VRD 350 - 355 Manual (English)

Bulletin HY11-AL287-M1/UK
Installation Manual
Series VRD350, VRD355, ABG35S
Digital
Power Amplifier
Parker Hannifin GmbH & Co. KG

Hydraulic Controls Division
Gutenbergstr. 38
41564 Kaarst, Germany
Tel.: +49-181 99 44 43 0
Fax: +49-2131-513-230
E-mail: infohcd@parker.com
Copyright © 2003, Parker Hannifin GmbH & Co. KG
Digital Power Amplifier
Installation Manual Series VRD350 and VRD355
Note
This document and other information from Parker Hannifin GmbH,
its subsidiaries, sales offices and authorized distributors provide
product or system options for further investigation by users having
technical expertise. Before you select or use any product or system
it is important that you analyse all aspects of your application
and review the information concerning the product or system in
the current product catalogue. Due to the variety of operating
conditions and applications for these products or systems, the
user, through his own analysis and testing, is solely responsible
for making the final selection of the products and systems and
assuring that all performance and safety requirements of the
application are met.The products are subject to change by Parker
Hannifin GmbH at any time without notice.
IA VRD UK.INDD RH 02.06
2 Parker Hannifin GmbH & Co. KG

Content Page
1. Description and Design 4
1.1. Technical Data 5
1.2. Ordering Code 6
1.3. Connection 7
1.4. Block Diagrams 9
2. Commissioning 12
2.1. Front Panels 12
2.2. Programming 13
2.3. Signal Diagrams 15
2.4. Diagnosis 20
2.5. Parameters 20
3. Function 24
3.1. Command signals 24
3.2. Ramp Function Generators 24
3.3. Offset 25
3.4. Valve Curve Linearisation 25
3.5. Adjustment of Current Gain 25
3.6. Dither 25
3.7. Current Controller 25
3.8. Output Stages 25
3.9. Step Functions 26
3.10. Control Circuits 26
3.11. Zero Point Adjustment 26
3.12. Controller Parameter 27
3.13. Programmable Comparator Function 31
3.14. Serial Interface 32
3.15. ABG35S 32
4. Operating and Error Messages 33
4.1. Enable 33
4.2. Reset Ramp 33
4.3. Malfunction and Error Messages 33
4.4. Comparator Output 34
4.5. Externally selected command signals and directions 34
5. Wiring Diagram of Rear Connector 34
6. Parameter List 35
7. Wiring Diagrams 37

1. Description and Design
Applications (general)
Amplifier card for driving proportional directional • Differential amplifier input for NC command
valves, pressure and flow control valves. Suitable signal 0...±10V.
for solenoid systems up to 3.5 A. Valves with spool • Additional input for command signal specifica-
position feedback, and external closed loop control tion by 0...±10V.
circuits (e.g. pressure regulating circuits) can be • Integrated power supply for ±10V symmetrical
implemented with the closed loop control options. to 0V supply, each capable of carrying 10mA.
Suitable for use on NC axes, especially where the • 4 recallable command signals.
requirements for dynamic response and accuracy • “+” and “-”-direction externally set.
are high.
• Enable signal for output stages.
Special Application of VRD355 • Reset-Ramp for quick reset of ramp function.
Amplifier card without the front panel display and • All external input signals for command signals,
operating elements for cost effective applications direction, enable, reset ramp are electrically
where operation is via a serial interface or ABG35S isolated by opto-couplers.
(must be ordered separately, No. 23.501 456). • Status outputs “Error” and “Comparator” are
The VRD350 / VRD355 Series is distinguished similarly electrically isolated by opto-couplers.
by the following Features: • Function indication by LEDs on front panel.
• PWM output stage with programmable current • In addition, for simpler commissioning and for
controller. service purposes, test sockets are located on
• Adjustable parameters for all solenoid types up the front panel for S6 (NC-command signal),
to 3.5A. A (feedback value, where available), IA and IB
• Digital setting and display of all parameters. (Measurement instruments Ri >100kΩ).
• High set value and feedback resolution
(<0.05%).
• No temperature or long-term drift.
• Precisely reproducible settings.
• Serial interface on the front panel for remote
parameter setting.
• Simple operation by 4 entry keys and 3-digit
LED display.
• Fault indication by numeric code. Meaning of Symbols
• Variable dither amplitude and frequency.
• Gain for solenoids A and B can be set indepen-
Warning, danger for user.
dantly.
• Different valve characteristics are stored
on-board to enable linearisation.
• Set value simulation for simplified commission- Attention, possible damage to unit or
ing. other capital assets.
• Only a unipolar supply voltage is necessary
(24V).
• Internally adjustable time delay of output stages Note, information, key function.
after applying the enable signal.
• Integrated actual value recording.
• Robust, SMT technology.

1.1. Technical Data
General
Design Europe format
Electrical
Supply voltage [V] 18...30, ripple < 5%
Current consumption [A] 3
Power consumption (24V) [VA] 50
Pre-fuse [A] 3.15 quick acting
Inputs
Analogue Feedback value [V] 6 ±2, 600kOhm
Feedback value [V] 7.5 ±2, 600kOhm
Feedback value [V] 0...10, > 10MOhm
Feedback value [V] 0...±10, > 10MOhm
Feedback value [mA] 0...20, 100kOhm
Feedback value [mA] 4...20, 100kOhm
Command value 5/6 [V] 0...±10, > 150kOhm
Digital 0 [V] 0...1
1 [V] 3...30
Outputs
Ext. supply voltage [V] 24 ±10%, ripple <5%
Reference [V] +10, -10, 10mA
Analogue [V] 0...10, 5mA
Digital [mA] 50
Solenoids [A] 0.8 / 2.7 / 3.5
Interfaces
Serial RS 232C
Adjustment range
Min [%] 0...100
Max [%] 0...100
Ramp time [s] 0...39.5
Dither Amplitude [%] 0...30
Frequency [Hz] 0...647, in steps
Zero point [%] -30...+30
Protection class
Industrial protection class IP00
Environment conditions
Temperature [°C] 0...50
Connection
Plug connector DIN 41612, 48pin design type F
Cable dimensions AWG 15 (power supply + solenoid); 20 (all others)
Cable length [m] max 50
Dimensions
Front panel [mm] 50.5 x 128.4, 10TE/3HE
Printed circuit board [mm] 100 x 160
EMC
EN 50081-2 EN 50011
EN 50082-2 EN 61000-4-2 EN 61000-4-3 EN 61000-4-4

1.2. Ordering Code
VRD
Digital Module Type Solenoid Solenoid/ Function Sensor External Design

Amplifier for Type Sensor Assignment Closed Series
Proportional Type Loop
Valves
Code Module Code Ext. closed loop*

with front plate 0 without
350 display / and ope- 0 0...±10V
rating elements
1 4...20mA
without front plate
2 0...20mA
355 display / and ope-
rating elements * The values for actual value
signals apply to directio-
nal valves.
Code Type
0 controlled Code Sensor assignment
1 regulated 01) controlled
12) Flow valves NG6
22) Directional valves NG6
Code Solenoid type
1 0.8A
3 2.7A
5 3.5A
2.7A
7 (RLL-central threa- ext. closed loop
71)
ded solenoid) (DC valves)
ext. closed loop
81)
(press./flow valves)
Solenoid / sensor Directional valve
Code 92)
version D91FS
Flange solenoids 1)
without feedback on valve
(or. pos. transdu-
0 2)
with feedback on valve
cer with 6V (zero
voltage)
Central threaded
solenoids (or
Code Function
1 position indicator
with 7.5V null - controlled
voltage) R regulated
Assignment Table
Proportional DC Valves Amplifier card for valves
without position with position w/o pos. transducer,
Type Description Solenoid Size
transducer transducer with ext. closed loop
D*1FW L 10...32 VRD35*-030-00 — VRD35*-130-R7*
D*1FS L 10...25 — VRD35*-130-R*0 —
DC Valves RLL G09 6 VRD35*-071-00 VRD35*-171-R20 VRD35*-171-R7*
WLL G09 6 VRD35*-031-00 VRD35*-131-R20 VRD35*-131-R7*
WLL — 10 VRD35*-050-00 VRD35*-150-R30 VRD35*-150-R7*
VB — 6 VRD35*-010-00 — VRD35*-110-R8*
Pressure
VBY — 6...10 VRD35*-010-00 — VRD35*-110-R8*
Valves
VMY — 6...10 VRD35*-010-00 — VRD35*-110-R8*
Flow Valves DUR — 6 VRD35*-010-00 VRD35*-110-R10 VRD35*-110-R8*

1.3. Connection
Connect unit in accordance with terminal connec- The following devices are to be regarded as strong
tion diagram on page 9. The supply voltage for the sources of interference:
unit at terminals 26bd = 0V and 32bd = + UB is 18V • Switching power supply units
to 30VDC, residual ripple ≤ 10%.
• Frequency converters
Output stages are electronically protected against • Drive modules
short circuit and excess current. The amplifiers
• Mains filters with wiring (even if screened)
should be protected with a quick-acting preliminary
fuse (see technical data). Connection of solenoids • AC/DC commutator motors
is made at teminals 22bdz and 28bdz for solenoid • Motor cables (even if screened)
A, terminals 24bdz and 30bdz for solenoid B. Ter- • Switched inductances, even when anti-inter-
minals bdz are bridged on the amplifier. Connection ference measures have been taken (solenoid
should, however, be made to all three terminals on valves, contactors, relays, brakes, etc.)
account of the current carrying capacity.
One of the most common input points is the wiring.
If no electrical isolation of the logic inputs or outputs This influence can be minimised. Interfering cables
is required, terminal 26bd must be bridged to termi- should therefore be laid at least 0.25m away from
nal 2d and terminal 32z to terminal 32bd. cables susceptible to interference. Parts of the
amplifier wiring may be susceptible to interference
The assembly contains electronic (command signal, actual value, solenoid cables,
components. Incorrect handling or etc.). Parallel laying of cables is very critical. The
operation can lead to damage through necessary distance has to be increased if cables
electrostatic discharge (ESD). Only are laid parallel over longer distances (> 10 m).
trained personnel should work with the unit. All
safety instructions must be observed. If the card is The influence is least when cables cross, particu-
disconnected whilst the power supply is still dam- larly if this is at an angle of 90°. Nor should cables
age may result. Avoid such actions at all cost. susceptible to interference ever be laid parallel to
motor cables, in particular over longer distances,
General and must always cross these at an angle of 90°.
Devices from the VRD350/VRD355 series are class However, interference can also arise from cables in
A equipment and thus only suitable for industrial the amplifier wiring system, in particular solenoid
surroundings. cables.
The distance between a source of interference Examples of devices which are particularly sus-
(device emitting interference) and an interference ceptible to interferences:
sink (a device under the influence of interference) • Office PC’s
is of decisive importance. The interfering field of the • Sensors with small output voltages
source reduces the greater the distance between • Proximity switches (capacitive)
this and the sink. In other words, the closer a device • Audio equipment (TV, Hi-Fi, radio, etc.)
is placed to a source of interference, the greater the
• Devices which do not comply with EMC guide-
incidental amplitudes. For this reason, there should
lines.
be a minimum gap of 0.25 m between the amplifiers
and strong sources of interference.

Special Notes on Wwiring and Electrical Cabi-
net Design
The following rules and tips by no means claim to switches, chokes, etc. have to be used in the
be complete. Since various electronic components wiring, the installation of a metallic housing with
are used in a variety of different ambient conditions, a high HF attenuation may be necessary.
these guidelines only represent a compromise. The • Screen terminals are to be connected over a
actual design of the wiring also depends on the large area to the screen rail.
interference emission and resistance to jamming • The screen rail is to be installed close to the
of the individual components. cable duct in the electrical cabinet.
• Use screened and twisted pairs of cables for • The metallic parts of the electrical cabinet
the solenoid connections. The screen must be are to be connected with high conductivity on
earthed (PE) at both ends. The capacity should large areas. Avoid painted surfaces. Make the
be 120pF/m. Cables must be ≥ 1.5mm² for a desired connection with mechanical aids such
length up to 100m and ≥ 2.5mm² for a length as scratch plates if necessary. The doors are
over 100m. to be connected to the cabinet via the shortest
• Digital signal lines are to be connected at both possible homogeneous tapes (multiple).
ends to PE with a good conductivity. Command • Solenoid valves, contactors, relays, brakes, etc.,
signal and actual value connections should have are to be suppressed directly at the respective
screened and twisted cables. These analog coil. Suitable suppression devices are, for ex-
signal lines are to be connected to earth at ample, RC networks, diodes or varistors.
both ends with a good potential equalisation.
• Analog and digital signal lines should preferably
The screen connections should be made over
enter the electrical cabinet from one side.
a large area.
• Unscreened lines of an electric circuit are to be
• In environments with great interference, use
twisted.
doublescreened cables for command signal
and actual value connections. The inner screen • Auxiliary wires are to be earthed at both ends.
is only earthed at one end, the outer screen at • Avoid unnecessarily long lines. This keeps the
both ends. coupling inductances and capacities small.
• In the event of low-frequency interferences • Wiring should preferably not be free in the cabi-
on the analog signal lines (measured value net. Cables, including auxiliary cables, should
fluctuations), the screen should be connected be laid as close as possible to mounting plates
at one end. However, a corresponding potential and the cabinet housing.
equalisation is preferred. (See also following • In the event of an inadequate potential equalisa-
point) tion between the screen connections, a balanc-
• The reference point for command signal and ing conductor > 10 mm² should be laid parallel
actual value signals is analog 0V (terminal 26z). to the screen to reduce the screen current. A
All setpoint and actual value transmitters are to multiple connection of the screen to the cabinet
be connected to this terminal so as to avoid zero casing and thus PE is generally possible. A mul-
shifts and incorrect measurements. tiple connection of the screen is also permissible
• When replacing older devices, the non-fused outside the cabinet.
earthed conductor (PE) should be connected • If filters are fitted, these should be installed
to terminal 18d or 18b. If ripple voltages oc- close to the source of interference and with a
cur, connect 16b or 20b to PE. In this case the good surface contact on the cabinet or mounting
connection to 18bd must be removed. (But: plate.
preferably make a potential equalisation!) • If converters are used, converter filters must be
• Use only cables with a Cu screening grid and provided. Variable speed motors may have to be
a covering of > 85% whenever possible. Avoid connected using screened lines.
screening films. • All further instructions of the converter manu-
• The screen may not be interrupted along the facturer are to be observed.
entire length of the cable. If contactors, safety

1.4. Block Diagram; Entire System

Feedback Option
(hardware, only with boards for closed loop systems)

Jumper Field for Actual Value Input
Classification of Application Cases Terminal Connection Diagrams for the Standard

Feedback Transducers for Position-Controlled
• Voltage input with terminating resistance R =
Valves
600kOhm:
Used for all proportional valves with displacement Line socket Connector assignment
transducers with mean voltages 6V and 7,5V. WLL NG10
• Voltage input without terminating resistance:
Used for potentiometric transmitter systems in 1 - Output
which the loop current is limited to smal values. 2 - Supply (+24V)
Linearity of the transmitter signal is maintained. 3 - 0V
4 - not used
• Current input with load R = 100Ohm:
Used for all sensors with current output 0...20mA
D*FS, RLL, WLL NG06
or 4...20mA.
1 - Output
2 - Supply (+24V)
3 - 0V
4 - not used
5 - GND
DUR
1 - Output
2 - Supply (+24V)
3 - 0V

2. Commissioning
2.1. Front Panels
Front panels of VRD350 and ABG35S are identical. Before switching the supply voltage on,
The only difference is the plug connector for the the electrical wiring must be checked.
RS232 interface (only with VRD350). Limit switches must be operational
to avoid uncontrolled movements.
Relevant safety regulations must be observed
carefully. Suitable emergency stop measures must
be taken.
Application, Construction and Operation of

ABG35S
The ABG35S plug-in control unit is used in con-
junction with the VRD355 proportional amplifier.
It can easily be plugged in and removed again
when parameters have been set. Combination of
the VRD355 and ABG35S provides the optimum
solution for price sensitive applications together
with ease of operation, especially where a number
of amplifier cards are used e.g. for applications in
production line machines or multi-axis NC ma-
chines. When the ABG35S is removed, unauthor-
ized access to the set parameters is effectively
prevented.
No additional components of any kind are required
for operation of the ABG35S with the amplifier
card.

2.2. Programming
Programming Instructions for U-, S-, P- and E-Values
Select mode
U1, S1, P1 or E1 can be

selected
Select address
Display contents
e.g.: S2
has the value:
Alter contents
First press key “E“, then

press key “M“ simultane-
ously.
For E-values, press key
“M“ twice.

Transfer contents
Value is transfered. The

previously selected address
appears again.
Programming Instructions for H-Values

(Command Signal Simulation)
Select mode
Select mode U1
Select mode H1
First press key "E", then
press key "M" simultane-
ously.
Select address H1 or H2
Display, alter, transfer Same procedure as for U, S and P-values. See

contents previous page
Select new address or return to mode U1 with the "M"-key.
After leaving H mode, auxiliary com-

mand signals are no longer utilized but
remain in the background. They must be
set back to zero after commissioning.
After supply voltage is disconnected, H parameter
settings are lost.
Basic Settings
All parameters are preset ex-works according to the Setting parameters does not alter the preset values.
intended application of the amplifier. This setting Customized parameters are overwritten by the re-
depends on the type of amplifier (see also type covery operation. Further information on adjusting
code). This basic setting can be recovered from the basic settings can be found in the instructions
memory by pressing the 4 keys at the same time up for the control program PROVRD 350/355.
to 10 seconds after the supply voltage is switched
on. During recovery the display shows “HHH“.

(Software functions)

Installation Manual
2.3. Block Diagram; Open Loop Control
15
Open loop
Parameter functions:
Series VRD350 and VRD355
U-parameter: display of internal measured values

S-parameter: internal command signals and ramps
H-parameter: auxiliary parameters

P-parameter: operating parameters
E-parameter: extended parameters (factory setting)

Closed Loop

Installation Manual
(only with boards for closed loop systems)
16
Closed loop


External Closed Loop
Installation Manual
17
External closed loop

Parameter settings: S-parameter: internal command signals and ramps

E14 ≥ 1→ external closed loop if H-parameter: auxiliary parameters
E2 = 1→ loop control active without safety function P-parameter: operating parameters
E2 = 4→ loop control active with safety function E-parameter: extended parameters (factory setting)

Remote Loop Control
Installation Manual
18
Remote loop control, external closed loop E2 = 2



Bypass Controller
Installation Manual
19
Bypass controller


2.4. Diagnosis 2.5. Parameters
Test Sockets Only trained staff should make pa-
The sockets for IA and IB can be used to measure rameter changes. The drive should
the solenoid currents independently. The volt- be switched off whilst adjusting para-
age at the socket is roughly proportional to the meters.
solenoid current. The voltage is around 1V at 1A.
At the socket S6 for the sum total of both analog S-Parameters
command signals (SW5 and SW6), the measured Command signals and ramp times are adjusted by
value appears according to the input signals. At means of S-Parameters. They may be set during
the socket for the actual value (A), the measured normal operation and the alteration is immediately
value is proportional to the actual value signal. The effective.
measured value is analogous to display U11.
Display
Internal Diagnostic Parameters (U-Parame- S1...S4 Command signals as voltage 0...9.99V
Ramp times in seconds
ters)
S5...S8 (increment 0.01s) 0...9.99s
Internally computed values can be displayed on the (increment 0.1s) 10...39.5s
7-segment display during normal operation and to S5 Ramp from 0 to - (A-Solenoid)
aid commissioning and trouble shooting. Values S6 Ramp from - to 0 (A-Solenoid)
should be interpreted as voltage or current with a S7 Ramp from 0 to + (B-Solenoid)
S8 Ramp from + to 0 (B-Solenoid)
resolution standardised in the display at 10mV to
9.99V. The relevant position in the software func-
H-Parameters (auxiliary parameters)
tions can be taken from the block diagrams. For
Parameters H1 and H2 are used in the commission-
This is only an auxiliary function. Pre- ing phase or in test and measurement sequences
cise measured values, comparable for simple input of command signals (command
with a multimeter, are not possible for signal simulation). This allows a command signal to
technical reasons. be input independent of external inputs (command
signal 5/ command signal 6 or selection of S1 to
The following values are available in the basic S4 and a direction), without requiring additional
version: external circuitry.
U1 Command signals
U2 Value after the ramp generator The enable signal must be present so
U3 Value after the linearisation table Display that the output stages are active and
U4 Value after amplifier gain adjustment in V current can flow.
U5 Signal to solenoid A
U6 Signal to solenoid B Parameters can be set during operation. Any al-
U7 Solenoid A current
Display teration with ⇑ and ⇓ is immediately effective. The
U8 Solenoid B current
U9 Total current solenoid A + solenoid B
in mA or A polarity sign shows which of the two output stages
or solenoids the command signal acts on.
Further outputs are available with the feedback
Positive sign Solenoid B
option card:
Negative sign Solenoid A
U10 Command signal, reference input variable All command signals are also additive in the H
U11 Feedback value controlled variable Display mode. This means that when command signals
U12 Control difference (error) in V are input (internally S1 to S4 and externally SW5 to
U13 Controller output (correcting variable) SW6), these are added to active H-parameters, tak-
ing into account the signs. By switching over from H
Note
1 to H2, or the reverse, it is possible to switch over
Parameter setting and diagnostics only possible to different values - also with opposite sign.
for VRD355 using ABG35S.

On leaving the H mode, H parameter values are Display
no longer evaluated and thus are deactivated. P5 Dither amplitude 0.00...3.03 V
However, H parameter values are also internally of 0...30%; a setpoint of 3 V
stored after leaving the H mode. corresponds to 30 %
see also page 25, section 3.6)
When H mode is selected again (always P6 Dither frequency
H1 first), this is immediately effective, variable in steps from 0 to 647 Hz
(steps: 0, 16, 40, 60, 80, 110, 130,
with its corresponding value. It is rec-
160, 220, 327, 647 in Hz)
ommended, therefore, that H1 and H2 (See also page 25, section 3.6)
parameters are set to 0.00 when commissioning P7 Step function for solenoid A 0.00...max. *
has been completed. The H-parameters are set = (See also page 26, section 3.9)
0.00 when the supply voltage is switched off. P8 Step function for solenoid B 0.00...max. *
(See also page 26, section 3.9)
Display * Max. depending on solenoid type
H1...H2 Command signal simulation 0.8 A; 2.7 A or 3.5 A
Command signals as voltage 0...±9.99V
The display’s resolution is lower than
P-Parameters the input resolution. This is why only
every 2nd ... 4th key actuation leads to
Parameters can be set during operation. Any altera-
a change in the display.
tion to P-Parameters with ⇑ and ⇓ keys is immedi-
ately effective. These parameters allow the amplifier Display
unit to be matched to the valve or the drive. P9, P10 Initial current for solenoid A
and B, values in in mA
0.8A solenoid -205...+183
The drive should be switched off whilst 2.7A solenoid -704...+630
adjusting parameters. 3.5A solenoid -917...+821
Initial currents are necessary with di-

rectly operated directional valves NG6
On pages 35 and 36 all P- and E-para- and NG10 with spool position transduc-
meters are listed with their default val- ers to ensure correct measurement of
ues. Display of sign, see page 34. displacement.
Display
Display P11 Command signal
P1 Offset (+30%... -30%) 0.00...+2.99 not inverted 1
(See also page 25, section 3.3) 0.00...-2.99 inverted -1
Steps in 5 mV
Also available with the closed loop version:
Display in 10 mV steps
P2 Linearisation Display
Not active 0 P12 Actual value
Active 1...5 not inverted 1
when using NC, select a linearisation! inverted -1
(See also page 25, section 3.4) P13 With E2 = 1, 2, 4: 0...255
P3 Gain factor for solenoid A 0.00...2.00 P-portion (KP,1)
(See also page 25, section 3.5) for control deviation ≤ threshold (P15)
P4 Gain factor for solenoid B 0.00...2.00 With E2 = 3: 0...255
(See also page 25, section 3.5) P-portion (KPBP) bypass-loop
P14 T-portion of PT1-element 0...255
(affects P16)
No solenoid current output is possible P15 With E2 = 1, 2, 4: 0.00...9.99V
with P3, P4 = 0.00. Threshold for switch over to KP,2
With E2 = 3: not active

Display E-Parameters (Extended Parameters)

P16 With E2 = 1, 2, 4: 0...255 For general setup of the amplifier which does not
P-portion (KP,2)
have to be altered during normal operation. The
for control deviation > threshold (P15)
With E2 = 3: 0...255
E-parameters are factory preset. Any changes
P-portion of PID-controller (KP) have no effect before the values have been stored
P17 I-portion 0...255 using the E-key.
P18 D-portion 0...255 Display
P19 T-portion of DT1-element 0...255 E1 Reserved
(affects P18) E2 Closed loop control
P20 Gain for actual value input 0.00...2.00 (only with boards for closed loop systems)
• not active 0
Parameter for comparator function and remote
• active 1
loop control: • remote loop control 2
Display • bypass control 3
P21 Comparator value 0.00...9.99V • safety function active (only with E14 = 1) 4
(positive) E3 Solenoid type
P22 Comparator value 0.00...9.99V 3.5A / (9V) / solenoid coil = 1.8Ω 1
(negative) reserved 2
P23 Time for switch-on delay 0.00...9.96s 2.7A / (9V) / solenoid coil = 2.1Ω 3
P24 Time for switch-off delay 0.00...9.96s reserved 4
0.8A / (24V) / solenoid coil = 21Ω 5
With P21 and P22 = 0.00 the comparator is reserved 6
switched off. 2.7A / (9V) / solenoid coil = 2.1Ω 7
(only for RLL valves)
E4 P-portion current controller 0...255
With E2 = 2 (remote loop control), P21
energisation
and P22 have a different interpreta- E5 I-portion current controller 0...255
tion. energisation
E6 P-portion current controller 0...255
Conversion factors for controller parameters: de-energisation
E7 I-portion current controller 0...255
With E14 = 0 or 1 KP13 = [P13] / 64 de-energisation
With E14 ≥ 2 KP13 = [P13] / 64 * E14 E8 Ramp change
With E14 = 0 or 1 KP16 = [P16] / 64 (for value alteration use S-parameters)
• constant rise rate 1
With E14 ≥ 2 KP16 = [P16] / 64 * E14
• constant time rate (only valid for in- 0
With E2 = 3 KP13 = [P13] / 255
ternal set values 1...4)
KI ([P17] / 1024) / 0.75ms E9 Time delay for enable signal 0.0...9.96s
KD ([P18] / 16) * 0.75ms (0...10s)
E10 Reserved
E11 Type of feedback transducer
7.5V ± 2V (E12 = 1 possible) 1
4...20mA (E12 = 1 possible) 2
0...20mA 3
0...10V 4
6V ±2V (E12 = 1 possible) 5
0V ±10V 6
4...20mA (E12 = 1 possible) 7
0...20mA 8
0...10V 9
7.5V ±4.5V (E12 = 1 possible) 10*
* or specific customer setting. Please direct inquires to the
manufacturer. Type 1 to 6 for control circuits with directional
valves (U13 can be positive or negative). Type 7, 8 and 9 for
control circuits with pressure regulating valves (U13 only
≥0). Depending on the selection E12 is automatically set,
however, this can be manually overridden.

Also available with amplifier VRD355:
Display Display
E12 Cable fracture detection E15 Select load / store for ABG35S
(only with boards for closed loop systems) Store data in ABG35S S...
active 1 Load data to amplifier L...
not active 0 E16 Activates action selected with E15
E13 Serial interface Proceeding:
(see page, section 3.14) Press button E
aktiv 1 The display shows the function selec-
nicht aktiv 0 tedpreviously with parameter E15 ...S
E14 Factor for P13 and P16 or ...L
(nur bei Kartenausf. für Regelkreise) Activate the data transfer:
P13 or P16 * Factor 1 0 Press button E (hold pressed) at the same
P13 or P16 * Factor 1 1 time press button M twice, the display
P13 or P16 * Factor 2 2 flashes. With the arrow button “up” (⇑)
P13 or P16 * Factor 4 4 the display shows "run". After pressing the
P13 or P16 * Factor 8 8 button E, the transfer will start. The display
P13 or P16 * Factor 16 16 shows “. . .” for the time of data transfer.
Whilst loading the display shows a “-” for
Select 0 for internal closed loop, values
the time of data storing.
1 to 16 for external closed loop. E 14 is
automatically zeroed if E2 = 0 or E2 = 3 is At the amplifier VRD355 with ABG35S the
set. On the other hand, E2 = 3 can be set following error messages may be shown
if E14 ≥1. The factor from E14 then only on the display:
affects P16 and not P13. The changeover --6 No valid data in the ABG or wrong
in structure by E14 is carried out. software version in the ABG
--7 Read error while reading from
ABG
If E14 ≥1 and E2 = 3 the safety function --8 Write or read error (verify)
is not active.
The data in the ABG have to be com-
patible with the software version in the
amplifier!
Extended parameters E4 to E7 are

mainly for factory settings. E11 and
E12 can only be selected for a limited
range of other transducer types, please
contact the manufacturer. Reserved parameters
must be left at their factory default value.

3. Function Unused analogue command signal
3.1. Command signals inputs should be suitably bridged to
In the standard setting with P11 = 1 positive com- analogue OV.
mand signals activate solenoid B and negative
values solenoid A.
If the sum total of all setpoints exceeds
Internal Command Signals (S1 to S4) 9.95V the LED >10V starts to flash.
• Four internal set values (S1, S2, S3 and S4) can
be selected with an associated direction “+” or
“-”. 3.2. Ramp Function Generator S5 to S8
• These inputs are optically isolated and can be The command signals (S1...S4) are integrated
selected by means of a programmable control- accordingly in the ramp function generator. The
ler. ramp time for each change of direction can be set
• When electrical isolation is not required, ter- independently. Times of 0...39.5 sec. can be set.
minal 2d must be bridged by the customer to The ramp characteristic is assigned as follows:
terminal 26bd and terminal 32z to terminal
32bd.
• If both directions are selected at the same time,
none of the selected command signals will be
activated.
• If no direction is selected, no command signal
will be activated. The ramp function generator can be switched over
• All four internal command signals are controlled from constant rise rate to constant time base with
by the ramp function generator. E8. The ramp function generator can be immedi-
• Command signals are additive and are inde- ately set to 0 with the reset ramp input (terminal
pendent of direction. 18 z) (quick stop).
• If several command signals are selected at the Folowing example is presented to help clarify:
same time, the total of these command signals Example: E8 = 0 constant time base
is subsequently processed. S1 = 8.00V; S2 = 2.00V; S7 = 6.00s
• In varying combinations a total of 16 command
signals can be selected.
External Command Signal 5 and Command
Signal 6 (SW5 and SW6)
• The command signal inputs 5 and 6 are de-
signed for signals 0...±10 V.
• These setpoints are also passed through the
ramp function generator (ramp) if E8 = 1. These
are also added to the other setpoints. If E8 = 0
they bypass the ramp function generator and
have a direct and undelayed effect.
• The input for command signal 6 is designed
as a differential amplifier (within the operating
voltage range ±15V). The external command signals SW5
• The signal for command signals 5 and 6 must and SW6 bypass the ramp function.
be standardised to 10V otherwise the A/D con-
verter is overloaded.

Example: E8 = 1 constant rise rate 3.5. Adjustment of Current Gain
S1 = 8.00V; S2 = 2.00V; S7 = 6.00s Current gain can be set independantly in param-
eters P3 (negative command signals, for solenoid
A) and P4 (positive command signals, for solenoid
B). (e.g. balancing for differential cylinders)
3.6. Dither
The dither signal can be matched to the valve by
parameters P5 (amplitude) and P6 (frequency,
stepwise adjustment). The dither signal reduces
the hysteresis of spool movement. Generally, low
frequency signals are more effective, however they
may result in noticeable disturbances (noise, oscil-
lations). Values between 80Hz (for systems with a
low natural frequency) up to 327Hz (for systems
with a high natural frequency) are recommend-
Affects both internal command signals able. Sensible values for the amplitude are within
S1 to S4 as well as external command the range 0.20V to 1.2V. The dither signal reduces
signals SW5 and SW6. the RMS value of the current noticeably at 10V
command signal.
3.3. Offset 3.7. Current Controller
Any drift of the drive can be corrected by the off- Each solenoid is driven by a pulse width-modulated
set parameter P1. This functions as an additional signal with rapid de-energisation. The solenoid
command signal. If the assembly is operated on current is measured and compared with the com-
NC axes, the positioning can be adjusted to 0. The mand signal in a controller with a PI-characteristic.
value changes in steps of 5mV, display shows every The controller setting can be adjusted separately
second step in 10mV stages. for rise and fall in the current through parameters
3.4. Valve Curve Linearisation E4 to E7.
Five curves are available for linearisation of the

Factory settings should only be changed
flow characteristics of different valves:
in exceptional circumstances after con-
Valve curve 1: General NC curve, based on experi- sulting with the manufacturer.
ence.
Valve curve 2: Linearisation of NG6 proportional 3.8. Output Stages
directional valves with flow char-
• Output stages of PWM type are used to reduce
acteristic P012 and P020.
powerlosses.
Valve curve 3: Linearisation of NG6 proportional
• The pulse frequency is approx. 1.35 kHz.
directional valves with flow char-
• Output stages are equipped with over ener-gisa-
cateristic P006.
tion and high-speed de-energisation to increase
Valve curve 4: Linearisation of NG10 proportional
the dynamic response.
directional valves.
• Output stages are designed for solenoids up to
Valve curve 5: Linearisation of proportional pres-
3.5 A.
sure valves.
• The particular solenoid type used is set with
parameter E3 without any hardware changes.
• Standard settings are available:
E3 = 1 3.5A solenoid; NG10 proportional di-
rectional valves, direct controlled
E3 = 3 2.7A solenoid; NG06 proportional
valves, standard

E3 = 5 0.8A solenoid; NG06 proportional To distinguish between current and voltage feed-
valves, pressure valves, flow control back signals, jumper X7 on the feedback option
valves board must be set correctly (see page 11). The
E3 = 7 2.7A solenoid; NG06 high-response shunt has a resistance of 100 Ohms. In case it is
directional valves (RLL) necessary to shift the zero level, this can be done
by the feedback circuit using potentiometer R12
3.9. Step Function (not possible for E11 = 3; 4; 6; 8 and 9).
A step-like command signal is added in control
loops with spool valves to overcome the control 3.11. To set Zero Point
edge overlap. The step function can be adjusted General Case
with parameter P7 in the negative range (solenoid Place the feedback transducer in its zero position
A) and with parameter P8 in the positive range (see table 25/1) and set the amplifier to display U11.
(solenoid B). Valves overlaps are normally around Then set the displayed value to zero by adjusting
10% to 15% of FS. The setting has a decisive ef- potentiometer R12 (enable must be switched on,
fect on the quality of positioning for axis drives. The remove the solenoid connector). If E11 = 7, 8, 9,
amplification in the small signal range is essentially no values < 0.000 are shown.
determined by the step function. In the case of open
loop valves, the preset value is directly applied as With Position-ControlIed Valves
a current. In the case of valves with spool position Set initial currents (P9, P10) and then set E2 = 0
feedback, the step function should be understood (control system not active). Switch on enable and
as an additional position command signal. The cur- leave solenoid plug connected. Now bring actual
rent is then adjusted accordingly to reach the speci- value transducer into zero position and switch
fied position. When changing between open loop amplifier over to display U11. Now set display U11
and closed loop valves different command signals to zero with potentiometer R 12.
may be necessary to achieve the same effect. For setting the Range of the Feedback Signal
or setting the Feedback Gain
3.10. Control Circuits
Adjust the feedback signal to its maximum value
(only with boards for closed loop system)
for the particular transducer type. Set the gain with
Feedback Signals and their Adjustment potentiometer R11 so that display U11 on the ampli-
The control can be activated or switched off with fier shows 9.90. These basic settings are carried out
E2. Feedback signals (0...10V, 0...±10V, 0...20mA in the factory for amplifiers ordered according to the
and 4...20mA) can be connected to terminal 10d. model codes. The feedback signal can be inverted
For valves with spool position feedback using LVDT, with parameter P12, and the set value signal with
two settings for asymmetric signals are available P11, to change to a required control sense.
(6V ±2V or 7.5V ±2V). The selection of the ap- The actual value signal is now available at terminal
propriate signal type is done in the software with 10b as an independent „display amplification value“
parameter E11. (e.g. for externally calibrated display functions).
Selections 7 to 9 are for external pressure control The adjustment is made independantly of the real
loops using pressure control valves with only one actual value gain. The following adjustments then
solenoid. In these cases, the software limits U13 should be made:
to the positive range (solenoid B). • Leave maximum value of actual value signal set
Selections 1 and 5 are for valves with spool position (see standardising the actual value signal)
feedback using LVDTs (see page 11 for standard • Now adjust potentiometer R13 so that the de-
connections using directional control valves). sired value is present at terminal 10b (e.g. 6 V
Selections 2 to 4 and 6 are for external control for 60 bar).
loops using directional control valves and suitable
feedback transducers. For selections 1 to 6 U13
can be positive or negative, depending on the
difference between feedback and set value. Then,
either solenoid A or B is energized.

Offset Adjustment Input Position Position Adjustment Adjustment

Sensor Type Zero point
Signal → U11 E11 E12 Zero Point Range Gain
7,5 ± 2V 7.5V 7.5V → 0V 1 1 3.9...9.9V 3.3...13
4...20mA 4mA 4mA → 0V 2 or 7 1 1.2...5.4mA 0.37...1.5
0...20mA 0mA not possible 3 or 8 0 - 0.37...1.5
0...10V 0V not possible 4 or 9 0 - 0.37...1.5
6 ± 2V 6V 6V → 0V 5 1 3.9...9.9V 3.3...13
0 ± 10V 0V not possible 6 0 - 0.37...1.5
7.5 ± 4.5V 7.5V 7.5 → 0V 10 1 3.9...9.9V 0.37...1.5
3.12. Controller Parameters

When setting parameters P13 and P16, • Parameter P14 can be used to program a
the effect of parameter E2 and E14 must T-portion (delaying time function element). Effect
be taken into account. E2 = 1 and E14 on P16.
= 0 are used for position-controlled di- • The integral portion is determined by P17 whilst
rectional valves. E2 = 1 or 4 (with security function) P18 is used to set a derivative element. The
and E14 ≠ 0 is selected for external control circuits, integral function P17 is limited internally to the
depending on the gain required. E14 specifies an maximum value. As soon as this is reached, the
additional amplification. LED “>>1OV“ on the display panel lights up.
E2 = 1, 2 and 4 • The time for a delayed action D-portion is set
P13 is the KP,1 for smal deviations with parameter P19.
P16 is the KP,2 for large deviations • It is possible to fine tune the gain for the feed-
back signal by parameter P20 without changing
P15 is the switching threshold KP,1 → KP,2 the hardware settings.
The division into two amplifications permits stable • With external controls, P17 = 0.00 in the basic
controller settings, even with large deviations. setting!
E2 = 3
Bypass control activated
P13 is the amplification K PBp of the bypass
branch
P16 is the amplification KP (P share) of the PID
controller
P15 has no function
E14 = 0 set.

External Closed Loop
The structure of the closed loop is as in the fig- During commissioning and after an e-stop, unde-
ure on page 17. Other types of loop control, e.g. sired drive movements may occur. The drives are
speed controI for rotational drives, are connected normally run at a specified speed. This is imple-
similarly. mented by the internal ramp functions (S5 to S8).
The ramp function is useful in external closed-loop If the e-stop chain is activated, either the supply
systems to avoid overdriving the valve and con- voltage or the enable is switched off. If only the
troller. E.g. in position control loops, the ramps enable is switched off, you must pay attention to
determine the speed of the drive. the safety instructions on page 22! After restarting
(supply voltage or enable on), there is usually a
Using the equations given on page 22 enables large deviation. This then leads to unwanted move-
the computation of parameters from the loop gain ments at the drive. The deviation is the result of the
factor. In cases where these calculations are not ramp-controlled command signal start from zero.
applicable, the parameters have to be determined
experimentally. A specific software function ensures that uncon-
trolled movements are avoidable. To activate this
safety option, following parameter settings have to
be programmed:
Avoid instability of the control loop dur- Precondition: E14 = 1... 6 and E2 = 4
ing the experimentation. This may cause This means, if E14 = 1...16, external
damage to the drive or machine. control loops are activated.
If E2 = 4 the safety function is switched
on. If E2 = 1 and E2 = 3 it is not active.
Sequence with active Safety Function
Action Input Terminal Signal at Input

USupply or Enable 32bd 0V
E-stop activated
8d 0V
Restart and/or apply enable USupply and/or Enable 32bd 24V
signal and set command signals and S1 to S4 8d 24V
to 0V. 8z, 4d, 6d, 6z S1 ∧ S2 ∧ S3 ∧ S4 = 0V
Set set = actual Automatically performed by amplifier
Activate the normal mode of one from S1 to S4 8z, 4d, 6d, 6z (S1 ∨ S2 ∨ S3 ∨ S4) = 24V
operation; external and internal
and ∧
command signals are once again
processed. one from + or - 4z, 2z (+ ∨ -) = 24V
Drive to starting position. The starting position corresponds to the active setpoints. The selected internal
command signal (S1 ∨ S2 ∨ S3 ∨ S4), and possibly the external command signal is used.

External Control, Pressure Control
The internal command signal used for Pressure sensors can be designed in two or
this purpose serves as a final value three-wire technology. The sensor signal is either
(position value). The drive is run to this a voltage from 0...10V or a current from 0...20mA
value according to the pre-set ramp. or 4...20mA. The parameter E11 should be set
between 7 and 9. Apart from an adjustment to the
Status Chart of Safety Function sensor signal, this also prevents controller param-
eters U13 < 0 (see page 22). Wire break monitoring
is only possible with 4...20mA sensor signals.
When connecting pressure sensors we recom-
mend that great care be taken. The zero volt wiring,
screening and PE connection are critical. Faults
in the signal can lead to a triggering of the wire
break monitor. Instabilities in the control loop are
also possible.
The scaling of the sensor signal is very important
for a high quality pressure control. This also guar-
antees a maximum exploitation of the resolution.
The maximum pressure to be controlled is decisive.
The closer the sensor signal is to 10V or 20mA,
the more favourable this is. In other words, the
measuring range of the sensor must be adapted to
the pressure range of the application. Furthermore,
the setting of the actual value adjustment must also
be given special attention. At the maximum pres-
sure to be controlled, almost 9.90V should appear
in display U11.
Example:
When setting the zero point, care must

be taken because pressure valves do
not permit a drop in pressure to 0 bar
on account of their design.

The controller structure is shown in the figure on The remote loop control is activated with E2 = 2.
page 17. Pressure control loops and their dynamics Then P21 and P22 have the following meanings:
are essentially determined by the system capaci-
Display
ties. A presetting in the works is impossible. The
P21 Positive threshold 0.00...9.99V
parameters should be determined individually for activates controller
each application. Controller parameters can be P22 Negative threshold 0.00...9.99V
calculated from the loop amplifications using the activates controller
equations on page 22. Should these calculations
prove impossible, the parameter values have to be If E2 = 2 and P21 and P22 = 0, the control can be
determined in tests. directly activated with the “Reset ramp“ input. This
permits a selective external activation and deactiva-
Avoid instability of the control loop dur- tion of the control.
ing the experimentation. This may cause If E2 = 2, actual value U11 is used directly as a com-
damage to the drive or machine. parative value. This is different from the “Standard
comparator function”, where the control difference
Proportional pressure valves can oscillate on ac-
U12 is decisive.
count of the system. This behaviour may be signifi-
cant in the control loop, particularly through system The Effects of the Time Delay P23 and P24:
feedbacks. In certain circumstances, this may be
P23 with remote loop controller must
counteracted by adjusting the dither parameter (P5,
always be set = 0.00. Other values give
P6). Variations to the dither frequency are generally
no function.
the most effective.
P24 for a delay when switching in the
Remote Loop Control control with a switching controller. The control is
switched on after a time delay of the preset time.
Initially, the amplifier is in open loop operating
mode. The solenoid current is in direct proportion The status is displayed with the LED “Reset
to the command signal, resulting e.g. in a certain Ramp“.
pressure using pressure control valves. By chang-
Ratio of
ing the “reset ramp” input to high, e.g. by using an Input
actual value/
LED
external PLC, the amplifier is armed to function as Reset Control loop RESET
switching
Ramp RAMP
a loop controller. threshold
0 smaller 1 ooen off
The comparator monitors the actual value signal.
1 smaller 1 open on
In the case of pressure controls, mainly using 1 larger 1 closed flashing
switching controllers, P21 is preferably used. If the
actual value now exceeds this comparative value,
the control switches on.
The output of the integral part (P17)

starts at the same time with the value
0. This is why negative oscillations may
occur due to the system.
Even if the actual value is under the switching
threshold, the control remains active. The signal
at the „Ramp reset“ input is required to switch off
the control. The control remains active until „Reset
ramp“ returns to 0V.

Setting E2 = 3 activates the bypass, P13 deter-
mines the gain of the bypass loop, P15 is without
any function and P16 sets the P-portion, P17 the
I-Portion and P18 the D-Portion of the PID-con-
troller.
3.13. Programmable Comparator Function

General Comparator Funktions
The function of the comparators and the compara-
tive value result from the combinations shown in
table below.
P21 and P22 can each be adjusted over the full
range from 0...+9.99V. The setting resolution is
10mV. P21 is responsible for control deviations ≥0
and P22 for control deviations <0.
The window centre is defined by:
Set = Actual or [Set - Actual] = 0
Bypass Controller The window itself by P21 and P22
See also block diagram on page 19. The output delay P23 and P24 (time for switching
output on and off) can be set in steps of 10ms with
The bypass controller is designed as a parallel
the maximum value of 9.96 sec. The opto-decou-
circuit of a P-amplifier with an PID-controller. The
pled comparator output signal can be monitored
processed command signal from U10 is hereby
at terminal 14b.
used directly as an input to the P-amplifier. Follow-
ing calculation, the signal is added to the adjusting Comparator function with E2 = 1, 3 or 4
signal of the PID controller. This is supplied with the To implement the monitoring functions with:
control deviation (U12). • controlled machine functions, and with
This operating mode enables enhanced dynamic • controls (position, speed and pressure controls,
performance with simplified parameter setting. etc.)
Comparative LED RESET RAMP

Setting Setting Comparator
Card design Enable value in win-
E2 P21/P22 output Input Input
dow
open loop/
0 0V random random 0V off on
closed loop
open loop 0 24V ≠0,00 U2 outside 0V off on
open loop 0 24V ≠0,00 U2 inside 24V flashes flashes fast
closed loop 0 24V ≠0,00 U12 outside 0V off on
closed loop 0 24V ≠0,00 U12 inside 24V flashes flashes fast
closed loop 1, 3, 4 24V ≠0,00 U12 outside 0V off on
closed loop 1, 3, 4 24V ≠0,00 U12 inside 24V flashes flashes fast
closed loop 2 24V ≠0,00 U11 outside 0V see page 29
closed loop 2 24V ≠0,00 U11 inside 24V see page 29
open loop only 0 24V =0,00 random 0V off on
closed loop 1, 2, 3, 4 24V =0,00 random 0V off on

The comparator used to generate a COMMAND Connection to the PC is via a so-called null mo-
SIGNAL REACHED (“IN POSITION“) signal. dem cable.
Simple (actual value) checks can thus be performed The program PROVRD350/355 (Order No. HR
(e.g. clamping pressure monitoring). The control 59.500 010) is available to carry out programming
difference U12 is compared with the defined win- and remote control. This permits simple remote
dow in the comparator. The comparator signal is control and programming of the amplifier cards
output accordingly depending on the result of the via a PC. On one hand this facilitates program-
comparison. ming and increases the clarity, and on the other
A set comparator (within the window) is indicated it opens up the possibility of a convenient storage
by a slowly flashing LED “RESET RAMP”. If the and documentation of parameter configurations.
“Reset Ramp” signal is also present, the LED The program can also be used to adapt the basic
flashes quickly. settings (default settings) (see also page 14) to the
user’s specific circumstances.
Comparator Function with E2 = 2
The comparator is used to generate a switching Only the PROVRD versions V4.0 and
threshold for the control. The actual value U11 is later may be used for amplifier cards
compared directly with the values defined in P21 with software release V2.0 and later.
and P22. If U11 exceeds the comparative value, PROVRD version V4.0 can be used
the control is switched on. One condition, how- with older software versions (as of V1.04) of the
ever, is that a signal is also present at the “Reset amplifier cards.
Ramp“ input.
3.15. ABG35S
3.14. Serial Interface The plug-in control panel ABG35S can easily be
Remote operation or remote setting of param- attached to amplifier cards of the VRD355 range
eters can be carried out by means of the serial for displaying and changing parameters and values.
interface. The following transmission parameters Afterwards, it can be removed, thus disabling unau-
are applicable: thorized access to the cards. It provides the same
keys and 7-segment display as the front panel of
Transmission rate 9600 Baud the VRD350. Further, the same test sockets are
Data format 8 data-bits, 1 stop-bit, parity none incorporated for commissioning and servicing.
Voltage level 5V
As an additional feature, the ABG35S enables the
storage of one complete parameter set on-board.
Assignment of the Serial Interface By this means, the settings can be copied from one
Parameter changes via the serial in- amplifier to an unlimited number of others in a very
terface should only be carried out by short time. No further components are required
trained personnel. The drive must be (see also page 23).
stopped during parameter changes. We
recommend switching the card’s enable off. The data record in the ABG35S must
correspond to the software version of
the amplifier.

4. Operating and Error Messages
Supply Possible Error Messages
The LED „24V“ lights up when the supply voltage Display Fault
is present. --1 Programming error E2
--2 Transducer cable fracture (only if E12 = 1)
4.1. Enable --3 Excess current cut-out active
• After the enable signal has been applied to --4 A/D-converter failure
terminal 8d, the LED "ENABLE" flashes for the --5 Cable fracture detection not possible
period of the time delay set in parameter E9. Error is canceled by releasing arrow keys
--6 No valid data in ABG35S or incorrect
• Once the time delay elapses, the flashing signal software version
becomes a continuous signal and the output --7 Read error when reading ABG35S
stages are enabled. --8 Write/read error (verify)
• The enable input is electrically isolated by
means of an opto-coupler. Warning >>10V
• If no electrical isolation is required, terminal 2d The following conditions apply for this LED:
must be bridged with terminal 26d and terminal
32z must be bridged with terminal 32bd of the E2 Enable conditions LED >>10V
0 Sum S1 to S4 and SW5 and off
unit by the customer.
SW6 < 9.95 V
0 Sum S1 to S4 and SW5 and on
4.2. RESET RAMP
SW6 > 9.95 V
A 24V signal at the Reset Ramp input (terminal 1...4 U12 < 9.95 V off
18z) immediately sets the ramp function generator 1...4 U12 > 9.95 V on
to zero. Once the signal is switched off, the ramp
function generator starts again from zero. The
preset time constant (S5 to S8) is then used to run
up the preset command signal. The Reset Ramp
input is galvanically isolated via opto-couplers (see
figure page 9).
4.3. Malfunction and Error Messages
• The current in the output stages is monitored
in the amplifier. If the total current exceeds a
specific limit, an electronic cut-out responds and
switches the output stages off. At the same time,
the signal at the ‘Error’ output (terminal 14d) is
set to 0V (cable fracture detection).
• Malfunction signals are not cleared by switch-
ing off the supply voltage, but by removing the
enable signal. Otherwise error diagnosis on the
basis of error messages is no longer possible.
• The fault output is electrically isolated by an
opto-coupler and short circuit protected by a
PTC resistor
• If no electrical isolation is required, terminal
32z must be bridged with terminal 32bd by the
customer.

4.4. Comparator Output 4.5. Externally selected Command Signals and
• When the switching conditions for the com- Directions
parator are fulfilled, the signal at the output 4 LEDs indicate the selected command signal
Comparator (terminal 14b) is set to 24V. (S1 to S4). 2 LEDs indicate the selected direction
• The ‘comparator’ output is opto-decoupled (see (+ or -).
also page 9) and is short circuit protected by a The LED’s + and - are also used to show the signs
PTC resistor. for internal measured values and parameters (see
• The LED “reset ramp“ is also used for display also page 20).
of the comparator status (see also page 31). Sign for LED for Direction
Select
meas. value
Direction + -
parameter
positive flashes off
none
negative off flashes
positive flashes fast off
+
negative on flashes
positive flashes on
-
negative off flashes fast
5. Terminals on Rear Connector

Pin d b z
2 0V external not connected - direction (A)
4 S2 not connected + direction (B)
6 S3 not connected S4
8 Enable not connected S1
10 Feedback input Feedback value display RS232C RXD
12 Command signal 6UE+ RS232C TXD Command signal 5
14 Error Comparator not connected
16 Command signal 6UE- PE (decoupled) not connected
18 PE PE Reset Ramp
20 -10V output PE (decoupled) +10V output
22 Solenoid A Solenoid A Solenoid A
24 Solenoid B Solenoid B Solenoid B
26 Supply 0V Supply 0V Analogue 0
28 Solenoid A Solenoid A Solenoid A
30 Solenoid B Solenoid B Solenoid B
32 Supply +24V Supply +24V 24V external

6. Parameter List
Parameter Description Unit Display
S1 - S4 Command signals as voltage V 0...9.99
S5 - S8 Ramp time in seconds s 0...39.5
H1, H2 Command signal simulation (set value as voltage) V ± 0...9.99
P1 Offset V 0...+2.99 / 0...-2.99
P2 Linearisation (not active / active) - 0 / 1...5
P3 Gain factor for solenoid A - 0.00...2.00
P4 Gain factor for solenoid B - 0.00...2.00
P5 Dither amplitude V 0.00...3.03
P6 Dither frequency Hz 0...647 (in steps)
P7 Step function for solenoid A A 0.00...0.81/ 2.7 / 3.5
P8 Step function for solenoid B A 0.00...0.81/ 2.7 / 3.5
P9, P10 Initial current for solenoid A and B (0,8A / 2,7A / 3,5A) mA -205...+183, -704...+630, -917...+821
P11 Command signal (not invertied / inverted) - 1 / -1
P12 Feedback value (not invertied / inverted) - 1 / -1
P-portion (KP,1) for control deviation ≤ threshold P15
P13 - 0...255
(or bypass with E2 = 3)
P14 T-portion of PT-element V 0...255
P15 Threshold for switch over to KP,2 (0...10V) V 0.00...9.99
P16 P-portion (KP,2) for control deviation > threshold P15 - 0...255
P17 I-portion - 0...255
P18 D-portion - 0...255
P19 T-portion of DT1-element - 0...255
P20 Gain for feedback signal - 0.00...2.00
P21 Window [Set-feedback] < 0 V 0.00...9.99
P22 Window [Set-feedback] > 0 V 0.00...9.99
P23 Time delay (into window) s 0.00...9.96
P24 Time delay (out of window) s 0.00...9.96
E1 Reserved - 0/1
Operating mode (only with feedback option)
E2 - 0 / 1...4
Open- /closed loop (internal/external, bypass, safety function)
E3 Solenoid type - 1...7
E4 P-portion current control, control deviation > 0 (energ.) - 0...255
E5 I-portion current control, control deviation > 0 (energ.) - 0...255
E6 P-portion current control, control deviation < 0 (deenerg.) - 0...255
E7 I-portion current control, control deviation < 0 (deenerg.) - 0...255
Ramp change (constant rise rate / constant time base
E8 - 1/0
- only for internal set values S1-S4))
E9 Time delay for enable signal (0...10s) s 0.00...9.99
E10 Reserved - 0...255
Type of feedback transducer (only when feedback option is
E11 - 1...10
selected in)
Cable fracture detection (only when feedback option is selec-
E12 - 1/0
ted in (active / not active))
E13 Serial Interface (active / not active) - 1/0
E14 Factor for P13 and P16 (only when feedb.op.is sel.) - 0...16
E15 Select load / store (only accessible for VRD355) - L... / S...
E16 Activates load/store E15 (only with VRD355) - ...S or ...L (run)

Parameter Factory Setting, Basic Version VRD35X - 031 - 00 old new

S1 - S4 0
S5 - S8 0
H1, H2 Set to 0 after commissioning
P1 0.00
P2 0
P3 1.00
P4 1.00
P5 0.80
P6 110Hz
P7 0.00
P8 0.00
P9, P10 0.00
P11 1
P12 1
P13 0
P14 0
P15 9.99
P16 0
P17 10
P18 0
P19 0
P20 1.00
P21 0.00
P22 0.00
P23 0.00
P24 0.00
E1 0
E2 0
E3 3
E4 110
E5 90
E6 110
E7 95
E8 1
E9 0.00
E10 185
E11 6
E12 0
E13 1
E14 0
E15 -
E16 -

Installation Manual
37
Wiring diagram for proportional DC valves, open loop version
Note
All screens are to be earthed over a large areal! Earth amplifier with short lines! Bridge unused analogue inputs to analogue 0V!
In the case of terminal names with a number of letters, the terminals are bridged on the amplifier.
If no electrical isolation is required (e.g. isolated supply from PLC and amplifier), terminal 32z must be bridged with 32bd and terminal

2d with 26bd.

Installation Manual
38
Wiring diagram for proportional DC valves with spool position feedback
Note

2d with 26bd.

Installation Manual
39
Wiring diagram for proportional pressure control valves, open loop version
Note

2d with 26bd.

Installation Manual
40
Note
Wiring diagram for proportional pressure control valves, closed loop version
2d with 26bd.

Installation Manual
41
Wiring diagram for proportional flow control valves, open loop version
Note

2d with 26bd.

Installation Manual
42
Wiring diagram for proportional flow control valves, closed loop version
Note

2d with 26bd.

Installation Manual
43
Wiring diagram for proportional DC valves, external closed loop
Note
2d with 26bd.



VRD 350 - 355 Manual (English)

Uploaded by

Copyright:

Available Formats

VRD 350 - 355 Manual (English)

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

VRD 350 - 355 Manual (English)

Uploaded by

Copyright:

Available Formats

Bulletin HY11-AL287-M1/UK

Parker Hanniﬁn GmbH & Co. KG

IA VRD UK.INDD RH 02.06

2 Parker Hanniﬁn GmbH & Co. KG

IA VRD UK.INDD RH 02.06

3 Parker Hanniﬁn GmbH & Co. KG

IA VRD UK.INDD RH 02.06

4 Parker Hanniﬁn GmbH & Co. KG

IA VRD UK.INDD RH 02.06

5 Parker Hanniﬁn GmbH & Co. KG

Digital Module Type Solenoid Solenoid/ Function Sensor External Design

Code Module Code Ext. closed loop*

IA VRD UK.INDD RH 02.06

6 Parker Hanniﬁn GmbH & Co. KG

IA VRD UK.INDD RH 02.06

7 Parker Hanniﬁn GmbH & Co. KG

IA VRD UK.INDD RH 02.06

8 Parker Hanniﬁn GmbH & Co. KG

IA VRD UK.INDD RH 02.06

9 Parker Hanniﬁn GmbH & Co. KG

IA VRD UK.INDD RH 02.06

10 Parker Hanniﬁn GmbH & Co. KG

Classiﬁcation of Application Cases Terminal Connection Diagrams for the Standard

IA VRD UK.INDD RH 02.06

11 Parker Hanniﬁn GmbH & Co. KG

Application, Construction and Operation of

IA VRD UK.INDD RH 02.06

12 Parker Hanniﬁn GmbH & Co. KG

U1, S1, P1 or E1 can be

has the value:

First press key “E“, then

IA VRD UK.INDD RH 02.06

13 Parker Hanniﬁn GmbH & Co. KG

Value is transfered. The

Programming Instructions for H-Values

Display, alter, transfer Same procedure as for U, S and P-values. See

Select new address or return to mode U1 with the "M"-key.

After leaving H mode, auxiliary com-

IA VRD UK.INDD RH 02.06

14 Parker Hanniﬁn GmbH & Co. KG

IA VRD UK.INDD RH 02.06

U-parameter: display of internal measured values

Hydraulic Controls Division

Parker Hanniﬁn GmbH & Co. KG

IA VRD UK.INDD RH 02.06

(only with boards for closed loop systems)

Hydraulic Controls Division

Parker Hanniﬁn GmbH & Co. KG

(only with boards for closed loop systems)

External closed loop

Hydraulic Controls Division

Parker Hanniﬁn GmbH & Co. KG

(only with boards for closed loop systems)

Remote loop control, external closed loop E2 = 2

Hydraulic Controls Division

Parker Hanniﬁn GmbH & Co. KG

(only with boards for closed loop systems)

Hydraulic Controls Division

Parker Hanniﬁn GmbH & Co. KG