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    HPB Assembly

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    gulfengsolutions

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    © All Rights Reserved
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    HPB Assembly

    Uploaded by

    gulfengsolutions
    26 views34 pages

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    Copyright:

    © All Rights Reserved
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    Download as pdf or txt
    26 views34 pages

    HPB Assembly

    Uploaded by

    gulfengsolutions

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    You are on page 1of 34

    HPB ASSEMBLY MANUAL HPB 20 – HPB-240

    ASSEMBLY MANUAL FOR FEDCO HPB BOOSTERS

    HPB is subject to US and foreign patents Copyright © 2010 Fluid Equipment Development Company, LLC
    HPB TERMINOLOGY

    Feed Outlet
    Brine Inlet

    Casing

    End Cap
    Brine Outlet

    Feed Inlet

    Brine Control
    Valve

    Mounting Feet
    HPB OPERATING PRINCIPLE

    High Pressure
    High Pressure Feed Permeate
    Feed Pump

    Pretreatment Feed Membrane


    System Outlet Brine
    Low Pressure Inlet High Pressure Brine
    Feed
    Booster Pump Brine
    Inlet
    Outlet
    NOTE:
    Feed Brine Other piping and valves
    may be needed for
    membrane cleaning
    Low Pressure
    Low Pressure Brine
    Feed
    FIGURE 2
    HPB PARTS IDENTIFIER
    Casing
    Aux Valve Thrust Bearing
    Retaining Plate “O” Rings
    Split Bearing

    Rotor
    Diffuser

    End Cap

    “O” Rings
    “O” Rings
    Aux Valve Stem

    Hex Bolts
    STEP 1.0 - Diffuser

    Diffuser
    End Cap
    STEP 1.1 - Check Diffuser Fit to End Cap without “O” Ring in Place
    STEP 1.2 - Install “O” Ring onto Diffuser and Lubricate

    Apply “O” Ring Lube


    Around “O” Ring
    Step 1.3 - Insert Diffuser Into End Cap

    Align the Anti-Rotation Pin in End


    Cap with Hole In Diffuser

    Seat Diffuser onto End Cap and


    Insure the Diffuser Lays Flat (no
    gaps)
    Step 2.0 – Install Thrust Bearing Into Casing
    Step 2.1 – Inspect Casing for Burrs and Debris

    Remove ALL Burrs and


    Wipe Clean of Debris
    Step 2.2 – Install “O” Ring onto Thrust Bearing

    Apply “O” Ring Lube


    Around “O” Ring
    Step 2.2.1 – Insert Thrust Bearing into Casing

    Using Rotor Removal Tool, CAREFULLY


    Guide Thrust Bearing Into Casing

    Make Sure Thrust Bearing is Not Cocked


    when Inserting in Place
    Step 2.2.2 – Seat Thrust Bearing into Casing

    Use Caution when Guiding “O” Ring


    Past Volute to Avoid Tearing the “O” Ring

    Reverse Rotor Removal Tool and Firmly Seat


    Thrust Bearing into Casing

    Inspect Back Side for Uneven Seating


    Step 3.0 – Assemble Split Bearing to Rotor

    Split Bearing

    “O” Rings

    Rotor
    Step 3.1 – Lubricate Split Bearing I.D.

    Apply “O” Ring


    Lube to Split
    Bearing I.D.
    Step 3.2 – Pinch Split Bearing Around Rotor – Check for Free Movement

    Pinch Split Bearing


    Halves Together

    Spin Rotor to
    Check for Free
    Movement
    Step 3.3 – Install “O” Rings Around Split Bearing and Lubricate

    Install “O” Rings

    Lubricate with “O” Ring


    Lube
    Step 3.4 – Lubricate Casing

    Lubricate Rotor Seat in Casing


    with “O” Ring Lube
    Step 3.5 – Ease Rotor and Split Bearing into Casing
    Step 3.6 – Seat Split Bearing into Casing

    Seat Split Bearing into Casing – Make Certain


    Bearing Face is Flush with Casing
    Step 3.7 – Spin Rotor to Check for Free Movement
    Step 4.0 Install End Cap

    Install “O” Ring onto End Cap


    Step 4.1 Lubricate “O” Ring and Casing

    Lubricate Casing and “O” Ring with


    “O” Ring Lube
    Step 4.2 Align End Cap and Insert into Casing

    Align End Cap with Serial Number on Top

    Push End Cap up to “O” Ring


    Step 4.3 – Rotate Casing into Vertical Position – Complete End Cap Seating

    Avoid Pinch Point Avoid Pinch Point

    End Cap Properly Seated

    Stand Casing in Vertical Position


    Step 4.4 – Install Bolts and Tighten End Cap to Casing

    Tighten Bolts in a Star Pattern

    2
    7
    4 5

    6 3
    1 8
    Step 5.0 – Install Aux Valve

    “O” Rings

    Aux Valve Stem


    Step 5.1 – Lubricate Aux Valve Stem Threads

    Apply Bluing to Stem Tip

    Apply Anti-Seize Lube to Threads

    “O” Rings
    Step 5.2.1 – Check Aux Valve Stem Seating

    Hand Tighten Valve Stem until it Stops


    Step 5.2.2 – Remove Valve Stem and Inspect Tip

    Inspect Bluing on Tip for Even Seating

    Hand Tighten Valve Stem until it Stops


    Step 5.2.3 – Install “O” Rings and Lubricate

    Install “O” Rings on Aux Valve


    Stem

    Lubricate “O” Rings with “O”


    Ring Lube

    Hand Tighten Valve Stem until it Stops


    Step 5.2.4 – Final Installation of Aux Valve

    Install Button Head Screws in


    Aux Valve Retainer Plate

    Reinstall Aux Valve Stem by


    Screwing in Place.

    SCREW IN SLOWLY TO AVOID


    Hand Tighten Valve Stem until it THE
    TEARING Stops
    “O” RINGS”
    YOUR HPB BOOSTER IS NOW READY TO USE!!

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