VT-VRPD-2 - Digital Valve Amplifier For Valve Types 4WRE 6, Component Series 2X 4WRE 10, Component Series 2X

+44 (0)1204 699 959
enquiries@hyquip.co.uk
www.hyquip.co.uk/web/index
VT-VRPD-2 – Digital valve RE 30126-B/09.13

Replaces: 08.07
amplifier for valve types
4WRE 6, component series 2X
4WRE 10, component series 2X
Installation and Operation
Hyquip Limited New Brunswick Street Horwich Bolton Lancashire BL6 7JB UK
Company Registered in England No: 4167649 VAT Registration No: 732 5692 25 BS EN ISO 9001:2008 No: LRQ 0964389
+44 (0)1204 699 959
2/32 Bosch Rexroth AG | Hydraulics Installation and Operation | RE 30126-B/09.13
+44 (0)1204 699 959
RE 30126-B/09.13 | Installation and Operation Hydraulics | Bosch Rexroth AG 3/32
Contents
1 General ......................................................................................................5
1.1 About this Manual .......................................................................................5

Additional Documentation ............................................................................................ 5
Characters and Symbols .............................................................................................. 6
1.2 Scope of Supply .........................................................................................7
1.3 Requirements .............................................................................................7
2 Installing the VRPD ..................................................................................8
2.1 Safety Requirements ..................................................................................8

Proper Use ................................................................................................................... 8
Personnel Selection and Qualifications ........................................................................ 9
Design Changes and Electrical Installation .................................................................. 9
2.2 Repair and Troubleshooting .....................................................................10
2.3 Transport, Storage and Handling the Controller Card ...............................11
2.4 Card Installation .......................................................................................12
2.5 Edge Connector Terminals and Pin Assignments .....................................13
2.6 Installation Local Bus................................................................................17
2.7 Connecting the proportional valve ............................................................18
2.8 Connecting the valve position transducer .................................................19
3 Startup of the VRPD Controller Card ....................................................20
3.1 Preparing for Use .....................................................................................20
3.2 Installing BODAC software .......................................................................21

Installation Requirements ........................................................................................... 21
BODAC Setup ............................................................................................................ 21
+44 (0)1204 699 959
3.3 Initial startup with BODAC ........................................................................22
4 VRPD Operation .....................................................................................23
4.1 Display/Input Keys and Connectors on the Front Panel ............................23
4.2 Diagnostics Test Jacks .............................................................................24
5 Diagnostics .............................................................................................25
5.1 Diagnostic Options on the VRPD Controller Card .....................................25
5.2 Diagnostics Using BODAC .......................................................................25
6 Detecting Errors .....................................................................................26
6.1 Error Messages ........................................................................................26
6.2 Changing fuses ........................................................................................27
7 Index ........................................................................................................29
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General 1
1 General
1.1 About this Manual
Before installing or operating your VRPD Controller card for the first time, you should
read this Manual. Please note the safety requirements described in section 2.1.
Persons involved with the start-up and operation of the controller card should have
proper training on the installation and operation of this type of equipment.
This manual is intended to inform you about the functions of this controller card and its
intended use.
The Manual contains important safety instructions on proper installation and operation
of the controller card. Observing these instructions will help you:
avoid hazards and dangers

minimize repair costs and downtime
increase the useful life and reliability of the controller card
Additionally, please observe all regulations that are in effect in the country and/or
community to prevent accidents and to protect the environment.
This manual only describes the installation and operation of the controller card. Infor-
mation about starting up the controller card using BODAC software is located in a
separate document: “Operation of the BODAC Software and Starting up the VRPD
Control Card”. A list of documentation for the VRPD can be found in the “Additional
Documentation" section.
Additional Documentation
Additional information to this document “VRPD Digital Control for Electro-mechanical

and Electro-hydraulic Drives is available.
It contains:
RE sheet "RE 30 126" in paper form.

Document “ RE 30 126-B " Starting up the VRPD Control Card and Operation of
the BODAC Software ".
Internet: http://www.boschrexroth.com/HACD
+44 (0)1204 699 959
1 General
Characters and Symbols
The following characters and symbols are used in the manual:
¾ Action symbol: The text following this symbol describes actions. These should be
performed, from top to bottom, in the given order.
9 Result symbol: The text following this symbol describes the results of an action.
Following this symbol you will find notes and useful tips for optimal use
of the controller card..
Warning symbols Special safety notes are provided at the relevant locations. These are indicated by the
following symbols.
General hazard potential
Indicates a potentially hazardous condition which, if not avoided, could

result in death or serious injury
If the hazard source can be specifically indicated, the corresponding pictogram will be
used.
Electrical current hazard
This symbol refers to a hazardous condition caused by electrical cur-

rent which, if not avoided, could result in death or serious injury.
Equipment damage
This symbol pertains to actions which could result in damage to

equipment.
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General 1
1.2 Scope of Supply
The equipment is packed in anti-static packaging to protect the controller card from
electrostatic discharge. Observe instructions on the top side of the packaging.
Included in the shipment:
Controller Card VRPD

RE sheet RE 30 126-B
1.3 Requirements
Mounting the controller card in a card holder
VT 3002-2x/G64
described in datasheet RE 29 928.
The card holder should be used only inside a control cabinet, as there is no protection
from accidental contact.
If no power is provided by the user, the following power supply is available as an op-
tion:
VT-NE30
described in datasheet RE 29 929.
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2 Installing the VRPD
2.1 Safety Requirements
Operate the VRPD controller card only if it is not damaged and is in proper operating
condition and is applied for its intended purpose. Observe all safety and hazard in-
structions in the included documentation.
When faults occur, which compromise safety and result in changes in operating condi-
tions, shut down the controller card immediately and notify responsible personnel.
Fault free and safe running of the controller card assumes appropriate transport, stor-
age and installation, as well as proper startup and operation.
The VRPD Control Card has been built using the latest technology, and in accordance
with recognized safety standards. Nevertheless, operation may result in hazard to
persons or property if:
The VRPD Controller Card is not used properly.

The VRPD Control Card is not installed, commissioned and operated by qualified
persons.
Changes or modifications are made to the VRPD controller card.
Safety requirements and safety notes are not observed.
The VRPD controller card is intended for industrial use.
The card must not be operated until it has been determined that the system in which
the controller card is installed, meets all applicable standards and safety regulations
for the application.
In European countries: EC Directive 89/392/EWG (Machine Directive)
Operation is permitted only when applicable EMC regulations for the application are
met.
Adherence to limits defined by regulations and standards are the responsibility of the
manufacturer of the system or machine.
In European countries: EC Directive 89/336/EWG (EMC Directive)
In the United States: National Electrical Code (NEC) and National Electrical Manufac-
turers Association (NEMA), as well as local standards should be observed. The op-
erator is required to adhere to the above named standards at all times.
Proper Use
The VRPD is designed to control Electromechanical and Electrohydraulic Drives.
Possible application area’s are:

Valve Amplifiers
Proper use requires adherence to the manuals and supplementary documentation,
and observing relevant safety and operating standards.
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Installing the VRPD 2
Personnel Selection and Qualifications
Operation and Startup Operation and startup of the VRPD controller card requires specialized skills. There-
fore this work should be performed only by properly trained individuals.
Only persons who are trained or properly instructed should start up and operate the
VRPD controller card. Additionally the oversight of a qualified supervisor may be ad-
vised.
Personnel are considered qualified if they are familiar with the installation, startup and
operation of the VRPD controller card, and with all the warning notes and safety regu-
lations contained in the accompanying documentation.
Work on the electrical equipment must be performed only by qualified special-

ists or by personnel appropriately instructed and under the supervision and
guidance of persons qualified and familiar with electrical safety standards.
An electrical specialist is someone who, based on his technical knowledge and train-
ing, as well as knowledge of the relevant standards, is able to evaluate the tasks as-
signed to him, recognize potential hazards and take the appropriate safety measures.
Repair and troubleshooting Repair and troubleshooting requires specialized skills. Therefore, this work should be
performed only by trained and designated specialists.
Design Changes and Electrical Installation
User changes to the VRPD controller card may result in safety hazards.
Note the following recommendations on electrical installation:
Use low-capacitance cables. Make cable connections without intermediate con-

nections whenever possible.
Control electronics should be isolated from electromagnetic noise sources (IE:
V/F drives).
Power wiring should not be routed in the vicinity of control electronics.
Power wiring should not be routed in the vicinity of control wiring or cables.
Route sensor lines separately.
Maintain a distance of at least 1 meter from antenna lines, RF devices and radio
equipment.
When using differential inputs switch both inputs on and off at the same time.
When switching signal inputs, use dry circuit rated relays with gold-plated con-
tacts (low voltages, low currents)
Always shield all analog signal lines. Connect shields at the card end only, con-
necting to the "Shield" terminal, and leave the other end open to prevent ground
loops.
Connect to an appropriate system ground using stranded copper wire (min
2
2.5mm / 12 AWG)
The system ground is an essential component of the EMC protection for the con-
troller card. The ground provides a path for noise that could otherwise enter the
controller card through the signal and power supply lines. Noise is bypassed only
if the sys-tem ground does not couple noise into the controller card.
+44 (0)1204 699 959
Bosch Rexroth also recommends shielding solenoid wiring.

Do not use logical signals from the controller card (IE: “OK” signal) for switching
machine safety circuits
(see European Norm "Safety Requirements for Fluid Power Systems and Com-
ponents" EN982:1996).
2.2 Repair and Troubleshooting
If the control cabinet contains additional electrical components utilizing high voltage,
always observe safety standards to prevent accidents! Use appropriate protective
gear, such as safety shoes and safety gloves, when prudent!
Use appropriate tools (IE: insulated tools)

Before opening control cabinet doors, open the main disconnect.
To ensure safe working conditions, observe the following safety rules:
Remove all power

Ensure against unintended energization: lockout devices when possible, and use
lockout warning tags
Verify that voltage is not present
Cover or close off adjacent areas that are still energized.
If work on energized components is necessary, have a second per-son present as a
safety backup to actuate an E-STOP switch or open the main disconnect, if neces-
sary. Use insulated tools only.
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2.3 Transport, Storage and Handling the Controller Card
The packaging contains notes on handling of the controller card. These must be strict-
ly followed.
SDLC
ATTENTION ATTENTION ACHTUNG
Static Sensitive Circuits sensibles à Elektrostatisch gefährdete
Devices l' électricité statique. Bauelemente.
Handle only at Manipulation uniquement Handhabung daher nur an

Static Safe Work autorisée sur un poste de geschützten Arbeitsplätzen
Stations travail protégé. erlaubt.
HACD_HW_DE_2-1
Fig. 1 Notes for handling printed on the packaging
Observe the following:
Keep the controller card away from moisture and dust

Observe the allowable storage temperature range of –20° C to +70 °C. (allowable
operating temperature: 0 – 50° C)
Electrostatic discharge (ESD) can damage components on the

controller card. To prevent damage, observe the following rec-
ommendations.
Discharge static voltage from your body using accepted practices.
Work in a safe environment. Do not use any devices in the working

environment that generate or hold static charge. Avoid working with
the controller card in areas where floors or work surfaces is com-
posed of materials that can generate a static charge.
Handle the controller card carefully. Do not touch any exposed pins
or electronic components.
Transport and store the control card in its original packaging.
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2.4 Card Installation
Remove the card from its packaging only at a protected work place.
Do not touch any electrical components when placing the controller card in its proper
card holder as shown in Fig. 2.
Correctly installing the VRPD controller card:
¾ Remove power from the rack when installing the card.

¾ Hold the card by the front panel and remove it from the packaging.
¾ Slide the card into the guide rails of the rack without using excessive force, as
shown in Fig. 2 Installing the controller card.
¾ Snap the edge connector in place by gently pressing on the front panel.
card
male connector
mounting
screws
guide rails
Faceplate
HACD_HW_EN_2-2
Fig. 2 Installing the controller card
¾ Tighten the two mounting screws on the front panel.

9 The card is now installed correctly.
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2.5 Edge Connector Terminals and Pin Assignments
The edge connector is a 64-pin, Type G (DIN 41612).
The pin assignments for the edge connector are not fully downward compatible with
older amplifier products.
Differences in pin assignments have been implemented such that damage is prevent-
ed if an old controller card (VT 12350-3x or VT 12352-3x) is replaced by a VRPD
controller card.
Row d Pin Description Type
2 DI 1 Discrete input
10 DI 5 n. c.
14 DI 7 n. c.
16 DI 8 n. c.
20 DO 1 Discrete output
22 OK Discrete output
24 Data + Local CAN Bus

Input/Output
28 Data – Local CAN Bus

Input/Output
30 AO 1 Analog output
32 AO 2 n. c.
Tab. 1 Pin assignment of edge connector Row d
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Row b Pin Description Type
2 AI3+ n. c.
4 AI3- n. c.
6 AI2+ Differential input
8 AI2- Differential input
10 AI1+ n. c.
12 AI1- n. c.
26 AO3 Analog Output
28 AGND Analog GND
30 REF- Reference voltage -10V
32 REF+ Reference voltage +10V

Tab. 2 Pin assignment of edge connector Row b
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Row z Pin Description Type
2 MA+ Solenoid a +
4 MA- Solenoid a -
6 MB+ Solenoid b +
8 MB - Solenoid b -
10 Shield Shield
12 L1O- LVDT valve pin 2
14 L1I- LVDT valve pin 4
16 L1I+ LVDT valve pin 3
18 L1O+ LVDT valve pin 1
20 Ground System ground
30 UB Supply voltage
32 LO Supply GND
Tab. 3 Pin assignment of edge connector Row z
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Row f Pin Description Type
2 DO 7 n. c.
4 SSI Clk + n. c.
6 SSI Clk - n. c.
8 AI7+ n. c.
10 AI7- n. c.
12 Ua2 n. c.
14 /Ua2 n. c.
16 Ua0 n. c.
18 /Ua0 n. c.
20 L2O- n. c.
22 L2I- n. c.
24 L2I+ n. c.
26 L2O+ n. c.
28 GND_CAN n. c.
30 CANL n. c.
32 CANH n. c.
Tab. 4 Pin assignment of edge connector Row f
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2.6 Installation Local Bus
The local bus is used to connect the individual amplifier cards of the HACD family.
Up to 32 cards can be connected. Each amplifier must be assigned a clear bus ad-
dress.
The connection is established using a CAN protocol with a baud rate of 250kbit. The
maximum length of the most distant amplifier cards must not exceed 280m. Moreover,
the maximum length of the branch lines of 1 m must be observed.
Fig. 3 Schematic structure of “Local Bus“
Data is to be transmitted via a shielded twisted-pair cable.
Two bus terminating resistors of 120 Ohm are required.
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2.7 Connecting the proportional valve
When connecting the proportional valve, be sure that the solenoid cables are routed
separately from the inductive position transducers.
It is strongly recommended that the solenoid cable is shielded.
For lengths up to 50 m cable 2 x 1.5 mm² of type LiYCY-CY (16 AWG double-shielded
cable) is recommended. When double shielded cable is used the outer shield can be
terminated entering the control cabinet and the inner shield needs to be terminated at
the controller card.
Solenoid connector wiring
Solenoid a Solenoid b
PE PE
1 2 1 2
to Controller to Controller
z10 z2 z4 z6 z8
VPCD_05
Fig. 4 Connecting the solenoids
A CECc 75301-803-A002FA-H3008-G cable connector according to DIN EN 175 301-

803 and ISO 4400 is recommended for connecting the solenoids.
Solenoid a, cable connector color gray

Order separately under material number R901017010
Solenoid b, cable connector color black

Order separately under material number R901017011
Single-solenoid valves are to be connected to solenoid A+/A-. The

solenoid B+/B- connection then remains open. For single-solenoid
valves, only positive command values are recognized as being valid.
When using single-solenoid valves in conjunction with current input

b22/b24, it must be noted that range +/-100% is set as default setting.
To be able to utilize the full range 0…20mA, range 0~100% must be
set.
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2.8 Connecting the valve position transducer
Connection for the valve position transducer is shown in the following illustration.
Valve position feedback connection
z14
z12
4 2
1 3
z16
z18
z10
VPCD_06
Fig. 5 Connecting the valve transducer
The transducer is connected using a 4-pole cable connector Pg7-G5W1F, which can
be ordered separately under material number R900023126.
Cable 4 x 0.25 mm² of type LiYCY-CY ( 4 x 30 AWG Double shielded cable) is rec-
ommended for lengths up to 50 m.
The shield should be connected to z10 on the edge connector of the controller on the
supply side only.
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3 Startup of the VRPD Controller Card
3.1 Preparing for Use
The startup procedure for the VRPD controller card depends on a variety of factors
that are determined by the individual application. For this reason, only the basic
startup steps are described in this manual.
Preparing the controller card for use:
¾ Carefully check cabling.

¾ Apply power to the VRPD controller card.
Fig. 6 Front panel of the VRPD Controller Card
9 The controller card performs an internal function test.

9 The display on the controller card shows the manufacturer name and version
number in scrolling text (when powered up)
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Startup of the VRPD Controller Card 3
3.2 Installing BODAC software
BODAC software (ordering code SYS-HACD-BODAC-01 ordering number

R900777335) can download via Internet (www.boschrexroth.com/hacd). This software
is used for initial startup and as a convenient configuration and monitoring tool for the
controller card. BODAC can be used to configure the settings and parameters for
optimal operation of the VRPD controller card. The connected VRPD card configures
the function, menus and program windows in BODAC. This makes using the software
easy.
Installation Requirements
Hardware 100% IBM compatible PC with the following minimum requirements:
200 MHz Pentium processor (or equivalent)

32 MB working memory (RAM)
VGA graphics card, minimum resolution: 800x600 pixels
Hard drive with minimum 2 MB available space
CD-ROM drive
Mouse
Available serial port
Software Operating system: Windows 2000 / XP.
If the hardware/software requirements are met, you can install BODAC as described
in the next section.
BODAC Setup
To start the installation of BODAC, execute the “Setup.exe“ file.
Installing BODAC software:
¾ Insert the CD-ROM and locate the file “Setup.exe“.

¾ Double-click on “Setup.exe“.
9 The setup program will load and display a start screen.
¾ To run Setup, follow the instructions on the screen.
9 BODAC software will then be installed.
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3.3 Initial startup with BODAC
After installing the VRPD controller card in a rack, as described in section 2.4 "Card
Installation", and all initial steps have been completed properly, the card startup is
ready.
Before proceeding with the following steps, be sure that the following requirements
have been met:
Serial interface cable is available

A serial port on the PC is available
BODAC software is installed.
Proceed with the initial startup:
¾ Connect serial cable (ordering number R900776897) to the connector on the

VRPD card.
¾ Plug serial cable into the serial port (COM) on the PC (or use USB-converter –
S/N R90166684).
9 The VRPD card and PC are now connected.
¾ Start the BODAC software.
¾ Perform the software-side startup as described in the “Starting up the VRPD
Control Card and Operation of the BODAC Soft-ware” document.
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VRPD Operation 4
4 VRPD Operation
4.1 Display/Input Keys and Connectors on the Front Panel
You can use the display, input keys and connectors on the front panel of the VRPD to
check parameters and settings, attach diagnostic instruments and connect the card to
a PC.
The following illustration shows an overview of the display, input keys and connectors
on the front panel.
Fig. 7 Display, input keys and connectors on the control card
LEDs for Discrete I/O The input LEDs indicate the state of the discrete input signals. The output LEDs show
the state of discrete outputs from the controller card. When a signal is present on a
discrete I/O, the associated LED will illuminate.
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4 VRPD Operation
Serial port The serial port on the front panel is configured as a standard RS-232 port using a 9-
pin D-Sub female connector. A standard 9 pin serial data cable is used to connect the
serial port to a PC.
4.2 Diagnostics Test Jacks
The diagnostic test jacks on the front panel of the card can be used to connect exter-
nal test instruments. Two analog voltage signals are available to perform measure-
ments.
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Diagnostics 5
5 Diagnostics
5.1 Diagnostic Options on the VRPD Controller Card
Diagnostics terminal The diagnostic test jacks on the front panel of the VRPD controller card (see section
4.1 Display/Input Keys and Connectors on the Front Panel, Fig. 7 ) provide two analog
outputs with the following ratings:
X1, 10 Volts for test equipment having Ri 100 k: )

X2, 10 Volts for test equipment having Ri 100 k: )
COM, ground
Diagnostics test jack "X1" Here, you can select the signal to be measured. The following signals can be output:
Diagnostics test jack "X2" Pressure command value, swivel angle command value, power command value,
actual valve value, actual pressure value, and actual swivel angle value.
5.2 Diagnostics Using BODAC
The BODAC software includes additional detailed diagnostics capabilities.
The “Motion Data” screen and the “Status” screen display the current status of the
controller card and of the connected sensors and devices.
Motion Data Screen The Motion Data screen displays the internal control signal values in the controller
card. This provides a quick overview of the process status and values.
Status Screen The Status screen is used to display the status of the controller card. Each entry will
display either “OK”, “WARNING” or “ERROR" as a value.
For additional information on the Motion Data screen and the Status screen, refer to
document "Starting up the VRPD Control Card and Operation of the BODAC Soft-
ware".
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6 Detecting Errors
6 Detecting Errors
6.1 Error Messages
Error message Description

Reference voltage +10V (b32) or Reference voltage –10V
+/- 10V Source
(b30) outside the specified range.
Power 24V Power supply Ub (z30) less than Ub min.
DO1~DO7, „OK“
Short circuit of one or more of the 8 digital outputs.
Short
Checksum error in Program- or Parameter memory
Memory Checksum
(Flash or EEprom)
Memory error Error in Memory (RAM)
Version mismatch Version Mismatch between the internal software
Analog Input AI2 The value of the analog input AI2 is not within the valid signal
(Ramp+) range.
(Setpoint U) range.
(Ramp-) range.
(Setpoint I) range.
Following error is the difference between the setpoint (lc1)

Following error and the actual value (LVDT). The value (Window) and time-
delay (Debounce) of the following error are configurable.
LVDT prima-
The LVDT cable is defective (Cable break or Short circuit).
ry/secondary
A short-circuit condition is present on the amplifier output(s)
Short circuit Sol. A/B
for the solenoids.
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Detecting Errors 6
6.2 Changing fuses
The controller card is protected against overload by means of a fuse. The fuse is the
following type:
F / 4A / 250V
NOTE!
The fuse is defective and must be replaced!
The fuse has opened due to mechanical damage or a product de-

fect.
In this case, replace the fuse with a new one of the type indicated
above.
The fuse has opened due to external connections, IE: externally

connected components or wiring connected to the controller card
have faulted.
In such cases, diagnose and correct the problem that caused the
fuse to open.
Only then replace the fuse with a new one.
Replacing the fuse on the VRPD Control Card:
¾ Remove VRPD controller card the card holder (reverse of the procedure de-
scribed in section 2.4 Card Installation)
¾ Gently remove the fuse from the fuse holder (see Fig. 8 Fuse on the VRPD Con-
troller Card).
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6 Detecting Errors
HACD_HW_DE_6-2
Fig. 8 Fuse on the VRPD Controller Card
¾ Use a suitable test device to check the fuse. (continuity test)

¾ If the fuse is defective, replace it with the same type.
¾ Reinstall the VRPD controller card and perform a functional test.
+44 (0)1204 699 959
Index 7
7 Index
Analog GND 14
Analog input 14
Diagnostics terminal 25
Error messages 26
Local Bus 17
Reference voltage 14
Supply GND 15
Supply voltage 15
Transport 11
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© This document, as well as the

data, specifications and other
information set forth in it, are the ex-
clusive property of Bosch Rexroth
AG. It may not be reproduced or
given to third parties without its
consent.
The data specified above only
serve to describe the product. No
statements concerning a certain
condition or suitability for a certain
application can be derived from
our information. The information giv-
en does notrelease the user from
the obligation of own judgment and
verification. It must be remembered
that our products are subject to a
natural process of wear and aging.
Printed in Germany
RE 30126-B/09.13
Replaces: 08.07

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VT-VRPD-2 – Digital valve RE 30126-B/09.13

Installation and Operation

2/32 Bosch Rexroth AG | Hydraulics Installation and Operation | RE 30126-B/09.13

RE 30126-B/09.13 | Installation and Operation Hydraulics | Bosch Rexroth AG 3/32

1.1 About this Manual .......................................................................................5

1.2 Scope of Supply .........................................................................................7

1.3 Requirements .............................................................................................7

2 Installing the VRPD ..................................................................................8

2.1 Safety Requirements ..................................................................................8

2.2 Repair and Troubleshooting .....................................................................10

2.3 Transport, Storage and Handling the Controller Card ...............................11

2.4 Card Installation .......................................................................................12

2.5 Edge Connector Terminals and Pin Assignments .....................................13

2.6 Installation Local Bus................................................................................17

2.7 Connecting the proportional valve ............................................................18

2.8 Connecting the valve position transducer .................................................19

3 Startup of the VRPD Controller Card ....................................................20

3.1 Preparing for Use .....................................................................................20

3.2 Installing BODAC software .......................................................................21

4/32 Bosch Rexroth AG | Hydraulics Installation and Operation | RE 30126-B/09.13

3.3 Initial startup with BODAC ........................................................................22

4 VRPD Operation .....................................................................................23

4.1 Display/Input Keys and Connectors on the Front Panel ............................23

4.2 Diagnostics Test Jacks .............................................................................24

5.1 Diagnostic Options on the VRPD Controller Card .....................................25

5.2 Diagnostics Using BODAC .......................................................................25

6 Detecting Errors .....................................................................................26

6.1 Error Messages ........................................................................................26

6.2 Changing fuses ........................................................................................27

RE 30126-B/09.13 | Installation and Operation Hydraulics | Bosch Rexroth AG 5/32

1.1 About this Manual

 avoid hazards and dangers

Additional information to this document “VRPD Digital Control for Electro-mechanical

 RE sheet "RE 30 126" in paper form.

6/32 Bosch Rexroth AG | Hydraulics Installation and Operation | RE 30126-B/09.13

Characters and Symbols

The following characters and symbols are used in the manual:

General hazard potential

Indicates a potentially hazardous condition which, if not avoided, could

Electrical current hazard

This symbol refers to a hazardous condition caused by electrical cur-

This symbol pertains to actions which could result in damage to

RE 30126-B/09.13 | Installation and Operation Hydraulics | Bosch Rexroth AG 7/32

1.2 Scope of Supply

Included in the shipment:

 Controller Card VRPD

Mounting the controller card in a card holder

8/32 Bosch Rexroth AG | Hydraulics Installation and Operation | RE 30126-B/09.13

2 Installing the VRPD

2 Installing the VRPD

2.1 Safety Requirements

 The VRPD Controller Card is not used properly.

In European countries: EC Directive 89/392/EWG (Machine Directive)

In European countries: EC Directive 89/336/EWG (EMC Directive)

The VRPD is designed to control Electromechanical and Electrohydraulic Drives.

Possible application area’s are:

RE 30126-B/09.13 | Installation and Operation Hydraulics | Bosch Rexroth AG 9/32

Installing the VRPD 2

avoid hazards and dangers

RE sheet "RE 30 126" in paper form.

Controller Card VRPD

The VRPD Controller Card is not used properly.

Use low-capacitance cables. Make cable connections without intermediate con-

Bosch Rexroth also recommends shielding solenoid wiring.

Remove all power

Keep the controller card away from moisture and dust