CONTROL AND RELAY PANEL - Rev 5
CONTROL AND RELAY PANEL - Rev 5
CONTROL AND RELAY PANEL - Rev 5
PANEL
Aug’2023
Engineering Department
Regd. Office: Vidyut Bhawan, Block – DJ, Sector-II, Bidhannagar, Kolkata – 700091.
CIN: U40101WB2007SGC113474; Website: www.wbsetcl.in
1.00 SCOPE:
1.01 The specification covers design, engineering, manufacture, testing & supply delivery at site of Control
and relay Board and protection relay panels inclusive of internal wiring and with arrangement for
external connection to various Switchyard equipments and Control room building equipments as
necessary. The Contractor has to design the Schematics for protection and Control of all equipments
including monitoring indications, visual and audible alarm, interlocking schemes between different
equipment. Any other requirement which are not specifically covered here but which are necessary
for successful commissioning of the Sub-station are also within the scope of the Contract. The same
shall be indicated by the bidder with their price for WBSETCL's consideration.
1.02 The equipment manufactured should conform to the relevant standards and of highest quality of
engineering design and workmanship. The equipment manufactured shall ensure satisfactory and
reliable performance throughout the service life.
2.00 STANDARDS:
2.01 Unless otherwise specified, all equipment and material shall conform to the latest IS applicable
standards. Equipment complying with other internationally recognised standards will also be
considered, if it ensures performance equivalent or superior to Indian standards. In the event of
supply of equipment conforming to any international/ internationally recognised standards other than
the standard listed below, the salient features of comparison shall be brought out and furnished along
with the bid. One copy of such standard specification in English language shall be enclosed with the
tender.
2.02 The equipment provided shall also comply with the latest revisions of Indian Electricity act and Indian
Electricity rules and any other applicable Statutory provisions, rules and regulations.
2.03 All equipment provided under the specification shall generally conform to the latest issue of the
following:
IEC/Indian Standard No. Title
4.00 TECHNICAL PARTICULARS FOR DESIGN OF CONTROL, RELAY AND PROTECTION PANELS:
4.01 SYSTEM DETAILS:
400KV 220KV 132KV 33KV
a) Nominal System 400KV 220KV 132KV 33KV
Voltage
b) Highest System 420KV 245KV 145KV 36KV
Voltage
c) Number of Phases <-------------------------- Three ------------------------->
AC Auxiliary supply voltage for the C&R panel shall be 230V, 1-phase, 50Hz grounded with +/- 10%
voltage variation.
Voltmeter Range: -
400kV 0-500kV
220kV 0-250kV
132kV 0-150kV
33kV 0 – 40kV
6.03 MOUNTING:
a) All equipment on and inside the panels shall be mounted and completely wired to the terminal blocks
ready for external connection. The equipment of panel shall be mounted flush.
b) Equipment shall be mounted such that removal and replacement can be accomplished
individually without interrupting of service to adjacent devices and are readily accessible
without use of special tools. Terminal marking shall be clearly visible and of permanent
nature.
c) The contractor shall carry out cut out, mounting and wiring of the bought out items which are to be
mounted in the panel in accordance with the corresponding equipment manufacturer's drawings.
d) The centre line of switches, push buttons and indicating lamps shall be not less than 750mm from the
bottom of the panel. The centre line of relays and meters and recorders shall be not less than 450
mm from the bottom of the panel. However, the same shall be finalized during Detail Engineering.
e) The centre lines of switches, push buttons and indicating lamps shall be matched to give a neat and
uniform appearance. Likewise the top of all meters, relays and recorders etc. shall be in one line.
f) The control switches for circuit breakers and isolators shall be located on the mimic diagram
corresponding to their exact position of the controlled equipment in the single line drawing. The
location of the switches shall be within working height from the floor level for easy and comfortable
operation.
g) No equipment shall be mounted on the doors.
h) All the panels in the control room shall be matched with the other panels of the same C&R board in
respect of dimension, colour and appearance. Control equipment on front side of the panel shall be
similarly placed.
i) All the equipment connections and cabling shall be designed and arranged to minimise the risk of fire
and damage.
6.04 PAINTING:
a) All unfinished surface of the steel panels and frame work shall be sand blasted to remove rust, scale,
foreign adhering material or grease.
b) A suitable rust resisting primer shall be applied on the interior and exterior surfaces of the steel,
which shall be followed by of an under coat suitable to serve as base and binder for the finishing
coat. The finishing coat on the exterior of the panel & on the interior faces shall be as per following
table: -
12.02 TRANSDUCERS:
a) Transducers (for use with Indicating Instruments and Telemetry/Data Communication application)
shall in general conform to IEC:688-1
b) The transducers shall be suitable for measurement of active power and reactive power in three phase
four wire unbalanced system.
c) The input to the transducers will be from sub-station current & potential transformers. The output
shall be in milli ampere D.C. proportional to the input & it shall be possible to feed the output current
directly to the telemetry terminal or indicating instruments.
d) The transducer characteristic shall be linear throughout the measuring range.
e) The transducer output shall be load independent.
f) The input & output of the transducer shall be galvanically isolated.
g) Each transducer shall be housed in a separate compact case and have suitable terminals for inputs &
outputs.
h) The transducers shall be suitably protected against transient high peaks of voltage & current.
i) The transducer shall withstand indefinitely without damage and work satisfactorily at 120% of the
rated voltage and 120% of the rated input current as applicable.
j) The active & reactive power transducer shall have dual output of 4-20mA.
k) The response time of the transducers shall be less than 1 second.
l) The accuracy class of transducers shall be 0.5 or better for watt/VAR transducer.
m) The transducers shall have a low AC ripple on output less than 1%.
n) The transducers shall be suitable for load resistance of 1000-1500Ω
14.05 AC CIRCUIT:
a) 230V, single phase 50Hz AC auxiliary supply to the control, relay and protection panel board of each
system voltage of 400KV, 220KV, 132KV and 33KV will be fed from AC distribution board through
separate 32Amp. switch fuse units provided there.
b) The supply shall be provided in Bus coupler/ Bus Transfer/ Bus Section panel for each voltage class.
One 16Amp rated HRC fuse unit shall be provided for the AC incomer. AC incoming bus shall run
continuously in each voltage class panel board.
c) Individual panel AC supply shall be teed off in each panel from the AC bus. A set of fuse and link
rated for 10Amps. for 3 pin plug circuit, cubicle lamp circuit, space heater circuit shall also be
provided in each control, relay and protection panel.
d) Door operated corridor illumination lamp circuit of duplex type panel shall be arranged from the
above incoming AC bus through suitably rated fuse and link.
e) AC circuit for incoming DC fail alarm scheme shall be provided in Bus coupler/ Bus Transfer/ Bus
Section panel for each voltage class. The above circuit shall be teed off from the above respective
panel AC bus through suitably rated fuse and link.
f) One supervision relay for incoming AC fail with test P.B. and reverse flag indication shall be provided
for monitoring of AC supply healthiness through D.C. operated facia annunciation in Bus coupler/ Bus
Transfer/ Bus Section panel for each voltage class.
PT kiosk at switchyard may be considered with sufficient terminals, fuses, links etc for protection PT
secondary supply and for metering PT secondary supply to bus coupler panel through individual cable
for all voltage class in a substation.
a) The bus coupler panel shall receive protection VT secondary volts through fuses and links provided in
the respective VT kiosk. The protection VT supply shall run throughout entire board for each panel
through VT supply selection scheme.
b) The Bus Coupler panel shall also receive Metering VT Secondary volts by at least 25Sqmm Copper/
equivalent Aluminum per phase/neutral through fuses and links provided in the respective VT kiosk.
The Metering VT supply shall also run throughout entire board for each panel through VT supply
selection scheme.
c) VT secondary volts from all Protection cores and Metering core shall be first terminated to de-linked
type TBs in each bay panel before wiring to the VT selection scheme.
d) Selected VT secondary supply to the protective relays of each panel shall be fed through individual
fuses in individual phases and link in neutral in each panel. Necessary arrangement for supervision of
VT secondary supply shall be provided in numeric relay.
e) Selected VT secondary supply to metering and indicating instruments of each panel shall be fed
through MCB. Proper arrangement of supervision through MCB shall also be provided.
f) For all two main bus / one bus system three sets VT selection relays shall be provided for 3 cores of
VT. For single main bus system, VT selection switch is to be used. Where 3 phase Line VT / CVT is
available, 4-Position VT Selector Switch (Line CVT – Inter1 – Inter2 – Selected Bus PT) is to be
provided.
16.00 RELAY:
GENERAL REQUIREMENT:
The main numerical protective relays shall be of Panel manufacturer’s own make or their principal
company’s make.
However, panel manufacturer, who are authorized by relay manufacturer to supply their
relay, may also be considered for supply of C&R panel. This acceptance is subject to strict
compliance to the following conditions: -
i) The panel manufacturer must be enlisted in WBSETCL maker’s list as on date of
NIT and meet all the Qualification Requirement to be eligible.
ii) The panel manufacturer should provide document/ certificate of guarantee from
the relay manufacturer.
Live demonstration of any offered relay has to be arranged by the Party at the laboratory of Central
Testing Department of WBSETCL prior to approval, if felt necessary by WBSETCL. The turn-key bidder
shall be required to make necessary arrangement without any extra price.
16.01 All shall conform to the requirement of IS: 3231 / IEC 255 and shall be suitable for operation within a
temperature range 0ºC to 55ºC and 50% to 95% relative humidity. Relays shall be suitable for flush/
semi flush mounting on the panel with connections from the rear, protected with dust tight cases for
tropical use and with transparent cover removable from the front.
The relays shall have the provision for Man to Machine Communication for local and remote control
and monitoring complete with software, ports and other hardware e.g. required numbers PC hook up
cable for direct communication, one for each type of relay.
Bidder shall arrange for such local man to machine communication facility for all the numerical relays
inclusive of all the necessary accessories as mentioned above complete through Local Area
Networking System for each 400KV, 220KV & 132KV substation wherever mentioned in the schedule.
The electronic devices on bay shall be connected to the communication infrastructure for data sharing
and meet the real-time communication requirements. The communication shall be made in fault
The data exchange between the electronic devices on bay and station level shall be realized using
fiber optic cables, thereby guaranteeing disturbance free communication. The fiber optic cables shall
be run in suitable, preferably GI, conduit pipes. Data exchange is to be realized using latest IEC
61850, Ed - 2 protocol with a external managed switched optical Ethernet communication
infrastructure in decentralized ring configuration.
All the protective relays shall be numerical type and communication protocol shall be latest IEC
61850, Ed - 2 compatible with the following features:
i) All Numerical Protection IEDs as well as BCU shall be IEC 61850, Edition – 2 compliant.
ii) Peer-to-peer communication using GOOSE messages (latest IEC61850, Ed - 2) for
interlocking.
iii) Interoperability with third party IEC 61850, Ed - 2 (latest version) compliant devices.
iv) Generate XML file for integration/ engineering with vendor independent SCADA systems.
v) Should be directly connected to the inter bay bus on IEC 61850, Ed - 2 (latest version)
without the use of any gateways. Connections of bay protection IEDs to the IEC 61850, Ed - 2
bus (latest version) through the bay control units are not acceptable.
vi) All Numerical relays must be PRP compliant for SAS.
vii) Numeric relays with non-programmable Inputs and non-programmable outputs are not
acceptable.
All the numerical relays shall have one front port for direct access with proprietary protocol, PRP
compliant rear ports with latest IEC 61850, Ed - 2 protocol (Two nos. FO port). The main Numerical
Protective Relays shall synchronise the internal clock with GPS based time synchronising equipment
directly through,
i) IRIG-B or
ii) SNTP protocol or
iii) Minute/Second pulse through Binary I/Ps
All numerical relays shall be provided with ‘Relay Failure Annunciation Contact’. Individual window is
to be assigned in annunciator for each Numerical relay.
In all numerical relays, there should be at least 1 no. change-over contact or more.
c) One set of Special Tools and Tackles required for maintenance purpose, including but not limited to
the following items, must be supplied for each substation:
i) Test Jacks
ii) Wire Lugs
iii) Crimper
iv) Module Extractor
v) Wire Extractor
vi) Special type of Screw Driver
d) List of software for local parameterisation, settings, logic configuration, data retrieval, disturbance
evaluation, downloading of storage data and no. of license (minim. 3 for new 400KV & 220KV S/Stn,
& one each for other substations involved) shall be supplied by the bidder:
i) Graphical configuration tool having all the functions used in the relay and sufficient numbers
different logic gates in the inbuilt library (software)
17.03. FAULT LOCATOR (in-built feature of main line protection relay if not specifically
mentioned in BOQ):
02
The distance to fault locator shall be provided for all 400KV, 220KV and 132KV lines. It shall comply
with the following requirements: -
a) Microprocessor based "on-line" type.
b) suitable for breaker operating time.
c) have built in display unit.
d) the display shall be directly in kilometers without requiring any further calculations.
e) have an accuracy of 3% of the line length for which the fault locator is installed or better for all type
of faults and fault levels.
f) the above accuracy should not be impaired under the following conditions:
i) presence of remote end in feed.
ii) Predominant d.c. component in fault current.
iii) high fault arc resistance.
iv) severe CVT transients.
g) have facility for remote data transmission.
h) shall be in-built in distance relay and Line Differential Relay with facility for triggering
from external protection.
i) shall have built in mutual compensation facility for using in double circuit lines and this parallel line
compensation shall not be used for protection purpose.
The line current differential relay with built-in distance protection function shall be capable of being
selected to differential function with back up distance function or shall activate back up distance
automatically when the differential relay is out of service. The relay shall fulfil the requirement
specified for distance relay function. Further, the line current differential function shall conform to the
following main requirements:
i. The current differential shall be a unit system of protection.
ii. The line Current differential Protection shall comprise a well proven high-speed phase segregated
numerical current differential protection scheme, which shall be designed for the selective
protection of the EHV network.
iii. The High speed numerical current differential protection shall be suitable to work through
directly connected fiber optics and the relay shall have the requisite teleprotection
communication capability.
iv. Shall have built-in signalling modules for communication with the remote end relay via direct
optical fiber cables.
v. The contractor shall coordinate the requirements of the current differential relay with the
communication system in order to ensure compatibility between the two.
vi. The relay shall incorporate inter-tripping, VT Supervision functions and heavy duty contacts for
tripping of the feeder circuit breaker as well as provide all flagging, alarms etc.
vii. Shall have high-speed fault detection capability with typical relay operation time of less than 30
ms for 400kV/220kV line faults and less than 40 ms for 132kV & below.
viii. Shall have high sensitivity for all types of faults.
ix. Shall detect and clear faults along the whole length of the feeder within the specified operating
time when the remote end breaker is open or there is a weak in feed.
x. Shall remain stable for fault on a parallel feeder under subsequent current reversal in the healthy
feeder due to slow opening of one of the faulty feeder's circuit breakers.
xi. Shall not be affected by heavy load transfer, power swings, CT saturation, distorted primary
currents and voltages, VT fuse failure, line charging currents external switching, arc or tower
footing resistance, sudden power reversal, zero sequence mutual coupling, fault resistance and
out of phase source at the two line terminals producing misleading apparent fault reactance,
power frequency variations, collapse of voltage on the faulted phase(s), etc.
xii. Shall have features to clear close in faults at high speed in the event of failure of signalling
channel.
xiii. Shall have features to test at one end all the functions associated with the protection, without
the presence of personnel at the remote end.
a) The bus bar protection relay should support various bus architectures selectable by means of the
relay configuration (Single bus bar, Double bus bar, Breaker and a half bus bar, two section bus bar
with a bus tie, Double bus bar with transfer bus and tie breaker) for its bus bar protection. Bus Bar
protection scheme should operate selectively for each bus bar.
b) The relay must have rejection and shall not operate on second and third harmonics. Second harmonic
rejection ratio 2:1 minimum, third harmonic rejection ratio 40 : 1 minimum.
c) The relay shall incorporate dynamic bus replica and provide necessary end zone/ blind zone fault
protection depending on the bus bar protection CT’s location.
d) The relay should have provision to configure split zone protection using section isolator status, if the
system requires. Implementation shall be WBSETCL discretion.
e) Facility to monitor the bus differential currents and bus restraint current for each zones shall be
supported in the relay display as well as through configuration tools.
f) Built-in Local Breaker Backup protection feature as a part of bus bar protection scheme shall also be
acceptable.
a) PC hook-up cable for direct communication in sufficient quantity for each substation.
b) Graphical configuration tool having all the functions used in the relay and sufficient nos. of different
logic gates in the in built library (software).
c) Basic application software for setting change, service value monitoring etc.
d) Programme for disturbance record collection and evaluation of those records.
e) Any additional software, if required, for remote communication and for other facilities available in the
relay.
All the above tools/software should be WINDOWS 7/ WINDOWS 10 Operating system compatible.
The bidder has to design the protection scheme for lines, transformers, Bus coupler, Bus Transfer bay
of 400KV, 220KV, 132KV and 33KV system as applicable depending upon the substation layout
arrangement and the schemes are to be submitted along with their offers for acceptance of the same
by WBSETCL. All the protective relays etc. of each bay shall be mounted in the respective bay panel.
Similarly for 400/220/33KV, 220/132KV and 132/33KV transformer protection, relay of each system
voltage shall be located in the respective panel. However, the protection schemes shall be generally
based on the requirement listed below:
a) Differential protection.
b) Restricted earth fault protection.
c) Back up single step distance protection.
d) Reactor internal trouble i.e., buchholz, winding temperature etc. protection.
e) Local breaker back up protection.
The protection scheme of 33kV bus coupler bay (in case of Indoor Switchgear) shall be as follows: -
a) Non-directional, IDMT, three over current protection with high set instantaneous unit.
b) Non-directional, definite time earth fault protection.
c) Under frequency relay (1 no. for each Bus Section) of setting range 45 to 55 HZ in adjustable steps
and with timer relay of 0 to 20 second adjustable setting range with sufficient number of contacts
shall be provided from tripping of all 33 KV outgoing breakers. Moreover, sufficient nos. of multiplier
relays (flush mounted) are to be installed for tripping of all 33 KV outgoing feeders including future
bays, in case of both Under frequency Stage-1 and Stage-2 separately.
The protection scheme of 400kV, 220kV and 132kV transfer bus bay shall be as follows: -
a) Single distance protection scheme for transferred feeder protection. The transfer bay numerical
distance relay should be identical to the Distance relays used in the feeder protection for easy
replacement of the same in future, if required.
b) Numerical Directional Back up protection having voltage polarised three element IDMT overcurrent
with directional high set instantaneous element and single element earth fault protection with
necessary P.T. fuse failure monitoring scheme (For 132kV Feeder bay only).
18.14 Approximate route length of different circuits of 400KV, 220KV and 132KV system controlled by
different feeder bays are as stated in GCC under “Scope of work”.
19.01 SYNCHRONISATION:
For sub-station equipped with sub-station Automation system, the requirement of synchronisation is
specified in the respective section under Sub-station Automation System and the same shall prevail.
For other sub-station which is not equipped with Sub-sub-station automation system following shall
be applicable as per requirement.
In such cases, where Trolley cannot be used for Synchronisation, Synchro check function should be
part of the main relay (if available) else stand-alone Synchro-check relay is to be considered. The
relays equipped with synchronism and energizing check shall comply with the requirements as
mentioned below:
i) Settable voltage, phase angle, and frequency difference.
ii) Energizing for dead line - live bus, live line - dead bus or dead line– dead bus with no
synchro-check function
iii) Synchronising between live line and live bus with synchro-check function
One synchronising panel mounted on a movable trolley shall be provided for use in 400KV system
and another one for both in 220KV & 132KV system, wherever mentioned in the schedule. For
400KV synchronization shall be achieved by comparing between phase to phase voltage and for
220KV & 132KV, synchronization shall be achieved by comparing between phase to neutral voltage.
At existing sub-stations, the synchronising scheme shall be engineered to be compatible with the
existing synchronising scheme and synchronising socket/switch on the panel.
20.01 COMMON RELAY/ PROTECTION PANEL EQUIPMENTS FOR DIFFERENT VOLTAGE CLASS:
i) In case of incomplete diameter (D and I type layouts), control panel shall be equipped fully as if the
diameter is complete, unless otherwise specified. Annunciation shall also be considered for the same
and if required, necessary panel shall be supplied to accommodate the same.
ii) The above list of equipments mentioned for control panel is generally applicable unless it is defined
elsewhere and in case of bay extension in existing substations, necessary equipments for matching
the existing control panel shall be supplied.
Selected Bus VT/ Line CVT Selector scheme and associated Relay, as finalized during
detail engineering (If Line
CVT is
available)
Carrier Received LED Indicating Lamp
Power Transformer Auxiliary Protection scheme with Flag Relays/Aux. Relays (Minimum
8 nos. Flag relays, each having minimum 6nos. NO contact for Power Transformer
trouble trip status and Minimum 6nos Flag relays, each having minimum 3nos. NO
contact for Power Transformer trouble alarm status)
Master Trip relays 86A and 86B
Selected Bus VT/ Line CVT Selector Switch ( Line VT- Inter1-Inter2-Selected Bus VT)
Main – II Numerical Teed Protection scheme with aux relays, trip relays etc.
Notes:
i) In a substation where 400kV and 220 KV lines are under the scope of the contract, bidder is required to give identical Main-1 and Main-2 distance
protection schemes for all voltage levels.
ii) These are the main protections. However, other auxiliary relays required for the respective C&R panel viz. Trip Circuit supervision relay, Direct Trip
Command relay, Transformer trouble relay, High speed trip relays, contact multiplication relay etc shall be as per tender technical specifications.
iii) If mentioned in LOA BOQ, spare numerical IEDs / relays, identical to the supplied CRP IEDs / relays, are to be delivered and
tested at Central Testing Department, WBSETCL, Abhikshan Bhaban, and will be accepted subject to successful performance of the
relay.
21.00 DEVIATION:
Normally the offer should be as per technical specification without any deviation. For any
deviation in the tender quoted by the tenderer, the same shall be clearly indicated in the
deviation sheet, clause by clause, indicating reason and advantage for such deviation. Such
deviations may or may not be accepted. Deviation not indicated in the deviation sheet will not
be considered.
23.00 TENDER DRAWING, LITERATURE AND TEST CERTIFICATES BOTH FOR ROUTINE
TESTAND TYPE TEST:
Following drawings, literatures, filled up GTP and test certificates shall be submitted with the
tender for evaluation:
a) Principal dimensioned details of each unit cubicle and complete assembly of panel board.
b) Front and rear views of the panel board with instrument and device positions marked.
c) Details of protection scheme of lines, transformers and other bays including annunciation,
monitoring, supervision etc. offered.
d) Literature describing the instruments, switches, relays and their characteristics, technical
details, relay setting calculation, operating manual etc.
e) Routine and type test certificates of all the protective relays carried out as per relevant IEC/
IS from a recognised laboratory shall be furnished. Performance certificate of all protective
relays from Power Utilities in India shall also be furnished.
24.01 The following drawings in six (6) copies of each are to be submitted by the successful bidder
for approval of the purchaser before starting manufacturing of the same.
a) Detailed dimensional drawings of control and relay panel including foundation drg. with cable
slots showing all equipment mounted on them along with complete panel wise list of
equipmentand list of Name Plates. Weight of these panels with all the equipment mounted on
these shall also be furnished in the Drg.
b) Contact development drawings of all switches, relays etc.
c) All internal configuration logic built-up in Numerical IEDs/ BCUs.
d) Outlined drawings of internal wiring diagram of the instrument, relays, meters, annunciator
and other equipment showing external terminal connections with the equipment terminal
number.
e) Complete AC and DC Schematic diagram of all panels of control and relay board to indicate
the followings:
i) Annunciator circuit
ii) Protection and control circuit
iii) Indication and Supervision circuit
iv) Synchronising circuit
v) Other circuits as necessary
24.02 After approval of above drawings ten sets of those drawings for each set complete set of C&R
board and wiring schedule including bus wire diagram for each panel are to be supplied by
the contractor.
One set of reproducible of the above drawings for each C&R board formation shall also be
supplied.
24.03 Six copies of the following literatures shall be supplied along with the approved drawings and
one set of the same (soft copy) shall be supplied along with the drawing in the
first submission:
b) Relays and meters may be further tested at our testing laboratory. If any equipment is found
to be not in conformity with the specification by our testing engineers during testing, the
same shall be replaced by you at your cost immediately.