Maintain, Repair, Rebuild, Protect

Solutions for Mines and Quarries

2 | Solutions for Mines and Quarries

Henkel. Complete Solutions for Your

Entire Mining Operation.
Repair, rebuild, maintain and protect your assets

Maximizing production and preventing unplanned downtime are critical in the mining
industry. At Henkel — the leading solution provider for adhesives, sealants and functional
coatings worldwide — we understand the challenges you face because we know the
mining industry inside and out.

With more than 50 years of experience in mining, we’ll help you keep your plants and
equipment in top operating condition. Our LOCTITE brand adhesives are known around
the world for reliability and quality.

Let us show you how Henkel and our LOCTITE brand can help you reduce costs, increase
reliability, and improve efficiency.

TRUCK SHOP/MOBILE
PIPES, DUCTS AND FLOTATION CELLS:
EQUIPMENT:
CONVEYOR BELT SYSTEMS: ELBOWS: Abrasion and corrosion
Lubricants, cleaners and
Fast rubber repairs Abrasion and corrosion protection, internal liner
general maintenance
protection repairs
chemical solutions
 Solutions for Mines and Quarries | 3

Why Henkel?
As the leading solution provider for adhesives, sealants, and functional coatings
worldwide, we work as a partner with the mining industry.

INNOVATION TECHNICAL EXPERTISE

COMPLETE PRODUCT
PORTFOLIO Solutions developed Engineering support to
with our customers to help you improve your
A full range of solutions help solve their toughest
for the mining industry. operations.
challenges.

INDUSTRY EXPERTISE
TRAINING
GLOBAL REACH We work throughout the
On-site maintenance mining value chain, from
Our products and services
workshops to prevent exploration to refining
are available worldwide.
equipment failure. and transportation.

GYRATORY/CONE CHUTES:
BALL MILLS: HYDROCYCLONES:
CRUSHERS: High impact adhesive
Fast cure/high impact Fast cure/high impact
Impact resistant epoxy solutions to bond
abrasion-resistant Solutions abrasion-resistant solutions
backing compounds ceramic tiles
4 | Solutions for Mines and Quarries

Put Henkel’s expertise to work on some of your

toughest challenges:

EFFICIENCY RELIABILITY
YOUR Shorter equipment life Chronic equipment
and reduced efficiency failures, reduced
CHALLENGES due to wear performance

LOCTITE wear LOCTITE products to

HENKEL prevention products prevent loosening, leaks,
extend equipment corrosion and other
SOLUTIONS life to increase Mean problems, reducing Mean
Time Between Failures Time to Repair (MTTR)
(MTBF) and MTBF

• Increased uptime • Prevent unscheduled

BENEFITS • Improved efficiency downtime
• Increase reliability
 Solutions for Mines and Quarries | 5

• Improving plant efficiency

• Increasing equipment reliability
• Strengthening plant safety
• Reducing costs

SAFETY COSTS
Safety hazards from Equipment subject to
unreliable machinery, leaks wear and corrosion;
and other failures replacement costs
affecting profitability

Training on use of LOCTITE products to

LOCTITE products to rebuild and repair
improve reliability and equipment; in-situ repair
reduce downtime; plant without interruption of
surveys to identify repair operations
improvements

• Improved plant safety • Increased asset life

• Reduced downtime • Reduced
replacement costs

Broad Product Range

From threadlockers and thread sealants to protective coatings,
our LOCTITE brand provides solutions for every challenge.
Visit henkelna.com/mining
6 | Solutions for Mines and Quarries

Henkel. Understanding your equipment.

Solving your specific problems.

PRIMARY CRUSHER
YOUR CHALLENGE OUR SOLUTION BENEFITS

Fill the gap BACKING • Safer for

between housing COMPOUND: end-users
and manganese Apply LOCTITE • Unique color-
steel liners to PC 9020 to replace change mix
avoid premature smelted zinc and identifies when
failures lower-performance the product is
products ready to pour
• Higher
compressive/
impact resistance
increases life of
liners

Fill the gap MARINE • Highest

between concrete CHOCKING: compression
base and sole Apply LOCTITE strength
metal plate to Marine Chocking
• Easy to mix and
avoid disalignment
pour
• Avoid premature
failure
 Solutions for Mines and Quarries | 7

Downtime in a mine’s processing plant

can mean loss of hours and money.
The following pages show some common
problem areas and Henkel solutions.

CHUTES
YOUR CHALLENGE OUR SOLUTION BENEFITS

Protect the gap ABRASION • Extend the life of

between ceramic PROTECTION: the chute
tiles in chutes Apply LOCTITE • Avoid tile release
High Impact
Wearing
Compound

CONVEYOR BELT SYTEMS

YOUR CHALLENGE OUR SOLUTION BENEFITS

Repair damaged ABRASION • Reduce MTTR

areas on rubber PROTECTION: • Extend the life of
Apply new the equipment
LOCTITE Rapid
Rubber Repair • Avoid major
failures

Henkel Engineering Services

Detailed in-plant surveys that identify potential cost savings
and maintenance improvements.
Call 1-800-LOCTITE (562.8483) or visit henkelna.com
8 | Solutions for Mines and Quarries

Our LOCTITE solutions provide:

Surface protection • Abrasion resistance • Cost savings

SAG AND BALL MILLS

YOUR CHALLENGE OUR SOLUTION BENEFITS

Protect damaged ABRASION • Reduce MTTR

areas over rubber/ PROTECTION: • Extend MTBF
metal surfaces Apply LOCTITE
Fast Cure Wearing • Avoid a major
Compound/High shutdown;
Impact Wearing repairs can
Compound be done on
regular planned
shutdowns

SCREENS
YOUR CHALLENGE OUR SOLUTION BENEFITS

Extend the life FRAME • Increase life of

of the screen PROTECTION: the structure
structure against Apply LOCTITE • Reduce risk of
severe abrasion High Impact major failures
Wearing
Compound/Pneu-
Wear Wearing
Compound
 Solutions for Mines and Quarries | 9

SLURRY PUMPS
YOUR CHALLENGE OUR SOLUTION BENEFITS

Repair damaged ABRASION • Reduce MTTR

areas on rubber/ PROTECTION: • Extend the
metal Apply LOCTITE operation of the
Fast Cure Wearing pump
Compound/High
Impact Wearing • Avoid major
Compound failures
• Cost savings
by rebuilding
expensive spare
parts

HYDROCYCLONES
YOUR CHALLENGE OUR SOLUTION BENEFITS

Protect the bottom WEAR • Increase MTBF

area of discharge PROTECTION: • Reduce risk of
bin against Apply LOCTITE major failures
abrasion/impact High Impact
Wearing • Permit repairs
Compound during planned
shutdowns

Information and Resources

Maintenance guides, application videos, catalogs,
case studies and more – just a click away.
Visit henkelna.com/mining
10 | Solutions for Mines and Quarries

Our LOCTITE solutions provide:

Surface protection • Abrasion resistance • Extended equipment life

FLOTATION CELLS
YOUR CHALLENGE OUR SOLUTION BENEFITS

Repair damaged WEAR/ • Reduce MTTR

areas over rubber CORROSION • Reinforce areas
liners internally PROTECTION: suffering more
Apply LOCTITE abrasion with a
Brushable high impact/high
Ceramic/High wear resistant
Impact Wearing solution
Compound
• Permit repairs
during planned
shutdowns

Repair damaged WEAR/ • Reduce MTTR

rubber CORROSION • Reinforce areas
PROTECTION: suffering more
Apply LOCTITE abrasion with a
Fast Cure Wearing high impact/high
Compound/High wear resistant
Impact Wearing solution
Compound
• Permit repairs
during planned
shutdowns

Protect main shaft WEAR/ • Extend

surface against CORROSION equipment life
corrosion PROTECTION: • Increase MTBF
Apply LOCTITE
Chemical Resistant
Coating
 Solutions for Mines and Quarries | 11

CONCENTRATOR PLANT
YOUR CHALLENGE OUR SOLUTION BENEFITS

Protect damaged ABRASION • Reduce MTTR

areas over rubber/ PROTECTION: • Extend MTBF
metal surfaces Apply LOCTITE
Fast Cure Wearing • Avoid longer
Compound/High shutdowns
Impact Wearing
Compound

Concrete in floors CORROSION • Improved safety

and chemical- PROTECTION: • Easy to apply,
contaminant Appy LOCTITE minimizing
areas needs High Performance disruption to
to be repaired Quartz and production
constantly due Chemical Resistant
to aggressive Coating products • Long-term
chemical attack solution

On-Site Training
Our maintenance workshops will help your staff improve safety
and reliability and reduce costs.
Call 1-800-LOCTITE (562.8483) or visit henkelna.com/training
12 | Solutions for Mines and Quarries

Henkel. Understanding your mobile equipment.

MOBILE EQUIPMENT
YOUR CHALLENGE OUR SOLUTION BENEFITS

Maintaining LOCTITE • Prevent fastener

trucks, shovels, Threadlockers, loosening
loaders and Liquid Gaskets and • Eliminate
secondary heavy Hydraulic Sealants hydraulic leaks,
duty equipment avoid ISO 14000
under harsh issues due to
conditions and fluid leaks
heavy vibration,
resulting in loose • Increase
fasteners, leaking MTBF, increase
hydraulic fittings reliability of
and failing gaskets equipment.
 Solutions for Mines and Quarries | 13

TRANSMISSION/DIESEL ENGINE
YOUR CHALLENGE OUR SOLUTION BENEFITS

Reduce and avoid LOCTITE Gasketing • Increase uptime/

leaks of hydraulic and Thread Sealing MTBF, avoid ISO
oil 14000 issues

Prevent parts from LOCTITE

loosening due to Threadlockers • Increase
vibration reliability,
increase MTBF
Prevent spun LOCTITE Retaining
bearings Compounds

Avoid failures LOCTITE Dielectric

of electrical Tune-Up Grease
connectors due to
humidity, dust or
contaminants

Reduce Your Costs

More than 90% of our customers realize above-target cost savings
after just 4 months. Let us do the same for you.
Call 1-800-LOCTITE (562.8483) or visit henkelna.com/mining
14 | Solutions for Mines and Quarries

Online access to On-site expert

resources and consulting and
technical data application
support

Wide selection of Global network

information and of technicians
how-to guides for and engineers
operators VALUE FOR YOU
Henkel offers more than a
product portfolio. We are a
partner who understands
your industry and helps solve
your toughest challenges. On-site
Exceptional
Maintenance
OEM and MRO
Workshops and
expertise
tailored training
programs

Global Distributor Global MRO

and Certified Training and
Applicator Application
network Centers

Broad Solution Portfolio

From reducing wear and corrosion to sealing
leaks, Henkel has a wide range of products that
can solve any challenge in your facility.

LOCTITE REBUILDING, BONDING AND SUPPLEMENTARY

MACHINERY PROTECTING SEALING WITH ­MAINTENANCE
ADHESIVES AND COATING LOCTITE PRODUCTS
• Threadlocking • Metal-Filled • Epoxies • Cleaners
• Thread Sealants Compounds • Polyurethanes • Metal Pretreatment
• Gasketing • Concrete Repair • Instant Adhesives • Anti-Seize and
• Retaining • Wear Resistant Coatings • Industrial Sealants Lubricants
 Solutions for Mines and Quarries | 15

Henkel Partnership
Services to help you succeed

Plant Survey Date

A plant survey will analyze current maintenance Time
practices and culture and offer opportunities for Place
improvement. It can also be used to customize Contact
training workshops specific to your needs.

Product Trials Date

Product trials allow you to test the performance of Time
our products in your plant. Henkel will train your Place
staff on the correct application methods. Contact

Maintenance Workshop Date

This on-site training customized to your needs Time
will help your staff increase equipment reliability, Place
reduce routine and redundant maintenance tasks, Contact
improve safety, reduce energy costs, and increase
productivity.

Surface Engineering Solutions Date

Our experts will show you how to identify and Time
apply the proper surface protection coatings to Place
keep your assets up and running with minimal Contact
downtime. We can also recommend Henkel
Certified Applicators who specialize in these types
of repairs.

For more information, contact your Henkel representative,

Call 1-800-LOCTITE (562.8483) or visit henkelna.com/mro
U.S.A. Canada
Henkel Corporation Henkel Canada Corporation
Engineering Adhesives Engineering Adhesives
One Henkel Way 2515 Meadowpine Blvd.
Rocky Hill, Connecticut 06067 Mississauga, Ontario L5N 6C3
Tel: 1.800.LOCTITE (562.8483) Tel: 1.800.263.5043 (within Canada)
Tel: 860.571.5100 Tel: 905.814.6511
Fax: 860.571.5465 Fax: 905.814.5391

www.henkelna.com/mining

All marks used are trademarks and/or registered trademarks of Henkel and its affiliates in the U.S. and elsewhere.
® = registered in the U.S. Patent and Trademark Office. © 2015 Henkel Corporation. All rights reserved. 15012 (11/15)