Om Imr6000 - 10

Operation Manual
MHM-97412
12.07.2019
Rev.: 2.1
Machinery Health™Monitor
IMR 6000/10, 3U high by 19" wide, Protection Only
Solution Capable of 16 Relay Outputs
Table of Contents Operation Manual
12.07.2019 MHM-97412
Table of Contents
Chapter 1: General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.1 Instructions on using the manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.2 Explanation of symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.3 Liability and guarantee . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
1.4 Incoming goods inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
1.5 Technical support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
1.6 Storage and transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
1.7 Device disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
1.8 CSA Certification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
1.9 China RoHS Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
1.10 Installation awareness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Chapter 2: Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . 17

2.1 Using the device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.2 Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.3 Radio interference, EMC immunity . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2.4 Owner's responsibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2.5 Instructions on ESD safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2.6 CSA - Conditions of acceptability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
2.7 Advice for Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Chapter 3: Application and design . . . . . . . . . . . . . . . . . . . . . 21

3.1 Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.2 Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Chapter 4: Installation and connections . . . . . . . . . . . . . . . . 25

4.1 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
4.2 Connection of the AMS 6500 monitors . . . . . . . . . . . . . . . . . . . . . . . . 27
4.3 Connection of the relay module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
4.4 Connection of the communication module . . . . . . . . . . . . . . . . . . . . 39
4.5 DIL connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
4.6 Connection of the power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
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Operation Manual Table of Contents
MHM-97412 12.07.2019
Kapitel 5: Backplane configuration . . . . . . . . . . . . . . . . . . . . 47

5.1 Selecting Open/Closed circuit mode of the Alert and Danger alarms 47
5.2 Configuration of the key signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
5.2.1 Use of one key signal in the system frame . . . . . . . . . . . . . . 51
5.2.2 Use of both key signals in a system frame . . . . . . . . . . . . . . . 52
5.2.3 External supply of key signals to the monitors . . . . . . . . . . . 53
5.3 Configuration of the RS 485 bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
5.4 Signal inputs and outputs of the IMR 6000/10 system frame . . . . . . 60
5.5 Delivery state . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Chapter 6: Functional check . . . . . . . . . . . . . . . . . . . . . . . . . . 65

6.1 Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
6.2 Voltage supervision . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Chapter 7: Replacement of the system frame . . . . . . . . . . . . 67
Chapter 8: Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

8.1 System frame slots . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
8.1.1 Front of frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
8.1.2 Rear of frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
8.2 Electrical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
8.3 Environmental conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
8.4 Mechanical design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
8.5 Dynamics of the optocoupler output voltage . . . . . . . . . . . . . . . . . . 74
8.6 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
8.7 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
8.7.1 Signal connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
8.7.2 Power supply connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
8.7.3 Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Chapter 9: Diagrams and connections . . . . . . . . . . . . . . . . . 81

9.1 IMR 6000/10 system frame front/back . . . . . . . . . . . . . . . . . . . . . . . . 81
9.2 Dimensions of the IMR 6000/10 system frame . . . . . . . . . . . . . . . . . 83
Chapter 10: Revision list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Table of Contents ii
List of Figures Operation Manual
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List of Figures
Figure 1 Design of IMR 6000/10 system frame front . . . . . . . . . . . . . . . . . . . . 23
Figure 2 Design of IMR 6000/10 system frame rear . . . . . . . . . . . . . . . . . . . . . 24
Figure 3 Mounting the IMR 6000/10 to 19" rack mounting rails . . . . . . . . . . . 25
Figure 4 Mounting holes for the installation of the IMR 6000/10 in a cabinet 26
Figure 5 Socket terminals of monitor slots CD1...CD10 . . . . . . . . . . . . . . . . . . 27
Figure 6 Connecting plugs XR11....XR106 on rear of monitoring slots . . . . . 28
Figure 7 Front socket terminals of the relay module slots CD12 / CD13 (reverse view) .
34
Figure 8 Connecting plugs of the card slots XR201....XR206, IMR 6000/10 (logic card)
36
Figure 9 Connector of slot CD14 (communication module) . . . . . . . . . . . . . . 39
Figure 10 Connecting plugs XR301....XR305 on the IMR 6000/10 backplane . 40
Figure 11 DIL connectors J1…J5 (Example J1) . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Figure 12 Pin assignment of the DIL connectors J1...J5 . . . . . . . . . . . . . . . . . . . 43
Figure 13 DIL connector J6, IMR 6000/10 (Key) . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Figure 14 Power supply and distribution of the electrical load of the IMR 6000/10 . . . . .
44
Figure 15 XR1 and XR2, Power supply of the IMR 6000/10 . . . . . . . . . . . . . . . . 45
Figure 16 Terminal pin arrangement for switchover between closed circuit and open
circuit mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Figure 17 Eight-pole DIP-switch (S1), and example four-pole DIP-switch S2 . . 49
Figure 18 Connection of key pulse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Figure 19 Connection of key pulse (one key signal) . . . . . . . . . . . . . . . . . . . . . . 51
Figure 20 Connection of key pulses (two key signals) . . . . . . . . . . . . . . . . . . . . 52
Figure 21 Connection of key pulse (Configuration via external wiring) . . . . . . 53
Figure 22 External key signal output terminals (at card slot CD1), and key input terminal
54
Figure 23 Four (or eight) pole DIP switch blocks (S1...S10) . . . . . . . . . . . . . . . . 55
iii List of Figures

Operation Manual List of Figures
MHM-97412 12.07.2019
Figure 24 Arrangement of the DIP switches in the IMR 6000/10 . . . . . . . . . . . . 55
Figure 25 RS 485 bus termination for IMR 6000/10 . . . . . . . . . . . . . . . . . . . . . . 56
Figure 26 External RS485 connection for monitor slots (Example: first slot, CD1) . . . . . . .
57
Figure 27 Configuration example of multiple RS 485 bus connections with IMR 6000/10
57
Figure 28 Example of incorrect arrangement of RS485 bus connections . . . . . 58
Figure 29 Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Figure 30 Diagram of optocoupler output voltage based on load current . . . . 60
Figure 31 Wiring of the signal outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Figure 32 Diagram of optocoupler output voltage based on load current . . . . 75
Figure 33 Phoenix plugs (spring cage clamp and screw terminal) . . . . . . . . . . . 76
Figure 34 Phoenix plugs (spring-cage connection plug and screw connection plug) . . . .
78
Figure 35 Connection scheme of the IMR 6000/10 system frame . . . . . . . . . . . 82
Figure 36 Dimensions of the IMR 6000/10 system frame . . . . . . . . . . . . . . . . . . 84
List of Figures iv
General Operation Manual
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Chapter 1: General
1.1 Instructions on using the manual

This manual contains information concerning the proper and correct use of the IMR 6000/10
system frame.
For correct and safe use of this device, read the operating manual completely prior to starting
installation and operating of the device. In particular, all safety instructions contained in the
manual must be complied with.
Do not provide the device to third parties without including the operating manual.
The IMR 6000/10 system frame supports AMS 6500 monitors, relay modules, and
communication modules. These also have instruction manuals, which should be reviewed as
needed.
NOTICE
In correspondence about this device, please specify model number, part number, and
serial number as printed on the nameplate label on the rear of the frame.
1.2 Explanation of symbols

NOTICE
This symbol marks passages that contain important information.
CAUTION
Operations that may lead to malfunctions or faulty measurements, without damaging the
device, are marked with this symbol.
DANGER
A Danger indicates actions that can lead to property damage or personal injury.
NOTICE
This symbol printed on a device indicates that all documentation
!
should be completely read and understood before installing and
commissioning the device. All safety-related instructions must be
followed, according to IEC 61010. These safety-related instructions
are marked by the “Danger symbol in this document.
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Operation Manual General
MHM-97412 12.07.2019
NOTICE
This symbol printed on a device, according to IEC 61010, indicates the
device must be operated with DC voltage.
1.3 Liability and guarantee

Emerson is not liable for damages that occur due to improper use. Proper use includes
knowledge of and compliance with this operating manual.
Customer changes to the device that have not been approved expressly by Emerson will result
in the loss of guarantee.
Due to continuous research and further development, Emerson reserves the right to change
technical specifications without notice.
1.4 Incoming goods inspection

Check the content of the shipment to ensure that it is complete; visibly inspect the goods to
determine if the device may possibly have been damaged during transport. The following
parts are included in the scope of delivery and must be contained in the shipment.
1. IMR 6000/10 system frame
2. Instructions for IMR 6000/10 system frame
3. Mounting parts (per 4 cage nuts, cone washers, bolts)
If the contents are incomplete, or if any defects are observed, a complaint must be filed with
the carrier immediately and the responsible Emerson sales organization must be informed
for repair or replacement of the device. Repair or calibration can only be done in the Emerson
factory.
In this case, attach a secure tag with customer name, observed defect, and version of the
Configuration Software.
Once opened, the device should be handled only by qualified personnel.
DANGER
Capacitor s in the device may still be energized, even if the device has been disconnected
from all power sources.
Liability and guarantee 8

12.07.2019 MHM-97412
1.5 Technical support

You may need to ship this product to an Emerson Product Service Center for return or
replacement. Before shipping this product, contact Emerson Product Support to obtain a
Return Materials Authorization (RMA) number and to receive additional instructions.
Emerson Product Support contact information:
Product Support
Emerson provides a variety of ways to reach your Product Support team to get the answers
you need when you need them:
Phone: Toll free 800.833.8314 (U.S. and Canada)

+65.6770.8711 (Europe and Middle East)
+63.2.702.1111 (Asia Pacific)
Email: ap-sms@.emerson.com
Web: http://www.emerson.com/en-us/contact-us and select AMS or CSI
TECHNOLOGIES
To search for documentation, visit http://www.emerson.com and select Documents & Drawings.
NOTICE
If the equipment has been exposed to a hazardous substance, a Material Safety Data
Sheet (MSDS) must be included with the returned materials. A MSDS is required by law to
be available to people exposed to specific hazardous substances.
The IMR 6000/10 System Frame does not require any scheduled maintenance for continuous
operation.
9 Technical support
MHM-97412 12.07.2019
1.6 Storage and transport

The devices should only be transported and stored in the factory packaging or equivalent
packaging. Environmental conditions for storage and transport are specified in the technical
data (section "Technical data").
1.7 Device disposal

Recycle the components after professional dismantling of the device,:
• Scrap metallic material remnants.

• Take plastic elements to plastic recycling facilities.
• Sort the other components for disposal based on material condition.
The national regulations governing disposal and environmental protection apply.
NOTICE
Environmental hazards!
Electrical waste and electronic components are subject to treatment as special waste
and may only be disposed by approved specialized companies.
1.8 CSA Certification

NOTICE
For valid Canadian Standards Association (CSA) certification, all devices (IMR 6000/xx
and AMS 6500 modules) must be marked with the respective CSA label.
If no CSA label is available on the device, the device is not CSA certified!
The respective CSA label should look like this:
Storage and transport 10

12.07.2019 MHM-97412
1.9 China RoHS Compliance

Our products manufactured later than June 30th, 2016 and that are sold in the People's
Republic of China are marked with one of the following two logos to indicate the
Environmental Friendly Use Period in which it can be used safely under normal operating
conditions.
Products without below mentioned marking are either manufactured before June 30th or are
non EEP products.
Circling arrow symbol with "e": The product contains no hazardous

substances over the Maximum Concentration Value and it has an
indefinite Environmental Friendly Use Period.
Circling arrow symbol with a number: This product contains certain
hazardous substances over the Maximum Concentration Value and
it can be used safely under normal operating conditions for the
number of years indicated in the symbol. The names and contents
of hazardous substances can be found in folder "China RoHS Com
pliance Certificates" on the documentation CD or DVD enclosed
with the product.
1.10 Installation awareness

NOTICE
When planning a measurement observe the following:
• Consider environmental conditions which might have an influence on the
measurement such as temperature, humidity, substances aggressive to the sensor,
and pollution.
• Always use a stiff and vibration-free sensor holder.
• Define a suitable measuring range, not larger than necessary, in consultation with the
operator of the plant.
• Define the trip limit in consultation with the operator of the plant.
• Take measurement deviations into account when defining the trip limit.
• Use a sensor that meets the requirements of the defined measuring range.
• Ensure an EMC-compatible installation including the use of proper cables.
• Ensure proper function of the measurement before activating the measurement for
regular operation.
11 China RoHS Compliance

MHM-97412 12.07.2019
Installation awareness 12
Safety instructions Operation Manual
12.07.2019 MHM-97412
Chapter 2: Safety instructions

The device left the factory in perfect condition relative to technical safety. To maintain this
condition and for hazard-free operation, all of the following instructions in this manual must
be carefully heeded.
Correc t and safe use of this device requires that operating and service personnel be familiar
with generally valid safety guidelines, comply with them, and heed the special safety
comments that are listed in this manual. Where necessary, points on the device that are
safety-sensitive are marked.
DANGER
Since the device is electrical equipment, it should only be commissioned and operated
by trained personnel. Maintenance should only be performed by expert, competent
personnel. Repairs must be made in the Emerson factory.
2.1 Using the device

The IMR 6000/10 system frame should only be used for measurement purposes.
Adjusting elements
The device is adjusted so that it is ready for operation. Usually adjustment elements do not
need to be changed or modified. If switch changes are necessary for device configuration,
these changes are described in the manual.
2.2 Power supply

This device must be supplied with safety low voltage SELV (EN 60950) 24 V. The voltage
required for operation must be drawn from a separate power supply. This power supply must
satisfy the DIN IEC 61010 guidelines (safety guidelines for electrical measurement, control,
regulating, and laboratory equipment).
The internal supply voltage is transferred by DC/DC converters and is galvanically separated
from the 24 V supply. When connecting the supply voltage note, that the 24 V can be
touched, and consequently must be isolated from AC line power to ensure that it is not
hazardous to the touch (VDE 0100 Part 410).
13 Using the device

Operation Manual Safety instructions
MHM-97412 12.07.2019
2.3 Radio interference, EMC immunity

The device is carefully shielded and tested to be technically immune to radio interference,
and it satisfies the standards of EN 50 081-1 and EN 50 082-2. When connected to an external
power supply, you must ensure that this power supply likewise satisfies these standards.
Radio interference can occur when the device is connected with other peripheral devices that
are not properly shielded against radio interference.
2.4 Owner's responsibility

If there is reason to suspect that hazard-free operation, and thus adequate machine
protection is no longer possible, then the device must be taken out of service and
safeguarded from unintentional operation. This is the case
• if the device shows visible damage

• if the device no longer works
• after any type of overload (e.g. storage, transport) that exceeds permissible limits.
DANGER
If measurements or tests must be executed with AMS 6500 monitors during operation,
or if the device must be replaced or taken out of service,ensure that machine protec
tion is not impaired by these measures and that the machine can be switched off by
interrupting the electric circuits.
Consequently, prior to starting work, machine protection must be deactivated by the
responsible specialized personnel. After ending work machine protection must be
immediately reactivated by the responsible specialized personnel.
2.5 Instructions on ESD safety

DANGER
The AMS 6500 monitors contain sensitive semi-conductor elements. These
components can be damaged or destroyed when handling the monitors - e.g. when
changing jumper settings. Consequently prior to handling the monitors suitable
measures must be undertaken (e.g. ESD bracelet) to prevent electrostatic discharges
via themonitor electronics. Electronic components should only be transported and
stored in ESD safe packaging.
There is a higher probability of electrostatic discharge occurring if the weather is dry
with relative humidity below 30%. In this case, the monitors must be handled with
special care when performing maintenance and repair work.
Radio interference, EMC immunity 14

Safety instructions Operation Manual
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2.6 CSA - Conditions of acceptability

This device must be supplied with safety low voltage SELV LPS (C22.2 60950-1) 24V. The
voltage required for operation must be drawn from a separate power supply.
The IMR system should be placed in a suitable fire enclosure.
The IMR system is evaluated for an ambient of 0C to 45C.
Adequate ventilation space has to be provided so that heat does not build up. The ventilation
space must be at least 1 RU (13/4 inch) in all directions. If the ambient temperature of the rack
rises above 45 C, cool this instrument with a forced air fan, cooler, or similar.
When mounting several IMR units above each other in one cabinet, install cooling fan racks in
between instead of the ventilation space. The necessary specifications for cooling fan racks
result from the environmental and sitting criterions of the cabinet and thus cannot be defined
generally.
2.7 Advice for Installation

NOTICE
According to the IEC 61010 directive, permanently installed systems must be equipped
with a power disconnect device (e.g. a switch or circuit-breaker according to
IEC60947-1 and IEC60947-3). When using an IMR 6000/10 rack, in compliance with this
directive, such a switch or breaker must be implemented into the cabinet installation
and easily accessible for the user. Furthermore, each disconnect devices must be
labeled in accordance to the associated system. If the rear side of the system is easily
accessible, in accordance to IEC61010-1 (6.11.3.2) it may be sufficient to use the XR1 &
XR2 connectors as the disconnect. If so, these connectors must be clearly labeled and
must be removable without tools (not bolted down or locked).
15 CSA - Conditions of acceptability

Operation Manual Safety instructions
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Advice for Installation 16

Application and design Operation Manual
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Chapter 3: Application and design
3.1 Application
The IMR 6000/10 system frame consists of a 19" frame 84HP width and 3RU height. The
integrated backplane offers the following slots at the front:
Card slots 01 ... 10: 10 monitors, e.g.: A6110, A6120, A6125, A6140, A6210,
A6220, A6312, A6410, A6630
Card slots 12 & 13: one logic board e.g.: A6740
Card slot 14: one interface card e.g.: A6824 or A6825
The IMR 6000/10 system frame offers a considerable savings in wiring the system.
The rear of the IMR 6000/10 system frame provides signal input connections, configuration
of backplane functions, and output of signals for further processing.
The connection of the IMR 6000/10 system frame to peripheral equipment can be carried out
via 5- or 8-pole connectors of type Phoenix FK-MCP. Each AMS 6500 monitor slot is assigned
to 6 socket terminals at the rear (4x 5-pole and 2x 8-pole connectors) for connecting sensors,
current and voltage outputs, as well as further control signals. External RS485 bus and key
signal connections are also made directly via these connectors. In addition to the direct
connection at the logic board, the connections of Channel Clear, Alert and Danger alarms of
the monitors 1...10 are also made to these socket terminals (XR11....XR106).
For further external processing of the 16 relay output contacts, the relay module is assigned
to 6 connectors at the rear of the backplane (8-pole). These are designed for max. 1A/48dc
(XR201...XR206).
In addition to the direct connectivity of bus 1, the interface card (gateway) has the option for
accessing the other bus lines via 5 terminal strips at the rear of the card (5 x 5-pole,
XR301...XR305).
At each of the slots 2...10, a 4-pole DIP switch is implemented (S2...S10). By means of these
switches, the RS485 bus can be connected or bypassed at any slot. Moreover, a 120 ohm bus
termination resistor can be switched at any of the slots. The key signal(s) can also be
interconnected to each monitor slot. At card slot 1 an 8-pole DIP switch (S1) is implemented.
The first four poles provide the same function as switches S2 ... S10, while the last four poles
permit this slot to connect master key signals for other monitors.
17 Application
Operation Manual Application and design
MHM-97412 12.07.2019
The supply (+24 V) for the system frame and thus for all monitors is carried out via two
redundant and galvanically separated 24 V supplies, at connectors XR1 and XR2. These inputs
are used to redundantly supply monitors 1...10, the internal system voltage, the relay circuits,
and the communication module. The voltage at XR1 supplies monitors 1...5, the relay
module, and the communication module. The internal system voltage is also generated from
the voltage at XR1. The voltage at XR2 supplies monitors 6...10. The total power
consumption depends on the monitors installed, however, the value will not exceed 100VA.
The DIL connectors (J1...J6) output the buffered output signals of the monitors and key
signals.
DANGER
For the protection of the IMR 6000/10 system frame, the supply current must be
restricted (i.e. fused) to a maximum of 4A per connector. Higher supply currents could
possibly lead to defects of the IMR 6000/10 system frame.
CAUTION
The maximum supply voltage of 24Vdc and a maximum input current of 4A result in
maximum input power per supply line of 100 VA. By demarcating the supply voltage on
this limit, the NEC directive “Low Voltage Limited Energy" is satisfied.
Application 18
Application and design Operation Manual
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3.2 Design
The mechanical dimensions of the IMR 6000/10 system frame are adapted to the special
application fields.
Figure 1 Design of IMR 6000/10 system frame front
2 2
7 8
1 6 1
2 2
4
1. System frame 84 HP width / 3 RU height
2. Holes for mounting the IMR 6000/10 system frame to 19" mounting rails
3. Card guides for monitors, relay module, and communication module
4. Blank cover plate (6HP)
5. Slots 1...10 (6HP) are intended for AMS 6500 series monitors and are equipped
with 48-pole blade connector strips (DIN 41612 design F 48 M).
6. Blank slot space
7. Slots 12 and 13 (together 12 HP) are for relay modules. The A6740 relay module
consists of two boards (100 mm x 160 mm) connected to each other with a width
of 6HP each. The first board has a 96-pole blade connector strip (DIN 41612,
design F 96 M) and the second board has a 48-pole blade connector strip (DIN
41612, design F 48M).
8. The last slot (CD14) is for the communication module and is equipped with a
48-pole blade connector strip (DIN 41612, design F 48 M).
19 Design
Operation Manual Application and design
MHM-97412 12.07.2019
Figure 2 Design of IMR 6000/10 system frame rear
1. Plugs for connection of external monitor periphery (XR11...XR106)
2. DIL connectors (J1...J6) for output of the buffered output signals from the
monitors and of the key signals
3. Connectors for the relay outputs (XR201...XR206)
4. Connectors for accessing the A6824 bus lines
5. Connectors (XR1 and XR2) for connection of the power supply
6. DIP switches for configuration of the RS 485 bus and the key signals
7. Power LEDs for indicating the availability of the 24 V supply voltage (2W)
Design 20
Installation and connections Operation Manual
12.07.2019 MHM-97412
Chapter 4: Installation and connections
4.1 Assembly
The IMR 6000/10 system frames are generally installed in cabinet enclosures with 19" rack
mounting rails. The required installation material (each set consisting of 4 captive nuts M5,
cone washers M5 and tallow-drop screws M5x12) are contained in the scope of supply. The
installation is carried out by attaching the captive nuts to the mounting rails and fastening the
system frame to the mounting rails with the tallow-drop screws (Figure 3).
Figure 3 Mounting the IMR 6000/10 to 19" rack mounting rails
21 Assembly
Operation Manual Installation and connections
MHM-97412 12.07.2019
The IMR 6000/10 system frame has two oblong holes for installation in the rack (Figure 4) at
the left and right sides respectively.
Figure 4 Mounting holes for the installation of the IMR 6000/10 in a cabinet
When mounting the IMR 6000/10 in a cabinet, the following conditions must be considered:
• Adequate ventilation space must be provided so that heat does not build up.
• The ventilation space must be at least 1U (1¾ inch) in all directions.
• If the ambient temperature of the cabinet enclosure rises above 45 °C, the rack
must be cooled with a circulating air fan, refrigeration, or similar.
• When mounting multiple IMR 6000/10 units above each other in one cabinet, in
stall cooling fan racks in between instead of the ventilation space.
The specific requirements for cooling fan racks depend on the environmental conditions
where the cabinet is located and thus cannot be defined generally.
CAUTION
Make sure to maintain the specified environmental and operating conditions.
Assembly 22
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4.2 Connection of the AMS 6500 monitors

The AMS 6500 monitors are connected to the front of the IMR 6000/10 system frame at slots
CD1...CD10. The connectors of the AMS 6500 monitors are designed as 48-pole connection
strips of type F 48 M.
Figure 5 Socket terminals of monitor slots CD1...CD10
CD 1 ... CD10
d b z
2 2
4 4
6 6
8 8
10 10
12 12
14 14
16 16
18 18
20 20
22 22
24 24
26 26
28 28
30 30
32 32
The corresponding pin assignment for the six connectors at the rear of each monitor slot is as
follows:
23 Connection of the AMS 6500 monitors

MHM-97412 12.07.2019
Figure 6 Connecting plugs XR11....XR106 on rear of monitoring slots
XR102 XR101 XR12 XR11

1 1
Connecting plugs XR11 ... XR106
1 1
2 2 2 2
3 3 3 3
4 4 4 4
5 5 5 5
XR104 XR103 XR14 XR13
1 1 1 1
2 2 2 2
3 3 3 3
4 4 4 4
5 5 5 5
6 6 6 6
7 7 7 7
8 8 8 8
XR106 XR105 XR16 XR15
1 1 1 1
2 2 2 2
3 3 3 3
4 4 4 4
5 5 5 5
The pin assignment of the F48 terminals (CD1...CD10) and the 5 and 8-pole plugs respectively
(Phoenix, XR11 ... XR106) on the rear of the IMR 6000/10 system frame can vary depending
on the type of monitor (e.g. A6110, A6120, A6125, A6140, A6210, A6220, A6310, A6312,
A6410, A6630).
The different pin assignments are shown in the following tables.
Connection of the AMS 6500 monitors 24

12.07.2019 MHM-97412
CD1 ... CD10, allocation of the F48 contact strips using the monitors
A6110, A6120, A6125, A6140, A6210 and A6220
(48−pole, DIN EN 60603−2 (DIN 41612), IEC 60603−2, design F 48 M)
d b z
2 UN+ (+24V) U - (0V/ Common) UB+ (+24V, redundant) 2
4 A (RS485) GND (BP,Common,RS485) B (RS485) 4
6 Supply2+ (sensor supply) Supply1- (sensor supply) Supply1+ (sensor supply) 6
8 AIN2- (signal input) Supply2- (sensor supply) AIN1- (signal input) 8
10 AIN2+ (signal input) GND AIN1+ (signal input) 10
12 NGL2 (scaled dc-output) GND NGL1 (scaled dc-output) 12
14 EO1 (voltage output1) EI1 (voltage input1) AC1 (sensor raw signal1) 14
16 EO2 (voltage output2) EI2 (voltage input2) AC2 (sensor raw signal2) 16
18 GWM (limit value multiply) I1- (current output, common) I1+ (current output, 0/4 ... 18
20 not connected I2- (current output, common) 20mA)
I2+ (current output, 0/4 ... 20
22 KEY-N (key signal input) GND 20mA)
ES (alarm stop) 22
24 SC-A (operat. principle alert) GND SC-D (operat. principle danger) 24
26 D1-C (danger CH1 collector) A1-C (alert CH1 collector) C1-C (channel clear1 collector) 26
28 D1-E (danger CH1 emitter) A1-E (alert CH1 emitter) C1-E (channel clear1 emitter) 28

MHM-97412 12.07.2019
Assignment of Phoenix plugs (e.g. XR11 ... XR16) on the rear of the IMR 6000/10 using the
A6110, A6120, A6125, A6140, A6210, and A6220 monitors
Function Pin Plug Plug Pin Function
AIN2- (signal input) d08 XR 12 XR 11 z08 AIN1- (signal input)
AIN2+ (signal input) d10 z10 AIN1+ (signal input)
Supply2+ (sensor supply) d06 z06 Supply1+ (sensor supply)
Supply2- (sensor supply) b08 b06 Supply1- (sensor supply)
GND b10 b10 GND
GND b22 XR14 XR13 d04 RS 485 - A
KEY-N (Key signal input) d22 z04 RS 485 - B
AC2 (sensor raw signal2) z16 z14 AC1 (sensor raw signal1)
NGL2 (scaled dc-output) d12 z12 NGL1 (scaled dc-output)
EI2 (voltage input2) b16 b14 EI1 (voltage input1)
EO2 (voltage output2) d16 d14 EO1 (voltage output1)
GWM (limit value multiply) d18 d24 SC-A (operat. principle alert)
ES (alarm stop) z22 z24 SC-D (operat. principle danger)
I2+ (current output, z20 XR16 XR15 z18 I1+ (current output,
0/4...20mA) 0/4...20mA)
I2- (current output, common) b20 b18 I1- (current output, common)
D2-E (danger CH2 emitter) d32 d28 D1-E (danger CH1 emitter)
A2-E (alert CH2 emitter) b32 b28 A1-E (alert CH1 emitter)
C2-E (channel clear2 emitter) z32 z28 C1-E (channel clear1 emitter)
CD1 ... CD10, allocation of F48 contact strips using the A6312 or A6310 monitor
d b z
2 UN+ (+24V) U - (0V/ Common) UB+ (+24V, redundant) 2
4 A (RS485) GND (BP,Common,RS485) B (RS485) 4
12 PU1 (24V- pull up pulse1) GND Test1 * 12
14 Pulse1-C (collector) Pulse1-E (emitter) Pulse1- TTL 14
16 Pulse2-C (collector) Pulse2-E (emitter) Pulse2- TTL 16
18 PU2 (24V- pull up pulse2) I1- (0/4 ... 20mA channel1) * I1+ (0/4 ... 20mA channel1) * 18
20 Reset peak value1 I2- (0/4 ... 20mA channel2) * I2+ (0/4 ... 20mA channel2) * 20
22 Test2 * GND ES (alarm stop) 22
24 OUT1 (operat. principle) * GND OUT2 (operat. principle) * 24

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26 CH1-LV2-C (collector) * CH1-LV1-C (collector) * CC1-C (ch.clear1 collector) * 26

28 CH1-LV2-E (emitter) * CH1-LV1-E (emitter) * CC1-E (ch.clear1 emitter) * 28
30 CH2-LV2-C (collector) * CH2-LV1-C (collector) * CC2-C (ch.clear2 collector) * 30
32 CH2-LV2-E (emitter) * CH2-LV1-E (emitter) * CC2-E (ch.clear2 emitter) * 32
* not connected at 6310
Assignment of Phoenix plugs (e.g. XR11 ... XR16) on the rear of the IMR 6000/10 using the
A6312 monitor
GND b10 b10 GND
GND b22 XR14 XR13 d04 RS 485 - A
Test2 * d22 z04 RS 485 - B
Pulse2- TTL z16 z14 Pulse1- TTL
PU1 (24V- pull up pulse1) d12 z12 Test1 *
Pulse2-E (emitter) b16 b14 Pulse1-E (emitter)
Pulse2-C (collector) d16 d14 Pulse1-C (collector)
PU2 (24V- pull up pulse2) d18 d24 OUT1 (operat. principle) *
ES (alarm stop) z22 z24 OUT2 (operat. principle) *
I2+ (0/4 ... 20mA channel2) * z20 XR16 XR15 z18 I1+ (0/4 ... 20mA channel1) *
I2- (0/4 ... 20mA channel2) * b20 b18 I1- (0/4 ... 20mA channel1) *
CH2-LV2-E (emitter) * d32 d28 CH1-LV2-E (emitter) *
CH2-LV1-E (emitter) * b32 b28 CH1-LV1-E (emitter) *
CC2-E (ch.clear2 emitter) * z32 z28 CC1-E (ch.clear1 emitter) *

MHM-97412 12.07.2019
CD1 ... CD10, allocation of F48 contact strips using the A6410 monitor
d b z
2 UN+ (+24V) U - (0V/common) UB+ (+24V, redundant) 2
4 A (RS485) GND (BP,common,RS485) B (RS485) 4
12 Sync IN1 (synchronization) GND synchronization OUT1 12
14 Sync IN2 (synchronization) GND synchronization OUT2 14
16 EO2 (voltage output2) GND EO1 (voltage output1) 16
18 GWM (limit value multiply) I1- (current output CH1) I1+ (current output CH1) 18
20 not connected I2- (current output CH2) I2+ (current output CH2) 20
22 KEY Pulse Input GND ES (alarm stop) 22
24 SC-A (operat. principle alert) GND SC-D (operat. principle danger) 24
Assignment of the Phoenix- plugs (e.g. XR11 ... XR16), on the rear of the IMR 6000/10 using the A6410
monitor
GND b10 b10 GND
GND b22 XR14 XR13 d04 RS 485 - A
KEY Pulse Input d22 z04 RS 485 - B
EO1 (voltage output1) z16 z14 Sync OUT2 (synchronization)
Sync IN1 (synchronization) d12 z12 Sync OUT1 (synchronization)
GND b16 b14 GND
EO2 (voltage output2) d16 d14 Sync IN2 (synchronization)
GWM (limit value multiply) d18 d24 SC-A (operat. principle alert)
ES (alarm stop) z22 z24 SC-D (operat. principle danger)
I2+ (current output CH2) z20 XR16 XR15 z18 I1+ (current output CH1)
I2- (current output CH2) b20 b18 I1- (current output CH1)
D2-E (danger CH2 emitter) d32 d28 D1-E (danger CH1 emitter)
A2-E (alert CH2 emitter) b32 b28 A1-E (alert CH1 emitter)
C2-E (channel clear2 emitter) z32 z28 C1-E (channel clear1 emitter)

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CD1 ... CD10, allocation of F48 contact strips using the A6630 monitor
d b z
2 UN+ (+ 24V) U- (0V/Common) UB+ (+24V redundant) 2
4 A (RS 485) GND B (RS 485) 4
6 CH2C (input) CH1D (input) CH1C (input) 6
8 CH2A (input) CH2D (input) CH1A (input) 8
10 CH2B (input) GND CH1B (input) 10
12 I3+ (current output 3) GND CH3D (input) 12
14 CH3C (input) GND GND 14
16 CH4A (input) CH4C (input) GND 16
18 CH4B (input) CH3B (input) CH3A (input) 18
20 NC I2+ (current output 2) I1+ (current output 1) 20
22 CH4D (input) GND BIN1 (binary input 1) 22
24 I4+ (current output 4) GND BIN2 (binary input 2) 24
26 OUT-1 (collector) OUT-2 (collector) OUT-3 (collector) 26
28 OUT-1 (emitter) OUT-2 (emitter) OUT-3 (emitter) 28
30 OUT-4 (collector) OUT-5 (collector) OUT-6 (collector) 30
32 OUT-4 (emitter) OUT-5 (emitter) OUT-6 (emitter) 32
Assignment of the Phoenix- plugs (e.g. XR11 ... XR16), on the rear of the IMR 6000/10 using the A6630
monitor
CH2A (input) d08 XR 12 XR 11 z08 CH1A (input)
CH2B (input) d10 z10 CH1B (input)
CH2C (input) d06 z06 CH1C (input)
CH2D (input) b08 b06 CH1D (input)
GND b10 b10 GND
GND b22 XR14 XR13 d04 A (RS 485)
CH4D (input) d22 z04 B (RS 485)
GND z16 z14 GND
I3+ (current output 3) d12 z12 CH3D (input)
CH4C (input) b16 b14 GND
CH4A (input) d16 d14 CH3C (input)
CH4B (input) d18 d24 I4+ (current output 4)
BIN1 (binary input 1) z22 z24 BIN2 (binary input 2)
I1+ (current output 1) z20 XR16 XR15 z18 CH3A (input)
I2+ (current output 2) b20 b18 CH3B (input)
OUT-4 (emitter) d32 d28 OUT-1 (emitter)
OUT-5 (emitter) b32 b28 OUT-2 (emitter)
OUT-6 (emitter) z32 z28 OUT-3 (emitter)

MHM-97412 12.07.2019
4.3 Connection of the relay module

In addition to 60 digital inputs, the A6740 main board has 16 digital outputs for controlling
the relay board, as well as 16 status LEDs at the front plate. This board also has an RS232
interface at the front and an RS485 interface at the rear. The relay board provides 48 relay
contacts (normally-open, common, and normally-closed) for the 16 relays. The maximum
contact load is 1A/48dc.
Figure 7 Front socket terminals of the relay module slots CD12 / CD13 (reverse
view)
d b z a b c
2 2 1 1
2 2
4 4 3 3
4 4
6 6 5 5
6 6
8 8 7 7
8 8
10 10 9 9
10 10
12 12 11 11
12 12
14 14 13 13
14 14
16 16 15 15
16 16
18 18 17 17
18 18
20 19 19
20
20 20
22 22 21 21
22 22
24 24 23 23
24 24
26 26 25 25
26 26
28 28 27 27
28 28
30 29 29
30
30 30
32 32 31 31
32 32
Connection of the relay module 30

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CD13, Socket terminal strip of the relay board on the front of the IMR 6000/10
d B Z
2 NO 1 K1 NC 1 2
4 NO 2 K2 NC 2 4
6 NO 3 K3 NC 3 6
8 NO 4 K4 NC 4 8
10 NO 5 K5 NC 5 10
12 NO 6 K6 NC 6 12
14 NO 7 K7 NC 7 14
16 NO 8 K8 NC 8 16
18 NO 9 K9 NC 9 18
20 NO 10 K 10 NC 10 20
22 NO 11 K 11 NC 11 22
24 NO 12 K 12 NC 12 24
26 NO 13 K 13 NC 13 26
28 NO 14 K 14 NC 14 28
30 NO 15 K 15 NC 15 30
32 NO 16 K 16 NC 16 32
CD12, Socket terminal strip of the main board on the front of the IMR 6000/10
a B C
1 UN + UN + UN + 1
2 U- U- U- 2
3 UB + UB + UB + 3
4 A A A 4
5 GND GND GND 5
6 B B B 6
7 Not used Not used Not used 7
11 0VIN 0VIN 0VIN 11
12 0VIN 0VIN 0VIN 12
13 IN 01 IN 02 IN 03 13
14 IN 04 IN 05 IN 06 14
31 Connection of the relay module

MHM-97412 12.07.2019
15 IN 07 IN 08 IN 09 15
16 IN 10 IN 11 IN 12 16
17 IN 13 IN 14 IN 15 17
18 IN 16 IN 17 IN 18 18
19 IN 19 IN 20 IN 21 19
20 IN 22 IN 23 IN 24 20
21 IN 25 IN 26 IN 27 21
22 IN 28 IN 29 IN 30 22
23 IN 31 IN 32 IN 33 23
24 IN 34 IN 35 IN 36 24
25 IN 37 IN 38 IN 39 25
26 IN 40 IN 41 IN 42 26
27 IN 43 IN 44 IN 45 27
28 IN 46 IN 47 IN 48 28
29 IN 49 IN 50 IN 51 29
30 IN 52 IN 53 IN 54 30
31 IN 55 IN 56 IN 57 31
32 IN 58 IN 59 IN 60 32
The output relays are designed as changeover contacts and connected to the connecting
plugs XR201.... XR206 at the rear of the system frame. The pin assignment of the terminals
XR201 ... XR206 is shown below:
Figure 8 Connecting plugs of the card slots XR201....XR206, IMR 6000/10 (logic
card)
XR203 XR202 XR201

1 1 1 1
2 2 2 2
3 3 3 3
4 4 4 4
5 5 5 5
6 6 6 6
7
8
7
8
7
8
7
8
Connnecting plugs
9
XR206
1
XR205
1
XR204
1
XR201 ... XR206
10 2 2 2
11 3 3 3
12 4 4 4
13 5 5 5
14 6 6 6
15 7 7 7
16 8 8 8

12.07.2019 MHM-97412
Pin assignment of card slots XR201... XR206, IMR 6000/10

Func Plug Pin Func Plug Pin Func Plug Pin
tion tion tion
K1 NO XR 203 d02 K1 XR 202 b02 K1 NC XR 201 z02
K2 NO d04 K2 b04 K2 NC z04
K3 NO d06 K3 b06 K3 NC z06
K4 NO d08 K4 b08 K4 NC z08
K5 NO d10 K5 b10 K5 NC z10
K6 NO d12 K6 b12 K6 NC z12
K7 NO d14 K7 b14 K7 NC z14
K8 NO d16 K8 b16 K8 NC z16
K9 NO XR 206 d18 K9 XR 205 b18 K9 NC XR 204 z18
K10 NO d20 K10 b20 K10 NC z20
K11 NO d22 K11 b22 K11 NC z22
K12 NO d24 K12 b24 K12 NC z24
K13 NO d26 K13 b26 K13 NC z26
K14 NO d28 K14 b28 K14 NC z28
K15 NO d30 K15 b30 K15 NC z30
K16 NO d32 K16 b32 K16 NC z32
NC = normally closed / NO = Normally open / K = Relay
Internal backplane connection of relay inputs
The 60 input signals of the relay module in the IMR 6000/10 are wired internally on the
backplane to the 6 alarm outputs from each monitor (each of the 10 IMR 6000 monitors with
2 x Channel Clear, 2 x Alert, and 2 x Danger; A6630: Out1-d28, Out2-b28, Out3-z28,
Out4-d32, Out5-b32 and Out6-z32). These alarms are also output externally at the
connectors on the rear of each monitor slot. These external connectors can also be used for
feeding in external inputs to the relay module, provided the respective monitor slot is not
used.
Monitor External LK Monitor External LK
CC1 / CD1 / z28 XR 15.5 IN 01 CC1 / CD6 / z28 XR 65.5 IN 31

A1 / CD1 / b28 XR 15.4 IN 02 A1 / CD6 / b28 XR 65.4 IN 32
D1 / CD1 / d28 XR 15.3 IN 03 D1 / CD6 / d28 XR 65.3 IN 33
33 Connection of the relay module

MHM-97412 12.07.2019

Monitor = Alarm type and channel / monitor slot / pin number

External = Contact for external alarm output (or external input) at the rear of each monitor
slot.
LK = Input of the relay module
CC = Channel Clear A = Alert Alarm
D = Danger Alarm

12.07.2019 MHM-97412
4.4 Connection of the communication module

The A6824, A6822 or A6825 communication module is installed at slot CD14 in the IMR
6000/10 system frame. The connector of the module is an F48 M type, 48-pole connection
strip.
Figure 9 Connector of slot CD14 (communication module)
d b z
2 2
4 4
6 6
8 8
10 10
12 12
14 14
16 16
18 18
20 20
22 22
24 24
26 26
28 28
30 30
32 32
CD14 connector of the A6824, A6825, A6822 communication modules

(48−pole, DIN EN 60603−2 (DIN 41612) IEC 60603−2, Design F48 M)
d b z
2 UN+ (+ 24V, normal) U – (0V/Common) UB+ (+24V, backup) 2
4 AI GND BI 4
6 not connected GND not connected 6
8 not connected GND not connected 8
10 INIT (must be left open) GND not connected 10
12 A II * GND * B II * 12
14 A III * GND * B III * 14
16 A IV * GND * B IV * 16
18 AV* GND * BV* 18
20 A VI * GND * B VI * 20
22 A (Modbus RTU) ** GND * B (Modbus RTU) ** 22
24 not connected not connected not connected 24
35 Connection of the communication module

MHM-97412 12.07.2019

* not connected at 6822 ** not connected at A6825 & A 6822
Connections to the communication modules are made at the five 5-pole terminal plugs
(XR301...XR305).
Figure 10 Connecting plugs XR301....XR305 on the IMR 6000/10 backplane
XR301
1
2
3
4
5
XR302
1
Connecting plugs
2
3
4
XR301 ... XR305

5
XR303
1
2
3
4
5
XR304 XR305
1 1
2 2
3 3
4 4
5 5
Connection of the communication module 36

12.07.2019 MHM-97412
Function Plug Pin Pin assignment of the

communication module slot,
XR301... XR305 connectors,
IMR 6000/10 backplane
AI XR 301 d04
BI z04
GND b04
COM3TXD-(6822) d06
COM3TXD-(6822) z06
A II * XR 302 d12
B II * z12
GND * b12
A III * d14
B III * z14
A IV * d16
B IV * z16
GND * XR 303 b16
AV* b18
BV* z18 Function Plug Pin
A VI * d20 not connected d26
B VI * z20 not connected b26
GND * XR 304 b20 not connected XR 305 b22
A (ModBus RTU) ** d22 INIT d10
B (ModBus RTU) ** z22 GND b04
* not connected at A6822 ** not connected at A6825 & A6822
The six RS485 buses of the A6824 or A6825 are available on the plugs (XR301...XR304). At the
rear of each of the slots 1...10, a 4-pole* DIP switch is implemented (S1...S10) (*S1 is 8-pole).
By means of poles 1 & 2 on these switches, one RS485 bus can be bypassed and another
connected via an external wire from the communication module.
Operation of an RS485 bus also requires electrical terminations at the first and last devices of
the bus. This means that at the communication module, and at the last device on each bus, a
120-ohm termination resistor must be installed between lines "A" and "B". This termination
resistor can be connected at any of the monitors by closing pole 3 of the DIP switch at the
relevant slot.
37 Connection of the communication module

MHM-97412 12.07.2019
CAUTION
The RS485 A, B, and Termination connections for the first device (i.e. the A6824) are
normally connected via jumpers on the A6824, A6822 or A6825 circuit board.
However, the connections for the last device on each bus are normally made with the
DIP switches on the backplane. Therefore the RS485 jumpers should be left open on the
individual monitor circuit boards, and the DIP switches should be used instead.
DANGER
Terminal (d10: INIT) must not be connected. It must be left open for proper operation
of the interface module. The module is put into firmware download mode by
connecting this terminal to ground, and cycling the power.
4.5 DIL connectors

The sensor raw signals are output at the DIL connectors J1...J5 for connection to the AMS
6500.
NOTICE
If A6630 cards are used sensor raw signals are not available at the DIL connectors of the
corresponding slots.
Figure 11 DIL connectors J10J5 (Example J1)
CD1 CD1 CD2 CD2

AC1 AC2 AC1 AC2
1 13
J1
2 14
GND
DIL connectors 38
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Figure 12 Pin assignment of the DIL connectors J1...J5
J1 J2 J3 J4 J5
CD1− AC1 GND CD3− AC1 GND CD5− AC1
1 2 1 2 1 2 GND CD7− AC1
1 2
GND CD9− AC1
1 2
GND
3 4 3 4 3 4 3 4 3 4
CD1− AC2 GND CD3− AC2 GND CD5− AC2 CD7− AC2
5 6 5 6 5 6 GND 5 6
GND CD9− AC2
5 6
GND
7 8 7 8 7 8 7 8 7 8
CD2− AC1 GND CD4− AC1 CD6− AC1
9 10 9 10 GND 9 10
GND CD8− AC1
9 10
GND CD10− AC1
9 10
GND
12 11 12 11 12 11 12 11 12 11
CD2− AC2 GND CD4− AC2 CD6− AC2
13 14 13 14 GND 13 14 GND CD8− AC2
13 14
GND CD10− AC2
13 14
GND
DANGER
The nonreactive raw signals of the sensors are switched via the J2 jumpers on the circuit
board. These signals are not galvanically separated from the SMB sockets on the front
of the monitors.
Disturbances at the SMB sockets (e.g. short-circuits, feeding in of external signals, etc.)
will influence the raw signal at the rear connectors.
DANGER
Note: When using a A6410 monitor, the output terminals z14/z16 do not provide the
raw sensor signals like the other monitors do. Terminals z14/ z16 instead provide the
outputs Sync OUT2 and voltage output EO1. These signals are also output at the DIL
connectors J1...J5.
If a AMS 6500 is connected to these outputs, it will not receive usable signals, but it will
not be damaged.
It is important to ensure that any other externally connected electronics will not be
disturbed or damaged by these signals.
The speed/key signals from the first monitor slot (CD1) are output at the DIL connector J6, for
connection to the AMS 6500.
39 DIL connectors
MHM-97412 12.07.2019
Figure 13 DIL connector J6, IMR 6000/10 (Key)
Key1 Key2
1 13
J6
2 14
GND
4.6 Connection of the power supply

The monitors require two +24 Vdc (+19.5 V...+31.2 V) supply voltages, galvanically
separated and protected by 4A fuses. Redundant +24 Vdc (+19.5 V...+31.2 V) supply is
possible by means of a second supply input. Both inputs are decoupled via diodes. The
connection is made via 5-pole plug contacts (XR1 & XR2) of type Phoenix (FKC 2,5). The
voltage at XR1 supplies monitors 1...5 (slots CD1…CD5), the relay module, and the
communication module. The internal, galvanically separated, voltage for the key signal is
also generated from the supply voltage at XR1. The voltage at XR2 supplies monitors 6...10
(slots CD6...CD10).
Figure 14 Power supply and distribution of the electrical load of the IMR 6000/10
XR2
XR1
CD12
&
CD14 CD13 CD1 CD2 CD3 CD4 CD5 CD6 CD7 CD8 CD9 CD10
CAUTION
The IMR 6000/10 system frames makes it possible to meet the requirements of the NEC
directive “LVLE" by restricting each of the supply inputs to a maximum of 24 Vdc and a
maximum supply current of 4A. A maximum input power per supply input of <100 VA
results, which satisfies the NEC directive “Low Voltage Limited Energy".
Connection of the power supply 40

12.07.2019 MHM-97412
There is a supply circuit on the backplane to convert the backplane supply voltage into
galvanically separated 24 Vdc. The maximum permissible power consumption of this circuit
is 2W and serves primarily as supply for the generation of the key signals. No other function
should be connected to this internally generated voltage!
Figure 15 XR1 and XR2, Power supply of the IMR 6000/10
XR1 XR2
socket
UN1+ UN2+
U− U− plug
UB1+ UB2+
U− U−
GND
GND
bridge
DANGER
Upon delivery of the IMR 6000/10 system frame, the connections U- and GND are sepa
rated and not linked by a shorting bar between the terminals. With this, there is no fixed
connection between the internally generated voltage and measuring ground. The
internal voltage is galvanically separated from the supply voltage.
CAUTION
A jumper bridge for connection of the U- and the GND contact at the voltage supply
plug is included into the screw connection plug package (which is within the scope of
delivery). This does not apply to the spring cage connection plug package. If spring
cage connection plugs are in use, this bridge must be wired if necessary with a jumper
wire at the voltage supply plug.
41 Connection of the power supply

MHM-97412 12.07.2019
Connection of the power supply 42

Backplane configuration Operation Manual
12.07.2019 MHM-97412
Kapitel 5: Backplane configuration

The IMR 6000/10 system frame does not require software configuration. All configurations
and wiring can be done with hardware settings, solder switches, or settings of the DIP
switches at the rear of the IMR 6000/10 system frame.
NOTICE
The functions described in this manual are related to the system frame IMR 6000/10
and are necessary for general configuration. Notes for the monitor configuration are in
the operating manuals of the monitors and the associated configuration software.
5.1 Selecting Open/Closed circuit mode of the Alert

and Danger alarms
The operating mode of the monitor alarm outputs is configurable. The selection can be made
separately for the “Alert" and “Danger" alarms.
The “open circuit mode" or “closed circuit mode" for Alert or Danger alarms can be selected
separately for every monitor except A6630 by connecting pins XRn3 (n = 1...10, contacts 7 or
8) to GND.
NOTICE
Open-circuit mode:
The collector-emitter switch is closed (conducting) for an activated alarm output and
an externally connected relay will be activated.
Closed-circuit mode:
The collector-emitter switch is open for an activated alarm output and an external
connected relay will be deactivated.
It is possible to configure the Alert and Danger alarms differently for every monitor. However,
the operating mode cannot be configured differently for Ch1 and Ch2 of a single monitor.
Upon delivery of the IMR 6000/10 system frame, connectors (XRn3, N = 1....10, pins 7 and 8)
are all open. This means that the alarm outputs of the monitors are set to open circuit mode.
43 Selecting Open/Closed circuit mode of the Alert and Danger alarms

Operation Manual Backplane configuration
MHM-97412 12.07.2019
Figure 16 Terminal pin arrangement for switchover between closed circuit and
open circuit mode
XR 11 XR 13 XR 15
1 2 3 4 5 1 2 3 4 5 6 7 8 1 2 3 4 5
Alert Danger
1 2 3 4 5 1 2 3 4 5 6 7 8 1 2 3 4 5
XR 12 XR 14 XR 16
Figure 16 shows the arrangement of the corresponding terminal pins to select between open
circuit and closed circuit mode, using the first monitor slot as an example. To select
closed-circuit mode, connect the corresponding terminal pin to 0V/GND. For open circuit
mode, leave the terminal pins open.
Configuration for the Danger alarm contact
0V (GND) → Danger alarm in closed-circuit mode

open → Danger alarm in open-circuit mode
Configuration for the Alert alarm contact
0V (GND) → Alert alarm in closed-circuit mode

open → Alert alarm in open-circuit mode
DANGER
When the monitors are operated in the closed circuit mode, an alarm will be triggered
if the supply voltage fails or if the card is removed from the rack.
5.2 Configuration of the key signal

The first monitor (slot 1 / CD1) in the IMR 6000/10 system frame is intended to operate as a
speed/key monitor and to supply all other monitors except A6630 in the frame with a “master
key" signal.
CAUTION
To generate the master key signal at the IMR 6000/10, a supply circuit at the backplane
converts the 18 ... 31.2 V supply voltage into galvanically separated 24 Vdc (max. 2 W).
This voltage is not intended for the connection of any other function.
A galvanic separation can only be achieved as long as there is no shorting bar between
U- and GND at XR1 and XR2.
Configuration of the key signal 44

12.07.2019 MHM-97412
Switches 5...8 of the eight-pole DIP-switch S1 (Figure 17) must be configured to generate the
key signals and provide them to the other monitors via a bus in the backplane. For the channel
1 key signal, DIP-switches 5 and 6 must be closed (“on" position). For the channel 2 key signal,
DIP-switches 7 and 8 must be closed ( “on" position).
To connect each monitor slot to the key bus, the fourth pole of the relevant DIP switch (S2...
S10) must be closed (“on" position).
Figure 17 Eight-pole DIP-switch (S1), and example four-pole DIP-switch S2
Key− Assignment Key− Activation
DANGER
The A6630 is not eqipped with a key input. Due to this, closing the fourth switch of the
key DIP switch (S2...S10) may destroy the fourth input channel of the A6630! For this
reason, generally ensure that no key signal is fed to the A6630 if existent.
If no key signal is required, or if the key signal is supplied externally, the card slot CD1 can be
used functionally in the same way as every other slot (CD2...CD10). However, it has to be
taken into account that the monitor in this first slot (CD1) will not have a direct connection to
the key bus on the backplane. For this reason, it will be necessary to run an external key signal
wire to slot CD1 if this monitor requires a key input.
NOTICE
Slot no.1 is the only slot in the frame that supports a speed/key monitor. This means
that when a key signal is required, a A6312 speed/key monitor must be installed in the
first slot of the IMR 6000/10 system frame.
Figure 18 shows the connection, configuration, and wiring of the key signals in the IMR
6000/10 system frame. Either key signal can be applied optionally to any monitor. However,
to take advantage of the internal key bus line, install all monitors with the channel 1 key signal
on the left side of the rack and install all monitors with the channel 2 key signal on the right
side of the rack.
Note that each monitor has one key input, so a single monitor cannot be supplied with a
different key signal for Ch1 and Ch2.
45 Configuration of the key signal

MHM-97412 12.07.2019
Figure 18 Connection of key pulse
Three different applications are used for supplying the monitors with key signals
• Operation of just one key signal using the backplane key bus
• Operation of both key signals using the backplane key bus
• Supply of key signals to the monitors using external wiring (either from a A6312
monitor in slot 1, or from a A6312 monitor in a separate rack)

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5.2.1 Use of one key signal in the system frame

DANGER
The DIP switches S1.5 and S1.6 must be closed (position “on") to generate the first key signal
(Figure 19).
To connect each monitor slot to this signal, the fourth pole of the relevant DIP switch (S2...
S10) must be closed (position “on") to loop through the signal.
DIP switch S1.4 should be left open to avoid feedbacks or faulty signal supply.
Figure 19 Connection of key pulse (one key signal)

MHM-97412 12.07.2019
5.2.2 Use of both key signals in a system frame

DANGER
Figure 20 Connection of key pulses (two key signals)
For the generation of two key signals, DIP switches S1.5 / S1.6 and DIP switches S1.7 / S1.8
must be closed (position “on").
In this case the monitors on the left side of the rack are supplied with key signal 1 and the
monitors on the right side of the rack are supplied with key signal 2.
To connect each monitor slot to the key bus, the fourth pole of the relevant DIP switch (S2...
S10) must be closed (position “on") to loop through the signal
At least one DIP switch must be left open in the middle of the rack, to separate the channel 1
signal from the channel 2 signal and avoid feedback, faulty supply of the signals, or a
short-circuit of the signals. The DIP switch to be opened is generally at the first monitor using
the second key signal.
See example (Figure 20): Monitors 2...5 are connected to the first key signal and monitors
6...10 are connected to the second key signal. CD6 is the first slot connected to the second
key signal, and therefore DIP switch S6.4 must be left open.

12.07.2019 MHM-97412
5.2.3 External supply of key signals to the monitors
Figure 21 Connection of key pulse (Configuration via external wiring)
If it is not possible to arrange the monitors in the system frame so that the correct key signals
can be supplied through the backplane, the key signals can be connected with external
wiring.
If the key signal is from a A6312 in slot 1, DIP switches S1.5 and S1.6 (first key signal) and/or
DIP switches S1.7 and S1.8 (second key signal) must be closed (position “on"). The
corresponding key signals are then available at the rear output connectors of slot CD1.
Note: the key signals could also come from a speed/key monitor in another rack.
When connecting a key signal with an external wire, the fourth pole of the DIP switch
(S1...S10) at the relevant monitor must be left open (“off" = down).

MHM-97412 12.07.2019
Figure 22 External key signal output terminals (at card slot CD1), and key input ter
minal
XR 11 XR 13 XR 15
1 2 3 4 5 1 2 3 4 5 6 7 8 1 2 3 4 5
Key in Key2out Key1out
1 2 3 4 5 1 2 3 4 5 6 7 8 1 2 3 4 5
XR 12 XR 14 XR 16
Both key signal outputs can be tapped at the rear connectors of the speed/key slot CD1
(XR13/XR14, pin-6).
Externally wired key signals can be input to the respective monitors at connector (XRn4, n =
1...10, pin-2).
CAUTION
Monitor slot 1 will not pass an external Key signal from the “Key In terminal" onto the
Key bus, as do the other monitor slots. Therefore, if the external Key signal is connected
at the “Key In terminal" of slot 1, it must also be jumpered to the “Key1Out terminal" in
order to pass this signal on to monitor slot 2. In this case all 8 of the S1 DIP switches
should be left in the Off position.
If a second Key signal is connected to the “Key2Out terminal" of slot 1, the DIP switch
S1.4 should be closed to pass this signal on to monitor slot 10. At least one of the other
Sx.4 switches on the backplane must then be left open to avoid shorting the two Key
signals together.
5.3 Configuration of the RS 485 bus

The IMR 6000/10 backplane offers flexibility in connecting the six RS485 bus lines from the
A6824 communication module to the AMS 6500 monitors. The backplane has a single bus
which starts out connected to the first RS485 bus line, but can be broken at any monitor slot
in order to wire in another of the six RS485 bus lines.
The first RS485 bus from the communication module is hardwired to the relay module slot on
the backplane. The bus line is then routed through the backplane to the first monitor slot
(CD1) (i.e. the slot on the far left when viewing the rack from the front). The bus line is then
routed through the backplane to each monitor slot in turn, with the option to connect or
break the bus at each slot with DIP switches.
Configuration of the RS 485 bus 50

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If the first bus line is broken at a specific monitor slot, then another bus line can be connected
to that slot (from the communication card with a pair of external wires). The new bus line then
continues down the backplane from that point forward.
Each monitor slot has a block of DIP switches S1...S10 (Figure 23). To connect the bus to a
monitor slot, DIP switches 1 and 2 of the corresponding slot must be set to the “ON" (upward)
position.
Figure 23 Four (or eight) pole DIP switch blocks (S1...S10)
If bus one is disconnected at a monitor slot, the following slots are also disconnected
(Figure 24). This means DIP switch “S1" disconnects slot one (CD1) forward, switch “S2"
disconnects slot two (CD2) forward, etc.
If the bus is disconnected from a monitor slot, then another bus line can be connected
externally to that slot. From that point forward, the following slots can again be connected
to the new bus using the DIP switches. (see Figure 27)
Figure 24 Arrangement of the DIP switches in the IMR 6000/10
A
S1.1
Coming from the To additional
A6824 module Monitor slots
B
S1.2
Monitor
slot 1
51 Configuration of the RS 485 bus

MHM-97412 12.07.2019
Termination/Reference Voltages
For the proper function of an RS 485 bus, it is necessary to install a 120 ohm resistor between
lines A and B, at the first and last devices on the bus. Also, at the first or last device of the bus,
line A must be connected to +5 V with a pullup resistor, and line B must be connected to
ground with a pulldown resistor (Figure 25). The connections for the “first" device are made
with jumpers on the A6824 communication module circuit board.
The bus termination resistor for the “last" device on the bus can be connected by closing the
third DIP switch ("ON", upward position) of the S1...S10 switch block (Figure 23) at the
corresponding monitor slot.
NOTICE
More detailed information for setting the A and B reference voltages can be found in
the A6824 operating manual.
Figure 25 RS 485 bus termination for IMR 6000/10
Connecting multiple bus lines
If it is necessary to configure multiple bus lines within an IMR 6000/10 rack, the monitors to
be connected on each bus line should be installed directly beside each other. This allows the
bus lines to be configured mostly by means of the DIP switch settings, and minimizes the need
for external wiring. In this case it is only necessary to make a single connection between a bus
line on the A6824 module and the first monitor on that bus. The following monitors for each
bus can then be connected to the bus line in the backplane (Figure 25 and Figure 27) .

12.07.2019 MHM-97412
The six bus lines of the A6824 communication module are available on the five 5-pole sockets
(XR301...XR305) at the rear of the communication module slot (Fig 10). The external RS485
connections of each individual monitor slot are on connectors (XRn3, n = 1...10, contact 1
and 2) at the rear of each monitor slot (Figure 26). All monitor slots are connected to a
common ground through the backplane, so it is not necessary to connect the RS485 ground
wire(s). If multiple racks are connected to a single A6824, all racks do need to be connected
to a common ground.
Figure 26 External RS485 connection for monitor slots (Example: first slot, CD1)
XR 11 XR 13 XR 15
1 2 3 4 5 1 2 3 4 5 6 7 8 1 2 3 4 5
RS485 A RS485 B
1 2 3 4 5 1 2 3 4 5 6 7 8 1 2 3 4 5
XR 12 XR 14 XR 16
Figure 27 Configuration example of multiple RS 485 bus connections with IMR

6000/10
The example in Figure 27 shows configuration of the IMR 6000/10 for more than one RS485
bus line. An external wire connection is only required for the first monitor on the second bus
(here: XR43, terminals 1 and 2). All following monitors can be connected on the second bus
line with DIP switches.

MHM-97412 12.07.2019
CAUTION
The arrangement of the monitors in the IMR 6000/10 rack is mainly determined by the
desired RS485 configuration, since an improperly designed RS485 bus (i.e. star
arrangement) could lead to malfunctions. The desired busing of multiple key signals
are also a factor in the arrangement.
DANGER
Note that the A6740 relay module slot is hardwired to bus 1 (ahead of any other
connection possibility). For this reason, the terminals for the A6824 bus 1 (AI and BI)
must not be connected externally when a relay module is installed in the rack. This
could possibly result in a radiating, or star-shaped, arrangement of the monitors on the
RS485 bus and lead to malfunctions.
RS485 bus connections should be arranged in a line (as shown in Figure 25), not in a radiating
or star-shaped arrangement (as shown below).
Figure 28 Example of incorrect arrangement of RS485 bus connections
A A6824 bus can be connected to monitors on another backplane, assuming the second
backplane does not have it's own A6824 installed. Any of the six bus lines can be connected
at any monitor slot on the second backplane. However, if a relay module is used in a second
IMR6000/10 backplane, the only way to access it is to make the bus connection at terminals
1&2 (A1 & B1) of the XR301 connector on the second backplane.

12.07.2019 MHM-97412
The following diagram shows an example:
Figure 29 Example

MHM-97412 12.07.2019
5.4 Signal inputs and outputs of the IMR 6000/10

system frame
The Channel Clear, Alert, and Danger alarm outputs (A6630, Out1...Out6) of all 10 monitors
(slots CD1...CD10) are connected to the 60 inputs of the relay module via the IMR 6000/10
backplane.
These optocoupler output signals are also output at connectors XRn5 and XRn6 (n = 1...10,
pins 3, 4, & 5) at the rear of the IMR 6000/10 system frame. The voltage levels of the signal
outputs may vary depending on the external load. The diagrams in Figure 30 represent the
optocoupler output voltage based on the load current, for different supply voltages.
Figure 30 Diagram of optocoupler output voltage based on load current
Optocoupler output voltage IMR 6000/10

based on load current
35.00
30.00
25.00
U= U = 18V
Voltage 20.00 31.2V
U = 24V
15.00 U=
24V U = 31.2V
10.00
U = 18V
5.00
0.00
0.00 5.00 10.00 15.00 20.00 25.00 30.00 load current (mA)
The reason for this variation is the protection resistors (1K) which create a certain voltage
drop, depending on the output load.
DANGER
In principle, shorting of powered binary outputs to ground should be avoided. A short-
circuit of a single binary output per channel and monitor slot is permissible for long
durations. However, for protection of the system frame and measuring devices against
high temperature, more than one short-circuited binary output per monitor channel is
only allowed for a maximum of 30 seconds.
The actual starting current should be considered in the design of the relay outputs, since this
current could be essentially higher than the constant current. It is recommended that relays
with high-impedance 24 V-control inputs (e.g. A6740) be used.
Signal inputs and outputs of the IMR 6000/10 system frame 56

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Figure 31 Wiring of the signal outputs
XRn6 XRn5
CDn CDn
3 1k CC Monitor CC 1k
3
4 1k A CH2 CH1 A 1k 4
5 1k 1k
D D 5
z.B. Monitor1 (CD1) n = 1 ... 10
IN04 IN01
z.B. Monitor1
IN05 (CD1) IN02
IN06 IN03
Logiccard
It is also possible to feed in external signals at connectors XRn5 and XRn6 (N= 1...10, terminal
pins 3, 4, & 5) at the rear of the IMR 6000/10 system frame. In this instance it is assumed that
the corresponding monitor slot is not equipped with a monitor.
This functionality of feeding in external signals gives reason for the protective resistors (1K)
in the optocoupler output circuits. These resistors provide protection in case of short circuits
at the outputs and the relay module. With the A6740 relay module, the voltage drop at the
protective resistor can be neglected due to the minimum input current.
57 Signal inputs and outputs of the IMR 6000/10 system frame

MHM-97412 12.07.2019
5.5 Delivery state

Upon delivery, there are no jumpers connected on the IMR 6000/10 system frame. This
means that all Alert and Danger alarm signals of the monitors (slots 1...10) are working in
open circuit mode. The DIP switches (S1...S10) are set as follows:
Switch positions S1 ... S10 in the delivery state

Switch S1 Switch S1 Switch S2 Switch S3
S1.1 ON S1.5 OFF S2.1 ON S3.1 ON
S1.2 ON S1.6 OFF S2.2 ON S3.2 ON
S1.3 OFF S1.7 OFF S2.3 OFF S3.3 OFF
Switch S4 Switch S5 Switch S6 Switch S7

S4.1 ON S5.1 ON S6.1 ON S7.1 ON
S4.2 ON S5.2 ON S6.2 ON S7.2 ON
Switch S8 Switch S9 Switch S10

S8.1 ON S9.1 ON S10.1 ON
S8.2 ON S9.2 ON S10.2 ON
S8.3 OFF S9.2 OFF S10.3 ON
S8.4 OFF S9.4 OFF S10.4 OFF
DANGER
The A6630 is not eqipped with a key input. Due to this the fourth switch of the key DIP
switch (S2...S10) must be opened (“off” position).
DIP switch Sx.4 in “on” position may destroy the fourth input channel of the A6630!
Upon delivery, the DIP switches have set up an interface bus line from the interface card. All
slots of the IMR 6000/10 on the RS 485 bus are connected to the interface by this bus line. The
RS 485 interface bus line is terminated at the last monitor slot (card slot 10, S10.3).
The key signal buses are disconnected at monitor slot CD1 (S1.5 ... S1.8). Therefore, the first
slot is to be treated in the same way as the other card slots upon delivery.
Generally, the IMR 6000/10 system frame is delivered with screw connectors for signal
connection.
Delivery state 58
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Alternatively Phoenix plugs (XR11...XR305) with cage clambs are available for installation.
These cage clamb plugs are available in a seperate set.
59 Delivery state
MHM-97412 12.07.2019
Delivery state 60
Functional check Operation Manual
12.07.2019 MHM-97412
Chapter 6: Functional check

Immediately after power on, the existence of each of the supply voltages (XR1 and XR2) is
indicated with a yellow LED at the rear of the IMR 6000/10 system frame.
DANGER
Before starting this job, inform the responsible staff and, if necessary, let them deac
tivate the machine protection. After finishing the job, the machine protection has to be
activated again immediately by the responsible staff.
6.1 Connections
The pin assignments of the monitor connectors are described earlier in section 4. To check
these terminals, please follow the instructions in the operating manuals for the respective
monitors.
The channel clear signals as well as the alert and danger alarms of monitors 1...10 are not
output directly. These signal outputs are non-reactive with relation to the monitors. The
external feeding-in of signals to the logic board is possible, provided that the inputs are not
occupied by a monitor. If applicable, these monitor outputs will be connected directly with
the A6740 logic board and can also be checked by means of the LEDs of the monitors or by
means of corresponding test connections with the A6740 logic card.
6.2 Voltage supervision

The supply (+24 V) for the IMR 6000/10 system frame, and thus for all monitors, is carried out
via two redundant and galvanically separated 24 V (19.5 ... 31.2V) supplies at terminals (XR1
and XR2). These supplies are also used to supply redundantly all 60 optocoupler outputs of
the AMS 6500 monitors 1...10 (XR1 supplies monitors 1...5, the relay module, and the
communication module. XR2 supplies monitors 6...10).
XR1 also supplies the circuit for the key signal. The IMR 6000/10 system frame converts the
19.5....31.2 V supply voltage into galvanically separated 24 Vdc. The maximum permissible
power consumption of this circuit is 2W. This internal voltage is not intended for the
connection of any other function!
Yellow LEDs at the rear of the IMR 6000/10 system frame are to check the supply voltages
connected to the system frame.
61 Connections
Operation Manual Functional check
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Voltage supervision 62
Replacement of the system frame Operation Manual
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Chapter 7: Replacement of the system

frame
If the IMR 6000/10 system frame needs to be replaced, e.g. due to a defect, the following
steps have to be carried out:
DANGER
Before starting this job, inform the responsible staff and, if necessary, let them deac
tivate the machine protection. After finishing the job, the machine protection has to be
activated again immediately by the responsible staff.
1. Switch off the supply voltage of the IMR 6000/10 system frame.
2. Remove the mounting screws of all devices installed in the IMR 6000/10 system
frame and pull out all monitors, relay module, and communication module from
their slots.
3. Remove all connectors and terminal strips from the rear of the IMR 6000/10 sys
tem frame. Next remove the fastenings of the frame and take the system frame
from its mounting position.
4. Set the DIP switches of the new IMR 6000/10 system frame to match the settings
of the old frame.
5. Set the new IMR 6000/10 system frame into its mounting position and fasten it at
the mounting flanges.
6. Install all devices into their slots again and fix the mounting screws of all devices at
the system frame.
7. Install all necessary cables and plugs at the rear of the IMR 6000/10 system frame.
8. Switch the supply voltage of the system frame on again.
A new configuration of the monitors, relay module, or communication module is not

necessary, since these devices will keep their parameters even without power supply.
63 Replacement of the system frame

Operation Manual Replacement of the system frame
MHM-97412 12.07.2019
Replacement of the system frame 64

Technical data Operation Manual
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Chapter 8: Technical data

Only specifications with tolerances or limit values are guaranteed. Data without tolerances or
without error limits are for information only. Technical modifications are subject to changes.
The IMR 6000/10 system frame (slots 1...10) supports the basic functions of the following
AMS 6500 monitors: A6110, A6120, A6125, A6140, A6210, A6220, A6312, A6310, A6410,
A6630. A A6824, A6825 or A6822 communication module, and a A6740 relay module can
also be integrated.
8.1 System frame slots

The IMR 6000/10 system frame offers various connection possibilities at the front and rear.
The purpose of the front is adaptation of the monitors and relay and communication
modules. The purpose of the rear of the system frame is to feed in signals, control monitor
functions, and make available the measuring results.
8.1.1 Front of frame

The connectors at the front of the IMR 6000/10 system frame are for up to ten AMS 6500
monitors (CD1...CD10), one relay module (CD12 / CD13), and one communication module
(CD14).
Monitor slots CD1...CD10

Slots CD1 ... CD10
Function Adaptation of AMS 6500 monitors
Design DIN EN 60603−2 (DIN 41612), IEC 60603−2 Design
F48M
Relay module slots CD12 / CD13

Slot CD12
Function Adaptation of relay module main board
F 96 M
Slot CD13
Function Adaptation of relay module relay board
F48M
65 System frame slots

Operation Manual Technical data
MHM-97412 12.07.2019
Communication module slot CD14

Slot CD14
Function Adaptation of communication module
F48M
8.1.2 Rear of frame

The connectors at the rear of the IMR 6000/10 system frame allow signals to be fed in and the
results to be made available.
Sensor connections (XRn1 and XRn2, n= 1...10)

Connectors XRn1 and XRn2, n = 1...10
Function Connection of sensors to the AMS 6500 monitors
Design 5−pole Phoenix socket
Configuration connections (XRn3 and XRn4, n = 1...10)

Function Configuration of the AMS 6500 monitors (e.g. RS485,
key, etc.)
Signal outputs (XRn5 and XRn6, n = 1...10)

Function Connection of current and signal outputs (CC, Alert,
Danger)
Relay module outputs (XR201...XR206)

Connectors XR201...XR206
Function Single pole changeover relay outputs of the logic card
Communication module connections (XR301...XR305)

Connectors XR301...XR305
Function External connection & configuration of RS485 lines
System frame slots 66

12.07.2019 MHM-97412
Power supply
Connectors XR1 and XR2
Function Redundant power supply input
Cross section connection 0.2 ... 2.5 mm2 (wire conductor and flexible cord)
I max 4A
U max Max. 31.2V (restricted on 24 V to meet LVLE)
Combustibility class V0 (according to UL 94)
8.2 Electrical data

Electrical data
Supply inputs Two redundant supply inputs (XR1 and XR2), decou-
pled via diodes, for nominal +24 V
Voltage input UN1+ and +24V (Contact 1, XR1 and XR2)
UN2+
Common reference U− 0V (Contact 2 & 4, XR1 and XR2)
Voltage input UB1+ and +24V (Contact 3, XR1 and XR2)
UB2+
Common reference GND GND (Contact 5, XR1 and XR2)
Permissible voltage range 19 ... 31.2Vdc (IEC 654−2 class DC 4)
(XR1,XR2) CSA: 24Vdc; SELV LPS
19.5 ... +24Vdc (LVLE)
Typical power Approx. 100 W common supply input
consumption
Maximum fuse of supply 4A
current
Internally generated, +24V
galvanically separated
voltage
Max. power of the 2W
internally generated,
galvanically separated
voltage
Supply inputs KTF according to DIN 40 040
67 Electrical data
MHM-97412 12.07.2019
8.3 Environmental conditions

Environmental conditions
Application class KTF according to DIN 40 040
Allowed degree of pollu- Category 2 (According to IEC 61010−1)
tion
Operating conditions Indoor use only
Operating altitude Up to 2000m above mean sea level
Environmental tempera-
ture
− Reference temperature +25οC
− Nominal operating 0 ... +65 °C
range (with fan)
− Nominal operating 0 ... +45 °C (CSA requirements and recommended)
range (without fan) max. −10 ... +65 °C (not CSA compliant)
Temperature for storage −30 ... +85 οC
and transport
Relative humidity 95 % non−condensing
Vibration According to IEC − 68 − 2 part 29
− Amplitude Peak value acceleration 98 m/s2
− Acceleration Nominal shock duration 16 ms
Shock According to IEC−68 − 2 part 29
Peak value acceleration 98 m/s2
Nominal shock duration 16 ms
System of protection IP 00, open construction according to DIN 40 050
EMC Fulfilled according to EN 50 081−1 / EN 50 082−2
Minimum clearances for 1U (above and below)
ventilation
Electrical data 68
12.07.2019 MHM-97412
8.4 Mechanical design

Mechanical design
NEMA protection class Single: IP 00
Mounted and fully assembled: IP 40
Printed board Approx. 425 mm x 130 mm
Frame Inside dimension: approx. 430 mm x 110 mm
Outside dimension: approx. 480 mm x 130 mm
Width 84 HP
Height 3 RU
Depth Outside dimension: approx. 215 mm
Inside dimension: approx.173.5 mm
2 rear yellow LEDs Supply voltages OK (+24V, XR1 and XR2)
Weight Approx. 2120 g (without packing)
Approx. 2680 g with standard packing
69 Mechanical design
MHM-97412 12.07.2019
8.5 Dynamics of the optocoupler output voltage

The diagrams in Fig 31 represent the optocoupler output voltage based on the load current
for different supply voltages. These optocoupler outputs (CC, Alert, Danger) are output via
connector plugs XRn5 and XRn6 (n = 1...10, pins 3, 4, & 5) at the rear of the IMR 6000/10
system frame for all monitor channels.
The reason for the variation is the protection resistors (1K) which create a certain voltage
drop, depending on the output load.
The actual starting current should be considered in the design of the relay outputs, since this
current could be essentially higher than the constant current. It is recommended that relays
with high-impedance 24 V-control inputs (e.g. A6740) be used.
Metrological determination of the optocoupler output voltage –vs- load current

Supply voltage: U = 18V Supply voltage: U = 24V Supply voltage: U = 31.2V
(XR1 / XR2) (XR1 / XR2) (XR1 / XR2)
IL / mA UOUT / V IL / mA UOUT / V IL / mA UOUT / V
15.05 1.00 21.20 1.00 28.30 1.00

11.10 5.00 17.25 5.00 24.10 5.00
6.20 10.00 12.20 10.00 19.30 10.00
1.40 15.00 7.40 15.00 14.40 15.00
2.60 20.00 9.70 20.00
4.60 25.00
1.00 30.00
Dynamics of the optocoupler output voltage 70

12.07.2019 MHM-97412
Figure 32 Diagram of optocoupler output voltage based on load current
Optocoupler output voltage IMR 6000/10

based on load current
35.00
30.00
25.00
U = 31.2V
Voltage 20.00 U = 18V
U = 24V U = 24V
15.00
U = 31.2V
10.00
U = 18V
5.00
0.00
0.00 5.00 10.00 15.00 20.00 25.00 30.00 load current (mA)
DANGER
In principle, shorting of powered binary outputs to ground should be avoided. A short-
circuit of a single binary output per channel and monitor slot is permissible for long
durations. However, for protection of the system frame and measuring devices against
high temperature, more than one short-circuited binary output per monitor channel is
only allowed for a maximum of 30 seconds.
8.6 Safety
A CE certification is made by self-declaration. The ISO 9001/2000 is met and only RoHS
compliant components are used for production.
8.7 Accessories
Connecting plugs are a required accessory for the IMR 6000/10 system frame; for power
supply, signal inputs/outputs, etc. These connectors are ordered separately from the system
frame.
71 Safety
MHM-97412 12.07.2019
8.7.1 Signal connectors

Phoenix plugs (XR11...XR305) are necessary for installation.
Screw terminal plugs of those types are included into the scope of delivery. If cage clambs are
required, those plugs are available in sets and need to be ordered seperately.
Figure 33 Phoenix plugs (spring cage clamp and screw terminal)
• Mini COMBICON spring-cage connection plugs:

FK-MCP 1.5/ 5-ST-3.5 (5-pole) respectively FK-MCP 1,5/ 8-ST-3,5 (8-pole)
• Mini COMBICON screw connection plugs:
MC 1.5/ 5-ST-3.5 (5-pole) respectively MC 1,5/ 8-ST-3,5 (8-pole)
The following connector sets are available and contain the following plugs:
Screw connection plug set (within scope of delivery, MHM-50801 / 9510-00028):
45 Plugs: MC 1.5/ 5-ST-3.5 (5-pole)

26 Plugs: MC 1.5/ 8-ST-3.5 (8-pole)
2 Plugs: FRONT-MSTB 2.5/ 5-STF (5-pole)
1 Jumper: EBL 2- 5 (2-pole)
Spring cage clamp connection plug set (MHM-50802 / 9510-00029):
45 Plugs: FK-MCP 1.5/ 5-ST-3.5 (5-pole)

26 Plugs: FK-MCP 1.5/ 8-ST-3.5 (8-pole)
2 Plugs: FKC 2.5/ 5-STF (5-pole)
Technical Data: MC 1,5/ n-ST-3,5, n = 5 or 8
Accessories 72
12.07.2019 MHM-97412
Technical Data: MC 1,5/ n-ST-3,5, n = 5 or 8

Design screw connection plug
Connections plug connector
Plug design screw terminal
Number of terminal pins 5− or 8−pole
Certificates CUL, UL, CSA, WEEE/ RoHS conform
Mounting position Arbitrarily
Combustibility class acc. V0
to UL 94
Cross−section (screw 0.14 mm2 ... 1.5 mm2 (wire conductor and flexible
terminals) cord)
Stripping length 7 mm
Corresponding socket Phoenix, EMCV 1,5/ X−G−3,5 (X= 5 or 8)
Technical Data: FK-MCP 1,5/ n-ST-3,5, n = 5 or 8

Design spring cage connection plug
Connections plug connector with test sockets
Number of terminal pins 5− or 8−pole (separate test socket per channel)
Plug design Spring terminal
Certificates CUL, UL, WEEE/ RoHS conform
to UL 94
Cross−section (screw 0.14 mm2 ... 1.5 mm2 (wire conductor and flexible
terminals) cord)
Corresponding socket Phoenix, EMCV 1,5/ X−G−3,5 (X= 5 or 8)
73 Accessories
MHM-97412 12.07.2019
8.7.2 Power supply connectors

Note the 5-pole power supply connectors are larger than the 5-pole signal connectors. They
are included in the previously mentioned connector sets.
• COMBICON plug with spring cage clamp contacts:

FKC 2.5/ 5-STF-5 (5-pole)
• COMBICON plug with screw connection contacts:
FRONT-MSTB 2.5/ 5-STF (5-pole)
Figure 34 Phoenix plugs (spring-cage connection plug and screw connection plug)
Technical Data: FKC 2.5/ 5-STF-5

Design Spring cage connection plug
Connections Plug connector with test sockets
Number of terminal pins 5 (separate test socket per channel)
Certificates CUL, UL, WEEE/RoHS conform
to UL 94
Cross−section (screw 0,2 mm2...2.5 m2 (wire conductor, flexible cord)
terminals)
Accessories 74
12.07.2019 MHM-97412
Technical Data: FRONT-MSTB 2.5/ 5-STF-5

Design Screw connection plug
Connections Plug connector
Number of terminal pins 5 (separate test socket per channel)
Certificates CUL, UL, WEEE/RoHS conform
to UL 94
Cross−section (screw 0.2 mm2...2.5 mm2 (wire conductor, flexible cord)
terminals)
8.7.3 Labels
Blank labels are included in the connector sets, for labelling the plug contacts. These adhesive
labels can be filled in, depending on the application.
Labels
Color White
Stability against wiping DIN EN 61010−1 / VDE 0411−1
Environmental tempera- −40_C ... 100_C
ture
Contents Silicone and halogen−free
Material Polyester
75 Accessories
MHM-97412 12.07.2019
Accessories 76
Diagrams and connections Operation Manual
12.07.2019 MHM-97412
Chapter 9: Diagrams and connections
9.1 IMR 6000/10 system frame front/back
77 IMR 6000/10 system frame front/back

MHM-97412
Operation Manual
Figure 35
IMR 6000/10 system frame front/back

CD1 CD2 CD3 CD4 CD5 CD6 CD7 CD8 CD9 CD10 CD12 CD13 CD14
02 02 02 02 02 02 02 02 02 02 02 02
04 04 04 04 04 04 04 04 04 04 04 04
06 06 06 06 06 06 06 06 06 06 06 06
08 08 08 08 08 08 08 08 08 08 08 08
10 10 10 10 10 10 10 10 10 10 10 10
12 12 12 12 12 12 12 12 12 12 12 12
14 14 14 14 14 14 14 14 14 14 14 14
16 16 16 16 16 16 16 16 16 16 16 16
18 18 18 18 18 18 18 18 18 18 18 18
20 20 20 20 20 20 20 20 20 20 20 20
22 22 22 22 22 22 22 22 22 22 22 22
24 24 24 24 24 24 24 24 24 24 24 24
26 26 26 26 26 26 26 26 26 26 26 26
28 28 28 28 28 28 28 28 28 28 28 28
30 30 30 30 30 30 30 30 30 30 30 30
32 32 32 32 32 32 32 32 32 32 32 32
A6740 Gateway
IMR 6000/10 S10 S9 S8 S7 S6 S5 S4 S3 S2 S1
XR203 XR202 XR201 UN1+

XR301 XR102 XR101 XR92 XR91 XR82 XR81 XR72 XR71 XR62 XR61 XR52 XR51 XR42 XR41 XR32 XR31 XR22 XR21 XR12 XR11
U−
UB1+
U−
GND
XR302 XR1 XR104 XR103 XR94 XR93 XR84 XR83 XR74 XR73 XR64 XR63 XR54 XR53 XR44 XR43 XR34 XR33 XR24 XR23 XR14 XR13
1−5
XR206 XR205 XR204
UN2+
U−
XR303 UB2+
U−
XR106 XR105 XR96 XR95 XR86 XR85 XR76 XR75 XR66 XR65 XR56 XR55 XR46 XR45 XR36 XR35 XR26 XR25 XR16 XR15
GND
Connection scheme of the IMR 6000/10 system frame
XR2
6−10
XR304 XR305
Power
Output
J6 J5 J4 J3 J2 J1
Gateway
78
Diagrams and connections
12.07.2019
Diagrams and connections Operation Manual
12.07.2019 MHM-97412
9.2 Dimensions of the IMR 6000/10 system frame
79 Dimensions of the IMR 6000/10 system frame

Operation Manual Diagrams and connections
MHM-97412 12.07.2019
Figure 36 Dimensions of the IMR 6000/10 system frame
214 mm
ÓÓ ÓÓ
ÓÓ ÓÓ
ÓÓ
ÓÓ ÓÓ
ÓÓ
ÓÓ ÓÓ
ÓÓ
ÓÓ ÓÓ
ÓÓ
ÓÓ ÓÓ
ÓÓ ÓÓ
ÓÓ ÓÓ
ÓÓ
ÓÓ ÓÓ
ÓÓ
ÓÓ ÓÓ
437 mm
482 mm
ÓÓ ÓÓ
ÓÓ ÓÓ
ÓÓ ÓÓ
ÓÓ
ÓÓ ÓÓ
ÓÓ
ÓÓ ÓÓ
ÓÓ ÓÓ
ÓÓ
ÓÓ ÓÓ
ÓÓ
ÓÓ ÓÓ
ÓÓ
ÓÓ ÓÓ
ÓÓ
ÓÓ 180 mm ÓÓ
Ó
Ó
Ó Alle Abmessungen in mm
Ó
132 mm
All dimensions in mm
Ó
Ó
Ó
Ó
Dimensions of the IMR 6000/10 system frame 80

Revision list Operation Manual
12.07.2019 MHM-97412
Chapter 10: Revision list

Versio Date Changes Chapter
n
1.000 23.04.2009 Initial Version (equates MHM-97412 Rev2)
1.010 27.04.2011 Addition of A6630 topics all
1.011 07.05.2011 Addition of A6825, A6310, A6822 topics all
1.020 09.05.2011 Addition CSA relevant remarks 1.7, 2.6 & 9
1.030 12.05.2011 Change of front cover design
1.031 23.05.2011 Change of front cover subtitle
1.032 04.09.2012 Changes about the connector sets (screw terminals have 4.6, 5.5 &
been included into scope of delivery) 9.7.1
1.033 27.06.2016 China RoHS
2.0 09.11.2017 Rebranding CSI > AMS
2.1 12.07.2019 Minor bug fixes
81 Revision list
Operation Manual Revision list
MHM-97412 12.07.2019
Revision list 82
Operation Manual
12.07.2019 MHM-97412
83
MHM-97412
Rev.: 2.1
12.07.2019
Emerson ©2017, Emerson

Jöbkesweg 3 The contents of this publication are presented for informational purposes only, and while every effort has
48599 Gronau been made to ensure its accuracy, it is not to be construed as warranties or guarantees, express or implied,
Germany regarding the products or services described herein or their use or applicability.
T +49 2562 709 0
All sales are governed by our terms and conditions, which are available on request. We reserve the right to
F +49 2562 709 401
modify or improve the designs or specifications of our products at any time without notice.
www.Emerson.com/ams
All rights reserved. The Emerson logo is a trademark and service mark of Emerson Electric Co. All other
marks are the property of their respective owners.

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Operation Manual

Chapter 2: Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . 17

Chapter 3: Application and design . . . . . . . . . . . . . . . . . . . . . 21

Chapter 4: Installation and connections . . . . . . . . . . . . . . . . 25

Kapitel 5: Backplane configuration . . . . . . . . . . . . . . . . . . . . 47

Chapter 6: Functional check . . . . . . . . . . . . . . . . . . . . . . . . . . 65

Chapter 7: Replacement of the system frame . . . . . . . . . . . . 67

Chapter 8: Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

Chapter 9: Diagrams and connections . . . . . . . . . . . . . . . . . 81

Chapter 10: Revision list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

Figure 2 Design of IMR 6000/10 system frame rear . . . . . . . . . . . . . . . . . . . . . 24

Figure 3 Mounting the IMR 6000/10 to 19" rack mounting rails . . . . . . . . . . . 25

Figure 5 Socket terminals of monitor slots CD1...CD10 . . . . . . . . . . . . . . . . . . 27

Figure 6 Connecting plugs XR11....XR106 on rear of monitoring slots . . . . . 28

Figure 9 Connector of slot CD14 (communication module) . . . . . . . . . . . . . . 39

Figure 10 Connecting plugs XR301....XR305 on the IMR 6000/10 backplane . 40

Figure 11 DIL connectors J1…J5 (Example J1) . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Figure 12 Pin assignment of the DIL connectors J1...J5 . . . . . . . . . . . . . . . . . . . 43

Figure 13 DIL connector J6, IMR 6000/10 (Key) . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Figure 15 XR1 and XR2, Power supply of the IMR 6000/10 . . . . . . . . . . . . . . . . 45

Figure 17 Eight-pole DIP-switch (S1), and example four-pole DIP-switch S2 . . 49

Figure 18 Connection of key pulse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

Figure 19 Connection of key pulse (one key signal) . . . . . . . . . . . . . . . . . . . . . . 51

Figure 20 Connection of key pulses (two key signals) . . . . . . . . . . . . . . . . . . . . 52

Figure 21 Connection of key pulse (Configuration via external wiring) . . . . . . 53

Figure 23 Four (or eight) pole DIP switch blocks (S1...S10) . . . . . . . . . . . . . . . . 55

iii List of Figures

Figure 24 Arrangement of the DIP switches in the IMR 6000/10 . . . . . . . . . . . . 55

Figure 25 RS 485 bus termination for IMR 6000/10 . . . . . . . . . . . . . . . . . . . . . . 56

Figure 28 Example of incorrect arrangement of RS485 bus connections . . . . . 58

Figure 30 Diagram of optocoupler output voltage based on load current . . . . 60

Figure 31 Wiring of the signal outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

Figure 32 Diagram of optocoupler output voltage based on load current . . . . 75

Figure 33 Phoenix plugs (spring cage clamp and screw terminal) . . . . . . . . . . . 76

Figure 35 Connection scheme of the IMR 6000/10 system frame . . . . . . . . . . . 82

Figure 36 Dimensions of the IMR 6000/10 system frame . . . . . . . . . . . . . . . . . . 84

1.1 Instructions on using the manual

1.2 Explanation of symbols

7 Instructions on using the manual

1.3 Liability and guarantee

1.4 Incoming goods inspection

1. IMR 6000/10 system frame

2. Instructions for IMR 6000/10 system frame

3. Mounting parts (per 4 cage nuts, cone washers, bolts)

Once opened, the device should be handled only by qualified personnel.

Liability and guarantee 8

1.5 Technical support

Phone: Toll free 800.833.8314 (U.S. and Canada)

1.6 Storage and transport

1.7 Device disposal

• Scrap metallic material remnants.

The national regulations governing disposal and environmental protection apply.

1.8 CSA Certification

The respective CSA label should look like this:

Storage and transport 10

1.9 China RoHS Compliance

Circling arrow symbol with "e": The product contains no hazardous

1.10 Installation awareness

11 China RoHS Compliance