltage for the part of the machine which generates the potentially
hazardous movement.
RUN Mode:
XPSMC functional status during which the connected circuit members are monitored and
the safety outputs are switched.
S
Safety-Related Input:
Cross circuits between inputs and cross-circuits of inputs to ground or to external supply
can be detected when the control outputs (c1...c8) are used to drive the safety-related
inputs.
Safety-Related Output:
Relay or solid-state output activated and monitored by the XPSMC logic unit, which can be
used to release safety-related circuits.
Start Inhibition:
Following power-up, operation is inhibited until the existing input signals are switched off
and then re-energized (for example, the safety guard is opened and closed again).
144 33003275.08
Synchronization Time:
Maximum time difference allowed between the appearance of two input signals.
T
TER (Connector for Terminal):
8 pin RJ45 connector for the connections of a PC for the configuration or diagnostic (bus
system with Modbus protocol) or connections of another Modbus module (controller,
terminals, etc....).
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Index E
EDM device ...............................................81
EDM devices .............................................76
A EDS ........................................... 93, 101, 110
electrical life of the output contacts ..............92
application .................................................24 elements of the display and system
application example diagnostics ..............................................39
emergency stop ......................................90 enabling devices .................................. 76, 82
light curtain with muting ...........................85 error codes ................................................51
safety guard with enabling device.............88 error control protocol .........................100, 109
safety mat ..............................................90 error status .......................................... 55, 61
two hand control .....................................90 example
auto-test ....................................................28 CANopen ................................ 93, 101, 110
Profibus ............................................... 112
Sycon 2.8...............................................93
C Sycon 2.9...................................... 101, 112
cable ....................................................... 116 Unity Pro .............................................. 110
CANopen ............................................ 31, 58
communication port.................................59
configuration ........................... 93, 101, 110 F
error status.............................................61 front view of XPSMC ..................................31
master .................................... 94, 102, 110 function .....................................................25
node .............................................. 98, 105
parameter ..............................................58
Sycon 2.8...............................................93 G
Sycon 2.9............................................. 101
Unity Pro .............................................. 110 general description
wiring.....................................................59 XPSMC16/32 .........................................31
CANopen connection .................................34 GSD........................................................ 112
CANopen network and stub length ..............61
CANopen parameters.................................63
CANopen/Profibus DP LEDs.......................35 H
communication connections TER ................35
communication cycle period ................ 97, 104 heartbeat........................................... 97, 104
connection heartbeat protocol .............................100, 109
CANopen system....................................59
Modbus system ......................................38
Profibus DP system ................................54 I
serial......................................................36 initial operation...........................................28
USB.......................................................37 input circuits ..............................................49
connection diagram ....................................41 Installation .................................................21
connectors.................................................49
K
D
keying .......................................................33
DIB ......................................................... 113
dimensions ................................................20
146 33003275.08
L Profibus DP parameters .............................58
LED ..........................................................40
LEDs for CANopen.....................................61
LEDs for Profibus DP .................................55
R
LEDs for the operational status ...................39 representation............................................18
length of networks and stubs
CANopen ...............................................61
S
M safety-related relay outputs.........................47
selector switch ...........................................83
mechanical structure ..................................46 settings
Modbus parameters ................................. 142 CANopen ...............................................58
monitoring devices ............................... 76, 78 Profibus DP............................................53
multiple lead connection .............................44 single lead connection ................................43
start devices ........................................ 76, 81
stub length
N CANopen ...............................................61
Sycon......................................... 93, 101, 112
network length
Sycon 2.8 ..................................................93
CANopen ...............................................61
Sycon 2.9 ......................................... 101, 112
node guarding protocol ......................100, 109 synchronization.................................. 97, 104
O T
object dictionary of the XPSMC ZC
technical characteristics..............................43
Safety controller .......................................65 TER connection ................................... 34–35
OR function ...............................................82
terminal ............................................... 34, 50
output functional elements ..........................84
terminal connector......................................33
terminal description ....................................42
terminals ...................................................50
P timer .........................................................82
parameter TSX SCY 11601....................................... 118
CANopen ...............................................58 TSX SCY 21601....................................... 118
Profibus DP............................................53 TSX SCY 21601 specifications.................. 118
power supply .............................................46
Premium PLC communication cards .......... 118
Profibus.....................................................31 U
configuration ........................................ 112
Unity ....................................................... 121
Sycon 2.9............................................. 112
Unity Pro ................................................. 110
Profibus DP ...............................................53
communication port.................................53
error status.............................................55
parameter ..............................................53
X
wiring.....................................................53 XPSMC references ....................................15
Profibus DP connection ..............................34 XPSMC• terminals .....................................43
Profibus DP input data exchange ................56 XPSMC16/32.............................................31
33003275.08 147
general description .................................31
148 33003275.08
Schneider Electric
35 rue Joseph Monier
92500 Rueil Malmaison
France
+ 33 (0) 1 41 29 70 00
www.se.com
As standards, specifications, and design change from time to

time, please ask for confirmation of the information given in
this publication.
© 2023 Schneider Electric. All rights reserved.

33003275.08

XPSMC Safety Controller: Hardware Manual

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XPSMC Safety Controller

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© 2023 – Schneider Electric. All rights reserved.

About the Book

XPSMC16Z 8 control outputs and 16 safety-related inputs

6 safety-related transistor outputs

2 x 2 safety-related relay outputs

Modbus (RTU) communication and configuration port

XPSMC16ZP 8 control outputs and 16 safety-related inputs

6 safety-related transistor outputs

2 x 2 safety-related relay outputs

Modbus (RTU) communication and configuration port

Profibus DP communication port

XPSMC16ZC 8 control outputs and 16 safety-related inputs

6 safety-related transistor outputs

2 x 2 safety-related relay outputs

Modbus (RTU) communication and configuration port

CANopen communication port

XPSMC32Z 8 control outputs and 32 safety-related inputs

6 safety-related transistor outputs

2 x 2 safety-related relay outputs

Modbus (RTU) communication and configuration port

XPSMC32ZP 8 control outputs and 32 safety-related inputs

6 safety-related transistor outputs

2 x 2 safety-related relay outputs

Modbus (RTU) communication and configuration port

Profibus DP communication port

XPSMC32ZC 8 control outputs and 32 safety-related inputs

6 safety-related transistor outputs

2 x 2 safety-related relay outputs

Modbus (RTU) communication and configuration port

CANopen communication port

Product Related Information

Overview: XPSMC16Z/ZC/ZP, XPSMC32Z/ZC/

Safety Information XPSMC Safety Controller

XPSMC Safety Controller

for relay outputs

Safety integrity level claim limit (SILcl) 3

Maximum performance level / Category (1) PL e / Cat. 4 ISO 13849-1

Mean time to dangerous failure (MTTFD) (2) 71 years

Diagnostic coverage (DC) > 99%

Maximum service life 20 years

for safety-related transistor outputs

Safety integrity level claim limit (SILcl) 3

Maximum performance level / Category (1) PL e / Cat. 4 ISO 13849-1

Mean time to dangerous failure (MTTFD) (2) 76,6 years

Diagnostic coverage (DC) > 99%

Maximum service life 20 years

Observe the required test cycles according to your application.

XPSMC Safety Controller References

Differences Between XPSMC Safety Controller

Reference Modbus RTU CANopen Profibus DP Number of Inputs and

XPSMC16Z x – – 16 safety-related inputs, 8

XPSMC16ZC x x – 16 safety-related inputs, 8

XPSMC16ZP x – x 16 safety-related inputs, 8

XPSMC32Z x – – 32 safety-related inputs, 8

Reference Modbus RTU CANopen Profibus DP Number of Inputs and

XPSMC32ZC x x – 32 safety-related inputs, 8

XPSMC32ZP x – x 32 safety-related inputs, 8