PUMA 1000: Series
PUMA 1000: Series
PUMA 1000: Series
series
Large-sized Big Bore Heavy Duty
Turning Center with Upto 560mm
Spindle Bore
1/ 1
Product Overview
Basic Information
Basic Structure
Detailed
Information
Options
Applications
Capacity Diagram
Specifications
Customer Support
Service
02 Product Overview
Basic Information
04 Basic Structure
Detailed Information
07 Standard / Optional
Specifications
09 Applications
10 Capacity Diagram
15 Machine / NC Unit Specifications
Perfect specification for machining large Offering various sizes of pipe machining Improved productivity
work pieces. solutions
Machining of large parts and powerful cutting • Max. Ø560 mm (Ø22.0 inch) of big spindle Turret indexing is possible even with a long
in various industries with max. turning dia. through hole (bore) allow working on shafts boring bar(ø100xL1000 mm) mounted on
ø1000 mm, machining length 2000 mm and and other parts that are longer than the a newly designed high rigidity turret for
max. spindle torque 12040 N·m. distance between centers. improved machining stability and productivity.
• PUMA 1000series are capable of
threading work.
02 / 03
Product Overview
Basic Structure Structural stability of slant bed and box guideway
PUMA 1000 series has been developed with more than tens years of accumulated engineering
Basic Information know-how in manufacturing large-sized PUMA turning center. Its rigid structural base is to
Basic Structure 45˚ slant bed with guarantee the stability of heavyduty cutting and easy chip drop.
hardened and ground
Detailed boxways is made of
Information Meehanite cast iron.
X axis
Options
The basic structure is
Applications
Capacity Diagram designed to minimize
Specifications
deformation in any
heavy duty machining.
Z axis
Customer Support
Service
(80.3 inch)
* : Max. turning length can be different depends on a chuck adopted.
Front door
PUMA
1000 series
Spindle Extra large diameter of spindle though hole (bore)
The PUMA 1000series has a big spindle through hole upto Ø560 (Ø22”)mm and powerful spindle of upto 75kW
(100.1Hp) with 2-step gear box to ensure the strongest performance.
Strong motor power and
max. Ø560 mm Max. Spindle Through Hole Diameter
(Ø22.0 inch) of big spindle
PUMA 1000A/MA [1000B/MB] 2-step geared driven
through hole (bore) allow
working on shafts and ø375 [ø560] mm
other parts that are longer (ø14.8 [ø22.0] inch)
than the distance between
centers, such as an oil Max.Spindle Power (30min/cont.) Max. ø560 mm
150 / ø180 mm
(5.9 /ø7.1 inch)
04 / 05
Product Overview
Turret Servo riven turret
The turret rotation and indexing is driven by a powerful servo motor which provides accurate
Basic Information positioning, fast and stable tool change. Comparing to the PUMA 600/700/800 series, turret
Basic Structure Servo-driven and its thickness of PUMA 1000series is increased twofold.
Customer Support
10 stations(for turning only)
Service
Max. OD Tool Size
32 x 32 mm
(1.25 X 1.25 inch)
Max. Boring Bar Size d
ø80
D≒1.7d
mm
(ø3.1 inch) *Turret for PUMA1000A/B
PUMA 1000M
BMT85P
No. of Tool Station
12 stations
PUMA
1000 series
Standard /
Optional Features Standard Optional △ Contact DOOSAN X N/A
PUMA1000A PUMA1000B
Various options are Description Features
2 axis / M 2 axis / M
available to satisfy 1 None
all the customers’ 4 Chuck (Left / Right) 32 Inch X
requirements. 5 40 Inch X △
*1)
6 Soft Jaws △
Jaws (Left / Right)
7 Hardened & Ground Hard Jaws △
13 ø100~ø410 (K5.1Z)
15 ø215~ø510(K6.1Z)
Steady Rest*
18 Single
Type
19 Twin
(Programmabl)
20 Double
24 4.5 bar
Coolant Pump
25 7/10/14.5/28/70 bar
26 Oil Skimmer
27 Coolant Chiller
30 Coolant Gun
32 Chip Bucket
40 Signal Tower
41 Air Gun
46 Sketch-turn S/W
06 / 07
Product Overview
Peripheral equipments
Basic Information
Long boring bar Twin chucking
Basic Structure
The long boring bar option allows you to easily machine deep holes to minimize For more stable pipe threading process, twin
cycle time. Please consult with Doosan specialist for details. chucking option(manual or pneumatic)is available.
Please consult with Doosan specialist for details.
Detailed
Information
Customer Support
Service
For turning a part with extensive length, various Applicable during shaft machining, the pocket of the The Quick Change Tool system simplifies tool change
types of hydraulic steady rests(Single, Double or chuck cover accommodates the overhang of the tool, operation. Recommended for users who need to
Twin type) are available. minimizing interference and enhancing tool usability. change tools frequently or reduce the set-up time.
Standard
Normal X ○ △ ○ △ X △ X
Scrapper
type
Magnetic X ○ ○ ○ ○ - - -
80%
100%
Tool
100%
SKETCH-TURN
Threading repair function Re-machining function
This function allows users to repair thread even when This function allows users to re-machine damaged
original program is not available and this is a threads by using the existing program.
standard Fanuc NC function.
[1Step]
Chucking the damaged
part
[2Step]
Manually positioning
DOOSAN Conversational the tool into the
programming software for PC machined thread with
the spindle stopped
• Easy to learn for beginners
[3Step]
• Time savings in programming Retract the tool and run
• Reduce processing cycle time threading part program
08 / 09
Product Overview
Power-Torque Diagram
Detailed
Information
Speed
500 r/min Speed
300 r/min
75/60 kW 75/60 kW
Options
Appli cations Power (100.6 / 80.5 Hp) Powe (100.6 / 80.5 Hp)
Capacity Diagram
75 (100.6) 75 (100.6)
60 (80.5) 55 (73.8) 60 (80.5) 55 (73.8)
Power : kWPower : kW
45 (60.3) 45 (60.3)
30min S3 40% 30min S3 40%
Cont. Cont.
Torque : N·m
Torque : N·m
Power : kW
0 0
65 198 255 65 155 233
Rotary tool
PUMA 1000M
Speed
3000 r/min
Powe
12 kW (16.1 Hp)
Torque
152 N·m (112.2 ft-lb)
Power : kW
10
100 750 3000
External Dimensions
Top view
6239.99 (245.7)
(27.3)
694
2600 (102.4)
3210 (126.4)
(81.1)
2061
OP BOX
Front view
2835 (111.6)
1326 (52.2)
1022.4
(40.3)
8.3)
(2.8)(1.6
135
.6) 80 64
(5.3)
Ø Ø3
135
(3.1) 4
(5.3
60 ) 90 (
Ø 80 Ø 80 )
Ø 10
)
. tool
315
(3.1)
(12
) (Max .7)
Ø3 . tool s
700 (27.6) 93 wing) .6)
Ø4 (15 465 0 (14
00 ( .5) Ø 37
15. .4) (18.3)
7) (39 630 (24.8)
.4)
Ø4 00 39 )
36 10 0 ( rning
.3)
(17 Ø Ø 80 (3.1) 0
(17
.2 0 u
.8 ) 3 Ø 1 ax. t
31. )
440
40 6) (M
(1. (1.2 Ø 3
65 (14.4) Ø3
5
(14 5
Ø 379 .0)
)
(14.9
(3.3)
(3.3)
84
84
10 / 11
Product Overview
Tooling System
(3)
Standard
PUMA 1000M
Unit : mm (inch)
Standard
Straight Milling (1)
Collet Adapter ER32
Head (2)
Milling Collet ER 50
(12) ø6~ø32 (0.2~1.3) ( 14 Pieces )
Plug
(2)
Spanner Wrench
ø80 (3.0) U-Drill
Boring Bar Sleeves
(1) ø12 (0.5)-H80 ø32 (1.3)-H80
U-Drill Cap ø16 (0.6)-H80 ø40 (1.6)-H80 Boring Bar
ø20 (0.8)-H80 ø50 (2.0)-H80
ø25 (1.0)-H80 ø60 (2.4)-H80
12st Turret
( BMT 85P ) U-Drill Sleeves
I.D Tool Holder ø32 (1.3) ø50 (2.0)
( H80 ) (3) ø40 (1.6) ø60 (2.4)
U-Drill
ø80 (3.0)
Drill Sockets
MT#2-H80 MT#4-H80 Drill
MT#3-H80 MT#5-H80
Extended O.D Face Tool Holder O.D Tool Holder O.D Tool
Tool Holder □32 (1.25)
(1) (1) (3)
PUMA
1000 series
Working Range Diagram
PUMA 1000A / B
Unit : mm (inch)
(3.1)
80
(X-Axis travel)
540 (21.3)
(16.9)
430
Ø 800 [Ø 1000]
(31.5 [39.4])
Ø 375 [Ø 570]
(14.8 [22.4])
165 210 46
(6.5) (8.3) (1.8)
(16.9)
540 (21.3)
430
Ø 800 [Ø 1000]
Ø 375 [Ø 570]
(31.5 [39.4])
243 132 43
(179.3)(97.4) (31.7)
55 [60] (2.2 [2.4]) 165 [94] 92 (3.6)
(6.5 [3.7])
451 [453] 1900 (74.8)
(17.8 [17.8])
Face Tool Holder 80 [93] (3.1 [3.7]) 2313 [2300] (91.9 [90.6])
183 [170] (7.2 [6.7]) 2130 (83.9) (Z-AXIS TRAVEL)
(16.9)
430
Ø 800 [Ø 1000]
Ø 375 [Ø 570]
(31.5 [39.4])
243 132 83
(9.6) (5.2) (3.3)
Extende OD Tool Holder 80 [93] (3.1 [3.7]) 2313 [2300] (91.1 [90.6])
183 [170] (7.2 [6.7]) 2130 (83.9) (Z-AXIS TRAVEL)
(16.9)
540 (21.3)
430
Ø 800 [Ø 1000]
Ø 375 [Ø 570]
(31.5 [39.4])
(14.8 [22.4])
202 210 46
(8.0) (8.3) (1.8)
55 [60] (2.2 [2.4]) 165 [94] 92 (3.6)
(6.5 [3.7])
451 [453] 1900 (74.8)
(17.8 [17.8])
12 / 13
Product Overview
Working Range Diagram
(0.6)
15
(4.7) (2.4)
465 (1.4)
Specifications
430 (16.9) 35
SPINDLE NOSE
430 (16.9)
(X-Axis travel)
(X-Axis travel)
540 (21.3)
(18.3)
540 (21.3)
Ø 800 [Ø 1000]
(31.5 [39.4])
Ø 375 [Ø 570]
Ø 800 [Ø 1000]
(31.5 [39.4])
Ø 375 [Ø 570]
5 (0.2)
SPINDLE NOSE (4.7) (2.4)
CHUCK COVER 135 45
(1.2)
430 (16.9)
(X-Axis travel)
540 (21.3)
Ø 800 [Ø 1000]
(31.5 [39.4])
Ø 375 [Ø 570]
(X-Axis travel)
(14.8 [22.4])]
(16.9)
540 (21.3)
430
Ø 800 [Ø 1000]
(31.5 [39.4])
Ø 375 [Ø 570]
(14.8 [22.4])]
202 210 98
(8.0) (8.3)(3.9)
243 132
55 [60] 165 [194] 92
(9.6) (5.2)
55 [60] 165 [194] 92 (2.2 [2.4]) (6.5 [7.6]) (3.6)
(2.2 [2.4]) (6.5 [7.6]) (3.6)
451 [453] 1900 (74.8)
451 [453] 1900 (74.8) (17.8 [17.8])
(17.8 [17.8])
SPINDLE NOSE
9
430 (16.9)
(X-Axis travel)
540 (21.3)
60 (2.4)
Ø 800 [Ø 1000]
(31.5 [39.4])
11 (0.4)
Ø 375 [Ø 570]
230 105
(9.1) (4.1)
55 [60] 165 [194] 92
(2.2 [2.4]) (6.5 [7.6]) (3.6)
PUMA
1000 series
Machine Specifications
Max. Spindle through hole diameter mm (inch) Ø375 (14.8) Ø560 (22.0)
Power
Power consumption kVA 93.4
Source
✽ Bar working diameter is a nominal size(PUMA 1000A : 375mm / PUMA 1000B: 555mm) we can expect when * { } : Option
doing the double chucking operation at both sides of the headstock and using spindle through hole.
14 / 15
Product Overview
CNC Unit Specifications
Standard Optional X Not applicable
Basic Structure
DOOSAN No. Division Item Spec. (F0i-F) (F32i-B)
2-Axis M 2-Axis M
FANUC Synchronous/Composite control
1 X X X X
(C1 & C2 Synchro Control)
Detailed 2 Arbitrary angular axis control X X X X
Information
3 Increment system ISA, IS-B ● ● ● ●
Options 4 Interlock ● ● ● ●
Appli cations 5 Axes
Machine lock all / each axis ● ● ● ●
Control
Capacity Diagram 6 Emergency stop ● ● ● ●
Specifications 7 Over travel ● ● ● ●
8 Mirror image each axis ● ● ● ●
9 Follow-up ● ● ● ●
Customer Support 10 Servo off/Mechanical handle ● ● ● ●
Service Included in RS232C
11 DNC operation ● ● ● ●
interface.
12 DNC operation with memory card ● ● ● ●
13 Tool retract and recover ○ ○ ○ ○
14 Manual intervention and return ● ● ○ ○
15 Wrong operation prevention ● ● ● ●
16 Operation Dry run ● ● ● ●
17 Single block ● ● ● ●
18 Reference position shift ● ● ● ●
19 Handle interruption ○ ○ ○ ○
20 Incremental feed x1,x10,x100 ● ● ● ●
21 Manual handle retrace ○ ○ ○ ○
22 Active block cancel ○ ○ ○ ○
23 Nano interpolation ● ● ● ●
24 Linear interpolation ● ● ● ●
25 Circular interpolation ● ● ● ●
26 Polar coordinate interpolation X ● X ●
27 Cylindrical interpolation X ● X ●
28 Helical interpolation X ○ X ○
29 Thread cutting, synchronous cutting ● ● ● ●
30 Multi threading ● ● ● ●
31 Interpolation Thread cutting retract ● ● ● ●
32 Functions Continuous threading ● ● ● ●
33 Variable lead thread cutting ● ● ● ●
36 Multi-step skip ○ ○ ○ ○
37 High-speed skip Input signal is 8 points. ○ ○ ○ ○
38 2nd reference position return G30 ● ● ● ●
39 3rd/4th reference position return ● ● ○ ○
40 Override cancel ● ● ● ●
41 Manual per revolution feed ● ● ● ●
Feed
42 AI contour control I ○ ○ ○ ○
Function
43 AI contour control II ○ ○ ○ ○
44 Rapid traverse block overlap ● ● ● ●
45 Optional block skip 9 pieces ● ● ● ●
46 Sequence number N5 digit/N8 digit N5 digit N5 digit N8 digit N8 digit
Combined use in the
47 Absolute/incremental programming ● ● ● ●
same block
Decimal point programming / pocket
48 ● ● ● ●
Program calculator type decimal point programming
Input
49 Automatic coordinate system setting ● ● ● ●
50 Workpiece coordinate system G52 - G59 ● ● ● ●
51 Workpiece coordinate system preset ● ● ○ ○
52 Addition of workpiece coordinate system 48 pairs X X ○ ○
PUMA
53 Direct drawing dimension programming ● ● ● ●
1000 series
Standard Optional X Not applicable
16 / 17
Product Overview
Responding to Customers
Basic Information
Basic Structure
Anytime, Anywhere
Detailed
Information
Options
Appli cations
Capacity Diagram
Specifications
Customer Support
Service
AMERICA EUROPE
4 164 51 198 3 Technical Center: Sales Support, Service Support, Parts Support
PUMA
1000 series
Doosan Machine Tools’ Global Network, Responding to Customer’s Needs nearby, Anytime, Anywhere
Doosan machine tools provides a system-based professional support service before
and after the machine tool sale by responding quickly and efficiently to customers’ demands.
By supplying spare parts, product training, field service and technical support, we can provide top class support to
our customers around the world.
Customer
Support Service
Supplying
Parts
CHINA (Shanghai)
- Supplying a wide range of original
CHINA (Yantai) Doosan spare parts
- Parts repair service
Field
Head Office
Services
Changwon Factory
- On site service
- Machine installation and testing
- Scheduled preventive maintenance
- Machine repair
INDIA
Technical
Support
Training
18 / 19
Major Specifications
PUMA PUMA
PUMA 1000 series Description Unit
1000A [MA] 1000B [MB]
Max. turning diameter mm(inch) 1000 (39.4)
Capacity Max. turning length mm(inch) 2040 (80.3) 2000 (78.7)
Chuck size inch (ORDER MADE)
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Bangalore-560064
Tel +1-973-618-2500
Fax +1-973-618-2501 Tel + 91-80-2205-6900
E-mail india@doosanmt.com
Fire Safety There is a high risk or fire when using non-water-soluble cutting fluids, processing flammable materials, neglecting use coolants and modifying
Precautions the machine without the consent of the manufacturer. Please check the SAFETY GUIDANCE carefully before using the machine.
ver. EN 190613 SU