Manual S0608EH - S0808EH

SELF-PROPELLED SCISSOR LIFTS
Operator Service Manual

S0608EH S0808EH S0812EH S1012EH
1
OPERATOR’S MANUAL with Maintenance Information
Important Owners, Users and operators:

Read, understand and obey these safety rules We appreciates your choice of our machine for
and operating instructions before operating this your application. Our number one priority is
machine. user safety, which is best achieved by our joint
Only trained and authorized personnel shall be efforts. We feel that you make a major
permitted to operate this machine. This manual contribution to safety if you, as the equipment
should be considered a permanent part of your users and operators:
machine and should remain with the machine 1. Comply with employer, job site and
at all times. If you have any questions, please governmental rules.
call DINGLI Machinery.
2. Read, understand and follow the
instructions in this and other manuals
supplied with this machine.
Contents 3. Use good safe work practices in a
Page commonsense way.
4. 0nly have trained / certified operators,

Safety Rules 1
directed by informed and knowledgeable
Control panel 11 supervision, running the machine.
Pre-operation Inspection 14 If there is anything in this manual that is not

clear or which you believe should be added,
Maintenance 16 please contact us.
Function Tests 18
Workplace Inspection 23
Operating Instructions 24
Transport and Lifting Instructions 30
Decals 34
Contact us:
Specifications 36
Schematic 40 Zhejiang Dingli machinery Co., Ltd.
1255 Baiyun South Road. Leidian Town.

Deqing Zhejiang
China
Tel: +86-572-86811688
Fax: +86-572-8681690
Web: www.chinadinli.com
ii
Safety Rules
Decal Legend
Danger
DINGLI product decals use symbols, color
Failure to obey the instructions and coding and signal words to identify the
safety rules in this manual will result following:
in death or serious injury.

Safety alert symbol—used to alert
personnel to potential personal injury hazards.
Do Not Operate Unless: Obey all safety messages that follow this
symbol to avoid possible injury or death.
√ You learn and practice the principles of safe
machine operation contained in this operator's Red—used to indicate the
manual. presence of an imminently hazardous situation
1 Avoid hazardous situations. which, if not avoided, will result in death or
serious injury.
Know and understand the safety rules
before going on to the next section.
Orange—used to indicate the
2 Always perform a pre-operation presence of a potentially hazardous situation
inspection. which, if not avoided, could result in death or
serious injury.
3 Always perform function tests prior to use.
4 Inspect the workplace.
Yellow with safety alert symbol-
5 Only use the machine as it was intended. used to indicate the presence of a potentially
√ You read, understand and obey the hazardous situation which, if not avoided, may
manufacturer's instructions and safety rules— cause minor or moderate injury.
safety and operator's manuals and machine
decals. Yellow without safety alert
symbol—used to indicate the presence of a
√ You read, understand and obey employer's
potentially hazardous situation which, if not
safety rules and worksite regulations.
avoided, may result in property damage.
√ You read, understand and obey all
applicable governmental regulations.
√ You are properly trained to safely operate

the machine.
1
Safety Rules
Intended Use Personal Safety

This machine is intended to be used only to lift
personnel, along with their tools and materials Fall Protection
to an aerial work site.
Personal fall protection equipment (PFPE) is
not required when operating this machine. If
Safety Sign Maintenance PFPE is required by job site or employer rules,
the following shall apply:
Replace any missing or damaged safety signs.
Keep operator safety in mind at all times. Use All PFPE must comply with applicable
mild soap and water to clean safety signs. Do governmental regulations, and must be
not use solvent-based cleaners because they inspected and used in accordance with the
may damage the safety sign material. manufacturer’s instructions.
2
Safety Rules
Electrocution Hazards Tip-over Hazards

This machine is not electrically insulated and Occupants, equipment and materials must not
will not provide protection from contact with or exceed the maximum platform capacity or the
proximity to electrical current. maximum capacity of the platform extension.
Maximum capacity –S0608EH
Maximum occupants 2
Platform retracted 380 kg
Only platform 267 kg
Only extension deck 113 kg
Maximum capacity – S0808EH

Maintain safe distances from electrical power
lines and apparatus in accordance with Maximum occupants 2
applicable governmental regulations and the
following chart.
Minimum Safe
Voltage
Approach Distance Only extension deck 113 kg
Phase to Phase
Meters
Maximum capacity – S0812EH
0 to 300V Avoid Contact
Maximum occupants 3
300V to 50KV 3.05
50KV to 200KV 4.60
200KV to 350KV 6.10
350KV to 500KV 7.62 Only extension deck 113 kg
500KV to 750KV 10.67 Maximum capacity – S1012EH
750KV to 1000KV 13.72 Maximum occupants 2
Allow for platform movement, electrical line Platform retracted 320 kg

sway or sag and beware of strong or gusty Only platform 207 kg
winds.
Only extension deck 113 kg
Keep away from the machine if it contacts
energized power lines. Personnel on the ground Platform retracted Platform extended
or in the platform must not touch or operate the
machine until energized power lines are shut
off.
Do not operate the machine during lightning or Extension Platform

storms. only only
Do not use the machine as a ground for

welding.
3
Safety Rules
Do not operate the machine in strong or gusty
Work Area Safety winds. Do not increase the surface area of the
platform or the load. Increasing the area
Do not raise the platform unless the machine is
exposed to the wind will decrease machine
on a firm, level surface.
stability.
Do not drive over 0.8 km/h with the platform
raised.
Do not use the platform controls to free a

Do not depend on the tilt alarm as a level platform that is caught, snagged or otherwise
indicator. The tilt alarm sounds on the chassis prevented from normal motion by an adjacent
and in the platform when the machine is on a structure. All personnel must be removed from
slope. the platform before attempting to free the
platform using the ground controls.
If the tilt alarm sounds:
Use extreme care and slow speeds while
Lower the platform. Move the machine to a firm, driving the machine in the stowed position
level surface. If the tilt alarm sounds when the across uneven terrain, debris, unstable or
platform is raised, use extreme caution to lower slippery surfaces and near holes and drop-offs.
the platform.
Do not drive the machine on or near uneven
Do not raise the platform when wind speeds terrain, unstable surfaces or other hazardous
may exceed 12.5 m/s. If wind speeds exceed conditions with the platform raised.
12.5 m/s when the platform is raised, lower the
platform and do not continue to operate the Do not use the machine as a crane.
machine.
Do not place or attach fixed or overhanging
loads to any part of this machine.
Do not push the machine or other objects with

the platform.
Do not operate the machine with the chassis

trays open.
Do not contact adjacent structures with the

platform
Do not alter or disable the limit switches.
4
Safety Rules
Do not push off or pull toward any object or against any part of this machine.
outside of the platform.
Do not transport tools and materials unless they
are evenly distributed and can be safely
handled by person(s) in the platform.
Do not use the machine on a moving or mobile

surface or vehicle.
Be sure all tires are in good condition, air-filled

tires are properly inflated and lug nuts are
properly tightened.
Maximum allowable manual force 400 N
Do not tie the platform to adjacent structures.
Do not place loads outside the platform

perimeter.
Do not alter or disable machine components

that in any way affect safety and stability.
Do not replace items critical to machine stability

with items of different weight or specification.
Do not use batteries that weigh less than the

original equipment. Batteries are used as
counterweight and are critical to machine
stability. Each battery must weigh 33 kg. Battery
box including batteries must weigh a minimum
of 165 kg.
Do not modify or alter an aerial work platform

without prior written permission from the
manufacturer. Mounting attachments for holding
tools or other materials onto the platform,
toeboards or guard rail system can increase the
weight in the platform and the surface area of
the platform or the load.
Do not place ladders or scaffolds in the platform
5
Safety Rules
Work Area Safety
Crushing Hazards
Keep hands and limbs out of scissors.
Fall Hazards
Keep hands clear when folding rails. The guard rail system provides fall protection. If
occupant(s) of the platform are required to wear
Use common sense and planning when
personal fall protection equipment (PFPE) due
operating the machine with the controller from
to job site or employer rules, PFPE equipment
the ground. Maintain safe distances between
and its use shall be in accordance with the
the operator, the machine and fixed objects.
PFPE manufacturer’s instructions and
Maintain a firm grasp on the platform rail when applicable governmental requirements.
removing the rail pins. Do not allow the platform
Do not sit, stand or climb on the platform guard
guard rails to fall.
rails. Maintain a firm footing on the platform
Operation on Slopes Hazards floor at all times.
Do not drive the machine on a slope that

exceeds the slope and side slope rating of the
machine.
Slope rating applies to machines in the stowed

position.
Maximum
Maximum side slope
slope rating rating Do not climb down from the platform when
stowed position stowed raised.
Model
position
Keep the platform floor clear of debris.
S0608EH 25% (14°) 25% (14°)
Close the entry gate before operating.
S0808EH 25% (14°) 25% (14°)
Do not operate the machine unless the guard
S0812EH 25% (14°) 25% (14°) rails are properly installed and the entry is
secured for operation.
S1012EH 25% (14°) 25% (14°)
Do not enter or exit the platform unless the
Note: Slope rating is subject to ground
machine is in the stowed position.
conditions and adequate traction.
6
Safety Rules
Collision Hazards
Be aware of limited sight distance and blind Limit travel speed according to the condition of
spots when driving or operating. the ground surface, congestion, slope, location
of personnel, and any other factors which may
Be aware of extended platform position(s) when
cause collision.
moving the machine.
Check the work area for overhead obstructions

or other possible hazards.
Be aware of crushing hazards when grasping

the platform guard rail.
Operators must comply with employer, job site

and governmental rules regarding use of
personal protective equipment.
Observe and use color-coded direction arrows

on the platform controls and platform decal
plate for drive and steer functions.
Do not operate a machine in the path of any

crane or moving overhead machinery unless
the controls of the crane have been locked out
and/or precautions have been taken to prevent
any potential collision.
No stunt driving or horseplay while operating a

machine.
Do not lower the platform unless the area below

is clear of personnel and obstructions.
7
Safety Rules
Component Damage Hazards closed and secured during operation.
Do not use any battery or charger greater than

24V to charge the batteries.
Do not use the machine as a ground for

welding.
Explosion and Fire Hazards

Do not operate the machine or charge the
batteries in hazardous locations where
potentially flammable or explosive gases or
particles may be present.
Damaged Machine Hazards

Do not use a damaged or malfunctioning
machine.
Conduct a thorough pre-operation inspection of

the machine and test all functions before each
work shift. Immediately tag and remove from
service a damaged or malfunctioning machine.
Be sure all maintenance has been performed as

specified in this manual and the appropriate
DINGLI service manual.
Be sure all decals are in place and legible.
Be sure the operator’s, safety and

responsibilities manuals are complete, legible
and in the storage container located in the
platform.
Bodily Injury Hazard

Always operate the machine in a well-ventilated
area to avoid carbon monoxide poisoning.
Do not operate the machine with a hydraulic oil

or air leak. An air leak or hydraulic leak can
penetrate and/or burn skin.
Improper contact with components under any

cover will cause serious injury. Only trained
maintenance personnel should access
compartments. Access by the operator is only
advised when performing a pre-operation
inspection. All compartments must remain
8
Safety Rules
Battery Safety
Burn Hazards Electrocution/ Burn Hazard
Batteries contain acid. Connect the battery
Always wear protective charger to a grounded,
clothing and eye wear AC 3-wire electrical
when working with outlet only.
batteries.
Inspect daily for
Avoid spilling or damaged cords, cables
contacting battery acid. and wires. Replace
Neutralize battery acid damaged items before
spills with baking soda operating.
and water.
Avoid electrical shock from contact with battery
Explosion Hazard terminals. Remove all rings, watches and other
jewelry.
Keep sparks, flames and
lighted tobacco away Tip-over Hazard
from batteries. Batteries
Do not use batteries that weigh less than the
emit explosive gas.
original equipment. Batteries are used as
The battery tray should counterweight and are critical to machine
remain open during the stability. Each battery must weigh 33 kg. Battery
entire charging cycle. tray including batteries must weigh a minimum
of 165 kg.
Do not contact the
battery terminals or the Lifting Hazard
cable clamps with tools
that may cause sparks. Use the appropriate number of people and
proper lifting techniques when lifting batteries.
Component Damage Hazard
Lockout After Each Use
Do not use any battery charger greater than
24V to charge the batteries. 1 Select a safe parking location - firm level
surface, clear of obstruction and traffic.
2 Lower the platform.
3 Turn the key switch to the off position and

remove the key to secure from unauthorized
use.
4 Chock the wheels.
5 Charge the batteries.
9
Safety Rules
Legend
6 5 4 3 2 1
16
15
14
9
13
17 10 11 18 12
10 Battery charger
1 Lanyard anchorage point
11 Non-steer tire
2 Platform guard rails
12 Entry ladder
3 Platform extension release pedal
13 Ground controls (on opposite side of
4 Main Platform
machine)
5 Platform controls
14 Lift Cylinder
6 Manual storage container
15 Safety arm
7 Platform extension
16 Platform entry gate
8 Scisser Arms
17 Pothole guard
9 Steer tire
18 Brake release pump
10
Control Panel
NCY
GE
ST
EMER
OP
1
Ground Control Panel
1 Red Emergency Stop button 4 Platform up / down toggle switch
Push in the red Emergency Stop button to the Move the switch up and the platform will raise.
off position to stop all functions. Pull out the red Move the switch down and the platform will
Emergency Stop button to the on position to lower.
operate the machine. 5 Key switch for platform / off / ground control
2 Indicator light selection
3 7 amp breaker for electric circuits Turn the key switch to the platform position and
the platform controls will operate. Turn the key
switch to the off position and the machine will
be off. Turn the key switch to the base position
and the ground controls will operate
11
Control Panel
Platform Control Panel

5 LED
1 Thumb rocker switch for steer functions
6 Lift function select button
2 Drive speed button
7 Horn button
3 Drive function select button
8 Proportional control handle and function
4 Red Emergency Stop button
enable switch for lift and drive functions
12
Control Panel
Platform Control Panel
1 Thumb rocker switch for steer functions 7 Horn Button
Press the thumb rocker switch in either Push the horn button and the horn will
direction to activate steer function. sound. Release the horn button and the
2 Drive speed button horn will stop.
Press this button to activate the slow or fast 8 Proportional control handle and function
drive function. enable switch for lift and drive functions
3 Drive function select button Lift function: Press and hold the function
enable switch to enable the lift function on
Press this button to activate the platform control handle. Move the
the drive function. control handle in the direction indicated by
4 Red Emergency Stop button the blue arrow and the platform will raise.
Move the control handle in the direction
Push in the red Emergency Stop button to indicated by the yellow arrow and the
the off position to stop all functions. Pull out platform will lower. The descent alarm
the red Emergency Stop button to the on should sound while the platform is
position to operate the machine. lowering.
5 LED Drive function: Press and hold the function
Diagnostic read out and battery charge enable switch to enable the drive function
indicator. on the platform control handle. Move the
control handle in the direction indicated by
6 Lift function select button the blue arrow on the control panel and the
Press this button to machine will move in the direction that the
activatethe lift function. blue arrow points. Move the control handle
in the direction indicated by the yellow
arrow on the control panel and the machine
will move in the direction that the yellow
arrow points.
13
Pre-operation Inspection
Do Not Operate Unless: Fundamentals
√ You learn and practice the principles of It is the responsibility of the operator to perform
safe machine operation contained in this a pre-operation inspection and routine
operator's manual. maintenance.
1 Avoid hazardous situations. The pre-operation inspection is a visual

inspection performed by the operator prior to
2 Always perform a pre-operation each work shift. The inspection is designed to
inspection. discover if anything is apparently wrong with a
machine before the operator performs the
Know and understand the pre-operation
function tests.
inspection before going on to the next
section. The pre-operation inspection also serves to
determine if routine maintenance procedures
are required. Only routine maintenance items
4 Inspect the workplace. specified in this manual may be performed by
the operator.
5 Only use the machine as it was intended.
Refer to the list on the next page and check
each of the items.
If damage or any unauthorized variation from

factory delivered condition is discovered, the
machine must be tagged and removed from
service.
Repairs to the machine may only be made by a

qualified service technician, according to the
manufacturer's specifications. After repairs are
completed, the operator must perform a
pre-operation inspection again before going on
to the function tests.
Scheduled maintenance inspections shall be

performed by qualified service technicians,
according to the manufacturer's specifications
and the requirements listed in the
responsibilities manual.
14
Pre-operation Inspection
Pre-operation Inspection □ Platform control joystick
□ Be sure that the operator’s, safety and □ Brake release components

responsibilities manuals are complete, legible Check entire machine for:
and in the storage container located in the
platform. □ Cracks in welds or structural components
□ Be sure that all decals are legible and in □ Dents or damage to machine
place. See Decals section.
□ Be sure that all structural and other critical
□ Check for hydraulic oil leaks and proper oil components are present and all associated
level. Add oil if needed. See Maintenance fasteners and pins are in place and properly
section. tightened
□ Check for battery fluid leaks and proper fluid □ Be sure side rails are installed and rail pins
level. Add distilled water if needed. See and bolts are fastened.
Maintenance section.
□ Be sure that the chassis trays are closed
Check the following components or areas for and latched and the batteries are properly
damage, improperly installed or missing parts connected.
and unauthorized modifications:
Note: If the platform must be raised to inspect
□ Electrical components, wiring and the machine, make sure the safety arm is in
electrical cables place. See Operating Instructions section.
□Hydraulic hoses, fittings, cylinders and

manifolds
□ Battery pack and connections
□ Drive motors
□ Wear pads
□ Tires and wheels
□ Ground strap
□ Limit switches, alarms and horn
□ Nuts, bolts and other fasteners
□ Platform overload components
□ Platform entry gate
□ Beacon and alarms (if equipped)
□ Safety arm
□ Platform extension(s)
□ Scissor pins and retaining fasteners

15
Maintenance
Observe and Obey: Check the Batteries

□ Only routine maintenance items specified in
this manual shall be performed by the operator.
□ Scheduled maintenance inspections shall be Proper battery condition is essential to

completed by qualified service technicians, operational safety. Improper fluid levels or
according to the manufacturer's specifications damaged cables and connections can result in
and the requirements specified in the component damage and hazardous conditions.
responsibilities manual.
Maintenance Symbols Legend Electrocution hazard
Contact with hot or live circuits may result in

The following symbols have death or serious injury. Remove all rings,
been used in this manual to help communicate watches and other jewelry.
the intent of the instructions. When one or more
of the symbols appear at the beginning of a Bodily injury hazard
maintenance procedure, it conveys the
meaning below. Batteries contain acid. Avoid spilling or
contacting battery acid. Neutralize battery acid
spills with baking soda and water.
Indicates that tools will be required to
1 Put on protective clothing and eye wear.
perform this procedure.
2 Be sure that the battery cable
connections are tight and free of
Indicates that new parts will be required
corrosion.
to perform this procedure.
3 Be sure that the battery hold-down bars
are secure.
4 Remove the battery vent caps.
5 Check the battery acid level. If needed,

replenish with distilled water to the bottom
of the battery fill tube. Do not overfill.
6 Install the vent caps.
16
Maintenance
Check the Hydraulic Oil Level Scheduled Maintenance
Maintenance performed quarterly, annually and
every two years must be completed by a person
trained and qualified to perform maintenance on
Maintaining the hydraulic oil at the proper level
this machine according to the procedures found
is essential to machine operation. Improper
in the service manual for this machine.
hydraulic oil levels can damage hydraulic
components. Daily checks allow the inspector to Machines that have been out of service for
identify changes in oil level that might indicate more than three months must receive the
the presence of hydraulic system problems. quarterly inspection before they are put back
into service.
Perform this procedure with the
platform in the stowed position and the engine
off.
1 Visually inspect the sight gauge located on

the side of the hydraulic oil tank.
☉Result: The hydraulic oil level should be

within the Lower and Full of the sight gauge.
2 Add oil if necessary. Do not overfill.
Hydraulic oil specifications
-18℃～-5℃ 10W
-18℃～99℃ 10W-20,10W-30
17
Function Tests
Fundamentals
Do Not Operate Unless: The function tests are designed to discover any
malfunctions before the machine is put into
√ You learn and practice the principles of safe service.
machine operation contained in this operator's
The operator must follow the step-by-step
manual.
instructions to test all machine functions.
1 Avoid hazardous situations.
A malfunctioning machine must never be used.
2 Always perform a pre-operation inspection. If malfunctions are discovered, the machine
must be tagged and removed from service.
3 Always perform function tests prior to
Repairs to the machine may only be made by a
use.
qualified service technician, according to the
Know and understand the function tests manufacturer's specifications.
before going on to the next section.
After repairs are completed, the operator must
4 Inspect the workplace. perform a pre-operation inspection and function
tests again before putting the machine into
service.
18
Function Tests
1 Select a test area that is firm, level and free ☉ Result: The platform should raise.
of obstruction.
12 Move down and hold the platform down
2 Be sure the battery pack is connected. switch.
At the Ground Controls ☉ Result: The platform should lower then stop
at the height is 2.1 m. The descent alarm
3 Pull out the platform and ground red
should sound while the platform is lowering.
Emergency Stop buttons to the on position.
13 Move down and hold the platform down
4 Turn the key switch to ground control.
switch.
5 Observe the diagnostic LED readout on the
☉Result: The platform should lower to end. The
platform controls.
descent alarm should sound while the
☉Result: The LED should look platform is lowering.
like the picture at right.
Test the Emergency Lowering
Test Emergency Stop
14 Activate the up function and raise the
6 Push in the ground red Emergency Stop platform approximately 60 cm.
button to the off position.
15 Pull the emergency lowering knob located
☉ Result: No functions should operate. the ground control side .
7 Pull out the red Emergency Stop button to ☉Result: The platform should lower. The
the on position. descent alarm will not sound.
Test Up/Down Functions 16 Turn the key switch to platform control.
The audible warnings on this machine and the

standard horn all come from the same central
alarm. The horn is a constant tone. The descent
alarm sounds at 60 beeps per minute. The
At the Platform Controls
alarm that goes off when the pothole guards
have not deployed sounds at 300 beeps per Test Emergency Stop
minute. The alarm that goes off when the
machine is not level sounds at 600 beeps per 17 Push in the platform red Emergency Stop
minute. An optional automotive-style horn is button to the off position.
also available.
☉ Result: No functions should operate.
8 Turn the key switch to off or platform
18 Pull the red Emergency Stop button out to
position.
the on position.
9 Move up and hold the platform switch.
☉ Result: The LED indicator light should come
☉ Result: No function should operate. on.
10 Turn the key switch to ground control Test the Horn

position.
19 Push the horn button.
11 Move and hold the platform up switch up.
☉ Result: The horn should sound.
19
Function Tests
Test Function Enable and Up/Down Test the Steering
Functions
Note: When performing the steer and drive
20 Do not hold the function enable switch on function tests, stand in the platform facing the
the control handle. steer end of the machine.
21 Slowly move the control handle in the 27 Press the drive function
direction indicated by the blue arrow, then in select switch.
the direction indicated by the yellow arrow.
28 Press and hold the
☉Result: No functions should operate. function enable switch on the control
handle.
22 Press the lift function select
button. 29 Depress the thumb rocker switch on top of
the control handle in the direction identified
23 Press and hold the function by the blue left triangle on the control panel.
enable switch on the control handle.
☉ Result: The steer wheels should turn in the
24 Slowly move the control handle in the
direction that the blue left triangle points on
direction indicated by the blue arrow.
the control panel.
☉ Result: The platform should raise. The
30 Depress the thumb rocker switch in the
pothole guards should deploy. direction identified by the white right triangle
25 Release the control handle. on the control panel.
☉Result: The platform should stop raising. ☉ Result: The steer wheels should turn in the
direction that the white right triangle points
26 Press and hold the function enable switch.
on the control panel.
Slowly move the control handle in the
direction indicated by the white arrow.
☉Result: The platform should lower. The

descent alarm should sound while the platform
is lowering.
20
Function Tests
Test Drive and Braking Test Limited Drive Speed
31 Press and hold the function enable switch 35 Press and hold the lift function enable
on the control handle. switch. Raise the platform approximately
2.1 m) from the ground.
direction indicated by the blue up arrow on ☉ Result: The pothole guards should deploy,
the control panel until the machine begins to
move, then return the handle to the center 36 Press and hold the function enable switch
on the control handle.
position.
37 Slowly move the control handle to the full
☉ Result: The machine should move in the
drive position.
direction that the blue up arrow points on the
control panel, then come to an abrupt stop. ☉ Result: The maximum achievable drive
speed with the platform raised should not
33 Press and hold the function enable switch
exceed 20 cm/s.
If the drive speed with the platform raised
exceeds 20 cm/s, immediately tag and
direction indicated by the white down arrow
remove the machine from service.
on the control panel until the machine
begins to move, then return the handle to
the center position.
☉ Result: The machine should move in the

direction that the white down arrow points on
the control panel, then come to an abrupt
stop.
Note: The brakes must be able to hold the

machine on any slope it is able to climb.
21
Function Tests
Test the Tilt Sensor Operation Test the Pothole Guards
Note: Perform this test from the ground with the Note : The pothole guards should automatically
platform controller. Do not stand in the platform. deploy when the platform is raised . The pothole
guards activate another limit switch which
38 Fully lower the platform.
allows the machine to continue to function . If
39 Place a 2x4 or similar piece of wood under the pothole guards do not deploy , an alarm
both wheels on one side and drive the sounds and the machine will not drive.
machine up onto them.
43 Raise the platform .
40 Raise the platform at least 2.1 m.
☉Result : When the platform is raised 2.1 m
☉ Result: The platform should stop and the tilt from the ground , the pothole guards should
alarm will sound at 600 beeps per minute.. deploy .
41 Move the drive control handle in the 44 Press on the pothole guards on one side ,
direction indicated by the blue up arrow, and then the other .
then move the drive control handle in the
☉Result : The pothole guards should not
direction indicated by the white down arrow.
move .
☉ Result: The drive function should not work in 45 Lower the platform .
either direction.
☉Result : The pothole guards should return to
42 Lower the platform and drive the machine the stowed position .
off the block.
46 Place a 2x4 or similar piece of wood under
a pothole guard . Raise the platform .
☉Result : Before the platform is raised 2.1 m

from the ground , an alarm should sound
and the drive function Should not Work .
47 Lower the platform and remove the 2x4

wood block.
22
Workplace Inspection
Do Not Operate Unless: Fundamentals

The workplace inspection helps the operator
√ You learn and practice the principles of safe
determine if the workplace is suitable for safe
machine operation contained in this operator's
machine operation. It should be performed by
manual.
the operator prior to moving the machine to the
1 Avoid hazardous situations. workplace.
2 Always perform a pre-operation inspection. It is the operator's responsibility to read and

remember the workplace hazards, then watch
for and avoid them while moving, setting up and
4 Inspect the workplace. operating the machine.
Know and understand the workplace

inspection before going on to the next
section. Workplace Inspection
5 Only use the machine as it was intended. Be aware of and avoid the following hazardous
situations:
- Drop-offs or holes
- Bumps, floor obstructions or debris
- Sloped surfaces
- Unstable or slippery surfaces
- Overhead obstructions and high voltage

conductors
- Hazardous locations
- Inadequate surface support to withstand all

load forces imposed by the machine
- Wind and weather conditions
- The presence of unauthorized personnel
- Other possible unsafe conditions
23
Operating Instructions
Fundamentals
The Operating Instructions section provides
instructions for each aspect of machine
operation.
Do Not Operate Unless:
It is the operator's responsibility to follow all the
√ You learn and practice the principles of safety rules and instructions in the operator's,
safe machine operation contained in this safety and responsibilities manuals.
operator's manual.
Using the machine for anything other than lifting
1 Avoid hazardous situations. personnel, along with their tools and materials,
to an aerial work site is unsafe and dangerous.
2 Always perform a pre-operation inspection.
Only trained and authorized personnel should
be permitted to operate a machine. If more than
4 Inspect the workplace. one operator is expected to use a machine at
different times in the same work shift, they must
all be qualified operators and are all expected to
follow all safety rules and instructions in the
operator's, safety and responsibilities manuals.
That means every new operator should perform
a pre-operation inspection, function tests, and a
workplace inspection before using the machine.
24
Emergency Stop Operation from Platform
Push in the red Emergency Stop button to the 1 Turn the key switch to platform control.
off position at the ground controls or the
2 Pull out the ground and platform red
platform controls to stop all machine functions.
Repair any function that operates when either
3 Be sure the battery pack is connected
red Emergency Stop button is pushed in.
before operating the machine.
Emergency Lowering To Position Platform
1 Pull the emergency lowering knob. 1 Press the lift function select
button.
Operation from Ground
2 Press and hold the lift function enable
1 Turn the key switch to ground control.
switch on the control handle.
2 Pull out both ground and platform red
3 Move the control handle according to the
markings on the control panel.
3 Be sure the battery pack is connected
To Steer
before operating the machine.
1 Press the drive function
To Position Platform
select button.
1 Move up and hold the lift function enable
2 Press and hold the function
switch.
enable switch on the control handle.
2 Move the up/down toggle switch according
3 Turn the steer wheels with the thumb rocker
to the markings on the control panel..
switch located on the top of the control
Drive and steer functions are not available from handle.
the ground controls.
To Drive
1 Press the drive function select button.
2 Press and hold the function enable switch

3 Increase speed: Slowly move the control

handle off center.
Decrease speed: Slowly move the control

handle toward center.
Stop: Return the control handle to center or

release the function enable switch.
Use the color-coded direction arrows on the

platform controls and on the platform to identify
the direction the machine will travel.
Machine travel speed is restricted when the

25
platform is raised. While holding the piece of wood level, measure
the distance from the bottom of the piece of
Battery condition will affect machine
wood to the ground.
performance. Machine drive speed and function
speed will drop when the battery level indicator Divide the tape measure distance (rise) by the
is flashing. length of the piece of wood (run) and multiply by
100.
To reduce drive speed
Example:
The drive controls can operate in two different
drive speed modes. When the drive speed Run = 3.6 m
button light is on, slow drive speed mode is
Rise = 0.3 m
active. When the button light is off, fast drive
speed mode is active. 0.3 m ÷ 3.6 m = 0.083 x 100 = 8.3%
Press the drive speed button to select the If the slope exceeds the maximum slope or side
desired drive speed. slope rating, the machine must be winched or
transported up or down the slope. See
Driving on a slope Transport and Lifting section.
Determine the slope and side slope ratings for
the machine and determine the slope grade.
S0608EH, S0808EH, S0812EH, S1012EH
Maximum slope rating, stowed position 25% ,

Maximum side slope rating, stowed position
25%
Note: Slope rating is subject to ground

conditions and adequate traction.
Press the drive speed button to the fast drive

speed mode.
To determine the slope grade

Measure the slope with a digital inclinometer
OR use the following procedure.
You will need:
Carpenter’s level
straight piece of wood, at least 1 m long
tape measure
Lay the piece of wood on the slope.
At the downhill end, lay the level on the top

edge of the piece of wood and lift the end until
the piece of wood is level.
26
Operation from Ground with left rear main deck wire lock pins.
Controller 7. Fold down the left and rail assembly. Keep

hands clear of pinch points.
Maintain safe distances between operator,
machine and fixed objects. 8. Replace the removed pin back into rear rail
bracket.
Be aware of the direction the machine will travel
when using the controller. 9. Carefully open the gate and move to the
rear step or the ground.
Battery Level Indicator
10. From the rear step or from the ground,
remove the right rear main deck wire lock
pins.
Full Low 11. Fold down the right rail assembly. Keep
Use the LED diagnostic readout to determine hands clear of pinch points.
the battery level. 12. Replace the removed pin back into rear rail
bracket.
How to use the Safety Arm
13. Fold down the rear rail assemble. Keep
1 Raise the platform approximately 2.4 m from
hands free of pinch points.
the ground.
2 Rotate the safety arm away from the

How to Raise the Guardrails
machine and let it hang down. Follow the fold down instructions but in reverse
3 Lower the platform until the safety arm rests order.
securely on the link. Keep clear of the safety
To Extend and Retract Platform
arm when lowering the platform.
1 Lift the platform extension lock handle to the
How to Fold Down the Guardrails horizontal position.
The platform railing system consists of three 2 Push the platform extension lock handle to
fold down rail section for the extension deck and extend the platform to the desired position.
three section for the main deck. All sections are
held in place by four wire lock pins. Do not stand on the platform extension
while trying to extend it.
1. Fully lower the platform and retract the
platform extension. 3 Lower the platform extension lock handle.
2. Remove the platform controls.
3. From inside the platform, remove the two

front extension deck wire lock pins.
4. Fold down the front rail assembly. Keep

hands clear of pinch points.
5. Replace the two removed pins back into

each side rail bracket.
6. At the rear of the main deck, remove the

27
Error indicator readout
If the LED diagnostic readout
displays an error code, such as LL,
push in and pull out the red
Emergency Stop button to reset the system.
ECM Fault Codes
Code Condition
-- Condition Normal
01 Internal ECM Error
02 ECM/Platform Communication Error
03 Undefined Platform Dip Switch Setting

Chassis Up/Down Toggle Closed At
12
Startup
18 Pothole Guard Failure
42 Platform Left Turn Switch Fault
43 Platform Right Turn Switch Fault
46 Platform Drive Enable Switch Fault
47 Platform Joystick Fault
52 Forward Coil Fault
53 Reverse Coil Fault
54 Up Coil Fault
55 Down Coil Fault
56 RightCoilFault
57 LeftCoilFault
58 Brake Coil Fault
59 Parallel/Series Coil Fault
68 Low Battery Voltage
LL Off-Level
OL Overload Cutout Option
For more information, please consult the

appropriate Dingli Service Manual.
28
Standard Batteries
3. Remove the battery vent caps and check
the battery acid level. If necessary, add
only enough distilled water to cover the
Battery and Charger Instructions plates. Do not overfill prior to the charge
cycle.
Observe and Obey: 4. Replace the battery vent caps.
√ Do not use an external charger or booster 5. Connect the battery charger to a grounded
battery. AC circuit.
√ Charge the battery in a well-ventilated area. 6. The charger will indicate when the battery
is fully charged.
√ Use proper AC input voltage for charging as
indicated on the charger. 7. Check the battery acid level when the
charging cycle is complete. Replenish with
√ Use only a Dingli authorized battery and distilled water to the bottom of the fill tube.
charger. Do not overfill.
Dry Battery Filling and

Charging Instructions
1. Remove the battery vent caps and
To Charge Battery permanently remove the plastic seal from
1. Be sure the batteries are connected before the battery vent openings.
charging the batteries. 2. Fill each cell with battery acid (electrolyte)
2. Open the battery compartment. The until the level is sufficient to cover the
compartment should remain open for the plates.
entire charging cycle. Do not fill to maximum level until the battery
Maintenance - free batteries charge cycle is complete. Overfilling can cause
the battery acid to overflow during charging.
3. Connect the battery charger to a grounded Neutralize battery acid spills with baking soda
AC circuit. and water.
4. The charger will indicate when the battery 3. Install the battery vent caps.
is fully charged.
4. Charge the battery.
5. Check the battery acid level when the

charging cycle is complete. Replenish with
distilled water to the bottom of the fill tube.
Do not overfill.
29
Transport and Lifting Instructions
Observe and Obey:

√ Common sense and planning must be Brake Release Operation
applied to control the movement of the machine
1. Chock the wheels to prevent the machine
when lifting it with a crane or forklift.
from rolling.
√ Only qualified aerial lift operators should 2. Be sure the winch line is properly secured
move the machine on or off the truck. to the drive chassis tie points and the path
√ The transport vehicle must be parked on a is clear of all obstructions.
level surface. 3. Push in the black brake release knob to
√ The transport vehicle must be secured to open the brake valve.
prevent rolling while the machine is being 4. Pump the red brake release pump knob.
loaded.
After the machine is loaded:
√ Be sure the vehicle capacity, loading
1. Chock the wheels to prevent the machine
surfaces and chains or straps are sufficient to
from rolling.
withstand the machine weight. See the serial
2. Pull out the red Emergency Stop button on
label for the machine weight.
both the ground and platform controls to
√ The machine must be on a level surface or the on position.
secured before releasing the brakes. 3. Press the drive function select button.
Press and hold the function enable switch
√ Do not allow the rails to fall when the snap
on the control handle. Move the control
pins are removed. Maintain a firm grasp on the
handle off center and immediately release
rails when the rails are lowered.
it to reset the brakes.
√ Do not drive the machine on a slope that 4. Push the red Emergency stop button on
exceeds the slope or side slope rating. See both the ground and platform controls to
Driving on a Slope in the Operating Instructions the off position.
section. Towing the Hydraulic Drive Model S0608EH,
S0808EH, S0812EH, S1012EH is not
√ If the slope of the transport vehicle bed recommended. If the machine must be towed,
exceeds the maximum slope rating, the do not exceed 3.5 km/h.
machine must be loaded and unloaded using a
winch as described.
30
Securing to Truck or Trailer for
Transit
Always chock the machine wheels in Use a minimum of 2 chains or straps.
preparation for transport.
Use chains or straps of ample load capacity.
Retract and secure the extension deck(s).
If the railings have been folded down, secure
Turn the key switch to the off position and them with straps before transporting.
remove the key before transporting.
Inspect the entire machine for loose or

unsecured items.
Use the tie-down points on the chassis for

anchoring down to the transport surface.
31
Observe and Obey: Position the forklift forks in position with the
forklift pockets.
√ Only qualified riggers should rig and lift the
machine. Drive forward to the full extent of the forks.
√ Only qualified forklift operators should lift Raise the machine 6 in / 15 cm and then tilt the
forks back slightly to keep the machine secure.
the machine with a forklift.
Be sure the machine is level when lowering the
√ Be sure the crane capacity, loading
forks.
surfaces and straps or lines are sufficient to
withstand the machine weight. See the serial Lifting the machine from the
plate for the machine weight. side can result in component
damage.
Lifting the Machine with a Forklift

Be sure the extension deck, controls and
component trays are secure. Remove all loose
items on the machine.
Fully lower the platform. The platform must

remain lowered during all loading and transport
procedures.
Use the forklift pockets located on both sides of

the ladder.
32
Lifting Instructions
Fully lower the platform. Be sure the extension
Center of gravity
decks, controls and covers are secure. Remove
all loose items on the machine. Model X Axis Y Axis
Determine the center of gravity of your machine

using the table and the picture on this page. S0608EH 90.5 cm 56.5cm
Attach the rigging only to the designated lifting

S0808EH 80.6cm 57.6cm
points on the machine. There are two lifting
points on each end of the machine.
S0812EH 89cm 64.4cm
Adjust the rigging to prevent damage to the
machine and to keep the machine level.
S1012EH 83cm 68.2cm
33
Decals
S0608EH S0808EH
S0812EH S1012EH
Green - used to indicate operation or
maintenance information.
1 2 3
14
17 4 13
5
13
18
10
5 6 6
15
11
18
7 8 9 6
12 16
34
Decals
Decal Inspection
Use the pictures on the next page to verify that
all decals are legible and in place.
Below is a numerical list with quantities and

descriptions.
No. Part No. Description Qty. No. Part No. Description Qty.
1 9413001 Danger - Safety Rules 1 10 9441019 Warning -Timely Charging 1
2 9413003 Danger -Tip Alam 1 11 9443019 Notice - Timely Recharging 1
Notice - Maximum Side Force Notice - Saving the

3 9213001 1 12 9443021 1
90lbs / 400N Electricity
4 Cosmetic - JCPT0808 2 13 9312011 Labe l-Safety Arm 2
Cosmetic - JCPT1008 2 14 9211011 Labe l-Lanyard Anchorage 4
Cosmetic - JCPT1012 2 15 9441017 Notice—Charging usage 1
Cosmetic - JCPT1212 2 16 9341011 Emergency down 1
5 9411003 Danger - Crushing Hazard 2 17 9213021 Capacity 450kg 1
Label -Wheel Maximum Load

6 4 9213031 Capacity 380kg 1
787kg
4 9213033 Capacity 230kg 1
847kg
4 9213035 Capacity 320kg 1
928kg
4 18 9441023 forklift pockets 4
1100kg
7 9411005 Danger -Tip-over Hazard
Warning -Inspected and

8 9422019
Operation Properly
Danger – Explosion / Burn

9 9411001 1
Hazard
35
Specifications
Model: S0608EH
Height, working maximum 8m Maximum hydraulic pressure 241.3 bar

(functions)
Height, platform maximum 6m
System voltage 24V
Height, stowed maximum 2.21 m
Rails up Tire size φ381×127
Height, stowed maximum 1.75 m Airborne noise emissions <70 dB

Rails lowered
Maximum sound level at normal operating workstations
(A-weighted)
Width 0.81 m
Length, platform retracted 2.48 m Vibration vaue does not exceed 2 .5m / s2
Maximum sloperating ,
Length, platform extended 3.38 m 25%
Stowed position
Platform dimensions 2.27 x 0.81 Maximumsidesloperating

25%
Platform length x width m Stowed position
Platform extension length 0.9 m Note : Slope rating is subject to ground

conditions and adequate traction .
Maximum load capacity 380 kg
Maximum working slope 3°
Maximum wind speed 12.5 m/s
Drive speeds
Wheelbase 1.87 m
Stowed, maximum 3.5
Turning radius (outside) 2.19 m km/h
Turning radius (inside) 0 Platform raised, maximum 0.8

km/h
Ground clearance 10cm
Floor loading information
Ground clearance 1.9 cm
Pothole guards deployed Tire load, maximum 787 kg
Weight 1950kg Tire contact pressure 12.22 kg/cm2

1198 kPa
(Machine weights vary with option configurations)
Occupied floor pressure 1060 kg/m2
Power soUrce 4 Batteries , 6V 210AH 10.39 kPa
Controls Proportional
AC outlet in platform Standard Note: Floor loading information is approximate and does
not incorporate different option configurations.
It should be used only with adequate safety factors.
Continuous improvement of our products is a DINGLI

policy. Product specifications are subject to change
without notice or obligation.
36
Specifications
Model: S0808EH
Height, working maximum 10 m Maximum hydraulic pressure 241.3 bar

(functions)
Height, platform maximum 8m
System voltage 24V
Rails up Tire size φ381×127
Height, stowed maximum 1.88 m Airborne noise emissions <70 dB

Rails lowered
Maximum sound level at normal operating workstations
Width 0.81 m (A-weighted)
Length, platform retracted 2.48 m Vibration vaue does not exceed 2 .5m / s2
Length, platform extended 3.38 m 25%
Stowed position
Platform dimensions 2.27 x 0.81 Maximumsidesloperating

25%
Platform length x width m Stowed position
Platform extension length 0.9 m Note : Slope rating is subject to ground

conditions and adequate traction .
Maximum load capacity 230 kg
Maximum working slope 3°
Maximum wind speed 12.5 m/s
Drive speeds
Wheelbase 1.87 m
Stowed, maximum 3.5
Turning radius (outside) 2.19 m km/h
Turning radius (inside) 0 Platform raised, maximum 0.8

km/h
Ground clearance 10cm
Floor loading information
Ground clearance 1.9 cm
Pothole guards deployed Tire load, maximum 847 kg
Weight 2100kg Tire contact pressure 13.16 kg/cm2

1290 kPa
(Machine weights vary with option configurations)
Occupied floor pressure 1142 kg/m2
Power soUrce 4 Batteries , 6V 210AH 11.19 kPa
AC outlet in platform Standard Note: Floor loading information is approximate and does
37
Specifications
Model: S0812EH
Maximum hydraulic pressure 241.3 bar

Height, working maximum 10 m (functions)
Height, platform maximum 8m System voltage 24V
Height, stowed maximum 2.33 m Tire size φ381×127

Rails up
Airborne noise emissions <70 dB
Rails lowered Maximum sound level at normal operating workstations
(A-weighted)
Width 1.15 m
Vibration vaue does not exceed 2 .5m / s2
Length, platform retracted 2.48 m
25%
Stowed position
Length, platform extended 3.38 m
Maximumsidesloperating
25%
Platform dimensions 2.27 x 1.12 Stowed position
Platform length x width m
Note : Slope rating is subject to ground
Platform extension length 0.9 m conditions and adequate traction .
Maximum load capacity 450 kg Maximum working slope 3°
Maximum wind speed 12.5 m/s Drive speeds
Wheelbase 1.87 m Stowed, maximum 3.5

km/h
Turning radius (outside) 2.33 m
Platform raised, maximum 0.8
Turning radius (inside) 0 km/h
Ground clearance 10cm Floor loading information
Ground clearance 1.9 cm Tire load, maximum 928 kg

Pothole guards deployed
Tire contact pressure 14.4 kg/cm2
Weight 2300kg 1413 kPa
(Machine weights vary with option configurations) Occupied floor pressure 881 kg/m2
8.63 kPa
Power soUrce 4 Batteries , 6V 210AH
Note: Floor loading information is approximate and does
Controls Proportional not incorporate different option configurations.
AC outlet in platform Standard It should be used only with adequate safety factors.
38
Specifications
AC outlet in platform Standard
Model: S1012EH
Maximum hydraulic pressure 241.3 bar

Height, working maximum 12 m (functions)
Height, platform maximum 10 m System voltage 24V
Height, stowed maximum 2.46 m Tire size φ381×127

Rails up
Airborne noise emissions <70 dB
Rails lowered Maximum sound level at normal operating workstations
(A-weighted)
Width 1.15 m
Vibration vaue does not exceed 2 .5m / s2
Length, platform retracted 2.48 m
25%
Stowed position
Length, platform extended 3.38 m
Maximumsidesloperating
25%
Platform dimensions 2.27 x 1.12 Stowed position
Platform length x width m
Note : Slope rating is subject to ground
Platform extension length 0.9 m conditions and adequate traction .
Maximum load capacity 320 kg Maximum working slope 3°
Maximum wind speed 12.5 m/s Drive speeds
Wheelbase 1.87 m Stowed, maximum 3.5

km/h
Turning radius (outside) 2.33 m
Platform raised, maximum 0.8
Turning radius (inside) 0 km/h
Ground clearance 10cm Floor loading information
Ground clearance 1.9 cm Tire load, maximum 1100 kg

Pothole guards deployed
Tire contact pressure 17.09 kg/cm2
Weight 2730kg 1675 kPa
(Machine weights vary with option configurations) Occupied floor pressure 1045 kg/m2
10.25 kPa
Power soUrce 4 Batteries , 6V 210AH
Note: Floor loading information is approximate and does
39
Specifications

40
Schematic
Hydraulic Schematic
S1012EH
S 1 / S 2 / B R K / M / A C C ...M 1 4 x 1 .5
P / T ... M 1 8 x 1 .5
L / D 1 / D 2 / D 3 / D 4 ... M 1 6 x 1 .5
1 2
S1 S2 L
S V 3 8 -2 0
1
2
2
C V 0 8 -2 0
1 .5 m m
S V 0 8 -4 7 A 2 4
1
D4
R V 0 8 -2 2 1 1
1
S1
3 1 C V 0 8 -2 0
S2
1 2 3
2 2
F R R V 1 0 -4 1 F 1 2 D3
3
1
S V 1 0 -4 0
S V 1 0 -4 7 B
4
S2
S V 1 0 -3 1
R V 0 8 -2 2 S V 1 0 -2 4
4 1 1 D2
1
2 2 3 2 1 1
3 2
1 4
R V 0 8 -2 2 S1
2
D1
2 1
M
1 .5 m m
2 1
1 2
S V 0 8 -2 5
P T BRK ACC
41
Schematic
S0608EH S0808EH S0812EH
S 1 / S 2 / B R K / M / A C C ... ... M 1 4 x 1 .5
P / T ... ... M 1 8 x 1 .5
L / D 1 / D 2 / D 3 / D 4 ... ... M 1 6 x 1 .5
1 2
S1 S2 L
S V 3 8 -2 0
1
2
2
C V 0 8 -2 0
1 .5 m m
S V 0 8 -4 7 A 2 4
1
D4
R V 0 8 -2 2 1 1
1
S1
3 1 S2
C V 0 8 -2 0
1 2 3
2 2
F R R V 1 0 -4 1 F 1 2 D3
3
1
S V 1 0 -4 0
S V 1 0 -4 7 B
4
8 bar S2
S V 1 0 -3 1
R V 0 8 -2 2 S V 1 0 -2 4
4 1 1 D2
1
2 2 3 2 1 1
3 2
1 4
R V 0 8 -2 2 S1
2
D1
2 1
M
1 .5 m m
2 1
1 2
S V 0 8 -2 5
P T BRK ACC
42
Schematic
Electrical Schematic Platform Raise Coil
Platform Controller
7A Fuse
Platform Down Coil 40
A C
E-Stop Switch
Turn Left Coil - + O Platform
Black Bat -
1 1 1 PCBA
Blue Bat +
2 2 2
Battery RH Red
3 3 3
Turn Right Coil Orange CAN High
Power Relay
4 4 4
Yellow CAN Low
5 5 5
Battery 26
Disconnect AA
Motor-
Enable
Propel Forward Coil
Speed
Switch
RedMotor+
- +
Propel Reverse Coil
Battery LH
42
Yellow
Black
White
Blue
HORN
L
Red
Brake Coil
Motor
Controller
Charge + Charge -
M-
B-
B+
3
1
Hour Meter
32
- + 43 Battery 38
M Charger
R Beacon
40
41 35
Alarm
N
1 3 2 4
A C
E-Stop Switch B B1
Key Switch
Up/Down S
Rocker
Switch
1 GND DIN Blocks
Power Relay -
C
2 LED Rt Turn - B Left Turn -
Q 31
3 Forward - A Down -
Pressure Sensor2
ECU GND Pressure Sensor 2 Black
37 1 2
LED Press Sensor 1 Red
2 1
Chassis ECU Cable Platform Slope Snsr White 36
A 3 3
Horn - Tilt Alrm
4 7
Brake -
5
Hr Meter B
J1 1A Not Used (Cavity Plug) Beacon -
6
Battery GND
Pressure Sensor1
2A Not Used (Cavity Plug) A R e ve r s e -
7
Rais e - Black
2
Overload Signal LED Output (Purple) 9 Red
3A X 1
1 (Red)
4A VBat 1
VBat DIN Blocks
White
3 36
VBat 2 (Red) VBat 1 (Red) Press 2
5A 8
Platform - Lift Up Output (White) (Red)
7
6A VBat 2 Press 1
9
Propel Reverse - Solenoid O u t(
pBul
tu e ) VBat 3 (Red) Slope Sensor 29
7A 10
Motor Control - Enable O u t p u t( O r a n g e ) Power R e l a y( R e d ) Tilt Alrm
8A 11
Motor Control - Speed DC O u t p(uWth i t e ) Beacon+ Mode Sw
9A 12
Spare Digital Input Up/Dn Switch + Pothole Switch
Spare 10A (Cavity Plug)
13
Pressure Sensor2 Input (White) Plat Full Up Sw 30
11A Hour Meter +
14
Chassis Down Rocker Switch I n (p G
urte e n ) 9 Slope Sensor
12A D
VBat (Red) Red
1 1
A GND (Black) Black
Slope Sensor
2 2
CAN High (Blue) GND (Black) Sig (White) White 18
1B 1 1 3 3
Key Switch Terminal 4 Input (Brown) CAN High (Blue)
2B 2 2 17 19
3B GND (Black) VBat Plat(Red)
3 3
Y
Scissor Angle Sensor Input (White) E-Stop (Orange)
4B 4 4
Spare Digital Input CAN Low (Yellow)
Spare 5B (Cavity Plug)
5 5
Platform - Down Output (Red)
6B
Steering Actuator - Turn Left O u t(pBultu e )
8 O
7B
Horn+ Output (Purple)
8B
Alarm- Output (Blue)
9B
Pothole Limit Switch Input (Black)
10B
Platform Full-Up Limit Switch I n p(uBtl u e )
11B
Chassis Up Rocker Switch Input (Purple)
12B
A
(Yellow) Raise Platforn Coil(White) (White)
30
1C CAN Low Raise Coil
DIN 15
VBat 3 (Red) Reverse Coil(Blue) (Blue) Reverse Coil
2C 16 Z
Pressure Sensor1 Input (White) Platform Down Coil (Red) (Red) Platform Down Coil
3C 17 E
Spare DC Output (MC) Turn Left Coil (Blue) (Blue) Turn Left Coil VBat(Red) Red
Spare 4C (Cavity Plug)
18 1 1
Spare 5C
Spare Digital Input (Cavity Plug) Forward Coil (White) (White) Forward Coil GND (Black) Black Tilt Sensor
19 2 2
Propel Forward - Solenoid Output Turn Right Coil(Yellow) (Yellow) Turn Right Coil Sig (White) White
6C 20 3 3
Steering Actuator - Turn Right O u(tYpeultl o w ) Brake Coil (Orange) (Orange) Brake Coil
7C 21
Spare Digital Output Pressure Sensor2 Input (White) (White)
17 19
Spare 8C (Cavity Plug)
22
Brakes - Output (Orange) Pressure Sensor1 Input (White) (White)
34
9C 23
Spare Digital Input (Cavity Plug) Scissor Angle Sensor I n p(uWth i t e ) (White)
Spare 10C 24
Tilt Alarm Input (White) Tilt Sensor Input (White) (White)
11C 25
Mode (Down) Limit Switch Input (Black) Mode Limit Switch Input
(Black) Mode Limit Switch Input
12C 26
Pothole Limit Switch (Black) Pothole Limit Switch
27
A Plat Full Up Limit S w i t c(hB l u e )
28
Plat Full up Limit Switch
33
9 1 2 1 2 1 2 1 2
K J J
31 34 37 40 E-Stop Switch 43 U T
Panel LED Tilt Sensor Rocker Switch Beacon
3 4 3 4 3 4 3 4
32 Hour Meter 35 Key Switch 38 Motor Controller 41 Audible Alarm
K 33 33
Full Up 33 Pot Hole Pot Hole Down Limit
33 36 39 42 Limit Switch L i m i t S w i t c Lh i m i t S w i t c h Switch
Limit Switch Pressure Sensor Slope Sensor Horn
43

Manual S0608EH - S0808EH

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Manual S0608EH - S0808EH

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SELF-PROPELLED SCISSOR LIFTS

Operator Service Manual

Important Owners, Users and operators:

4. 0nly have trained / certified operators,

Pre-operation Inspection 14 If there is anything in this manual that is not

Transport and Lifting Instructions 30

Schematic 40 Zhejiang Dingli machinery Co., Ltd.

1255 Baiyun South Road. Leidian Town.

in death or serious injury.

√ You are properly trained to safely operate

Intended Use Personal Safety

Electrocution Hazards Tip-over Hazards

Maximum capacity –S0608EH

Platform retracted 380 kg

Only platform 267 kg

Only extension deck 113 kg

Maximum capacity – S0808EH

350KV to 500KV 7.62 Only extension deck 113 kg

500KV to 750KV 10.67 Maximum capacity – S1012EH

750KV to 1000KV 13.72 Maximum occupants 2

Allow for platform movement, electrical line Platform retracted 320 kg

Do not operate the machine during lightning or Extension Platform

Do not use the machine as a ground for

Do not use the platform controls to free a

Do not push the machine or other objects with

Do not operate the machine with the chassis

Do not contact adjacent structures with the

Do not alter or disable the limit switches.

Do not use the machine on a moving or mobile

Be sure all tires are in good condition, air-filled

Maximum allowable manual force 400 N

Do not tie the platform to adjacent structures.

Do not place loads outside the platform

Do not alter or disable machine components

Do not replace items critical to machine stability

Do not use batteries that weigh less than the

Do not modify or alter an aerial work platform

Do not place ladders or scaffolds in the platform

Work Area Safety

Do not drive the machine on a slope that

Slope rating applies to machines in the stowed

Check the work area for overhead obstructions

Be aware of crushing hazards when grasping

Operators must comply with employer, job site

Observe and use color-coded direction arrows

Do not operate a machine in the path of any

No stunt driving or horseplay while operating a

Do not lower the platform unless the area below

Do not use any battery or charger greater than

Do not use the machine as a ground for

Explosion and Fire Hazards

Damaged Machine Hazards

Conduct a thorough pre-operation inspection of

Be sure all maintenance has been performed as

Be sure all decals are in place and legible.

Be sure the operator’s, safety and

Bodily Injury Hazard

Do not operate the machine with a hydraulic oil

Improper contact with components under any