Operator's Manual: Ansi/Csa North America South America Asia

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Operator's Manual

Serial Number Range

S-40 from 14678


ANSI/CSA
North America
S-45 South America
Asia

with
Maintenance
Information

Fifth Edition
Fifth Printing
Part No. 133026
Operator's Manual Fifth Edition • Fifth Printing

Front Matter

Important Contents
Read, understand and obey these safety rules and Introduction ........................................................... 1
operating instructions before operating this Symbol and Hazard Pictorials Definitions ............. 3
machine. Only trained and authorized personnel
General Safety ...................................................... 5
shall be permitted to operate this machine. This
manual should be considered a permanent part of Personal Safety................................................... 11
your machine and should remain with the machine Work Area Safety ................................................ 12
at all times. If you have any questions, contact us. Legend ................................................................ 22
Controls ............................................................... 23
Contact Us: Inspections .......................................................... 30
Operating Instructions ......................................... 46
Internet: www.genielift.com
Transport and Lifting Instructions ....................... 57
E-mail: awp.techpub@terex.com Maintenance ....................................................... 61
Specifications ...................................................... 65

Copyright © 2011 by Terex Corporation


Fifth Edition: Fifth Printing, July 2013
Genie and "S" are registered trademark of Terex
South Dakota, Inc. in the U.S.A. and many other countries.
These machines comply with
ANSI/SIA 92.5
CSA B.354.4

S-40 • S-45 Part No. 133026


Fifth Edition • Fifth Printing Operator's Manual

Introduction
Introduction

Owners, Users and Operators:


Thank you for choosing our machine for your
application. Our number one priority is user safety,
which is best achieved by our joint efforts. We feel
that you make a major contribution to safety if you,
as the equipment users and operators:
1 Comply with employer, job site and Danger
governmental rules.
Failure to obey the instructions and
2 Read, understand and follow the instructions
in this and other manuals supplied with this safety rules in this manual will result
machine. in death or serious injury.
3 Use good safe work practices in a
commonsense way.
Do Not Operate Unless:
4 Only have trained/certified operators,
directed by informed and knowledgeable  You learn and practice the principles of safe
supervision, running the machine. machine operation contained in this operator’s
manual.
1 Avoid hazardous situations.
Know and understand the safety rules
before going on to the next section.
2 Always perform a pre-operation inspection.
3 Always perform function tests prior to use.
4 Inspect the workplace.
5 Only use the machine as it was intended.
 You read, understand and obey the
manufacturer’s instructions and safety
rules—safety and operator’s manuals and
machine decals.
 You read, understand and obey employer’s
safety rules and worksite regulations.
 You read, understand and obey all applicable
governmental regulations.
 You are properly trained to safely operate the
machine.

Part No. 133026 S-40 • S-45 1


Operator's Manual Fifth Edition • Fifth Printing

Introduction

Hazard Classification Intended Use


Decals on this machine use symbols, color coding This machine is intended to be used only to lift
and signal words to identify the following: personnel, along with their tools and materials to
an aerial work site.
Safety alert symbol—used to alert
you to potential personal injury
hazards. Obey all safety Safety Sign Maintenance
messages that follow this symbol Replace any missing or damaged safety signs.
to avoid possible injury or death. Keep operator safety in mind at all times. Use mild
soap and water to clean safety signs. Do not use
DANGER Indicates a hazardous situation
which, if not avoided, will result in
solvent-based cleaners because they may damage
the safety sign material.
death or serious injury.

WARNING Indicates a hazardous situation


which, if not avoided, could result
in death or serious injury.

CAUTION Indicates a hazardous situation


which, if not avoided, could result
in minor or moderate injury.

NOTICE Indicates a property damage


message.

2 S-40 • S-45 Part No. 133026


Fifth Edition • Fifth Printing Operator's Manual

Symbol and Hazard Pictorials Definitions


Symbol and Hazard Pictorials Definitions

Crush hazard Explosion hazard Fire hazard Explosion hazard Electrocution


hazard

Fall hazard Crush hazard Tip-over hazard Tip-over hazard Tip-over hazard

Tip-over hazard Electrocution hazard Read the service Rated platform Keep off this
manual capacity surface.

Keep away from Maintain required Keep away from path Only trained Read the operator’s
moving parts clearance of moving platform maintenance manual
personnel should
access compartments

Part No. 133026 S-40 • S-45 3


Operator's Manual Fifth Edition • Fifth Printing

Symbol and Hazard Pictorials Definitions

No smoking Platform downhill: Platform uphill: Do not use ether or Lanyard attachment
No flame 1 Retract boom. 1 Lower boom. other high energy point
Stop engine 2 Lower boom. 2 Retract boom. starting aids on
machines equipped
with glow plugs

Wheel load Voltage rating for Pressure rating for air Fire extinguisher Avoid contact
power to platform line to platform

Tie-down instructions Tie-down instructions Weight of welder


reduces capacity

Wind speed

4 S-40 • S-45 Part No. 133026


Fifth Edition • Fifth Printing Operator's Manual

General Safety
114390 28161
General Safety

52865

114389
114258 97875

28177
28161

114389
DANGER
114390
DANGER

114258
DANGER

Burn Hazard No smoking. No


Fuel and fumes flame. Stop
can explode engine.
and burn.
114258 A

28161 28177 52865 97875


WARNING WARNING WARNING
Crush Hazard
Death or serious
injury may result
from platform
Crush Hazard crushing
Contact with moving parts can personnel
result in death or serious
injury. against boom.

Keep away from


path of moving
platform.
Keep away from moving parts. 28177 C
28161 C

Part No. 133026 S-40 • S-45 5


Operator's Manual Fifth Edition • Fifth Printing

General Safety

6 S-40 • S-45 Part No. 133026


Fifth Edition • Fifth Printing Operator's Manual

General Safety

114390 28175 28161


DANGER WARNING WARNING

Crush Hazard
Contact with moving parts can
result in death or serious
injury.

28177 28181 97602


Keep away from moving parts.
28161 C

WARNING WARNING WARNING


Crush Hazard
Death or serious
injury may result
from platform Do not use ether or
crushing Explosion Hazard other high energy
Death or serious injury can starting aids on
personnel
Fall Hazard result from the use of ether or machines equipped
against boom. Death or serious injury may result other high energy starting with glow plugs.
from climbing or riding on boom. aids. 97602 B

Keep away from


path of moving
platform.
31788
28177 C
DANGER
Explosion / Burn Hazard
Ignition of explosive gases or contact with corrosive
acid will cause death, burns or blindness

31060 Keep off this surface. 28181 C

DANGER 97875
Keep all open flames and sparks away. Wear
personal protective equipment, including face
shield, gloves and long sleeve shirt.
Tip-over Hazard
Altering or disabling limit READ MANUALS
switches can result in machine Read all manuals prior to operation.
tip-over. Machine tip-over will DO NOT OPERATE equipment if you do not
result in death or serious injury. understand the information in the manuals.
Consult your supervisor, the owner or the
Do not alter or disable limit manufacturer.
switch(s).
31060 C
31788 C

114390
31060
28181

97602
28175
28177 31788
28161
114390
97875

Part No. 133026 S-40 • S-45 7


Operator's Manual Fifth Edition • Fifth Printing

General Safety

82487
133067 82472

114251 82671

82548

82472

114251 133067 82487 82671

82487 B

114251 A

82548 82472

82472 B

8 S-40 • S-45 Part No. 133026


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General Safety

Part No. 133026 S-40 • S-45 9


Operator's Manual Fifth Edition • Fifth Printing

General Safety

114247 82548 82671 114252

114252 A

82472 82481

82481 B

82472 B

82473 133067

82473 B

114247 133067
114252

82473
82481
82548
82472
133067
82671

10 S-40 • S-45 Part No. 133026


Fifth Edition • Fifth Printing Operator's Manual

Personal Safety
Personal Safety

Personal Fall Protection


Personal fall protection equipment (PFPE) is
required when operating this machine.
Occupants must wear a safety belt or harness in
accordance with governmental regulations. Attach
the lanyard to the anchor provided in the platform.
Operators must comply with employer, job site and
governmental rules regarding the use of personal
protective equipment.
All PFPE must comply with applicable
governmental regulations, and must be inspected
and used in accordance with the PFPE
manufacturer’s instructions.

Part No. 133026 S-40 • S-45 11


Operator's Manual Fifth Edition • Fifth Printing

Work Area Safety


Work Area Safety

Electrocution Hazards Keep away from the


machine if it contacts
This machine is not electrically insulated and will energized power lines.
not provide protection from contact with or Personnel on the ground
proximity to electrical current. or in the platform must
not touch or operate the
Obey all local and machine until energized
governmental regulations power lines are shut off.
regarding required
clearance from electrical
power lines. At a minimum, Do not operate the machine during lightning or
the required clearance storms.
contained in the chart
below must be followed. Do not use the machine as a ground for welding.

Tip-over Hazards
Line Voltage Required Clearance Occupants, equipment and materials shall not
0 to 50KV 10 ft 3.05 m exceed the maximum platform capacity for the
restricted or unrestricted range of motion.
50 to 200KV 15 ft 4.60 m
200 to 350KV 20 ft 6.10 m Maximum platform capacity 500 lbs 227 kg
350 to 500KV 25 ft 7.62 m Maximum occupants 2
500 to 750KV 35 ft 10.67 m
The weight of options and accessories, such as
750 to 1000KV 45 ft 13.72 m pipe cradles, panel cradles and welders, will
Allow for platform movement, electrical line sway reduce the rated platform capacity and must be
or sag, and beware of strong or gusty winds. subtracted from the platform capacity. See the
decals with the options and accessories.
If using accessories, read, understand and obey
the decals, instructions and manuals with the
accessory.

12 S-40 • S-45 Part No. 133026


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Work Area Safety


Do not raise or extend the Do not raise the
boom unless the machine boom when wind
is on a firm, level surface. speeds may exceed
28 mph / 12.5 m/s.
If wind speeds exceed
28 mph / 12.5 m/s when
the boom is raised, lower
the boom and do not
continue to operate the
machine.

Do not operate the machine in strong or gusty


winds. Do not increase the surface area of the
platform or the load. Increasing the area exposed
to the wind will decrease machine stability.

Use extreme care and


slow speeds while driving
the machine in the
stowed position across
Do not depend on the tilt alarm as a level indicator. uneven terrain, debris,
The tilt alarm sounds in the platform only when the unstable or slippery
machine is on a severe slope. surfaces and near holes
and drop-offs.
If the tilt alarm sounds when the platform is raised,
use extreme caution. Identify the condition of the
boom on the slope as shown below. Follow the Do not drive the machine on or near uneven
steps to lower the boom before moving to a firm, terrain, unstable surfaces or other hazardous
level surface. Do not rotate the boom while conditions with the boom raised or extended.
lowering.
Do not use the machine as a crane.
If the tilt alarm sounds with the
Do not push the machine or other objects with the
platform uphill:
boom.
1 Lower the boom.
Do not contact adjacent structures with the boom.
2 Retract the boom.
Do not tie the boom or platform to adjacent
structures.
If the tilt alarm sounds with the Do not place loads outside the platform perimeter.
platform downhill:
1 Retract the boom.
2 Lower the boom.

Part No. 133026 S-40 • S-45 13


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Work Area Safety

Do not push off or pull Do not place or attach


toward any object outside fixed or overhanging
of the platform. loads to any part of this
machine.
Maximum allowable
side force – ANSI & CSA
150 lbs / 667 N
Maximum allowable
manual force – AUS
90 lbs / 400N Do not place ladders or
scaffolds in the platform
or against any part of this
Do not alter or disable machine components that
machine.
in any way affect safety and stability.
Do not replace items critical to machine stability
with items of different weight or specification.
Do not replace factory-installed tires with tires of
different specification or ply rating.
Do not transport tools and materials unless they
Do not modify or alter an aerial work platform are evenly distributed and can be safely handled
without prior written permission from the by person(s) in the platform.
manufacturer. Mounting attachments for holding
tools or other materials onto the platform, Do not use the machine on a moving or mobile
toeboards or guard rail system can increase the surface or vehicle.
weight in the platform and the surface area of the Be sure all tires are in good condition, air-filled
platform or the load. tires are properly inflated and lug nuts are properly
tightened.
Do not use the platform controls to free a platform
that is caught, snagged or otherwise prevented
from normal motion by an adjacent structure. All
personnel must be removed from the platform
before attempting to free the platform using the
ground controls.

14 S-40 • S-45 Part No. 133026


Fifth Edition • Fifth Printing Operator's Manual

Work Area Safety

Operation on Slopes Hazards Fall Hazards


Do not drive the machine on a slope that exceeds Occupants must wear a
the maximum uphill, downhill or side slope rating of safety belt or harness in
the machine. Slope rating applies only to machines accordance with
in the stowed position. governmental regulations.
Attach the lanyard to the
Maximum slope rating, stowed position, 2WD anchor provided in the
Platform downhill 30% (17°) platform.
Platform uphill 15% (9°)
Do not sit, stand or climb
Side slope 25% (14°) on the platform guard
Maximum slope rating, stowed position, 4WD rails. Maintain a firm
Platform downhill 40% (22°) footing on the platform
floor at all times.
Platform uphill 40% (22°)
Side slope 25% (14°)

Note: Slope rating is subject to ground conditions


and adequate traction. See Driving on a Slope in
the Operating Instructions section. Do not climb down from
the platform when raised.

Keep the platform floor clear of debris.


Lower the platform entry mid-rail or close the entry
gate before operating.
Do not enter or exit the platform unless the
machine is in the stowed position and the platform
is at ground level.

Part No. 133026 S-40 • S-45 15


Operator's Manual Fifth Edition • Fifth Printing

Work Area Safety

Collision Hazards Do not lower the boom


unless the area below is
Be aware of limited sight clear of personnel and
distance and blind spots obstructions.
when driving or operating.

Be aware of the boom position and tailswing when


rotating the turntable.
Limit travel speed
Check the work area for according to the
overhead obstructions or condition of the ground
other possible hazards. surface, congestion,
slope, location of
personnel, and any other
factors which may cause
collision.

Do not operate a boom in the path of any crane


Be aware of crushing unless the controls of the crane have been locked
hazards when grasping out and/or precautions have been taken to prevent
the platform guard rail. any potential collision.
No stunt driving or horseplay while operating a
machine.

Operators must comply with employer, job site and


governmental rules regarding use of personal
protective equipment.
Observe and use the color-coded direction arrows
on the platform controls and drive chassis for drive
and steer functions.

16 S-40 • S-45 Part No. 133026


Fifth Edition • Fifth Printing Operator's Manual

Work Area Safety

Bodily Injury Hazard Explosion and Fire Hazards


Always operate the machine in a well-ventilated Do not start the engine if you smell or detect liquid
area to avoid carbon monoxide poisoning. petroleum gas (LPG), gasoline, diesel fuel or other
explosive substances.
Do not operate the machine with a hydraulic oil or
air leak. An air leak or hydraulic leak can penetrate Do not refuel the machine with the engine running.
and/or burn skin.
Refuel the machine and charge the battery only in
Improper contact with components under any an open, well-ventilated area away from sparks,
cover will cause serious injury. Only trained flames and lighted tobacco.
maintenance personnel should access
compartments. Access by the operator is only Do not operate the machine or charge the battery
advised when performing a pre-operation in hazardous locations or locations where
inspection. All compartments must remain closed potentially flammable or explosive gases or
and secured during operation. particles may be present.
Do not spray ether into engines equipped with
glow plugs.

Part No. 133026 S-40 • S-45 17


Operator's Manual Fifth Edition • Fifth Printing

Work Area Safety

Damaged Machine Hazards Battery Safety


Do not use a damaged or malfunctioning machine.
Burn Hazards
Conduct a thorough pre-operation inspection of the
machine and test all functions before each work Batteries contain acid.
shift. Immediately tag and remove from service a Always wear protective
damaged or malfunctioning machine. clothing and eye wear when
working with batteries.
Be sure all maintenance has been performed as
specified in this manual and the appropriate Genie Avoid spilling or contacting
service manual. battery acid. Neutralize
battery acid spills with
Be sure all decals are in place and legible. baking soda and water.
Be sure the operator’s, safety and responsibilities
manuals are complete, legible and in the storage Explosion Hazards
container located on the platform.
Keep sparks, flames and
lighted tobacco away from
Component Damage Hazards batteries. Batteries emit
Do not use any battery or charger greater than 12V explosive gas.
to jump-start the engine.
Do not use the machine as a ground for welding.

Electrocution Hazard
Avoid contact with electrical terminals.

18 S-40 • S-45 Part No. 133026


Fifth Edition • Fifth Printing Operator's Manual

Work Area Safety

Welder Safety Weld Line to Platform Safety


Read, understand and obey all warnings and Read, understand and obey all warnings and
instructions provided with the welding power unit. instructions provided with the welding power unit.
Do not connect weld leads or cables unless the Do not connect weld leads or cables unless the
welding power unit is turned off at the platform welding power unit is turned off at the platform
controls. controls.
Do not operate unless the weld cables are properly Do not operate unless the weld cables are properly
connected and the welder is properly grounded. connected.
The weight of the welder will reduce the rated Connect the positive lead to the twist-lock
platform capacity and must be factored into the connector at the turntable and platform.
total platform load. The welder power supply
weighs 75 lbs / 34 kg. Clamp the negative lead to the ground post at the
turntable and platform.
Do not operate the welder unless a fire
extinguisher is immediately available for instant
use, per OSHA regulation 1926.352(d).

Part No. 133026 S-40 • S-45 19


Operator's Manual Fifth Edition • Fifth Printing

Work Area Safety

Pipe Cradle Safety Panel Cradle Safety


Read, understand and obey all warnings and Read, understand and obey all warnings and
instructions provided with the pipe cradles. instructions provided with the panel cradles.
Do not exceed the rated platform capacity. The Do not exceed the rated platform capacity.
pipe cradle assembly and the weight in the pipe The combined weight of the cradles, panels,
cradles will reduce rated platform capacity and occupants, tools and any other equipment must
must be factored into total platform load. not exceed rated capacity.
The pipe cradle assembly weighs 21 lbs / 9.5 kg. The panel cradle assembly weighs 30 lbs /
13.6 kg.
The maximum capacity of the pipe cradle
assembly is 200 lbs / 91 kg. The maximum capacity of the panel cradles is
250 lbs / 113 kg.
The weight of the pipe cradle assembly and the
load in the pipe cradles may limit the maximum The weight of the panel cradles and the load in
number of occupants in platform. the panel cradles may limit the maximum number
of occupants in platform to one person.
Center the load within the perimeter of the
platform. Secure the cradles to the platform. Secure the
panel(s) to the platform railing using the straps
Secure the load to the platform. provided.
Do not obstruct the entrance or the exit of the Do not operate unless you are adequately
platform. instructed and are aware of all hazards associated
Do not obstruct the ability to operate the platform with lifting panels.
controls or the red Emergency Stop button. Do not cause a horizontal force or side load to
Do not operate unless you are adequately machine by raising or lowering a fixed or
instructed and are aware of all of the hazards overhanging load.
associated with movement of the platform with an Maximum vertical height of panels: 4 ft / 1.2 m
overhanging load.
Maximum wind speed:15 mph / 6.7 m/sec
Do not cause a horizontal force or side load to
machine by raising or lowering a fixed or Maximum panel area: 32 sq ft / 3 m2
overhanging load.
Electrocution Hazard: Keep pipes away from all
energized electrical conductors.

20 S-40 • S-45 Part No. 133026


Fifth Edition • Fifth Printing Operator's Manual

Work Area Safety

Lockout After Each Use


1 Select a safe parking location—firm level
surface, clear of obstruction and traffic.
2 Retract and lower the boom to the stowed
position.
3 Rotate the turntable so that the boom is
between the non-steer wheels.
4 Turn the key switch to the off position and
remove the key to secure from unauthorized
use.
5 Chock the wheels.

Part No. 133026 S-40 • S-45 21


Operator's Manual Fifth Edition • Fifth Printing

Legend
Legend

1 Foot switch 7 Ground controls


2 Manual storage container 8 Boom
3 Sliding mid-rail 9 Platform controls
4 Lanyard anchorage point 10 Platform
5 Non-steer tire 11 Jib boom (S-45)
6 Steer tire

22 S-40 • S-45 Part No. 133026


Fifth Edition • Fifth Printing Operator's Manual

Controls
Controls

The S-40 and S-45 machines 7 20 12 21 22


will have one of these two styles
of ground control panel.
The descriptions in this section and
the instructions in the Function Test
and Operating Instructions apply to
both panels, unless specifically noted.

13
28

14 4

23
17

11 12 13 9 3

24
19
5

14
10
15

18 16 15 27 26 25 6
9
16

17
8
18
7 19
6

4 !

Part No. 133026 S-40 • S-45 23


Operator's Manual Fifth Edition • Fifth Printing

Controls

Ground Control Panel 6 Engine start switch


Move the engine start switch to either side to
1 LCD readout screen
start the engine.
Screen displays hour meter, voltage, oil
7 Emergency power switch
pressure and coolant temperature. Screen
also displays fault codes and other service Use emergency power if the primary power
information. source (engine) fails.
Simultaneously hold the emergency power
2 Not used
switch to either side and activate the desired
3 Gasoline/LPG models: Fuel select switch function.
Move the fuel select switch to the gasoline 8 Machine malfunction indicator light
position to select gasoline. Move the fuel
Light on indicates all functions have stopped.
select switch to the LPG position to select
See the instructions in the Operating
LPG.
Instructions section.
4 Check engine light
9 Boom up/down switch
Light on and engine stopped: Tag the machine
Move the boom up/down switch up and the
and remove from service.
boom will raise. Move the boom up/down
Light on and engine still running: Contact
switch down and the boom will lower.
service personnel within 24 hours.
10 Function enable button
5 Function enable switch
Press and hold the function enable button to
Move the function enable switch to either side
enable the functions on the ground control
to enable the functions on the ground control
panel to operate.
panel to operate.
11 Circuit breakers
12 Key switch for off/ground/platform selection
Turn the key switch to the off position and the
machine will be off. Turn the key switch to the
ground position and the ground controls will
operate. Turn the key switch to the platform
position and the platform controls will operate.

24 S-40 • S-45 Part No. 133026


Fifth Edition • Fifth Printing Operator's Manual

Controls
13 Red Emergency Stop button 19 Turntable rotate switch
Push in the red Emergency Stop button to the Move the turntable rotate switch to the right
off position to stop all functions and turn the and the turntable will rotate to the right. Move
engine off. Pull out the red Emergency Stop the turntable rotate switch to the left and the
button to the on position to operate the turntable will rotate to the left.
machine.
20 Gasoline/LPG models: Coolant temperature
14 Not used gauge
Models equipped with Deutz diesel engine:
15 Jib boom up/down switch
Oil temperature gauge.
Move the jib boom switch up and the jib boom Models equipped with Perkins diesel engine:
will raise. Move the jib boom switch down and Coolant temperature gauge.
the jib boom will lower.
21 Oil pressure gauge
16 Platform level switch
22 Voltage gauge
Move the platform level switch up and the level
23 Hour meter
of the platform will raise. Move the platform
level switch down and the level of the platform The hour meter displays the number of hours
will lower. the machine has operated.
17 Boom extend/retract switch 24 Deutz Diesel Models: Glow plug switch
if equipped)
Move the boom extend/retract switch to the
right and the boom will extend. Move the boom Move the glow plug switch to either side and
extend/retract switch to the left and the boom hold for 3 to 5 seconds.
will retract. Perkins Models: Glow plug indicator light.
18 Platform rotate switch 25 15A breaker for engine electrical circuits
Move the platform rotate switch to the right 26 20A breaker for oil cooler and options
and the platform will rotate to the right. Move 27 15A breaker for control electrical circuits
the platform rotate switch to the left and the
platform will rotate to the left. 28 Not used

Part No. 133026 S-40 • S-45 25


Operator's Manual Fifth Edition • Fifth Printing

Controls

1 2 3 4 5

or

20 19 18

Platform Control Panel

26 S-40 • S-45 Part No. 133026


Fifth Edition • Fifth Printing Operator's Manual

Controls

6 7 8 9 10 11 12

STOP

DRIVE
ENABLE
OPERATION
Light on indicates
that boom has
moved past a
non-steer tire and
drive function is
turned off.
To drive, hold drive enable switch to side
and slowly move drive control handle.
Machine may drive in opposite direction
that drive and steer controls are moved.

Use color-coded direction arrows on


this panel and drive chassis to identify
the direction machine will travel.

17 16 15 14 13

Part No. 133026 S-40 • S-45 27


Operator's Manual Fifth Edition • Fifth Printing

Controls

Platform Control Panel 6 Drive speed select switch


Machine on incline symbol: Low range
1 Horn button
operation for inclines.
Press this button and the horn will sound. Machine on level surface symbol: High range
Release the button and the horn will stop. operation for maximum drive speed.
2 Platform level switch 7 Deutz Diesel Models: Glow plug switch
(if equipped)
Move the platform level
switch up and the level of Move the glow plug switch to either side and
the platform will raise. hold for 3 to 5 seconds.
Move the platform level Perkins Models: Glow plug indicator light.
switch down and the level
of the platform will lower. 8 Engine start switch
Move the engine start switch to either side to
3 Platform rotate switch
start the engine.
Move the platform 9 Engine idle (rpm) select switch
rotate switch to the right
and the platform will Move the engine idle select switch to the
rotate to the right. Move turtle position for foot switch activated low idle.
the platform rotate Move the engine idle select switch to the rabbit
switch to the left and position for foot switch activated high idle.
the platform will rotate 10 Gasoline/LPG models: Fuel select switch
to the left.
Move the fuel select switch to the gasoline
4 Jib boom up/down switch position to select gasoline. Move the fuel
select switch to the LPG position to select
Move the jib boom switch LPG.
up and the jib boom will
raise. Move the jib boom 11 Models with LCD screen: Engine shut-down
switch down and the jib indicator light
boom will lower. Light on indicates that the engine has shut
down. Contact service personnel.
5 Emergency power switch
Use emergency power if the primary power
source (engine) fails.
Simultaneously hold the emergency power
switch to either side and activate the desired
function.

28 S-40 • S-45 Part No. 133026


Fifth Edition • Fifth Printing Operator's Manual

Controls
12 Red Emergency Stop button 16 Drive enable indicator light
Push in the red Emergency Stop button to the Light on indicates that the boom has moved
off position to stop all functions and turn the just past either non-steer wheel and drive
engine off. Pull out the red Emergency Stop function has been interrupted.
button to the on position to operate the
17 Drive enable switch
machine.
To drive when the drive enable light is on,
13 Dual axis proportional control handle for drive
hold the drive enable switch to either side and
and steer functions
slowly move the drive control handle off center.
OR Proportional control handle for drive
Be aware that the machine may move in the
function and thumb rocker for steer function.
opposite direction that the drive and steer
Move the control handle in the direction controls are moved.
indicated by the blue arrow on the control
18 Boom extend/retract switch
panel and the machine will drive forward.
Move the control handle in the direction Move the boom
indicated by the yellow arrow and the machine extend/retract switch to the
will drive backwards. Move the control handle right and the boom will
in the direction indicated by the blue triangle extend. Move the boom
and the machine will steer to the left. Move the extend/retract switch to the
control handle in the direction indicated by the left and the boom will
yellow triangle and the machine will steer to retract.
the right.
OR 19 Used for optional equipment
Move the control handle in the direction
indicated by the blue arrow on the control 20 Dual axis proportional control handle for boom
panel and the machine will drive forward. up/down and turntable rotate left/right
Move the control handle in the direction functions
indicated by the yellow arrow and the machine Move the control handle up
will drive backwards. Press the left side of the and the boom will raise.
thumb rocker and the machine will steer to the Move the control handle
left. Press the right side of the thumb rocker down and the boom will
and the machine will steer to the right. lower.
14 Not used Move the control handle to
15 Machine not level indicator light (if equipped) the right and the turntable
will rotate to the right. Move
The machine not level indicator light will come the control handle to the left
on when the tilt alarm sounds. and the turntable will rotate
to the left.

Part No. 133026 S-40 • S-45 29


Operator's Manual Fifth Edition • Fifth Printing

Inspections
Inspections

Pre-operation Inspection
Fundamentals
It is the responsibility of the operator to perform a
pre-operation inspection and routine maintenance.
The pre-operation inspection is a visual inspection
performed by the operator prior to each work shift.
Do Not Operate Unless: The inspection is designed to discover if anything
is apparently wrong with a machine before the
 You learn and practice the principles of safe operator performs the function tests.
machine operation contained in this operator’s
manual. The pre-operation inspection also serves to
determine if routine maintenance procedures are
1 Avoid hazardous situations.
required. Only routine maintenance items specified
2 Always perform a pre-operation in this manual may be performed by the operator.
inspection.
Refer to the list on the next page and check each
Know and understand the pre-operation of the items.
inspection before going on to the next
section. If damage or any unauthorized variation from
factory delivered condition is discovered, the
3 Always perform function tests prior to use. machine must be tagged and removed from
4 Inspect the workplace. service.

5 Only use the machine as it was intended. Repairs to the machine may only be made by a
qualified service technician, according to the
manufacturer’s specifications. After repairs are
completed, the operator must perform a
pre-operation inspection again before going on to
the function tests.
Scheduled maintenance inspections shall be
performed by qualified service technicians,
according to the manufacturer’s specifications
and the requirements listed in the responsibilities
manual.

30 S-40 • S-45 Part No. 133026


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Inspections

Pre-operation Inspection  Wear pads


 Tires and wheels
 Be sure that the operator’s, safety and
 Engine and related components
responsibilities manuals are complete, legible
and in the storage container located in the  Limit switches and horn
platform.
 Alarms and beacons (if equipped)
 Be sure that all decals are legible and in place.
 Nuts, bolts and other fasteners
See Inspections section.
 Platform entry mid-rail or gate
 Check for hydraulic oil leaks and proper oil
level. Add oil if needed. See Maintenance Check entire machine for:
section.
 Cracks in welds or structural components
 Check for battery fluid leaks and proper fluid
level. Add distilled water if needed. See  Dents or damage to machine
Maintenance section.  Excessive rust, corrosion or oxidation
 Check for engine oil leaks and proper oil level.  Be sure that all structural and other critical
Add oil if needed. See Maintenance section. components are present and all associated
 Check for engine coolant leaks and proper fasteners and pins are in place and properly
level of coolant. Add coolant if needed. See tightened.
Maintenance section.  After you complete your inspection, be sure
 Check for proper tire pressure. Add air if that all compartment covers are in place and
needed. See Maintenance section. latched.

Check the following components or areas for


damage, improperly installed or missing parts and
unauthorized modifications:
 Electrical components, wiring and
electrical cables
 Hydraulic hoses, fittings, cylinders and
manifolds
 Fuel and hydraulic tanks
 Drive and turntable motors and drive hubs

Part No. 133026 S-40 • S-45 31


Operator's Manual Fifth Edition • Fifth Printing

Inspections

Function Test Fundamentals


The function tests are designed to discover
any malfunctions before the machine is put into
service. The operator must follow the step-by-step
instructions to test all machine functions.
A malfunctioning machine must never be used. If
malfunctions are discovered, the machine must be
Do Not Operate Unless: tagged and removed from service. Repairs to the
 You learn and practice the principles of safe machine may only be made by a qualified service
machine operation contained in this operator’s technician, according to the manufacturer’s
manual. specifications.
1 Avoid hazardous situations. After repairs are completed, the operator must
perform a pre-operation inspection and function
2 Always perform a pre-operation inspection.
tests again before putting the machine into service.
3 Always perform function tests prior to
use.
Know and understand the function tests
before going on to the next section.
4 Inspect the workplace.
5 Only use the machine as it was intended.

32 S-40 • S-45 Part No. 133026


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Inspections

At the Ground Controls Test Machine Functions


1 Select a test area that is firm, level and free of 10 Do not push the function
obstruction. enable button. Attempt to
activate each boom and
2 Turn the key switch to ground control.
platform function toggle
3 Pull out the red Emergency Stop button to the switch.
on position.
OR
Result: The beacons (if equipped) should
flash. Do not hold the function
4 Start the engine. See Operating Instructions enable switch to either
section. side. Attempt to activate
each boom and platform
function toggle switch.
Test Emergency Stop
5 Push in the red Emergency Stop button to the Result: No boom and platform functions should
off position. operate.

Result: The engine should shut off and no 11 Push and hold the function enable button and
functions should operate. activate each boom and platform function
toggle switch. or
6 Pull out the red Emergency Stop button to the
on position and restart the engine. Push and hold the function enable switch to
either side and activate each boom and
Test the Hydraulic Return Filter platform function toggle switch.

7 Move the engine idle select switch to high idle Result: All boom and platform functions should
(rabbit symbol). operate through a full cycle. The descent
alarm (if equipped) should sound while the
8 Locate and check the hydraulic filter condition boom is lowering.
indicator.
Result: The filter should be operating with the
plunger or the needle in the green area.
9 Move the engine idle select switch to foot
switch activated high idle (rabbit and foot
switch symbol).

Part No. 133026 S-40 • S-45 33


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Inspections
Test the Tilt Sensor At the Platform Controls
12 Pull out the platform red Emergency Stop
button to the on position. Turn the key switch Test Emergency Stop
to platform control.
1 Enter the platform and pull out the red
13 Open the tank side turntable Emergency Stop button. Start the engine.
cover and locate the tilt 2 Push in the platform red Emergency Stop
sensor next to the control button to the off position.
box.
Result: The engine should shut off and no
14 Press down one side of the functions should operate.
tilt sensor.
3 Pull out the red Emergency Stop button and
restart the engine.

Test the Horn


Result: The alarm, located in the platform,
should sound. 4 Press the horn button.
Result: The horn should sound.
Test Emergency Controls
15 Turn the key switch to ground control and shut
the engine off.
16 Pull out the red Emergency Stop button to the
on position.

17 Simultaneously hold the


emergency power switch
on and activate each
boom function toggle
switch. OR

Note: To conserve battery power, test each


function through a partial cycle.
Result: All boom functions should operate.

34 S-40 • S-45 Part No. 133026


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Inspections
Test the Foot Switch Test Machine Functions
5 Push in the platform red Emergency Stop 10 Press down the foot switch.
button to the off position.
11 Activate each machine function control handle,
6 Pull out the red Emergency Stop button to the toggle switch or button.
on position and do not start the engine.
Result: All functions should operate through a
7 Press down the foot switch and attempt to start full cycle.
the engine by moving the start toggle switch to
either side. Test the Steering
Result: The engine should not start. 12 Press down the foot switch.
8 Do not press down the foot switch and restart 13 Press the thumb rocker switch on top of the
the engine. drive control handle in the direction indicated
Result: The engine should start. by the blue triangle on the control panel OR
slowly move the control handle in the direction
9 Do not press down the foot switch and test indicated by the blue triangle.
each machine function.
Result: The steer wheels should turn in the
Result: No functions should operate. direction that the blue triangles point on the
drive chassis.
14 Press the thumb rocker switch in the direction
indicated by the yellow triangle on the control
panel OR slowly move the control handle in
the direction indicated by the yellow triangle.
Result: The steer wheels should turn in the
direction that the yellow triangles point on the
drive chassis.

Part No. 133026 S-40 • S-45 35


Operator's Manual Fifth Edition • Fifth Printing

Inspections
Test Drive and Braking Test the Oscillating Axle (if equipped)
15 Press down the foot switch. 18 Start the engine from the platform controls.
16 Slowly move the drive control handle in the 19 Drive the right steer tire up onto a 6 in / 15 cm
direction indicated by the blue arrow on the block or curb.
control panel until the machine begins to
Result: The three remaining tires should stay
move, then return the handle to the center
in firm contact with the ground.
position.
20 Drive the left steer tire up onto a 6 in / 15 cm
Result: The machine should move in the
block or curb.
direction that the blue arrow points on the
drive chassis, then come to an abrupt stop. Result: The three remaining tires should stay
in firm contact with the ground.
17 Slowly move the control handle in the direction
indicated by the yellow arrow on the control 21 Drive both steer tires up onto a 6 in / 15 cm
panel until the machine begins to move, then block or curb.
return the handle to the center position.
Result: The non-steer tires should stay in firm
Result: The machine should move in the contact with the ground.
direction that the yellow arrow points on the
drive chassis, then come to an abrupt stop.
Note: The brakes must be able to hold the
machine on any slope it is able to climb.

36 S-40 • S-45 Part No. 133026


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Inspections
Test the Drive Enable System Test Limited Drive Speed
22 Press down the foot switch and lower the 26 Press down the foot switch.
boom to the stowed position.
27 Raise the boom to just above horizontal.
23 Rotate the turntable until the boom moves past
one of the non-steer tracks.

Result: The drive enable


indicator light should come
on and remain on while the
boom is anywhere in the 28 Slowly move the control handle to full drive
range shown. position.
24 Move the drive control handle off center. Result: The maximum achievable drive
speed with the boom raised should not
Result: The drive function should not operate. exceed 1 ft / 30 cm per second.
25 Move and hold the drive enable toggle switch 29 Lower the boom to the stowed position.
to either side and slowly move the drive control
handle off center. 30 Extend the boom 1 foot / 30 cm.
Result: The drive function should operate. 31 Slowly move the control handle to full drive
position.
Note: When the drive enable system is in use, the
machine may drive in the opposite direction that Result: The maximum achievable drive
the drive and steer control handle is moved. speed with the boom extended should not
exceed 1 ft / 30 cm per second.
Use the color-coded direction
arrows on the platform If the drive speed with the boom raised or
controls and the drive chassis extended exceeds 1 ft / 30 cm per second,
to identify the direction of immediately tag and remove the machine from
travel. service.

Part No. 133026 S-40 • S-45 37


Operator's Manual Fifth Edition • Fifth Printing

Inspections
Test Emergency Controls Test the Lift/Drive Select Function
32 Shut off the engine. (if equipped)

33 Pull out the red Emergency Stop button to the 36 Press down the foot switch.
on position. 37 Move the drive control handle off center and
34 Press down the foot switch. activate a boom function toggle switch.

35 Simultaneously hold the emergency power Result: No boom functions should operate.
switch on and activate each function control The machine will move in the direction
handle or toggle switch. indicated on the control panel.

Note: To conserve battery power, test each Repair any malfunctions before operating the
function through a partial cycle. machine.

Result: All boom and steer functions should


operate. Drive functions should not operate
with emergency power.

38 S-40 • S-45 Part No. 133026


Fifth Edition • Fifth Printing Operator's Manual

Inspections

Workplace Inspection Checklist


Be aware of and avoid the following hazardous
situations:
 drop-offs or holes
 bumps, floor obstructions or debris
 sloped surfaces
Do Not Operate Unless:
 unstable or slippery surfaces
 You learn and practice the principles of safe
machine operation contained in this operator’s  overhead obstructions and high voltage
manual. conductors
1 Avoid hazardous situations.  hazardous locations
2 Always perform a pre-operation inspection.  inadequate surface support to withstand all
load forces imposed by the machine
3 Always perform function tests prior to use.
 wind and weather conditions
4 Inspect the workplace.
 the presence of unauthorized personnel
Know and understand the workplace
inspection before going on to the next  other possible unsafe conditions
section.
5 Only use the machine as it was intended.

Workplace Inspection
Fundamentals
The workplace inspection helps the operator
determine if the workplace is suitable for safe
machine operation. It should be performed by
the operator prior to moving the machine to the
workplace.
It is the operator’s responsibility to read and
remember the workplace hazards, then watch
for and avoid them while moving, setting up and
operating the machine.

Part No. 133026 S-40 • S-45 39


Operator's Manual Fifth Edition • Fifth Printing

Inspections

Inspection for Decals with Words Part No. Decal Description Qty
52865 Warning – Annual Inspection Record 1
Use the pictures on the next page to verify that all
decals are legible and in place. 52966 Cosmetic – 4 x 2 1
52967 Cosmetic – 4 x 4 1
Below is a numerical list with quantities and
62072 Cosmetic – Genie S-40 1
descriptions.
62073 Cosmetic – S-40 1
Continued on next page. 62074 Cosmetic – Genie S-45 1
62075 Cosmetic – S-45 1
Part No. Decal Description Qty
62959 Cosmetic – S-40 1
25994 Notice – Component Damage Hazard 1
62960 Cosmetic – S-45 1
27204 Arrow – Blue 1
72867 Label – Work Lights (option) 1
27205 Arrow – Yellow 1
72875 Warning – Pipe Cradle (option) 2
27206 Triangle – Blue 2
82237 Danger – Electrocution Hazard (option) 4
27207 Triangle – Yellow 2
82366 Label – Chevron Rando 1
28158 Label – Unleaded 1
82410 Warning – Panel Cradle (option) 2
28159 Label – Diesel 1
82581 Ground Control Panel 1
28160 Label – Liquid Petroleum Gas (option) 1
82644 Instructions – Perkins Engine 1
28161 Warning – Crushing Hazard 3 Specifications (404C-22)
28165 Instructions – Foot Switch 1 82767 Platform Control Panel 1
28174 Label – Power to Platform, 230V 2 82862 Danger – Fire Extinguisher, Welder 1
28175 Warning – Compartment Access 1 (option)
28176 Label – Missing Manuals 1 97548 Instructions – Deutz Engine 1
28177 Warning – Collision Hazard 2 Specifications (F3L 2011 & D2011 L03i)
28181 Warning – No Step or Ride 1 97579 Danger – Tip-over Welder (option) 1
28235 Label – Power to Platform, 115V 2 97602 Warning – Explosion Hazard 1
28236 Warning – Improper Operation 1 97815 Label – Lower Mid-rail 1
30080 Instructions – Max Load, 500 lbs / 227 kg 1 97875 Warning – Weld Line to Platform (option) 2
31060 Danger – Tip-over Hazard, Limit Switch 1 97887 Instructions – Max Side Force, 1
150 lbs / 667 N, ANSI
31788 Danger – Explosion/Burn Hazard 1
114099 Label – Transport Diagram 2
32719 Label – Tire Specification 4
114169 Instructions – Ford Engine Specifications 1
32728 Label – Generator (option) 1 (DSG-423)
35599 Instructions – Air Inlet, Deutz Models 1 114258 Danger – Explosion Hazard 1
40434 Label – Lanyard Anchorage Point 8 114277 Label – Belt Routing (DSG-423) 1
44981 Label – Air Line to Platform (option) 2 114389 Danger – Safety Rules 2
44986 Instructions – Max Manual Force, 1
90 lbs / 400 N, Australia Shading indicates decal is hidden from view, i.e.
under covers
46468 Function Override (option) 1

40 S-40 • S-45 Part No. 133026


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Inspections

219723 1000057 28160 28161 28174 226500


82237 or 825579 Serial 52865 or 28235 or 226501
82581 Label 114390 32719
114389 or 226499
28158 or 133095
or 28159
97875
133278
or 826345 40434
82366
25994 82237
114258 28177
28161
32719 72867
or 226499 46468
or 133095
226500 114416 824522
or 226501 97579 or 82767
114099 82862 32728
133518
62073 1000057
or 62075
114389
27204 97815
27206 28174
28236 or 28235
27207 28165 44981
97887 28176
or 44986 30080
27207 62959
or 62960
27206 114390
31060
27205 82644
or 97548
52966 or 114169
or 52967 or 133238
or 215527
or 822004
28181 or 822131
40434 114277
or 215526
35599
97602
28177 28175
31788
82410 32719 226500 114390 226500 32719 28161
62072 44981 or 226499 or 226501 or 226501 or 226499
72875 or 62074 97875 or 133095 114099 or 133095

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Operator's Manual Fifth Edition • Fifth Printing

Inspections

Inspection for Decals with Words Part No. Decal Description Qty
215527 Instructions – Ford Engine Specifications 1
Use the pictures on the next page to verify that all
(MSG-425)
decals are legible and in place.
219723 Ground Control Panel 1
Below is a numerical list with quantities and 226499 Label – Tire Specifications 4
descriptions. 226500 Label – Wheel Load, S-40 4
Continued from previous page. 226501 Label – Wheel Load, S-45 4
822004 Instructions – Perkins Engine 1
Part No. Decal Description Qty Specifications, (404F-22)
114390 Danger – Electrocution Hazard 3 822131 Instructions - Deutz Engine 1
114416 Danger – Tip-over Hazard, Tilt Alarm 1 Specifications (D2.9 L4)
133095 Label – Tire Specification, High Flotation 4 824522 Platform Control Panel 1
133238 Instructions – Perkins Engine 1 825579 Instructions – LCD Screen 1
Specifications (404D-22) 826345 Label – Ultra Low Sulfur Fuel Only 1
133278 Label – Low Sulfur Fuel (diesel models) 1 (diesel models)
133518 Label – Generator (option) 1 1000057 Instructions – Operating Instructions 2
215526 Label – Belt Routing (MSG 425) 1 Shading indicates decal is hidden from view, i.e.
under covers

42 S-40 • S-45 Part No. 133026


Fifth Edition • Fifth Printing Operator's Manual

Inspections

219723 1000057 28160 28161 28174 226500


82237 or 825579 Serial 52865 or 28235 or 226501
82581 Label 114390 32719
114389 or 226499
28158 or 133095
or 28159
97875
133278
or 826345 40434
82366
25994 82237
114258 28177
28161
32719 72867
or 226499 46468
or 133095
226500 114416 824522
or 226501 97579 or 82767
114099 82862 32728
133518
62073 1000057
or 62075
114389
27204 97815
27206 28174
28236 or 28235
27207 28165 44981
97887 28176
or 44986 30080
27207 62959
or 62960
27206 114390
31060
27205 82644
or 97548
52966 or 114169
or 52967 or 133238
or 215527
or 822004
28181 or 822131
40434 114277
or 215526
35599
97602
28177 28175
31788
82410 32719 226500 114390 226500 32719 28161
62072 44981 or 226499 or 226501 or 226501 or 226499
72875 or 62074 97875 or 133095 114099 or 133095

Part No. 133026 S-40 • S-45 43


Operator's Manual Fifth Edition • Fifth Printing

Inspections

Inspection for Decals with Part No. Decal Description Qty

Symbols 82481 Label – Battery/Charger Safety 1


82487 Label – Read the Manual 2
Use the pictures on the next page to verify that all
82487 Label – Read the Manual (pipe cradle) 2
decals are legible and in place.
82487 Label – Read the Manual (panel cradle) 2
Below is a numerical list with quantities and 82548 Label – Platform Rotate 2
descriptions. 82581 Ground Control Panel 1
Part No. Decal Description Qty 82586 Label – Tire Specifications 4

27204 Arrow – Blue 1 82587 Label – Tire Specification, High Flotation 4

27205 Arrow – Yellow 1 82601 Label – Maximum Load, 227 kg 1

27206 Triangle – Blue 2 82602 Label – Max Manual Force, 667 N, ANSI 1

27207 Triangle – Yellow 2 82646 Label – Drive Enable Patch 1

28158 Label – Unleaded 1 82671 Label – Weld Line to Platform (option) 2

28159 Label – Diesel 1 82767 Platform Control Panel 1

28160 Label – Liquid Petroleum Gas (option) 1 97815 Label – Lower Mid-rail 1

28174 Label – Power to Platform, 230V 2 114099 Label – Transport Diagram 2

28235 Label – Power to Platform, 115V 2 114247 Label – Fall Hazard 1

32728 Label – Generator (option) 1 114251 Label – Explosion Hazard 1

40434 Label – Lanyard Anchorage Point 8 114252 Label – Tip-over Hazard, Limit Switches 1

44981 Label – Air Line to Platform (option) 2 114277 Label – Belt Routing (DSG-423) 1

52966 Cosmetic – 4 x 2 1 114473 Label – Tilt Alarm 1

52967 Cosmetic – 4 x 4 1 133067 Label – Electrocution Hazard 3

62072 Cosmetic – Genie S-40 1 133518 Label – Generator (option) 1

62073 Cosmetic – S-40 1 215526 Label – Belt Routing (MSG 425) 1

62074 Cosmetic – Genie S-45 1 219723 Ground Control Panel 1

62075 Cosmetic – S-45 1 226500 Label – Wheel Load, S-40 4

62959 Cosmetic – S-40 1 226501 Label – Wheel Load, S-45 4

62960 Cosmetic – S-45 1 824522 Platform Control Panel 1

72867 Label – Work Lights (option) 1 Shading indicates decal is hidden from view, i.e.
82472 Label – Crushing Hazard 3 under covers
82473 Label – Compartment Access 1

44 S-40 • S-45 Part No. 133026


Fifth Edition • Fifth Printing Operator's Manual

Inspections

219723 28160 Serial 28174 226500


or 82487 Label or or 226501
82581 133067 82472 28235
82586
114251 or 82587
82671
28158 40434
or 28159
226500
or 226501
82472 82548

82586
or 82587 72867
82646
114099
824522
or 82767
62073 133518
or 62075
114473
27204 97815
27206 82487
27207 28174
or 28235
44981
82601
27207

27206 82602

27205
52966 62959
or 52967 or 62960
114247 133067
114252
40434
215526
or 114277
82473
82548 82481
82472
82487 82586 82586
or 82587 133067 114099 or 82587
82487 62072 82671 226500 226500
or 62074 44981 or 226501 or 226501

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Operator's Manual Fifth Edition • Fifth Printing

Operating Instructions
Operating Instructions

Fundamentals
The Operating Instructions section provides
instructions for each aspect of machine operation.
It is the operator’s responsibility to follow all the
safety rules and instructions in the operator’s,
safety and responsibilities manuals.
Using the machine for anything other than lifting
Do Not Operate Unless: personnel, along with their tools and materials, to
 You learn and practice the principles of safe an aerial work site is unsafe and dangerous.
machine operation contained in this operator’s
Only trained and authorized personnel should be
manual.
permitted to operate a machine. If more than one
1 Avoid hazardous situations. operator is expected to use a machine at different
times in the same work shift, they must all be
2 Always perform a pre-operation inspection.
qualified operators and are all expected to follow
3 Always perform function tests prior to use. all safety rules and instructions in the operator’s,
safety and responsibilities manuals. That means
4 Inspect the workplace.
every new operator should perform a pre-operation
5 Only use the machine as it was inspection, function tests, and a workplace
intended. inspection before using the machine.

46 S-40 • S-45 Part No. 133026


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Operating Instructions

Starting the Engine Models with glow plug toggle switch:


3 Move the glow plug switch to either side and
Gasoline/LPG models hold for 3 to 5 seconds.

1 At the ground controls, turn the key switch to 4 Move the engine start toggle switch to either
the desired position. side. If the engine fails to start or dies, the
restart delay will disable the start switch for
2 Be sure both ground and platform control red 3 seconds.
Emergency Stop buttons are pulled out to the
on position. Models with automatic glow plugs:
3 Choose fuel by moving the fuel select switch 5 The LCD screen will display the glow
to the desired position. plug symbol when the automatic glow
plugs are on.
4 Move the engine start toggle switch to either
side. If the engine fails to start or dies, the 6 When the automatic glow plug symbol turns
restart delay will disable the start switch for off, move the engine start toggle switch to
3 seconds. either side. If the engine fails to start or dies,
the restart delay will disable the start switch for
Diesel models 3 seconds.
1 At the ground controls, turn the key switch to
the desired position.
2 Be sure both ground and platform control red
Emergency Stop buttons are pulled out to the
on position.

Part No. 133026 S-40 • S-45 47


Operator's Manual Fifth Edition • Fifth Printing

Operating Instructions

Emergency Stop Operation from Ground


Push in the red Emergency Stop button to the off 1 Turn the key switch to ground control.
position at the ground controls or the platform
2 Pull out the red Emergency Stop button to the
controls to stop all machine functions and turn the
on position.
engine off.
3 Gasoline/LPG models: Choose fuel by moving
Repair any function that operates when either red the fuel select switch to the desired position.
Emergency Stop button is pushed in.
4 Start the engine.
Selecting and operating the ground controls will
override the platform red Emergency Stop button. To Position Platform
1 Push and hold the function
Emergency Controls enable button.
Use emergency power if the primary power source
(engine) fails.
OR
1 Turn the key switch to ground or platform
control. Hold the function enable
2 Pull out the red Emergency Stop button to the switch to either side.
on position.
3 Press down the foot switch when using the 2 Move the appropriate toggle switch according
controls from the platform. to the markings on the control panel.
Drive and steer functions are not available from the
4 Simultaneously hold the emergency
ground controls.
power switch on and activate the
desired function.
OR

The drive function will not operate with emergency


power.

48 S-40 • S-45 Part No. 133026


Fifth Edition • Fifth Printing Operator's Manual

Operating Instructions

Operation from Platform To Steer


1 Turn the key switch to platform control. 1 Press down the foot switch.

2 Pull out both ground and platform red 2 Slowly move the drive control handle in the
Emergency Stop buttons to the on position. direction indicated by blue or yellow triangles
OR press the thumb rocker switch located on
3 Gasoline/LPG models: Choose fuel by moving top of the drive control handle.
the fuel select switch to the desired position.
Use the color-coded direction arrows on the
4 Start the engine. Do not press down the foot platform controls and the drive chassis to identify
switch when starting the engine. the direction the wheels will turn.

To Position Platform To Drive


1 Press down the foot switch. 1 Press down the foot switch.
2 Slowly move the appropriate function control 2 Increase speed: Slowly move the drive control
handle or toggle switch according to the handle off center.
markings on the control panel.
Decrease speed: Slowly move the drive
control handle toward center.
Stop: Return the drive control handle to center
or release the foot switch.
Use the color-coded direction arrows on the
platform controls and the drive chassis to identify
the direction the machine will travel.
Machine travel speed is restricted when the booms
are raised.

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Operating Instructions
Driving on a slope Lay the piece of wood on the slope.
Determine the uphill, downhill and side slope At the downhill end, lay the level on the top edge of
ratings for the machine and determine the slope the piece of wood and lift the end until the piece of
grade. wood is level.

Maximum slope rating, While holding the piece of wood level, measure the
platform downhill vertical distance from the bottom of the piece of
(gradeability): wood to the ground.
2WD: 30% (17°)
4WD: 40% (22°) Divide the tape measure distance (rise) by the
length of the piece of wood (run) and multiply by
Maximum slope rating,
platform uphill:
100.
2WD: 15% (9°) Example:
4WD: 40% )22°)
Maximum side slope rating:
25% (14°)

Note: Slope rating is subject to ground conditions


and adequate traction.The term gradeability
applies to the counterweight uphill configuration
only.
Be sure the boom is below horizontal and the
Piece of wood = 144 inches (3.6 m)
platform is between the circle-end wheels.
Run = 144 inches (3.6 m)
Move the drive speed select switch to machine on
incline symbol. Rise = 12 inches (0.3 m)

To determine the slope grade: 12 in ÷ 144 in = 0.083 x 100 = 8.3% grade


0.3 m ÷ 3.6 m = 0.083 x 100 = 8.3% grade
Measure the slope with a digital inclinometer OR
use the following procedure. If the slope exceeds the maximum slope or side
slope rating, then the machine must be winched or
You will need: transported up or down the slope. See Transport
and Lifting section.
 carpenter’s level
 straight piece of wood, at least 3 feet / 1 m long
 tape measure

50 S-40 • S-45 Part No. 133026


Fifth Edition • Fifth Printing Operator's Manual

Operating Instructions
Drive Enable Engine Idle Select (rpm)
Light on indicates that the boom Select engine idle (rpm) using the symbols on the
has moved just past either control panel.
non-steer wheel and the drive
When the foot switch is not pressed, the engine
function has been interrupted.
will idle at the lowest rpm.
To drive, hold the drive enable switch to either side  Turtle symbol: Foot
and slowly move the drive control handle off switch activated low idle
center.
 Rabbit symbol: Foot
Be aware that the machine may move in the switch activated high idle
opposite direction that the drive and steer controls
are moved.
Always use the color-coded direction arrows on the Generator (if equipped)
platform controls and the drive chassis to identify To operate the generator, move the generator
the direction the machine will travel. toggle switch to the on position.
Drive Speed Select The generator will turn on and the engine will
continue to run. Pressing down on the foot switch
will turn the generator off. Releasing the foot
switch will turn the generator back on.
Plug a power tool into the power to platform GFCI
 Machine on incline symbol: Low range outlet.
operation for inclines or rough terrain
To stop the generator, move the generator toggle
 Machine on level surface symbol: High range switch to the off position.
operation for maximum drive speed

Part No. 133026 S-40 • S-45 51


Operator's Manual Fifth Edition • Fifth Printing

Operating Instructions
Machine Not Level Indicator Light (if LCD Screen (if equipped)
equipped)
The LCD screen displays hour
Light on indicates machine is not meter, voltage, oil pressure and
level. The tilt alarm will be sounding coolant temperature. The
when this light is on. Move the screen also displays fault codes
machine to a firm level surface. and other service information.

Perkins Engine
Machines equipped with Perkins diesel engines
with an LCD screen have a regeneration mode that
Check Engine Light (if equipped)
should run automatically when needed.
Light on and engine stopped: Tag the
Left amber light on and high temperature text
machine and remove from service.
box present: Regeneration mode is running. No
Light on and engine still running: service required.
Contact service personnel within
Right side amber light on or flashing: Regeneration
24 hours.
is required.
1 Push in red Emergency Stop button to turn the
Engine Shut-down indicator light machine off.
(if equipped)
2 Restart the engine. The regeneration mode
Light on: Tag and remove the machine should run automatically.
from service.
Left amber light on and no high temperature text
box present: Regeneration mode is turned off. To
turn the regeneration mode on:
Aircraft Protection Package (if equipped) 1 Push in red Emergency Stop button to turn the
machine off.
If the platform bumper comes
into contact with an object, the 2 Restart the engine
machine will shut down and no
Flashing red lights: contact service personnel.
functions will operate.
Flashing green lights: contact service personnel
Move and hold the aircraft
within 24 hours.
protection override switch to
operate the machine. Deutz engine
Flashing red lights: contact service personnel.
Flashing green lights: contact service personnel
within 24 hours.

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Fifth Edition • Fifth Printing Operator's Manual

Operating Instructions

Pipe Cradle Instructions Observe and Obey:


The pipe cradle assembly consists of 2 pipe  Pipe cradles must be installed on the inside of
cradles positioned at either side of the platform the platform.
and mounted to the guardrails with U-bolts.
 Pipe cradles must not obstruct the platform
controls or the platform entrance.
 The bottom of the pipe cradle tube must rest
on the platform floor.
 Be sure the platform is level before installing a
pipe cradle.

Pipe Cradle Installation


1 Install a pipe cradle on each side of the
platform. Refer to the illustration on the left.
Make sure the bottom of the pipe cradle tube
rests on the platform floor.
2 Install two U-bolts from the outside of the
platform rails through each pipe cradle mount.
3 Secure each U-bolt with 2 washers and 2 nuts.

a strap
b U-bolts
c pipe cradle mount
d upper platform railing
e pipe cradle weldment
f middle platform railing
g flat washers
h 3/8-inch nylock nuts

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Operator's Manual Fifth Edition • Fifth Printing

Operating Instructions

Pipe Cradle Operation Panel Cradle Assembly


1 Be sure the pipe cradle assembly and 1 Apply the warning decal to the front of each
installation instructions have been followed panel cradle (if needed).
properly and that the pipe cradles are secured
2 Install rubber bumper 1 in the panel cradle
to the platform railings.
base. See the illustration.
2 Place the load so that it rests in both pipe
3 Secure the bumper with 2 high profile lock nuts
cradles. The length of the load should be
and 2 washers.
parallel with the length of the platform.
3 Center the load in the pipe cradles.
Panel Cradle Installation
4 Secure the load to each pipe cradle. Pass the
nylon strap over the load. Depress the buckle 1 Insert the hook piece through the slots in the
and slide the strap through. Tighten the strap. panel cradle base.
5 Gently push and pull on the load to make sure 2 Hook the panel cradle to the bottom platform
the pipe cradles and load are secure. tube in the desired location.
6 Keep the load secured when the machine is 3 Install rubber bumper 2 through the panel
moving. cradle base and the hook piece. See the
illustration.
Tip-over hazard. The weight of the pipe cradle
assembly and the load in the pipe cradles will 4 Secure with 2 low profile lock nuts.
reduce the rated platform capacity of the 5 If the panel cradle is installed at a platform
machine and must be factored into the total floor support tube, insert the U-bolt through the
platform load. floor, around the tube and into the panel cradle
Tip-over hazard. The weight of the pipe cradle base.
assembly and the load in the pipe cradles may 6 Secure the U-bolt with 2 nuts and 2 washers.
limit the maximum number of occupants in the Proceed to step 9.
platform.
7 If the panel cradle is not installed at a platform
Maximum Pipe Cradle Capacity floor support tube, use the aluminum tube
provided.
All models 200 lbs
90.7 kg 8 Place the tube between the panel cradle and
Pipe Cradle Assembly Weight 21 lbs the platform floor. Insert the U-bolt through the
9.5 kg floor, around the tube and into the panel cradle
base.
9 Repeat above for the second set of parts.

54 S-40 • S-45 Part No. 133026


Fifth Edition • Fifth Printing Operator's Manual

Operating Instructions

Installation of Padding
1 Install the 2 pieces of padding on the platform rubber
bumper 2
rails. Position the padding to protect the panels
from contact with the platform rails.

rubber
Installation of Strap bumper 1
U-bolt
mounting
1 Open the clamp and install it around a vertical slots
platform rail tube.
2 Insert a bolt with a washer through one side of
the clamp.
decal
3 Install the strap assembly end plate onto the
panel
bolt. cradle
base
4 Insert the bolt through the other side of the
clamp.
5 Secure with a washer and a nut. Do not
over-tighten. The strap assembly end plate
should be able to slide on the platform rail.

Panel Cradle Operation hook piece

1 Secure both panel cradles to the platform.


2 Place the load so that it rests in both panel
cradles. padding

3 Center the load on the platform.


4 Secure the load to the platform using the strap.
Tighten the strap. clamp

hook

Part No. 133026 S-40 • S-45 55


Operator's Manual Fifth Edition • Fifth Printing

Operating Instructions

After Each Use


1 Select a safe parking location—firm level
surface, clear of obstruction and traffic.
2 Retract and lower the boom to the stowed
position.
3 Rotate the turntable so that the boom is
between the non-steer wheels.
4 Turn the key switch to the off position and
remove the key to secure from unauthorized
use.
5 Chock the wheels.

56 S-40 • S-45 Part No. 133026


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Transport and Lifting Instructions


Transport and Lifting Instructions

 Be sure the turntable is secured with the


turntable rotation lock before transporting.
Be sure the unlock the turntable for operation.
 Do not drive the machine on a slope that
exceeds the uphill, downhill or side slope
rating. See Driving on a Slope in the
Operating Instructions section.
Observe and Obey:
 If the slope of the transport vehicle bed
 Genie provides this securement information as exceeds the maximum slope rating, the
a recommendation. Drivers are solely machine must be loaded and unloaded
responsible for making sure machines are using a winch as described in the brake
properly secured and the correct trailer is release operation.
selected pursuant to US Department of
Transportation regulations, other localized
regulations, and their company policy. Free-wheel Configuration for
 Genie customers needing to containerize any Winching
lift or Genie product should source a qualified
Chock the wheels to prevent the machine from
freight forwarder with expertise in preparing,
rolling.
loading and securing construction and lifting
equipment for international shipment. 2WD models: Release
 Only qualified aerial lift operators should move the non-steer wheel
the machine on or off the truck. brakes by turning over
the drive hub
 The transport vehicle must be parked on a disconnect caps.
level surface.
4WD models: Release
 The transport vehicle must be secured to the wheel brakes by
prevent rolling while the machine is being turning over all four
loaded. drive hub disconnect
 Be sure the vehicle capacity, loading surfaces caps.
and chains or straps are sufficient to withstand
the machine weight. Genie lifts are very heavy Be sure the winch line is properly secured to the
relative to their size. See the serial label for the drive chassis tie points and the path is clear of all
machine weight. obstructions.
Reverse the procedures described to re-engage
the brakes.
Note: Towing the Genie S-40 or the S-45 is not
recommended. If the machine must be towed, do
not exceed 2 mph / 3.2 km/h.

Part No. 133026 S-40 • S-45 57


Operator's Manual Fifth Edition • Fifth Printing

Transport and Lifting Instructions

Securing to Truck or Trailer for Securing the Chassis


Transit Use chains or straps of ample load capacity.
Use a minimum of 5 chains.
Always use the turntable rotation lock pin
each time the machine is transported. Adjust the rigging to prevent damage to the chains.

1 Turntable rotation lock pin


Turn the key switch to the off position and remove
the key before transporting.
Inspect the entire machine for loose or unsecured
items.

58 S-40 • S-45 Part No. 133026


Fifth Edition • Fifth Printing Operator's Manual

Transport and Lifting Instructions


Securing the Platform - S-40 Securing the Platform - S-45
Place a block under the platform rotator. Do not Place a block under the platform rotator. Do not
allow the block to contact the platform cylinder. allow the block to contact the platform cylinder.
Secure the platform with a nylon strap placed Secure the platform with a nylon strap placed
through the lower platform support. Do not use through the lower platform support. Do not use
excessive downward force when securing the excessive downward force when securing the
boom section. boom section.

Part No. 133026 S-40 • S-45 59


Operator's Manual Fifth Edition • Fifth Printing

Transport and Lifting Instructions

Lifting Instructions
Fully lower and retract the boom. Move the jib
boom parallel with the ground. Remove all loose
items on the machine.
Use the turntable rotation lock to secure the
turntable.
Observe and Obey:
Determine the center of gravity of your machine
 Only qualified riggers should rig and lift the using the table and the picture on this page.
machine.
Attach the rigging only to the designated lifting
 Be sure the crane capacity, loading surfaces
points on the machine. There are two lifting points
and straps or lines are sufficient to withstand
on the chassis and one on the turntable.
the machine weight. See the serial label for the
machine weight. Adjust the rigging to prevent damage to the
machine and to keep the machine level.

Center of gravity X Axis Y Axis


S-40 4.14 ft 3.23 ft
1.34 m 98 cm
S-45 3.86 ft 3.12 ft
1.18 m 95cm

Turntable
Lifting
Point (1)

CG Chassis
Y Axis Lifting
Points (2)

X Axis

60 S-40 • S-45 Part No. 133026


Fifth Edition • Fifth Printing Operator's Manual

Maintenance
Maintenance

Check the Engine Oil Level

Maintaining the proper engine oil level is essential


to good engine performance and service life.
Operating the machine with an improper oil level
Observe and Obey: can damage engine components.
 Only routine maintenance items specified in Note: Check the oil level with the engine off.
this manual shall be performed by the
operator. 1 Check the oil level dipstick. Add oil as needed.
 Scheduled maintenance inspections shall be Ford DSG-423 EFI Engine
completed by qualified service technicians,
Oil type 5W-20
according to the manufacturer’s specifications
and the requirements specified in the Ford MSG-425 EFI Engine
responsibilities manual. Oil type 5W-20
 Use only Genie approved replacement parts. Perkins 404C-22 Engine
Oil type 15W-40

Maintenance Symbols Legend Oil type - cold conditions 5W-20


Perkins 404D-22 Engine
The following symbols have been used in this
manual to help communicate the intent of the Oil type 15W-40
instructions. When one or more of the symbols Oil type - cold conditions 5W-40
appear at the beginning of a maintenance Perkins 404F-22 Engine
procedure, it conveys the meaning below.
Oil type 15W-40
Indicates that tools will be required to Oil type - cold conditions 5W-40
perform this procedure. Deutz F3L 2011F Engine
Oil type 15W-40
Indicates that new parts will be required to Oil type - cold conditions 5W-30
perform this procedure.
Deutz D2011 L03i Engine
Oil type 15W-40
Indicates that a cold engine is required Oil type - cold conditions 5W-30
before performing this procedure.
Deutz D2.9 L4 Engine
Oil type 15W-40
Oil type - cold conditions 5W-30

Part No. 133026 S-40 • S-45 61


Operator's Manual Fifth Edition • Fifth Printing

Maintenance

Diesel Fuel Requirements Check the Hydraulic Oil Level

Satisfactory engine performance is dependent on Maintaining the hydraulic oil at the proper level is
the use of a good quality fuel. The use of a good essential to machine operation. Improper hydraulic
quality fuel will give the following result: long oil levels can damage hydraulic components. Daily
engine life and acceptable exhaust emissions checks allow the inspector to identify changes in oil
levels. level that might indicate the presence of hydraulic
system problems.
Minimum diesel fuel requirements for each engine
are listed below. 1 Be sure that the boom is in the stowed
position.
Perkins 404C-22 Engine
2 Visually inspect the sight gauge located on the
Fuel Type Low Sulfur Diesel (LSD) side of the hydraulic oil tank.
Perkins 404D-22 Engine
Result: The hydraulic oil level should be within
Fuel Type Low Sulfur Diesel (LSD) the top 2 inches / 5 cm of the sight gauge.
Perkins 404F-22 Engine 3 Add oil as needed. Do not overfill.
Fuel Type Ultra Low Sulfur Diesel (ULSD)
Hydraulic oil specifications
Deutz F3L 2011F Engine
Hydraulic oil type Chevron Rando HD equivalent
Fuel Type Low Sulfur Diesel (LSD)
Deutz D2011 L03i Engine
Fuel Type Low Sulfur Diesel (LSD)
Deutz D2.9 L4 Engine
Fuel Type Ultra Low Sulfur Diesel (ULSD)

62 S-40 • S-45 Part No. 133026


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Maintenance

Check the Engine Coolant Level – Check the Batteries


Liquid Cooled Models

Proper battery condition is essential to good


machine performance and operational safety.
Maintaining the engine coolant at the proper level
Improper fluid levels or damaged cables and
is essential to engine service life. Improper coolant
connections can result in component damage
level will affect the engine’s cooling capability and
and hazardous conditions.
damage engine components. Daily checks will
allow the inspector to identify changes in coolant Electrocution hazard. Contact with hot or live
level that might indicate cooling system problems. circuits may result in death or serious injury.
Remove all rings, watches and other jewelry.
Burn hazard. Beware of hot engine parts and
coolant. Contact with hot engine parts and/or Bodily injury hazard. Batteries contain acid.
coolant may cause severe burns. Avoid spilling or contacting battery acid.
Neutralize battery acid spills with baking soda
Burn hazard. Do not remove the radiator cap
and water.
if the engine has been running. Contact with
pressurized coolant may cause severe burns. 1 Put on protective clothing and eye wear.
Allow engine to cool before removing the
radiator cap. 2 Be sure that the battery cable connections are
tight and free of corrosion.
1 Check the fluid level in the coolant recovery
tank. Add fluid as needed. 3 Be sure that the battery hold-down brackets
are in place and secure.
Result: The fluid level should be at the FULL
mark on the tank or visible in the sight gauge. Note: Adding terminal protectors and a corrosion
preventative sealant will help eliminate the
corrosion on the battery terminals and cables.

Part No. 133026 S-40 • S-45 63


Operator's Manual Fifth Edition • Fifth Printing

Maintenance

Scheduled Maintenance
Maintenance performed quarterly, annually and
every two years must be completed by a person
trained and qualified to perform maintenance on
this machine according to the procedures found in
the service manual for this machine.
Machines that have been out of service for more
than three months must receive the quarterly
inspection before they are put back into service.

64 S-40 • S-45 Part No. 133026


Fifth Edition • Fifth Printing Operator's Manual

Specifications
Specifications

Model S-40 Fuel tank capacity 20 gallons 76 liters


Height, working maximum 46 ft 14.2 m Hydraulic pressure, maximum 2600 psi 179 bar
Height, platform maximum 40 ft 12.2 m (boom functions)

Height, stowed maximum 8 ft 2 in 2.49 m System voltage 12V

Horizontal reach, maximum 31 ft 8 in 9.7 m Weight 12,320 lbs 5,588 kg


Width 7 ft 6 in 2.3 m (Machine weights vary with option configurations. See
serial label for specific machine weight.)
Length, stowed 24 ft 3 in 7.39 m
Maximum load capacity 500 lbs 227 kg Airborne noise emissions
Maximum wind speed 28 mph 12.5 m/s Sound pressure level at ground workstation <84 dBA
Wheelbase 7 ft 3 in 2.2 m Sound pressure level at platform workstation <76 dBA
2
Turning radius (outside) 15 ft 8 in 4.78 m Vibration value does not exceed 2.5 m/s
Turning radius (inside) 6 ft 8 in 2.03 m Maximum slope rating, stowed position, 2WD
Turntable rotation (degrees) Continuous Counterweight uphill 30% 17°
Turntable tailswing 34 in 86.4 cm Counterweight downhill 15% 9°
Controls 12V DC proportional Side slope 25% 14°
Platform dimensions, 4 foot 48 x 30 in 122 x 76 cm Maximum slope rating, stowed position, 4WD
(length x width) Counterweight uphill 40% 22°
Platform dimensions, 5 foot 60 x 30 in 152 x 76 cm Counterweight downhill 40% 22°
(length x width)
Side slope 25% 14°
Platform dimensions, 6 foot 72 x 30 in 182 x 76 cm
(length x width) Note: Slope rating is subject to ground conditions and
adequate traction.
Platform dimensions, 8 foot 96 x 36 in 244 x 91 cm
(length x width) Drive speeds
Platform leveling self-leveling Drive speed, stowed 4.8 mph 7.7 km/h
40 ft/11 sec 12.2m/11 sec
Platform rotation 160°
Drive speed, raised or 0.7 mph 1.1 km/h
AC outlet in platform standard
extended – all models 40 ft/40 sec 12.2 m/40 sec
Ground clearance 121/2 in 32 cm
Floor loading information
Tire size, 2 WD Industrial
Tire load maximum 6,700 lbs 3,040 kg
front tires only 12.5L-16SL
Tire contact pressure 45 psi 3.2 kg / cm2
rear tires only 12-16.5 NHS 310 kPa
Tire size, RT 12-16.5 NHS Occupied floor pressure 162 psf 791 kg / m2
Tire size, Hi-flotation 33/16LL500 7.76 kPa
Note: Floor loading information is approximate and does
not incorporate different option configurations. It should
be used only with adequate safety factors.
Continuous improvement of our products is a Genie
policy. Product specifications are subject to change
without notice or obligation.

Part No. 133026 S-40 • S-45 65


Operator's Manual Fifth Edition • Fifth Printing

Specifications

Model S-45 Fuel tank capacity 20 gallons 76 liters


Height, working maximum 51 ft 15.7 m Hydraulic pressure, maximum 2900 psi 179 bar
Height, platform maximum 45 ft 13.7 m (boom functions)

Height, stowed maximum 8 ft 2 in 2.49 m System voltage 12V

Horizontal reach, maximum 36 ft 8 in 11.2 m Weight 15,230 lbs 6,981 kg


Width 7 ft 6 in 2.3 m (Machine weights vary with option configurations. See
serial label for specific machine weight.)
Length, stowed 27 ft 10n 8.5
Maximum load capacity 500 lbs 227 kg Airborne noise emissions
Maximum wind speed 28 mph 12.5 m/s Sound pressure level at ground workstation <84 dBA
Wheelbase 7 ft 3 in 2.2 m Sound pressure level at platform workstation <76 dBA
Turning radius (outside) 15 ft 8 in 4.78 m Vibration value does not exceed 2.5 m/s2
Turning radius (inside) 6 ft 8 in 2.03 m Maximum slope rating, stowed position, 2WD
Turntable rotation (degrees) Continuous Counterweight uphill 30% 17°
Turntable tailswing 34 in 86.4 cm Counterweight downhill 15% 9°
Controls 12V DC proportional Side slope 25% 14°
Platform dimensions, 4 foot 48 x 30 in 122 x 76 cm Maximum slope rating, stowed position, 4WD
(length x width) Counterweight uphill 40% 22°
Platform dimensions, 5 foot 60 x 30 in 152 x 76 cm Counterweight downhill 40% 22°
(length x width)
Side slope 25% 14°
Platform dimensions, 6 foot 72 x 30 in 182 x 76 cm
(length x width) Note: Slope rating is subject to ground conditions and
adequate traction.
Platform dimensions, 8 foot 96 x 36 in 244 x 91 cm
(length x width) Drive speeds
Platform leveling self-leveling Drive speed, stowed 4.8 mph 7.7 km/h
40 ft/11 sec 12.2m/11 sec
Platform rotation 160°
Drive speed, raised or 0.7 mph 1.1 km/h
AC outlet in platform standard
1/2
extended – all models 40 ft/40 sec 12.2 m/40 sec
Ground clearance 12 in 32 cm
Floor loading information
Tire size, 2 WD Industrial
Tire load maximum 8,500 lbs 3,855 kg
front tires only 12.5L-16SL
Tire contact pressure 45 psi 3.2 kg / cm2
rear tires only 12-16.5 NHS 310 kPa
Tire size, RT 12-16.5 NHS Occupied floor pressure 204 psf 996 kg / m2
Tire size, Hi-flotation 33/16LL500 9.77 kPa
Note: Floor loading information is approximate and does
not incorporate different option configurations. It should
be used only with adequate safety factors.
Continuous improvement of our products is a Genie
policy. Product specifications are subject to change
without notice or obligation.

66 S-40 • S-45 Part No. 133026


Fifth Edition • Fifth Printing Operator's Manual

Specifications
S-40 Range of Motion S-45 Range of Motion

S-40 • S-45 Part No. 133026 Operator's Manual Fifth Edition • Fifth Printing

Part No. 133026 S-40 • S-45 67


California Proposition 65

Warning
The exhaust from this product
contains chemicals known to
the State of California to
cause cancer, birth defects
or other reproductive harm.
Distributed By:

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