Operator's Manual: Ansi/Csa North America South America Asia
Operator's Manual: Ansi/Csa North America South America Asia
Operator's Manual: Ansi/Csa North America South America Asia
with
Maintenance
Information
Fifth Edition
Fifth Printing
Part No. 133026
Operator's Manual Fifth Edition • Fifth Printing
Front Matter
Important Contents
Read, understand and obey these safety rules and Introduction ........................................................... 1
operating instructions before operating this Symbol and Hazard Pictorials Definitions ............. 3
machine. Only trained and authorized personnel
General Safety ...................................................... 5
shall be permitted to operate this machine. This
manual should be considered a permanent part of Personal Safety................................................... 11
your machine and should remain with the machine Work Area Safety ................................................ 12
at all times. If you have any questions, contact us. Legend ................................................................ 22
Controls ............................................................... 23
Contact Us: Inspections .......................................................... 30
Operating Instructions ......................................... 46
Internet: www.genielift.com
Transport and Lifting Instructions ....................... 57
E-mail: awp.techpub@terex.com Maintenance ....................................................... 61
Specifications ...................................................... 65
Introduction
Introduction
Introduction
Fall hazard Crush hazard Tip-over hazard Tip-over hazard Tip-over hazard
Tip-over hazard Electrocution hazard Read the service Rated platform Keep off this
manual capacity surface.
Keep away from Maintain required Keep away from path Only trained Read the operator’s
moving parts clearance of moving platform maintenance manual
personnel should
access compartments
No smoking Platform downhill: Platform uphill: Do not use ether or Lanyard attachment
No flame 1 Retract boom. 1 Lower boom. other high energy point
Stop engine 2 Lower boom. 2 Retract boom. starting aids on
machines equipped
with glow plugs
Wheel load Voltage rating for Pressure rating for air Fire extinguisher Avoid contact
power to platform line to platform
Wind speed
General Safety
114390 28161
General Safety
52865
114389
114258 97875
28177
28161
114389
DANGER
114390
DANGER
114258
DANGER
General Safety
General Safety
Crush Hazard
Contact with moving parts can
result in death or serious
injury.
DANGER 97875
Keep all open flames and sparks away. Wear
personal protective equipment, including face
shield, gloves and long sleeve shirt.
Tip-over Hazard
Altering or disabling limit READ MANUALS
switches can result in machine Read all manuals prior to operation.
tip-over. Machine tip-over will DO NOT OPERATE equipment if you do not
result in death or serious injury. understand the information in the manuals.
Consult your supervisor, the owner or the
Do not alter or disable limit manufacturer.
switch(s).
31060 C
31788 C
114390
31060
28181
97602
28175
28177 31788
28161
114390
97875
General Safety
82487
133067 82472
114251 82671
82548
82472
82487 B
114251 A
82548 82472
82472 B
General Safety
General Safety
114252 A
82472 82481
82481 B
82472 B
82473 133067
82473 B
114247 133067
114252
82473
82481
82548
82472
133067
82671
Personal Safety
Personal Safety
Tip-over Hazards
Line Voltage Required Clearance Occupants, equipment and materials shall not
0 to 50KV 10 ft 3.05 m exceed the maximum platform capacity for the
restricted or unrestricted range of motion.
50 to 200KV 15 ft 4.60 m
200 to 350KV 20 ft 6.10 m Maximum platform capacity 500 lbs 227 kg
350 to 500KV 25 ft 7.62 m Maximum occupants 2
500 to 750KV 35 ft 10.67 m
The weight of options and accessories, such as
750 to 1000KV 45 ft 13.72 m pipe cradles, panel cradles and welders, will
Allow for platform movement, electrical line sway reduce the rated platform capacity and must be
or sag, and beware of strong or gusty winds. subtracted from the platform capacity. See the
decals with the options and accessories.
If using accessories, read, understand and obey
the decals, instructions and manuals with the
accessory.
Electrocution Hazard
Avoid contact with electrical terminals.
Legend
Legend
Controls
Controls
13
28
14 4
23
17
11 12 13 9 3
24
19
5
14
10
15
18 16 15 27 26 25 6
9
16
17
8
18
7 19
6
4 !
Controls
Controls
13 Red Emergency Stop button 19 Turntable rotate switch
Push in the red Emergency Stop button to the Move the turntable rotate switch to the right
off position to stop all functions and turn the and the turntable will rotate to the right. Move
engine off. Pull out the red Emergency Stop the turntable rotate switch to the left and the
button to the on position to operate the turntable will rotate to the left.
machine.
20 Gasoline/LPG models: Coolant temperature
14 Not used gauge
Models equipped with Deutz diesel engine:
15 Jib boom up/down switch
Oil temperature gauge.
Move the jib boom switch up and the jib boom Models equipped with Perkins diesel engine:
will raise. Move the jib boom switch down and Coolant temperature gauge.
the jib boom will lower.
21 Oil pressure gauge
16 Platform level switch
22 Voltage gauge
Move the platform level switch up and the level
23 Hour meter
of the platform will raise. Move the platform
level switch down and the level of the platform The hour meter displays the number of hours
will lower. the machine has operated.
17 Boom extend/retract switch 24 Deutz Diesel Models: Glow plug switch
if equipped)
Move the boom extend/retract switch to the
right and the boom will extend. Move the boom Move the glow plug switch to either side and
extend/retract switch to the left and the boom hold for 3 to 5 seconds.
will retract. Perkins Models: Glow plug indicator light.
18 Platform rotate switch 25 15A breaker for engine electrical circuits
Move the platform rotate switch to the right 26 20A breaker for oil cooler and options
and the platform will rotate to the right. Move 27 15A breaker for control electrical circuits
the platform rotate switch to the left and the
platform will rotate to the left. 28 Not used
Controls
1 2 3 4 5
or
20 19 18
Controls
6 7 8 9 10 11 12
STOP
DRIVE
ENABLE
OPERATION
Light on indicates
that boom has
moved past a
non-steer tire and
drive function is
turned off.
To drive, hold drive enable switch to side
and slowly move drive control handle.
Machine may drive in opposite direction
that drive and steer controls are moved.
17 16 15 14 13
Controls
Controls
12 Red Emergency Stop button 16 Drive enable indicator light
Push in the red Emergency Stop button to the Light on indicates that the boom has moved
off position to stop all functions and turn the just past either non-steer wheel and drive
engine off. Pull out the red Emergency Stop function has been interrupted.
button to the on position to operate the
17 Drive enable switch
machine.
To drive when the drive enable light is on,
13 Dual axis proportional control handle for drive
hold the drive enable switch to either side and
and steer functions
slowly move the drive control handle off center.
OR Proportional control handle for drive
Be aware that the machine may move in the
function and thumb rocker for steer function.
opposite direction that the drive and steer
Move the control handle in the direction controls are moved.
indicated by the blue arrow on the control
18 Boom extend/retract switch
panel and the machine will drive forward.
Move the control handle in the direction Move the boom
indicated by the yellow arrow and the machine extend/retract switch to the
will drive backwards. Move the control handle right and the boom will
in the direction indicated by the blue triangle extend. Move the boom
and the machine will steer to the left. Move the extend/retract switch to the
control handle in the direction indicated by the left and the boom will
yellow triangle and the machine will steer to retract.
the right.
OR 19 Used for optional equipment
Move the control handle in the direction
indicated by the blue arrow on the control 20 Dual axis proportional control handle for boom
panel and the machine will drive forward. up/down and turntable rotate left/right
Move the control handle in the direction functions
indicated by the yellow arrow and the machine Move the control handle up
will drive backwards. Press the left side of the and the boom will raise.
thumb rocker and the machine will steer to the Move the control handle
left. Press the right side of the thumb rocker down and the boom will
and the machine will steer to the right. lower.
14 Not used Move the control handle to
15 Machine not level indicator light (if equipped) the right and the turntable
will rotate to the right. Move
The machine not level indicator light will come the control handle to the left
on when the tilt alarm sounds. and the turntable will rotate
to the left.
Inspections
Inspections
Pre-operation Inspection
Fundamentals
It is the responsibility of the operator to perform a
pre-operation inspection and routine maintenance.
The pre-operation inspection is a visual inspection
performed by the operator prior to each work shift.
Do Not Operate Unless: The inspection is designed to discover if anything
is apparently wrong with a machine before the
You learn and practice the principles of safe operator performs the function tests.
machine operation contained in this operator’s
manual. The pre-operation inspection also serves to
determine if routine maintenance procedures are
1 Avoid hazardous situations.
required. Only routine maintenance items specified
2 Always perform a pre-operation in this manual may be performed by the operator.
inspection.
Refer to the list on the next page and check each
Know and understand the pre-operation of the items.
inspection before going on to the next
section. If damage or any unauthorized variation from
factory delivered condition is discovered, the
3 Always perform function tests prior to use. machine must be tagged and removed from
4 Inspect the workplace. service.
5 Only use the machine as it was intended. Repairs to the machine may only be made by a
qualified service technician, according to the
manufacturer’s specifications. After repairs are
completed, the operator must perform a
pre-operation inspection again before going on to
the function tests.
Scheduled maintenance inspections shall be
performed by qualified service technicians,
according to the manufacturer’s specifications
and the requirements listed in the responsibilities
manual.
Inspections
Inspections
Inspections
Result: The engine should shut off and no 11 Push and hold the function enable button and
functions should operate. activate each boom and platform function
toggle switch. or
6 Pull out the red Emergency Stop button to the
on position and restart the engine. Push and hold the function enable switch to
either side and activate each boom and
Test the Hydraulic Return Filter platform function toggle switch.
7 Move the engine idle select switch to high idle Result: All boom and platform functions should
(rabbit symbol). operate through a full cycle. The descent
alarm (if equipped) should sound while the
8 Locate and check the hydraulic filter condition boom is lowering.
indicator.
Result: The filter should be operating with the
plunger or the needle in the green area.
9 Move the engine idle select switch to foot
switch activated high idle (rabbit and foot
switch symbol).
Inspections
Test the Tilt Sensor At the Platform Controls
12 Pull out the platform red Emergency Stop
button to the on position. Turn the key switch Test Emergency Stop
to platform control.
1 Enter the platform and pull out the red
13 Open the tank side turntable Emergency Stop button. Start the engine.
cover and locate the tilt 2 Push in the platform red Emergency Stop
sensor next to the control button to the off position.
box.
Result: The engine should shut off and no
14 Press down one side of the functions should operate.
tilt sensor.
3 Pull out the red Emergency Stop button and
restart the engine.
Inspections
Test the Foot Switch Test Machine Functions
5 Push in the platform red Emergency Stop 10 Press down the foot switch.
button to the off position.
11 Activate each machine function control handle,
6 Pull out the red Emergency Stop button to the toggle switch or button.
on position and do not start the engine.
Result: All functions should operate through a
7 Press down the foot switch and attempt to start full cycle.
the engine by moving the start toggle switch to
either side. Test the Steering
Result: The engine should not start. 12 Press down the foot switch.
8 Do not press down the foot switch and restart 13 Press the thumb rocker switch on top of the
the engine. drive control handle in the direction indicated
Result: The engine should start. by the blue triangle on the control panel OR
slowly move the control handle in the direction
9 Do not press down the foot switch and test indicated by the blue triangle.
each machine function.
Result: The steer wheels should turn in the
Result: No functions should operate. direction that the blue triangles point on the
drive chassis.
14 Press the thumb rocker switch in the direction
indicated by the yellow triangle on the control
panel OR slowly move the control handle in
the direction indicated by the yellow triangle.
Result: The steer wheels should turn in the
direction that the yellow triangles point on the
drive chassis.
Inspections
Test Drive and Braking Test the Oscillating Axle (if equipped)
15 Press down the foot switch. 18 Start the engine from the platform controls.
16 Slowly move the drive control handle in the 19 Drive the right steer tire up onto a 6 in / 15 cm
direction indicated by the blue arrow on the block or curb.
control panel until the machine begins to
Result: The three remaining tires should stay
move, then return the handle to the center
in firm contact with the ground.
position.
20 Drive the left steer tire up onto a 6 in / 15 cm
Result: The machine should move in the
block or curb.
direction that the blue arrow points on the
drive chassis, then come to an abrupt stop. Result: The three remaining tires should stay
in firm contact with the ground.
17 Slowly move the control handle in the direction
indicated by the yellow arrow on the control 21 Drive both steer tires up onto a 6 in / 15 cm
panel until the machine begins to move, then block or curb.
return the handle to the center position.
Result: The non-steer tires should stay in firm
Result: The machine should move in the contact with the ground.
direction that the yellow arrow points on the
drive chassis, then come to an abrupt stop.
Note: The brakes must be able to hold the
machine on any slope it is able to climb.
Inspections
Test the Drive Enable System Test Limited Drive Speed
22 Press down the foot switch and lower the 26 Press down the foot switch.
boom to the stowed position.
27 Raise the boom to just above horizontal.
23 Rotate the turntable until the boom moves past
one of the non-steer tracks.
Inspections
Test Emergency Controls Test the Lift/Drive Select Function
32 Shut off the engine. (if equipped)
33 Pull out the red Emergency Stop button to the 36 Press down the foot switch.
on position. 37 Move the drive control handle off center and
34 Press down the foot switch. activate a boom function toggle switch.
35 Simultaneously hold the emergency power Result: No boom functions should operate.
switch on and activate each function control The machine will move in the direction
handle or toggle switch. indicated on the control panel.
Note: To conserve battery power, test each Repair any malfunctions before operating the
function through a partial cycle. machine.
Inspections
Workplace Inspection
Fundamentals
The workplace inspection helps the operator
determine if the workplace is suitable for safe
machine operation. It should be performed by
the operator prior to moving the machine to the
workplace.
It is the operator’s responsibility to read and
remember the workplace hazards, then watch
for and avoid them while moving, setting up and
operating the machine.
Inspections
Inspection for Decals with Words Part No. Decal Description Qty
52865 Warning – Annual Inspection Record 1
Use the pictures on the next page to verify that all
decals are legible and in place. 52966 Cosmetic – 4 x 2 1
52967 Cosmetic – 4 x 4 1
Below is a numerical list with quantities and
62072 Cosmetic – Genie S-40 1
descriptions.
62073 Cosmetic – S-40 1
Continued on next page. 62074 Cosmetic – Genie S-45 1
62075 Cosmetic – S-45 1
Part No. Decal Description Qty
62959 Cosmetic – S-40 1
25994 Notice – Component Damage Hazard 1
62960 Cosmetic – S-45 1
27204 Arrow – Blue 1
72867 Label – Work Lights (option) 1
27205 Arrow – Yellow 1
72875 Warning – Pipe Cradle (option) 2
27206 Triangle – Blue 2
82237 Danger – Electrocution Hazard (option) 4
27207 Triangle – Yellow 2
82366 Label – Chevron Rando 1
28158 Label – Unleaded 1
82410 Warning – Panel Cradle (option) 2
28159 Label – Diesel 1
82581 Ground Control Panel 1
28160 Label – Liquid Petroleum Gas (option) 1
82644 Instructions – Perkins Engine 1
28161 Warning – Crushing Hazard 3 Specifications (404C-22)
28165 Instructions – Foot Switch 1 82767 Platform Control Panel 1
28174 Label – Power to Platform, 230V 2 82862 Danger – Fire Extinguisher, Welder 1
28175 Warning – Compartment Access 1 (option)
28176 Label – Missing Manuals 1 97548 Instructions – Deutz Engine 1
28177 Warning – Collision Hazard 2 Specifications (F3L 2011 & D2011 L03i)
28181 Warning – No Step or Ride 1 97579 Danger – Tip-over Welder (option) 1
28235 Label – Power to Platform, 115V 2 97602 Warning – Explosion Hazard 1
28236 Warning – Improper Operation 1 97815 Label – Lower Mid-rail 1
30080 Instructions – Max Load, 500 lbs / 227 kg 1 97875 Warning – Weld Line to Platform (option) 2
31060 Danger – Tip-over Hazard, Limit Switch 1 97887 Instructions – Max Side Force, 1
150 lbs / 667 N, ANSI
31788 Danger – Explosion/Burn Hazard 1
114099 Label – Transport Diagram 2
32719 Label – Tire Specification 4
114169 Instructions – Ford Engine Specifications 1
32728 Label – Generator (option) 1 (DSG-423)
35599 Instructions – Air Inlet, Deutz Models 1 114258 Danger – Explosion Hazard 1
40434 Label – Lanyard Anchorage Point 8 114277 Label – Belt Routing (DSG-423) 1
44981 Label – Air Line to Platform (option) 2 114389 Danger – Safety Rules 2
44986 Instructions – Max Manual Force, 1
90 lbs / 400 N, Australia Shading indicates decal is hidden from view, i.e.
under covers
46468 Function Override (option) 1
Inspections
Inspections
Inspection for Decals with Words Part No. Decal Description Qty
215527 Instructions – Ford Engine Specifications 1
Use the pictures on the next page to verify that all
(MSG-425)
decals are legible and in place.
219723 Ground Control Panel 1
Below is a numerical list with quantities and 226499 Label – Tire Specifications 4
descriptions. 226500 Label – Wheel Load, S-40 4
Continued from previous page. 226501 Label – Wheel Load, S-45 4
822004 Instructions – Perkins Engine 1
Part No. Decal Description Qty Specifications, (404F-22)
114390 Danger – Electrocution Hazard 3 822131 Instructions - Deutz Engine 1
114416 Danger – Tip-over Hazard, Tilt Alarm 1 Specifications (D2.9 L4)
133095 Label – Tire Specification, High Flotation 4 824522 Platform Control Panel 1
133238 Instructions – Perkins Engine 1 825579 Instructions – LCD Screen 1
Specifications (404D-22) 826345 Label – Ultra Low Sulfur Fuel Only 1
133278 Label – Low Sulfur Fuel (diesel models) 1 (diesel models)
133518 Label – Generator (option) 1 1000057 Instructions – Operating Instructions 2
215526 Label – Belt Routing (MSG 425) 1 Shading indicates decal is hidden from view, i.e.
under covers
Inspections
Inspections
27206 Triangle – Blue 2 82602 Label – Max Manual Force, 667 N, ANSI 1
28160 Label – Liquid Petroleum Gas (option) 1 97815 Label – Lower Mid-rail 1
40434 Label – Lanyard Anchorage Point 8 114252 Label – Tip-over Hazard, Limit Switches 1
44981 Label – Air Line to Platform (option) 2 114277 Label – Belt Routing (DSG-423) 1
72867 Label – Work Lights (option) 1 Shading indicates decal is hidden from view, i.e.
82472 Label – Crushing Hazard 3 under covers
82473 Label – Compartment Access 1
Inspections
82586
or 82587 72867
82646
114099
824522
or 82767
62073 133518
or 62075
114473
27204 97815
27206 82487
27207 28174
or 28235
44981
82601
27207
27206 82602
27205
52966 62959
or 52967 or 62960
114247 133067
114252
40434
215526
or 114277
82473
82548 82481
82472
82487 82586 82586
or 82587 133067 114099 or 82587
82487 62072 82671 226500 226500
or 62074 44981 or 226501 or 226501
Operating Instructions
Operating Instructions
Fundamentals
The Operating Instructions section provides
instructions for each aspect of machine operation.
It is the operator’s responsibility to follow all the
safety rules and instructions in the operator’s,
safety and responsibilities manuals.
Using the machine for anything other than lifting
Do Not Operate Unless: personnel, along with their tools and materials, to
You learn and practice the principles of safe an aerial work site is unsafe and dangerous.
machine operation contained in this operator’s
Only trained and authorized personnel should be
manual.
permitted to operate a machine. If more than one
1 Avoid hazardous situations. operator is expected to use a machine at different
times in the same work shift, they must all be
2 Always perform a pre-operation inspection.
qualified operators and are all expected to follow
3 Always perform function tests prior to use. all safety rules and instructions in the operator’s,
safety and responsibilities manuals. That means
4 Inspect the workplace.
every new operator should perform a pre-operation
5 Only use the machine as it was inspection, function tests, and a workplace
intended. inspection before using the machine.
Operating Instructions
1 At the ground controls, turn the key switch to 4 Move the engine start toggle switch to either
the desired position. side. If the engine fails to start or dies, the
restart delay will disable the start switch for
2 Be sure both ground and platform control red 3 seconds.
Emergency Stop buttons are pulled out to the
on position. Models with automatic glow plugs:
3 Choose fuel by moving the fuel select switch 5 The LCD screen will display the glow
to the desired position. plug symbol when the automatic glow
plugs are on.
4 Move the engine start toggle switch to either
side. If the engine fails to start or dies, the 6 When the automatic glow plug symbol turns
restart delay will disable the start switch for off, move the engine start toggle switch to
3 seconds. either side. If the engine fails to start or dies,
the restart delay will disable the start switch for
Diesel models 3 seconds.
1 At the ground controls, turn the key switch to
the desired position.
2 Be sure both ground and platform control red
Emergency Stop buttons are pulled out to the
on position.
Operating Instructions
Operating Instructions
2 Pull out both ground and platform red 2 Slowly move the drive control handle in the
Emergency Stop buttons to the on position. direction indicated by blue or yellow triangles
OR press the thumb rocker switch located on
3 Gasoline/LPG models: Choose fuel by moving top of the drive control handle.
the fuel select switch to the desired position.
Use the color-coded direction arrows on the
4 Start the engine. Do not press down the foot platform controls and the drive chassis to identify
switch when starting the engine. the direction the wheels will turn.
Operating Instructions
Driving on a slope Lay the piece of wood on the slope.
Determine the uphill, downhill and side slope At the downhill end, lay the level on the top edge of
ratings for the machine and determine the slope the piece of wood and lift the end until the piece of
grade. wood is level.
Maximum slope rating, While holding the piece of wood level, measure the
platform downhill vertical distance from the bottom of the piece of
(gradeability): wood to the ground.
2WD: 30% (17°)
4WD: 40% (22°) Divide the tape measure distance (rise) by the
length of the piece of wood (run) and multiply by
Maximum slope rating,
platform uphill:
100.
2WD: 15% (9°) Example:
4WD: 40% )22°)
Maximum side slope rating:
25% (14°)
Operating Instructions
Drive Enable Engine Idle Select (rpm)
Light on indicates that the boom Select engine idle (rpm) using the symbols on the
has moved just past either control panel.
non-steer wheel and the drive
When the foot switch is not pressed, the engine
function has been interrupted.
will idle at the lowest rpm.
To drive, hold the drive enable switch to either side Turtle symbol: Foot
and slowly move the drive control handle off switch activated low idle
center.
Rabbit symbol: Foot
Be aware that the machine may move in the switch activated high idle
opposite direction that the drive and steer controls
are moved.
Always use the color-coded direction arrows on the Generator (if equipped)
platform controls and the drive chassis to identify To operate the generator, move the generator
the direction the machine will travel. toggle switch to the on position.
Drive Speed Select The generator will turn on and the engine will
continue to run. Pressing down on the foot switch
will turn the generator off. Releasing the foot
switch will turn the generator back on.
Plug a power tool into the power to platform GFCI
Machine on incline symbol: Low range outlet.
operation for inclines or rough terrain
To stop the generator, move the generator toggle
Machine on level surface symbol: High range switch to the off position.
operation for maximum drive speed
Operating Instructions
Machine Not Level Indicator Light (if LCD Screen (if equipped)
equipped)
The LCD screen displays hour
Light on indicates machine is not meter, voltage, oil pressure and
level. The tilt alarm will be sounding coolant temperature. The
when this light is on. Move the screen also displays fault codes
machine to a firm level surface. and other service information.
Perkins Engine
Machines equipped with Perkins diesel engines
with an LCD screen have a regeneration mode that
Check Engine Light (if equipped)
should run automatically when needed.
Light on and engine stopped: Tag the
Left amber light on and high temperature text
machine and remove from service.
box present: Regeneration mode is running. No
Light on and engine still running: service required.
Contact service personnel within
Right side amber light on or flashing: Regeneration
24 hours.
is required.
1 Push in red Emergency Stop button to turn the
Engine Shut-down indicator light machine off.
(if equipped)
2 Restart the engine. The regeneration mode
Light on: Tag and remove the machine should run automatically.
from service.
Left amber light on and no high temperature text
box present: Regeneration mode is turned off. To
turn the regeneration mode on:
Aircraft Protection Package (if equipped) 1 Push in red Emergency Stop button to turn the
machine off.
If the platform bumper comes
into contact with an object, the 2 Restart the engine
machine will shut down and no
Flashing red lights: contact service personnel.
functions will operate.
Flashing green lights: contact service personnel
Move and hold the aircraft
within 24 hours.
protection override switch to
operate the machine. Deutz engine
Flashing red lights: contact service personnel.
Flashing green lights: contact service personnel
within 24 hours.
Operating Instructions
a strap
b U-bolts
c pipe cradle mount
d upper platform railing
e pipe cradle weldment
f middle platform railing
g flat washers
h 3/8-inch nylock nuts
Operating Instructions
Operating Instructions
Installation of Padding
1 Install the 2 pieces of padding on the platform rubber
bumper 2
rails. Position the padding to protect the panels
from contact with the platform rails.
rubber
Installation of Strap bumper 1
U-bolt
mounting
1 Open the clamp and install it around a vertical slots
platform rail tube.
2 Insert a bolt with a washer through one side of
the clamp.
decal
3 Install the strap assembly end plate onto the
panel
bolt. cradle
base
4 Insert the bolt through the other side of the
clamp.
5 Secure with a washer and a nut. Do not
over-tighten. The strap assembly end plate
should be able to slide on the platform rail.
hook
Operating Instructions
Lifting Instructions
Fully lower and retract the boom. Move the jib
boom parallel with the ground. Remove all loose
items on the machine.
Use the turntable rotation lock to secure the
turntable.
Observe and Obey:
Determine the center of gravity of your machine
Only qualified riggers should rig and lift the using the table and the picture on this page.
machine.
Attach the rigging only to the designated lifting
Be sure the crane capacity, loading surfaces
points on the machine. There are two lifting points
and straps or lines are sufficient to withstand
on the chassis and one on the turntable.
the machine weight. See the serial label for the
machine weight. Adjust the rigging to prevent damage to the
machine and to keep the machine level.
Turntable
Lifting
Point (1)
CG Chassis
Y Axis Lifting
Points (2)
X Axis
Maintenance
Maintenance
Maintenance
Satisfactory engine performance is dependent on Maintaining the hydraulic oil at the proper level is
the use of a good quality fuel. The use of a good essential to machine operation. Improper hydraulic
quality fuel will give the following result: long oil levels can damage hydraulic components. Daily
engine life and acceptable exhaust emissions checks allow the inspector to identify changes in oil
levels. level that might indicate the presence of hydraulic
system problems.
Minimum diesel fuel requirements for each engine
are listed below. 1 Be sure that the boom is in the stowed
position.
Perkins 404C-22 Engine
2 Visually inspect the sight gauge located on the
Fuel Type Low Sulfur Diesel (LSD) side of the hydraulic oil tank.
Perkins 404D-22 Engine
Result: The hydraulic oil level should be within
Fuel Type Low Sulfur Diesel (LSD) the top 2 inches / 5 cm of the sight gauge.
Perkins 404F-22 Engine 3 Add oil as needed. Do not overfill.
Fuel Type Ultra Low Sulfur Diesel (ULSD)
Hydraulic oil specifications
Deutz F3L 2011F Engine
Hydraulic oil type Chevron Rando HD equivalent
Fuel Type Low Sulfur Diesel (LSD)
Deutz D2011 L03i Engine
Fuel Type Low Sulfur Diesel (LSD)
Deutz D2.9 L4 Engine
Fuel Type Ultra Low Sulfur Diesel (ULSD)
Maintenance
Maintenance
Scheduled Maintenance
Maintenance performed quarterly, annually and
every two years must be completed by a person
trained and qualified to perform maintenance on
this machine according to the procedures found in
the service manual for this machine.
Machines that have been out of service for more
than three months must receive the quarterly
inspection before they are put back into service.
Specifications
Specifications
Specifications
Specifications
S-40 Range of Motion S-45 Range of Motion
S-40 • S-45 Part No. 133026 Operator's Manual Fifth Edition • Fifth Printing
Warning
The exhaust from this product
contains chemicals known to
the State of California to
cause cancer, birth defects
or other reproductive harm.
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