CNC Cost Report

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Report on CNC Operating Companies and Manufacturing Costs

CNC lathe machine


A CNC lathe, which stands for Computer Numerical Control lathe, is a type of machine used to
shape and cut materials with precision. It is like a super-smart lathe that can be programmed to
create all sorts of designs on cylindrical or round-shaped objects.
Working: You input the design you want into a computer, and the CNC lathe uses that
information to control the movement of the cutting tools. The work piece, which is the material
you are shaping, rotates while the cutting tool moves along its length, shaping it just right.
The cool thing about CNC lathes is that they are incredibly accurate and can repeat the same
design over and over again with great consistency. They are used in industries like automotive,
aerospace, and manufacturing to create parts and components with high precision.
Using a CNC lathe requires knowledge of programming and operating the machine, as well as
understanding the materials you're working with. It is a powerful tool that has made
manufacturing much more efficient and precise.

Flow chart
Advantages of CNC lathe machine
CNC lathe machines come with a bunch of advantages, some are as follows
1. Precision: CNC lathes are incredibly accurate and can produce parts with high precision. They
can repeat the same design over and over again with great consistency, ensuring uniformity in
the final products.
2. Efficiency: These machines are super efficient and can perform complex operations quickly.
They automate the cutting process, reducing the need for manual labour and increasing
productivity.
3. Versatility: CNC lathes can work with a wide range of materials, including metal, plastic, and
wood. They are versatile and can handle different shapes and sizes of work pieces, making
them suitable for various industries and applications.
4. Flexibility: With CNC programming, you can easily change and modify designs. This allows for
flexibility in production, enabling you to create different parts and prototypes without the need
for extensive retooling.
5. Safety: CNC lathes incorporate safety features like interlocks and emergency stop buttons to
ensure operator safety. They also minimize the risk of human error, reducing accidents in the
workplace.
6. Time-saving: CNC lathes can run continuously without the need for constant supervision.
This saves time and allows operators to focus on other tasks while the machine is running.
These advantages make CNC lathe machines a valuable tool in industries like automotive,
aerospace, and manufacturing. They make production faster, more efficient, and more precise!

Disadvantages of CNC lathe machine


CNC lathe machines have many advantages, there are also a few disadvantages to consider.
Here are a couple of them:
1. Cost: CNC lathe machines can be quite expensive to purchase and maintain. The initial
investment and ongoing maintenance costs may be a barrier for small businesses or
individuals.
2. Complexity: Operating a CNC lathe machine requires specialized knowledge and skills.
Programming and setting up the machine can be complex, and training operators to use
the machines effectively may take time and resources.
3. Limited Flexibility: While CNC lathes offer great versatility, they may have limitations
when it comes to certain complex or non-standard shapes. Some intricate designs may
require specialized equipment or manual machining.
4. Maintenance and Downtime: Like any machinery, CNC lathes require regular
maintenance to keep them in optimal condition. Scheduled maintenance and occasional
downtimes for repairs or adjustments can impact production schedules.
5. Dependency on Power and Technology: CNC lathe machines rely on a stable power
supply and technological infrastructure. Power outages or technical glitches can
interrupt operations and cause delays.

Applications of CNC lathe machine in Automobile industry

In the automobile industry, CNC lathe machines have a wide range of applications. They play a
crucial role in the manufacturing process of various automobile components. Here are a few
examples:
1. Engine Components: CNC lathes are used to produce engine parts like crankshafts,
camshafts, and pistons. These precise components are essential for the proper
functioning of the engine.
2. Axles and Shafts: CNC lathes are utilized to manufacture axles, drive shafts, and other
rotational components. These parts require accuracy and durability to ensure smooth
power transmission.
3. Brake System Components: CNC lathes are involved in the production of brake rotors,
brake drums, and brake hubs. These components need to be precisely machined to
guarantee efficient braking performance.
4. Suspension Parts: CNC lathe machines are used to create suspension system
components like control arms, ball joints, and tie rods. These parts contribute to the
stability and handling of the vehicle.
5. Transmission Components: CNC lathes are employed in the manufacturing of
transmission gears, shafts, and other related parts. These components are crucial for the
smooth operation of the transmission system.
6. Wheel Hubs: CNC lathes are used to machine wheel hubs, which are vital for attaching
the wheels to the vehicle. These hubs require precise machining to ensure proper wheel
alignment and balance.
We have also visited more than 8 companies but due to few reasons that we couldn't get
the necessary information such as
We didn’t have any permission letter from college.
We didn't have any drawing.
Some companies didn't allow us after knowing that we are college students.
Some of them didn't allow us to take pictures to maintain their confidentially.
Here are few companies which we were able to visit and collect information
[1.] UDAYARAVIUDAYAGIRI CREATION
R. BHAVANI
855 30 74446

Udayaravi creation is a manufacturing industry that manufactures Looms &


Computerised Jacquards.
Job works done in UdayaraviUdayagiri creation are:

 Tube & Sheet Laser cutting


 CNC Turning
 bending
 Gear Cutting
 Fabrication
UdayaraviUdayagiri creation has not disclosed any manufacturing cost, since they
didn’t receive any design or model.
1.[2.] SHREYAS CNC TECHNOLOGIES
ISHWARA PATIL
9980306084

Job done by Shreyas CNC Technologies


 CNC Turning
 CNC Milling
 Gun Drilling
Shreyas CNC Technologies charges Rs.3/- per minute, exact price cannot be estimated
without proper design.
2.[3.] DANAM ELECTRONICS
HUBERT REBELLO
9886708366

Job work offered by Danam Electronics


 CNC Precision Turned components
 CNC Machined components

They charge Rs. 4/- per minute to manufacture a component.

3. We also visited a company which manufactured components using CNC machines. They
offered Rs.4/- per minute to manufacture a component. We were not able to get there
visiting card and any details about the company.

We have also visited more than 8 companies but due to few reasons that we couldn't get
the necessary information such as
• We didn’t have any permission letter from college.
• We didn't have any drawing.
• Some companies didn't allow us after knowing that we are college students.
• Some of them didn't allow us to take pictures to maintain their confidentially.

This are the information that we were able to collect by visiting various industries. Hope
this will meet your requirements.

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