WIRING DIAGRAMS

Index

Index
This electrical diagram index lists wiring diagrams with
the area or component(s) of the truck covered by each
diagram. Exceptions indicated are listed below.

Chart 1 - Electrical Diagrams Index

Title Page Number Revision

Electrical Schematic - All Trucks DIA-1457-002 01 - 3/11
Electrical Schematic - AC Traction/Hydraulics DIA-1457-003 01 - 3/11
Electrical Schematic - DC Hydraulics DIA-1457-004 01 - 3/11
Distribution Panel DIA-1457-005
Multi-Task Control Handle DIA-1457-006
ACCESS 3 - TCM & Motors DIA-1457-007
ACCESS 2 - HCM DIA-1457-008
Fuse Panel DIA-1457-009 01 - 1/11
ACCESS 1 - DM & Key Switch DIA-1457-010
42 inch Freezer/Corrosion Package DIA-1457-011 02 - 3/11
48 inch Freezer/Corrosion Package DIA-1457-012 02 - 3/11
ACCESS 4 - VCM DIA-1457-013
Mast Cable & Options DIA-1457-014 02 - 3/11
Brakes & Floorboard DIA-1457-015
Power Unit Hydraulics DIA-1457-016
Electronic Power Steering Control DIA-1457-017 01 - 1/11
42 inch Power Cables - AC Hydraulics DIA-1457-018 01 - 7/09
42 inch Power Cables - DC Hydraulics DIA-1457-019 01 - 7/09
42 inch Power Cables - AC Hydraulics European DIA-1457-020 01 - 7/09
48 inch Power Cables - AC Hydraulics DIA-1457-021 01 - 7/09
48 inch Power Cables - DC Hydraulics DIA-1457-022 01 - 7/09
48 inch Power Cables - AC Hydraulics European DIA-1457-023 01 - 7/09
Thermo Assist DIA-1457-024 03 - 9/11
Thermo Assist DIA-1457-025 03 - 9/11
Infolink DIA-1457-026 02 - 3/11
Mast Camera DIA-1457-027 01 - 7/09
Wire Harnesses DIA-1457-028 02 - 9/09

Crown 2009 PF17437-1 Rev. 9/11 DIA-1457-001

05 Rev. 9/11
577
WIRING DIAGRAMS
Electrical Schematic - All Trucks

Electrical Schematic - All Trucks

146670 B 1 of 3

DIA-1457-002 Crown 2009 PF17437-2 Rev. 3/11

01 Rev. 3/11
578
 WIRING DIAGRAMS
Electrical Schematic - AC Traction & Hydraulics

Electrical Schematic - AC Traction & Hydraulics

146670 B 2 of 3

Crown 2009 PF17437-3 Rev. 3/11 DIA-1457-003

01 Rev. 3/11
579
WIRING DIAGRAMS
Electrical Schematic - DC Hydraulics

Electrical Schematic - DC Hydraulics

146670 B 3 of 3

DIA-1457-004 Crown 2009 PF17437-4 Rev. 3/11

01 Rev. 3/11
580
 WIRING DIAGRAMS
Distribution Panel

Distribution Panel

146671 B

Crown 2009 PF17437-5 DIA-1457-005

581
WIRING DIAGRAMS
Multi-Task Control Handle

Multi-Task Control Handle

146672 B

DIA-1457-006 Crown 2009 PF17437-6

582
 WIRING DIAGRAMS
ACCESS 3 - TCM & Motors

ACCESS 3 - TCM & Motors

146680 B

Crown 2009 PF17437-7 DIA-1457-007

583
WIRING DIAGRAMS
ACCESS 2 - HCM

ACCESS 2 - HCM

146674 B

DIA-1457-008 Crown 2009 PF17437-8

584
 WIRING DIAGRAMS
Fuse Panel

Fuse Panel

146673 C

Crown 2009 PF17437-9 Rev. 1/11 DIA-1457-009

01 Rev. 1/11
585
WIRING DIAGRAMS
ACCESS 1 - DM & Key Switch

ACCESS 1 - DM & Key Switch

146676 B

DIA-1457-010 Crown 2009 PF17437-10

586
 WIRING DIAGRAMS
42 inch Freezer/Corrosion Package

42 inch Freezer/Corrosion Package

146682 C

Crown 2009 PF17437-11 Rev. 3/11 DIA-1457-011

02 Rev. 3/11
587
WIRING DIAGRAMS
48 inch Freezer/Corrosion Package

48 inch Freezer/Corrosion Package

146681 C

DIA-1457-012 Crown 2009 PF17437-12 Rev. 3/11

02 Rev. 3/11
588
 WIRING DIAGRAMS
ACCESS 4 - VCM

ACCESS 4 - VCM

146675 B

Crown 2009 PF17437-13 DIA-1457-013

589
WIRING DIAGRAMS
Mast Cable & Options

Mast Cable & Options

146679 D

DIA-1457-014 Crown 2009 PF17437-14 Rev. 3/11

02 Rev. 3/11
590
 WIRING DIAGRAMS
Brakes & Floorboard

Brakes & Floorboard

146678 B

Crown 2009 PF17437-15 DIA-1457-015

591
WIRING DIAGRAMS
Power Unit Hydraulics

Power Unit Hydraulics

146677 B

DIA-1457-016 Crown 2009 PF17437-16

592
 WIRING DIAGRAMS
Electronic Power Steering Control

Electronic Power Steering Control

143977 C

Crown 2009 PF17437-17 Rev. 1/11 DIA-1457-017

01 Rev. 1/11
593
WIRING DIAGRAMS
42 inch Power Cables - AC Hydraulics

42 inch Power Cables - AC Hydraulics

146683 C 1 of 3

DIA-1457-018 Crown 2009 PF17437-18 Rev. 7/09

01 Rev. 7/09
594
 WIRING DIAGRAMS
42 inch Power Cables - DC Hydraulics

42 inch Power Cables - DC Hydraulics

146683 C 2 of 3

Crown 2009 PF17437-19 Rev. 7/09 DIA-1457-019

01 Rev. 7/09
595
WIRING DIAGRAMS
42 inch Power Cables - AC Hydraulics European

42 inch Power Cables - AC Hydraulics European

146683 C 3 of 3

DIA-1457-020 Crown 2009 PF17437-20 Rev. 7/09

01 Rev. 7/09
596
 WIRING DIAGRAMS
48 inch Power Cables - AC Hydraulics

48 inch Power Cables - AC Hydraulics

146684 C 1 of 3

Crown 2009 PF17437-21 Rev. 7/09 DIA-1457-021

01 Rev. 7/09
597
WIRING DIAGRAMS
48 inch Power Cables - DC Hydraulics

48 inch Power Cables - DC Hydraulics

146684 C 2 of 3

DIA-1457-022 Crown 2009 PF17437-22 Rev. 7/09

01 Rev. 7/09
598
 WIRING DIAGRAMS
48 inch Power Cables - AC Hydraulics European

48 inch Power Cables - AC Hydraulics European

146684 C 3 of 3

Crown 2009 PF17437-23 Rev. 7/09 DIA-1457-023

01 Rev. 7/09
599
WIRING DIAGRAMS
Thermo Assist

Thermo Assist

A B C

5134 CA202-11 BNEG

1 CA444 1
1
320 2
5137 3
5138 4 12V POWER SUPPLY
(CA404) K3-6 29165 5
6
29164 7
8

CA490
1
310 2
5136 3
5135 4 12V POWER SUPPLY
5
6
7
8

2 2

INSIDE BACK PAD

HEATED PAD RES40
CONTROLLER
2.65 Ù
CA443 CA440 55 W TR1
314 1 1 BLU
315 2 2 BLU T
3 3 GRN
316 4 4 GRY
5
6
7 1
8 2
3
CA445 4
1
2
3
4
3 5137 5 3
320 6
HEATED PAD
CONTROLLER
CA438
311 1 1 INSIDE SIDE PAD
312 2 2
HIGH 3 3 RES42
313 4 4 1.17 Ù
5
6 CA441 25 W
LOW
HTS 7 1 BLU
(PAD HEATER 8 2 BLU BLU
SWITCH) 3 GRN
CA439 4 062007-051 INSIDE ARM PAD
1 GRY BARREL
2 CONNECTOR RES41
3 1.5 Ù TR2
4
5136 5 32 W
4 310 6 T 4

A B C

147260 C 1 of 2

DIA-1457-024 Crown 2009 PF17437-24 Rev. 9/11

03 Rev. 9/11
600
 WIRING DIAGRAMS
Thermo Assist

A B C

1 INSIDE SEAT 1
HEATED PAD
CONTROLLER RES47
HTS
2.6 Ù
(PAD HEATER TR1
SWITCH) CA438 CA440 56 W
311 1 1 BLU
312 2 2 BLU T INSIDE ARM PAD
HIGH 3 3 GRN RES48
313 4 4 GRY
5 1.3 Ù
LOW 6 CA441 25 W
7 1 BLU 2 BLU
8 2 BLU 1 BLU
3 GRN CA420
CA439 4 INSIDE BACK PAD
1 GRY
RES46
2
3 1.5 Ù
29 W TR2
4
5
6 T
2 2

12V POWER SUPPLY

FU20
FU21
15 A 15 A -
+ - +

12V
3 3

CA442
5136 1 5138
310 2 314
5135 CA202-10 BNEG 3 5137
29164 (CA404) K3-6 4 29187

4 4

A B C

147260 C 2 of 2

Crown 2009 PF17437-25 Rev. 9/11 DIA-1457-025

03 Rev. 9/11
601
WIRING DIAGRAMS
InfoLink

InfoLink

147258 B

DIA-1457-026 Crown 2009 PF17437-26 Rev. 3/11

02 Rev. 3/11
602
 WIRING DIAGRAMS
Mast Camera

Mast Camera

147259 A

Crown 2009 PF17437-27 Rev. 7/09 DIA-1457-027

01 Rev. 7/09
603
WIRING DIAGRAMS
Wire Harnesses

Wire Harnesses

Chart 2 - Wire Harnesses

Harness
Truck Compatibility Components Connected By:
Part Number
122176-001 42 & 48 inch RR Trucks Tilt/Sideshift Harness - CA624, CA625, CA626, SVS, SVT
122176-002 42 & 48 inch RD Trucks Tilt/Sideshift Harness - CA624, CA625, CA626, SVS, SVT
123314-002 42 inch RR/RD Trucks ORS Harness - PC202, ORS
123314-003 48 inch RR/RD Trucks ORS Harness - PC202, ORS
123343 42 & 48 inch RR/RD Trucks Keyless Key Switch Harness - JC401, KYS
125793 48 inch RR/RD Trucks Upper Floorboard Harness - JC606, BRS3
48 inch Freezer/Corrosion Upper Floorboard (Freezer/Corrosion) Harness - JC606,
125815
RR/RD Trucks JC818, RES8
127690 42 & 48 inch RR/RD Trucks Internal Fans Harness - JC824
127716 42 inch RR/RD Trucks Floorboard Harness - JC607, BRS1, DMS1, ENS
42 inch Freezer/Corrosion Floorboard (Freezer/Corrosion) Harness - JC816, BRS1,
127749-001
RR/RD Trucks DMS1, ENS, RES13, RES14, RES15, THS5
42 inch Electronic Power Electronic Power Steering Harness - JC650, PC651,
143978
Steering RR/RD Trucks PC652, PC653
Main Harness - PC201, PC202, PC203, PC204, PC205,
PC220, PC221, PC225, PC401, PC403, JC404, PC405,
PC406, PC407, PC408, PC410, PC411, PC412, JC414,
143979 42 inch DC RR/RD Trucks PC415, PC417, PC418, PC425, PC426, JC440, PC440,
PC490, PC607, PC609, PC612, PC630, PC631, PC645,
PC650, PC654, PC661, PC662, PC671, PC672, PC673,
PC824, PC845
Main Harness - PC201, PC202, PC203, PC204, PC205,
PC220, PC221, PC225, PC401, PC402,PC403, JC404,
PC405, PC406, PC407, PC408, PC410, PC411, PC412,
143980 42 inch AC RR/RD Trucks JC414, PC415, PC417, PC418, JC440, PC440, PC490,
PC607, PC609, PC612, PC613, PC614, PC630, PC631,
PC645, PC650, PC654, PC661, PC662, PC671, PC672,
PC673, PC824, PC845
143981 42 inch RR/RD Trucks Battery Restraint Harness - JC665, JC667, BRES1, BRES2
Overhead Guard Options Harness - PC202, JC615, PC661,
143983 42 & 48 inch RR/RD Trucks
PC662, FNS, LGS2, RES2, RES3
143986 42 & 48 inch RR/RD Trucks Fan and Strobe Light Harness - JC662, SB80, SB81
143987 42 & 48 inch RR/RD Trucks Work Lights Harness (Mast Mounted) - JC661, LGT2, LGT3
143987-002 42 & 48 inch RR/RD Trucks Work Lights Harness (OHG Mounted) - JC661, LGT2, LGT3

DIA-1457-028 Crown 2009 PF17437-28 Rev. 9/09

02 Rev. 9/09
604
 WIRING DIAGRAMS
Wire Harnesses

Chart 2 - Wire Harnesses

Harness
Truck Compatibility Components Connected By:
Part Number
Main Harness - PC201, PC202, PC203, PC204, PC205,
PC220, PC221, PC225, PC401, PC402, PC403, JC404,
PC405, PC406, PC407, PC408, PC410, PC411, PC412,
JC414, PC415, PC417, PC418, JC440, PC440, PC490,
143990 48 inch AC RR/RD Trucks
PC606, PC607, PC608, PC609, PC610, PC612, PC613,
PC614, PC630, PC631, PC643, PC644, PC645, PC650,
PC654, PC661, PC662, PC671, PC672, PC673, PC824,
PC845
Main Harness - PC201, PC202, PC203, PC204, PC205,
PC220, PC221, PC225, PC401, PC403, JC404, PC405,
PC406, PC407, PC408, PC410, PC411, PC412, JC414,
143991 48 inch DC RR/RD Trucks PC415, PC417, PC418, PC425, PC426, JC440, PC440,
PC490, PC606, PC607, PC608, PC609, PC610, PC612,
PC630, PC631, PC643, PC644, PC645, PC650, PC654,
PC661, PC662, PC671, PC672, PC673, PC824, PC845
Freezer/Corrosion Harness - JC407, JC663, JC664,
48 inch Freezer/Corrosion
143993 PC805, PC806, PC807, PC808, PC810, PC812, PC813,
RR/RD Trucks
PC814, PC815, PC816, PC819
Camera PAL Harness - PC202, PC417, JC417, PC899,
143999 42 inch RR/RD Trucks
HGTRS2
Camera PAL Harness - PC202, PC417, JC417, PC899,
144000 48 inch RR/RD Trucks
HGTRS2
42 inch Freezer/Corrosion Harness - JC407, PC806, PC807,
145191 Freezer/Corrosion PC808, PC809, PC810, PC811, PC812, PC813, PC814,
RR/RD Trucks PC817, PC818, PC819, PC823
42 & 48 inch Thermoassist Harness - PC438, PC443
146426 Freezer/Corrosion
RR/RD Trucks
146725 42 inch EU RR/RD Trucks ED2 Option Harness - ED1, ED2
146843 42 & 48 inch RR/RD Trucks Infolink Harness - Alarm, CAN2, Module, Prox, Shock
147327-001 RR Trucks Tilt, Sideshift, TPA Harness - SVS, SVT, TPA
147327-002 RD Trucks Tilt, Sideshift, TPA Harness - SVS, SVT, TPA

Crown 2009 PF17437-29 Rev. 9/09 DIA-1457-029

02 Rev. 9/09
605