HP Bench Briefs 1982 07 10
HP Bench Briefs 1982 07 10
HP Bench Briefs 1982 07 10
I
I
Once you find the fault, the first step Another method is to unsolder each
is to remove the defective part. One lead by heating it on one side and
Figure 1. Note the overheated area indl-
method is to simply clip the part out removing the solder from the other
cated by the arrow. This board had been (as long as you don’t intend to rein- side with an antistatic soldersucker’
“reworked” in many other areas with the stall it), and then remove the pins (see Figure 5). But be careful! The
same quality of workmanship. or leads one at a t i m e w i t h a wrong soldersucker (plastic) can
Unacceptable
Acceptable
Figure 10. Example of a nicked resistor lead. Figure 11. Examples of resistor damage in certain areas that is acceptable and other areas
The technician probably used side cutters that is unacceptable.
to hold the lead while bending
\
*he lead is visible.
The principle of soldering is to point may not adequately wet the The 180-degree cushion will be
form a metallurgical bond be- base metal. And overheated solder lowered substantially when the
tween metals using a filler metal may become oxidized or dissolve tip is dragged across t h e wet
(solder) which melts below 800°F small quantities of base metal, re- sponge for cleaning, and further
(427°C).Bond strength of the joint sulting in a sluggish, grainy melt lowered when the tip is applied
depends on wetting (diffusion) of or weakness in the finished joint. to t h e joint. Therefore, 700°F
the base metal by the solder. seems to be the optimum temper-
The flux-core wire solder Hewlett- ature for the tip. A note of cau-
It would be safe to say that while Packard recommends for general PC tion: the more times you wipe
most technicians can melt solder board rework is RMA P2 63/37 tin/ your iron across a wet sponge to
and form a good joint, they have lead2 with a flow point of 361°F clean the tip, the lower the tip
no idea what the tip temperature (182.8"C). The Weller WTCP series temperature plunges. This can
of their soldering iron is, or pre- soldering stations Hewlett-Packard result in cold solder joints or se-
cisely what type of flux their flux- uses have available a variety of dif- verely overheated components
core wire solder contains-prob- ferent shaped tips in 600", 700", and (holding the iron in place too long
ably the two most important fac- 800°F temperatures (315", 371", and waiting for the solder to melt).
t o r s i n p e r f o r m i n g a good 426.5"C). A 1/16" diameter screw-
soldering job. These two factors driver-type tip with a 700°F control
are usually evaluated after the tip temperature (PTA7) is normally Flux
job is done by comparing the pos- provided with the soldering station
itive vs negative results. and is the one H P generally uses. Flux aids soldering. In fact, ex-
There are many good soldering sta- cept under special conditions, sol-
tions available, but do not use sol- dering is usually not possible
Temperature d e r i n g g u n s . Soldering g u n s without it. Most of the solder used
generate far too much heat and in PC board repair is 63/37 (tin/
There are several temperatures should never be used for hand sol- lead) flux-core solder. The advan-
to consider: the temperature the dering PC boards. tage of flux-core solder is that it
solder melts at, the tip tempera- automatically ensures the correct
ture of the soldering iron (in de- Since soldering takes place below fludsolder ratio if the proper sol-
grees, not watts), and the 800"F, a n d t h e solder flows a t der has been selected. Flux-core
maximum safe soldering temper- -360"F, simple arithmetic shows the solder comes in a variety of di-
ature of the parts to be joined. In following: ameters and is filled with three
considering the maximum safe types of fluxes: rosin-based, or-
360°F solder melt temp.
temperature of the parts, remem- ganic acid (water soluble), and
+ W F wet temp. inorganic acid. Flux performs four
ber t h a t t h e proper soldering 520°F min. req. tip temp.
temperature is typically 60" to vital functions in soldering:
160°F (16"-71"C) above the soli- 700°F available tip temp.
dus temperature. This is because
solder heated just above its melting
-
-520°F min req.
180°F cushion
It chemically removes tarnish
films from the base metal.
Pad Repairs
traces must be duplicated. However,
under normal circumstances, these
boards would probably be scrapped,
break. since the labor costs would exceed
The most common pad repair is re- the cost of a new board.
3. Hold the wire on the center line placing a lifted or separated Dad on
of the trace across the break and a single-layer board.-Note that if a 1. Drill through the existing hole to
solder in place (see Figure 27). pad is damaged on a multilayer the size of the desired eyelet. Be
It displaces adsorbed air and Rosin-based Flux Rosin fluxes are also graded ac-
prevents reoxidation of the cording to density, which is the
metal surface. Rosin-based flux comes in three pri- percentage of solids in the flux.
It facilitates wetting of the sol- mary varieties. Low-density fluxes flow better
der to the base metal. R-type flux is pure rosin dissolved while high-density fluxes cover
It aids in heat transfer. in a solvent vehicle. Pure rosin has better. Inadequate coverage would
all the qualities of a good solder suggest a higher density while in-
In order for the flux to be effec- flux except that it reduces surface adequate removal of flux residue
tive, it must be operated in the oxides only very weakly. It is com- during the cleaning process may
proper temperature range. If the pletely noncorrosive and noncon- indicate a lower density. The P2
soldering temperature is too low, ductive a n d i s s u i t a b l e for in the RMA solder H P recom-
the chemical activators in the flux soldering freshly cleaned shiny mends contains 2.2% solids.
will not be released and the tar- copper. Rosin also has the prop-
nish will not be removed. Exces- erty that when set, it does not ab-
sive heating can cause the flux to To Clean or Not To Clean
PC Board Cleaning
There are two major reasons for
cleaning an instrument, assembly,
and PC board-to get rid of inter-
mittents and to improve cosmetic
appearance. A thoroughly cleaned
Figure 26. Example of trace damage that can be repaired. unit is viewed by many technicians
and customers as the sign of a qual-
Repair Procedure: Recommended Repair ity repair. However, beauty is often
only skin deep. A PC board that ap-
22 or 24 Ga. Solid
pears clean to the naked eye might
Tinned Wire (Soldered)
be covered with contaminants (from
improper cleaning) that can com-
bine with airborne moisture to cause
extensive corrosion.
And what about intermittents?
Bump the instrument and it quits;
wiggle or reseat the PC boards and
t h e i n s t r u m e n t s t a r t s working
again; wiggle a cable, connector, or
switch and the display jumps. Many
of these types of intermittents are
the result of dirt and/or corrosion
-~ between movable metal contact sur-
Figure 27. Wire jumper repair on damaged trace.
faces. A good cleaning could solve a
lot of your intermittent problems.
Obviously the instrument and re-
lated PC boards should be cleaned
of dust, dirt, oil, corrosion products,
and any other contaminants that
could affect surface resistivity or
otherwise degrade their perfor-
mance. However, cleaning a con-
taminated PC board should be an
all-or-nothing proposition. Here is
why. Solvents (including alcohol),
applied to a PC board will dissolve
trace contaminants and spread them
over the board surface. These con-
taminants, if not completely re-
W moved by a thorough cleaning and
rinsing, can cause serious long-term
problems such as corrosion and in-
Figure 28. Pad repair using a new eyelet. Note that the solder fillet insures eiecrrici con- termittent connections. A cursory
neition from eyelet to pad on both sides of the board. spot cleaning might improve the
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Cotton-tipped swabs are not rec- surface and lower contact resis- 1. When applying the solvent, hold
ommended for cleaning because tance. Always wipe off excess the edge connector up. This pre-
of the fibers they leave behind. contact oil, leaving behind a va- vents t h e dissolved flux from
Foam-tipped swabs7 are better.
Paper-type cloths (e.g., Kim-
por-thin film. Less works better. running onto the connectors and
possibly causing future intermit- CI
wipes) are not recommended for 5 . To clean BNC connectors use a tents and corrosion. Use Relia-
cleaning because they tear, dis- round pointed toothpick and ap- solve No. 5649 or MS-190HD9 to
integrate and leave fibers behind. ply a small amount of MS-180 or dissolve the solder flux. Use a
Lint-free cloth8 is considerably Cramolin to the point. Gently in- short-bristled brush and rub the
hetter sert the point into the center area vigorously.
conductor of the BNC connectors
2. Next, generously rinse the re-
General Cleaning Procedures and spin the toothpick between
paired area with an 80120 solu-
your fingers.
tion of isopropyl alcohol4 and
The following cleaning procedures deionized water, keeping t h e
are meant to be general in nature 6. The final step is to clean the edge
board's edge connector up. This
and applicable to the majority of PC connector. Refer to that heading
rinse should flood the entire PC
boards. The steps are graduated for the instructions.
board and always be done with a
from simple cleaning (assuming only clean and fresh alcohollwater so-
a dusty board), up to major washing lution. You should rinse t h e
with strong solvent for flux re- Solder Flux Rosin Removal-
board several times, holding it
moval. Pick the minimum step that When You Must
over a large container to catch
suits your cleaning needs. the excess runoff. Allow at least
Proper flux removal is a three-step two minutes for final air dry.
1. Dust and residue can often be re-
process; it takes one wash and two NOTE
moved from the surface of a PC
rinses. The following solvents are
board using compressed air. But
recommended because they are bi- From this point on, the PC
first check that the air is ade-
polar. That means they contain two board should only be handled
quately filtered; compressors are
kinds of solvent, one to dissolve the by its edges. Never touch the
notorious for adding oil and water
to the air they compress.
rosin and one to dissolve the acti-
vators in the rosin. Once you have
circuit traces with your fin-
-
aers-thev leave oily finger-
6
them both dissolved and spread all prints, which cause corrosion
2. If it is (and to over the board, then you have to re- (see Figure 31). We do not rec-
wash the board' use a move the rosin, the activators, and ommend the use of gloves un-
low-foaming, nonionic soap that
the bipolar solvent. less they are clean and fresh.
can be completely rinsed off the
board. Be sure to clean the board
thoroughly and then rinse it sev-
eral times with clean water. Note
that this type of wash will not
remove the rosin flux.
3. After all the washing, remove as
much water a s possible with
clean air and bake a t approxi-
mately 70°F (150°C)for one hour
to dry.
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- - - -
I n many cases t h e gloves
(through constant use) are ac-
tually more dirty and contam-
/7 inated than your bare fingers.
Figure 33. Example of dirty edge connector. Note the crushed fibers and lint from a cotton
AlcohollWater and Contact Oil swab and paper-type cloth.
CAUTION
Do not use an eraser-any type
of eraser-to clean contacts.
An eraser is highly abrasive
and will remove the precious
metal plating.
Also, the glue in the eraser
leaves behind a film that is ex-
tremely difficult to remove and
can later cause intermittents.
Also, rubbing an eraser back
and forth across the contacts is
a potential static generator.
!
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I ILI ~ 1
I 1h 1 I*\ 141T DISPLAY SECTION
141T-7B-S. Serials 1502A and below Elimination of
potential safety hazard
1335A X-Y DISPLAY
1335A-15. Serials 1949A and above. Clarification of
the intensity limit adjustment.
141T-12. Serials 1145A through 1802A. Directions for
replacing the 00141-66519 Low Voltage Power 1336A X-Y DISPLAY
Need Any Service Supply Board.
141T-134. All serials. Elimination of potential safety
1336A-3. Serials 1809 and below. Intensity limit circuit
modification.
Notes? hazard.
1340A X-Y DISPLAY
. 3468 NOISE SOURCE
3468-2. Serials 2037A00994 to 2037A01454. Serial
1340A-2A. All serials. Improved CRT for model 1340A
X-Y displays.
They're free! number label installed backwards. 1340A-4. All serials. Proper input attenuator settings
and compensation adjustment.
4288 CLIP-ON DC MILLIAMMETER
Here's the latest listing Of Service 4288-2. Serials 0994~06225and below. Preferred re- 1611 LOGIC STATE ANALYZER
Notes. They recommend modifica- placement for L7. 10266A-1. Option A09 (6809 Microprocessors) serials
2227A and below. New A9 personality board to
tions t o Hewlett-Packard instru- 436A POWER METER correct synchronization.
ments t o increase reliability, 436A-4. All serials. Troubleshooting for noise.
1727A OSCILLOSCOPE
improve performance, o r extend 1304A X-Y DISPLAY 1727A-1. Serials 2137A00450 and below. Modification
their usefulness. 1304A-7. All serials. Defective component alert. to prevent CRT movement.
3325A SYNTHESIZER/FUNCTION
GENERATOR
3746A-2. All serials. 10 MHz precision frequency ref-
erence assembly (option 013) retrofit kit.
3747A/B SLMS
3747A/B-25. Serials 2143U-00136 and below. A315
4935A TRANSMISSION IMPAIRMENT
MEASURING SET
4935A-3A. All serials. Battery retrofit.
4935A-5. Serials 2206A and above. New A4 Trans-
mitter board to improve performance.
4935A-6. Serials 2206A and below. Modification to
c
3325A-10A. Serials 1748A-04251 and above for parts broadband power detector -
thermopile protection prevent fuse blowing.
8120-3108 and 1251-6567. Serials 1748-04401 retrofit kit.
and above for parts 8120-3216 and 1251-5064. 4942A TRANSMISSION IMPAIRMENT
List of new PC board connectors and cables. 3763A ERROR DETECTOR MEASURING SET
3763A-6. Serial 2150U00706 and below. Addition of 4942A-8. All serials. A23 power supply modification to
delay to ensure that printer prints local time and improve performance.
3453A DIGITAL STIMULUS RESPONSE UNIT data reading.
3453A-3A. All serials. Modification to improve the re-
liability of the synchronization circuit which syn- 3771A/B DATA LINE ANALYZER 4943A TRANSMISSION IMPAIRMENT
chronizes the DSRU actions in a dual DSRU 3 7 7 1 A B 2 2 A . 3771A serials 2217U-00380 and MEASURING SET
3060A System. below; 37718 serials 222711-00163 and below. 4943A-11. Serials 2015A and below. A23 power sup-
Modification to eliminate possible HP-IB malfunc- ply modification to improve performance.
3456A DIGITAL VOLTMETER tion in the parallel poll mode.
3456A-13. Serials 2201A05331 and below. Modifica- 3771A/B-25. 3771A serials 2217U-00380 and below; 5001D MICROPROCESSOR EXERCISER
tion to improve digital circuitry performance. 3771B serials 2227U-00163 and below. Modifica- 5001D-1. Serial numbers listed in text of note. Modifi-
3456A-15. Serials 2201A04796 and below. Modifica- tion to ensure enough range in A35R53 amplitude cation to correct instrument.
tion to improve performance of main controller to phase conversion for phase jitter measurements
board (A4). adjustment. 5045A IC TESTER
3456A-16. Serials 2201A and below. Modification to 5045A-26. All serials. Change to A26Q2 to improve
make A3 PC board assembly compatible with the 3777A CHANNEL SELECTOR reliability of printer paper advance circuit.
listed serials. 3777A-4. Serials 2147U and below. Modification to
eliminate a race hazard in the HP-IB handshaking
routine between 3779 and 3777A. 5061A CESIUM BEAM FREQUENCY
34658 DIGITAL MULTIMETER STANDARD
34656-5. All serials. Charging instructions to extend 3779C PRIMARY MULTIPLEX ANALYZER 5061A-11A. All serials. Replacement kit for A10 os-
battery life. 3779C-1, All serials. Modification to improve compati- cillator assembly part number 05061-6170.
bility between 3779C and 3779A for single channel 5061A-12. Serials 2120A01869 and below. Replace-
3468A MULTIMETERS looping. ment for A15 power regulator assemblies part
3468A-1. All serials. Battery retrofit kit installation 3779C-2. Serials 2144U and below. Modification to numbers 05061-6099 and 5061-6017.
instructions. improve low level gain measurements.
3779C-3. Serials 221511 and below. Protection of re- 5245L ELECTRONIC COUNTER
3478A DIGITAL MULTIMETER lays at switch-on. 5245L-10. All serials. Recommended Readout Display
3478A-2. Serials 2136A00101 through 2136A00845. 37790-4. Serials 2215U-00193 and below. Incorrect replacement for the 5245L-48 and 05245-60040
Explanation of 3478A error messages at turn-on. power rating on termination resistors. readouts, which are no longer available.
-_
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1 ~
5303B 525 MHz COUNTER 5420A/B DIGITAL SIGNAL ANALYZER 8672A SYNTHESIZED SIGNAL GENERATOR
53038-2. Serials 1940 and below. Replacement part 5420A-27A. Serials 2116A00766 and below. Prefer- 8672A-11. Serials 221 1A and below. Modification kit
for high frequency binary, part number 1820-0736. red on/off power switch P/N 3101-2329. to retrofit option H34.
5420A-28. All serials. Modification to improve HP 8672A-12. K22 Downconverter option. All serials.
Fuse rating change for 220-240 Vac operation.
/"7 5316A UNIVERSAL COUNTER
5316A-1A. Serials 2120 and below. Improved Chan-
nel C Relay, part number 0490-131 7.
5420A/HP-IB controller compatibility.
54208-1. All serials. Modification to improve HP
5420B/HP-IB controller compatibility.
8672A-13. Serials 221 1A and below. Modification kit
to retrofit option H38.
5335A UNIVERSAL COUNTER 6453A SCRJ POWER SUPPLY 10275A PDPll UNIBUS INTERFACE
5335A-78. All serials. 5335A HP-IB verification pro- 6253A-3/64568-3/6459A-3. Serials 2038A00805 and 10275A-1. All models shipped prior to 3/22/82. Mod-
gram using the HP 85A controller. below. Installation of new AC power connectors for ification to correct monitor selection switch S1
5335A-10A. All serials. Modification to enhance inter- 250 VAC (opt. 001, 002) and 480VAC (opt. 003, failure.
polator performance. 031, 032).
5335A-11. All serials. Modification to prevent front 37203A HP-IB EXTENDER
panel lockup problem. 64568 SCR-3 POWER SUPPLY 37203A-7. Serials 2040U04080 and below. Modifica-
5335A-12. Serials 2120 and above. Adjustment pro- 6253A-3/64568-3/6459A-3. Serials 2042A01383 and tion to prevent possible HP-I8 bus lock-up.
cedure for new A6 rear panel assembly part below. Installation of new AC power connectors for
number 05335-61006. 250 VAC (opt. 001, 002) and 480 VAC (opt. 003, 44422A THERMOCOUPLE COMPENSATED
5335A-13. Serials 2120 and below. Modification to 031, 032). RELAY MULTIPLEXER ASSEMBLY
make the new A3 input amplifier assembly (p/n
44422A-1. All serials. Operational verification proce-
05335-60003) compatible with the A2 amplifier 6459A SCR-3 POWER SUPPLY dure of the thermocouple.
support (p/n 05335-60002). 6253A-3/6456B-3/6459A73. Serials 2043A01704 and
0
0
0
1741A-3A
1741A-13
1742A-5
0
0
0
3468A-1
3478A-2
3495A-7
0
0
0
3779c-3
3779c-4
3779D-1
0 5061A-llA
0 5061A-12
0 5245L-10
0
0
0
5420A-27A
5420A-28
54208-1
0
0
0
8672A-13
8684A-1
86848-1
c
0 1743A-6 0 3496A-18 0 3779D-2 0 53038-2 0 5423A-2 0 9571A-188
0 1744A-6 0 3496A-4C 0 3779D-3 0 5316A-1A 0 5427A-9A 0 9571A-22
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Id.