TASNEE Petrochemicals Ethylene Project

Al-Jubail, Saudi Arabia

Ethylene Plant and Common Facilities

FITTING INSTRUCTIONS

ㅁ APPROVED ㅁ WITH COMMENT

ㅁ REVIEWED ㅁ RESUBMIT

THIS APPROVAL OR REVIEW DOES NOT RELIEVE THE

VENDOR/SUBCONTRACTOR OF HIS RESPONSIBILITIES
TO MEET ALL REQUIREMENT OF THE CONTRACT.

ORIGINAL CHECKED APPD(PRJ)

SIGN.

DATE
SAMSUNG ENGINEERING CO., LTD

02 09/09/07 FINAL L THOMAS D OBRIEN M GRAHAM

02 12/03/07 FOR FINAL L THOMAS D OBRIEN M GRAHAM
01 10/01/07 FOR APPROVAL L THOMAS D OBRIEN M GRAHAM
Issue Date Reason for Issue / Remark Prepared Reviewed Approved

Linde Engineering
Samsung Job No : SC - 2060 Linde Job No. : 3110 1199
Samsung Job Name : Tasnee Ethylene project Linde Job Name : Tasnee

Contract / PO NO. : 4500024606 Item No. :

Req'n No. : KR9330 Service Name : PACKING CABLE GLANDS

Originator's Doc No. : FI-174082

CMP PRODUCTS
Project Doc. No. : SCMP-J-MM 0009
ASSEMBLY FITTING INSTRUCTIONS FOR
INSTALLATION OF CABLE GLAND TYPE E1FW
INCORPORATING EC DECLARATION OF CONFORMITY
Brass indoor and outdoor cable gland for use in Zone 1 and Zone 2 Hazardous Areas with all types of SWA
cable providing an explosion proof seal on the cable inner sheath and an environmental seal on the cable
outer sheath.The gland also provides mechanical cable retention and electrical continuity via armour wire
termination.

SUB ASSEMBLY A
1. Entry Component 4. Main Item 7. Outer Seal
2. Seal 5. Body 8. Ferrule
3. Skid Washer 6. Outer Seal Nut
1
PLEASE READ INSTRUCTIONS CAREFULLY BEFORE BEGINNING INSTALLATION
2
1. Separate gland assembly by unscrewing item 4 from item 5 leaving Two sub-assemblies (A) & (B)
comprising of items 1,2,3, & 4 and 5, 6, 7 & 8 respectively. 3
2. Ensure the outer seal item 7 is in its uncompressed state and pass Sub-assembly (B) over the cable. Strip
back the outer sheath and armour to suit the equipment geometry. 4

3. Expose armour further by stripping the outer sheath for a length equivalent to the knurled cone of 5
item 4 plus 6mm. If applicable remove any tapes or wrappings to expose cable inner sheath.

SUB ASSEMBLY B
4. Secure the sub-assembly (A) into the equipment ensuring that item 2 (seal) is uncompressed.

5. Pass the cable through Sub-Assembly A, spacing the armour evenly around the knurled cone. 6

6. Whilst continuing to push the cable forward to maintain the armour in contact with the knurled cone, 7
tighten item 4 by hand until heavy resistance is felt then using a spanner rotate one full turn. Note: Pull
cable gently to ensure that the inner seal has made an effective seal onto the inner sheath, i.e. no 8
movement. If movement occurs rotate item 4 by a further turn with a spanner and re-test. Repeat as
necessary. NOTE :Threads are exposed between items 1 & 4 and will vary depending upon installed
cable diameter.

7. Lock the armour by first securing item 4 (to prevent additional stress being transferred to items 2 & 3)
then tighten item 5 onto item 4 ensuring a gap exists between the two components (this will vary
depending upon armour thickness).When fully tightened these items should not be face to face.

8. Close outer seal by tightening item 6 onto item 5 sufficiently to ensure an adequate seal is formed
around the cable. If required item 6 can be further tightened using a spanner.
This completes the termination.

Cable Gland Selection Table

Standard Entry Minimum Armour Accross
Gland Cable Dia ‘A’ Cable Dia ‘B’ Ordering PVC Shroud
Thread Thread Wire Corners
Size Reference Reference
Metric NPT PG Length ‘D’ Min Max Min Max Dia Dia ‘E’ Max

20/16 M20 1/2” 11 15 3.1 8.6 6.0 13.4 0.9 24.4 20/16E1FW PVC02
20S M20 1/2” 13.5 15 6.1 11.6 9.5 15.9 0.9/1.25 26.6 20SE1FW PVC04
20 M20 1/2” 16 15 6.5 13.9 12.5 20.9 0.9/1.25 33.3 20E1FW PVC06
25 M25 3/4” 21 15 11.1 19.9 17.0 26.2 1.25/1.6 40.5 25E1FW PVC09
32 M32 1” 29 15 17.0 26.2 22.9 33.9 1.6/2.0 51 32E1FW PVC11
40 M40 1-1/4” 36 15 22.0 32.1 26.0 40.4 1.6/2.0 61 40E1FW PVC15
50S M50 1-1/2” 36 15 29.5 38.1 35.0 46.7 2.0/2.5 66.5 50SE1FW PVC18
50 M50 2” 42 15 35.6 44.0 38.0 53.1 2.0/2.5 78.6 50E1FW PVC21
63S M63 2” 48 15 40.1 49.9 45.6 59.4 2.5 83.2 63SE1FW PVC23
63 M63 2-1/2” - 15 47.2 55.9 54.6 65.9 2.5 89 63E1FW PVC25
75S M75 2-1/2” - 15 52.8 61.9 57.0 72.1 2.5 101.6 75SE1FW PVC28
CMP Document No. FI 060 Issue 2 07/04

75 M75 3” - 15 59.1 67.9 60.4 78.5 2.5 111.1 75E1FW PVC30

90 M90 3” - 20 66.6 79.3 69.2 90.4 2.5/3.15 128.6 90E1FW PCV32
All Dimensions in Millimetres

CMP PRODUCTS
Glasshouse Street • St. Peters • Newcastle upon Tyne • NE6 1BS
Tel: +44 191 265 7411 • Fax: +44 191 265 0581

0518 E-Mail: cmp@cmp-products.co.uk • Web: www.cmp-products.co.uk

TECHNICAL DATA
CABLE GLAND TYPE : E1FW
INGRESS PROTECTION : IP66, IP67, IP68
CABLE TYPE (S) :WIRE ARMOURED
PROCESS CONTROL SYSTEM : BS EN ISO 9001 - 2000
HAZARDOUS AREA CLASSIFICATION
ATEX / CENELEC APPROVAL : EExd II/EEx e Equipment in Zone 1, Zone 2, Zone 21 & Zone 22, Gas Group IIA, IIB & IIC, EExd/EExeI
COMPLIANCE CODE : EN50014-1997, EN50019-2000 & EN50281 -1 -1-1998
ATEX CERTIFICATION DETAIL : II2 GD - SIRA01ATEX3287X - Directive : 94/9/EC, IM2 - SIRA01ATEX3287X - Directive : 94/9/EC.

SPECIAL CONDITIONS FOR SAFE USE

• These Cable Glands shall not be used where the temperature at the point of mounting is below -60°C or exceeds 130°C
• Concerning direct cable entry to Ex d enclosures, "These Cable Glands shall not be used with Group IIC Enclosures that have a free volume
that exceeds 2000 cm3
ACCESSORIES
The following accessories are available from CMP Products, as optional extras, to assist with fixing, sealing and earthing :-
Locknut | Earth Tag | Serrated Washer | Entry Thread (I.P.) Sealing Washer | Shroud *

CORRECT TOOLS
Always use the correct tools, as incorrect tools will inevitably lead to mistakes, potential damage and/or personal injury. Gloves are recommended when
handling and terminating cables and cable glands.
Dedicated Cable Gland spanners for each cable gland size are available from CMP Products, and these are recommended for installing the product
correctly. Adjustable spanners and wrenches are not recommended as there is a possibility of slippage that can lead to accidental injury or damage to
surface finish.
Any sharp tools, instruments or knives used to cut or strip the cable sheath should be equipped with a safety blade or other safety feature consistent with
the tool design and intended use.
Please refer to CMP Products in sourcing tools if required, who would be happy to assist.
Safety and personal protection should be given priority over all other considerations.
A hacksaw, or other similar tool, should be used to cut armour wires. Hacksaw blades should be checked regularly and replaced when worn, or whenever
evidence that a consistent first time clean cut is no longer possible. Note, when cutting armour wires, care should be taken to avoid cutting into the inner
cable sheath beneath the armour wires.

GENERAL INSTALLATION GUIDANCE

• BS EN 60079 -10 2003 Classification of Hazardous Areas
• BS EN 60079 -14 2003 Electrical Installations in Hazardous Areas (other than mines). Please refer to the selection guide in clause 10.4.2 for Ex d applications.

• Installation should only be carried out by a competent person, skilled in the installation of cable glands

• Care should be taken to avoid damage to entry threads when handling and installing cable glands
• Depending upon the specific form of protection of the main equipment it may be necessary to fit an I.P. sealing washer, at the cable entry interface, to
maintain the appropriate Ingress Protection levels. For Increased Safety (EEx e) equipment, or Increased Safety terminal chambers found on EEx de
equipment, a sealing washer is essential to maintain the minimum Ingress Protection rating, and should always be fitted. For other forms of protection,
e.g. Flameproof EEx d apparatus, the inclusion of a sealing washer is optional. CMP (I.P.) Sealing Washers, which are installed at the cable entry interface,
between the equipment enclosure and the cable entry device (cable gland) have been 3rd party tested in Ingress Protection tests to BS EN 60529
• Always ensure that the correct fixing accessories provided by CMP Products are used, as appropriate to secure the cable glands into the mating
equipment. In addition to (I.P.) Sealing Washers, CMP Products are also able to provide Locknuts, Earth Tags, and Serrated Washers which should be used
as appropriate to the equipment configuration. Usually for any equipment other than EEx d apparatus, it will be necessary to use as a minimum a
Locknut, and also a Serrated Washer if the enclosure of the equipment or application requires it.The addition of an Earth Tag will depend upon the earth
continuity provision of the enclosures installed.

• Cable Gland seals are included within the cable gland when despatched from the factory.There should be no circumstances where seals need to be
removed from the cable gland. Care should be taken to avoid exposure of cable gland seals to dirt, hostile substances, e.g. solvents, and other foreign
bodies.

• Cable Gland components are not interchangeable with those of any other cable gland manufacturer. It is important to note that components from one
manufacturer's product cannot be used in that of another, and that modification of a cable gland product will invalidate the hazardous area certification.

• The cable gland is not a user serviceable product and spare parts are not permitted to be supplied under the certification.
CMP Document No. FI 060 Issue 2 07/04

• Cable Glands should not be installed whilst circuits are live. Similarly, following energising of the electrical circuits, cable glands should not be dismantled
or opened until the circuit has been safely de-energised.

I, the undersigned, hereby declare that the equipment referred to herein conforms to 94/9/EC directive.

Malcolm J. Graham - Technical Director

(Authorised Person) Glasshouse Street • St. Peters • Newcastle upon Tyne • NE6 1BS
Tel: +44 191 265 7411 • Fax: +44 191 265 0581
0518 E-Mail: cmp@cmp-products.co.uk • Web: www.cmp-products.com