The Ardrox® AV World:

Superior corrosion protection products, equipment

and services for the aerospace industry.
Your global partner
for the aerospace industry

Product Application
Guide Guidelines

Support
and Equipment
Service
Contents

4 Expect more from a leading global supplier of

applied surface treatment technologies

6 Your one-stop supplier of approved and

high-performing aerospace technologies

8 Airframe corrosion and Ardrox® AV products

8 What is corrosion?
10 Corrosion never sleeps
11 Prevention is better than cure

12 Critical areas for aircraft corrosion

Ardrox® AV CIC helps to protect all places where
moisture can occur

14 Application guidelines
General application guidelines for Ardrox® AV products

16 Practical advice

18 The Ardrox® AV product range

22 Equipment overview
22 ACS/LCS (pressure pot-system and spare parts)
23 LCS wands
24 LCS spare parts
25 ACS wands
26 ACS spare parts
27 AAS (system and spare parts)
28 AAS spray gun set
29 AAS wands
30 AAS spare parts
31 Acessories, add-ons

3
Expect more from a leading global supplier of applied
surface treatment technologies

Chemetall Company Headquarters: Frankfurt am Main, Germany

As one of the leading global players, Chemetall The chemical treatment of metal surfaces is Chemetall´s core
compentence. We base the focus of our worldwide activities on
focuses on surface treatment technologies in the development and implementation of customized technologies
all their facets. Quality products and services for cleaning, corrosion protection, sealing, and Non-Destructive
are the prerequisite of our business success. Testing, as well as to improve paint adhesion and facilitate
the forming and treatment of metals. Globally established
However, at Chemetall, we know that it takes technologies, e.g. Oxsilan®, Gardobond® and Ardrox®, are
more than that to be a preferred global supplier. used in the most diverse market sectors from automotive to
aerospace, from the appliance to architectural and construction
industries. Over the past decades, Chemetall has been playing
a leading role in shaping metal treatment.

In focus: value added for customers

Good products and quality services are the prerequisites for
a successful business. However, at Chemetall we believe that
true success is based on a close and partnership-based global
cooperation with our customers. We offer value added-
technologies to enhance processes, combined with an excellent,
globally organized technical service.

4
Largest surface teatment facility in the world (Jackson, MI, USA)

Globally active, locally based Sustainability and quality

The global business activities of Chemetall are based on tradition It is our top priority to consistently implement environmental
and experience dating all the way back to the 19th century. and occupational safety regulations and to continuously ensure
Nowadays, Chemetall is one of the leading global players. in the reliability of our production sites all over the world. We act
surface treatment with its headquarters in Frankfurt am Main, responsibly towards society and the environment and consider
Germany. With more than 2,500 employees, over 40 subsidiaries them as important as our economic goals.
worldwide and 22 production sites, Chemetall is a financially
strong and fast growing company with a long-term orientation, Benefit from Chemetall’s long-standing global experience in
and we continue to aim high: We intend to strengthen our your line of business and from our top-quality and eco-friendly
quality and innovation leadership even further. With sales and technologies.
service teams, laboratories and warehouses at locations around
the world, we are operating in close proximity to our customers. More to read on www.chemetall.com

5
Your one-stop supplier of approved and high-performing
aerospace technologies

As a leading global one-stop supplier for Whether you represent an OEM, a maintenance company or
an airline, Chemetall can provide you with the optimum product
aerospace OEMs and maintenance companies, based on our comprehensive understanding of the materials
with its well-known Ardrox® and Naftoseal® used in your industry and of the requirements of your applications.
brands, Chemetall offers sealants, NDT products, Cleaners and sealants as well as pretreatment, corrosion
protection and non-destructive testing products and processes
corrosion protection products, cleaners, are available for manufacture, service, maintenance, overhaul
pretreatment products and paint strippers for and repair of airframes and aero-engines for military and civil
aircraft including their components.
airframe, aircraft operation and aero-engine
applications. Approvals and quality
Approvals and specifications are essential for the international
aerospace industry. Our products cover thousands of global
specifications and approvals. Chemetall is proud to offer you
products which meet and frequently even exceed the
requirements of most of the world’s major aerospace standards.
Our products are approved by all major aero-engine and aircraft
manufacturers.

At Chemetall, you will find products and services designed to

meet the specific requirements of the demanding aerospace
standards – this is also underlined by an impressive range of
certifications, among others the EN 9100 (equivalent to
AS 9100 Rev C, JIS Q 9100).

6
Environmental commitment Our technology portfolio
Chemetall’s commitment to safeguarding the environment has • Ardrox® Cleaners
led us to be one of the first suppliers to provide approved, safe, • Ardrox® and Ardrox® AV Corrosion Protection Products
environmentally responsible solutions, e.g. chrome-free sealants, • Ardrox® Non-Destructive Testing (NDT)
borate-free cleaners and azo-dye-free products approved for the • Ardrox® Paint Strippers
aerospace industry. Our commitment has also gained us the • Ardrox® Pretreatment
ISO 14001 certificate for most of our subsidiaries. • Naftoseal® Aircraft Sealants, Sealant Removers

Global presence, local support Expect more

Dedicated aerospace experts around the world ensure global • Sustainable success due to excellent partnerships with
support combined with local presence for the specific needs of OEMs, maintenance companies, approving authorities and
our aerospace customers. government bodies worldwide
• Global presence and local expert support
• Comprehensive range of approvals for a wide range of
applications
• All major quality certifications

7
Airframe corrosion and Ardrox® AV products
What is corrosion?

Condensing moisture Moisture penetrates and causes Paint film

corrosion

Conversion
coating

Intergranular corrosion Steel fastener (cathode) Aluminium alloy airframe (anode)

Corrosion mechanism of aluminium alloy adjacent to steel fastener

Corrosion is the destruction of metal by electro-chemical reaction To stop or better prevent corrosion, it is necessary to break the
with its environment. Three conditions must exist simultaneously corrosion cycle. Clearly, it would be very difficult to remove
for corrosion to occur: oxygen from the chain of events, and it is much easier to remove
the presence of the electrolyte: water.
• The presence of an anode and a cathode – for instance
when two dissimilar metals are in close contact Al + H2O + O2 Al2O3
• The presence of an electrolyte – usually this is water
• The presence of oxygen The airframe is made of various alloys of aluminium, steel, other
metals and composites. During manufacture paints and sealants
Al + H2O + O2 Al2O3 are used to protect the different kinds of metal and to exclude
moisture from direct contact with the metal structure.
The presence of an electrolyte (water) and oxygen is essential The complex structure is assembled by drilling holes and using
for starting the corrosion process. Water and oxygen from fasteners. It is inevitable that some areas of unprotected metal
the atmosphere function as electrolytes to produce positive will be exposed to moisture. Additionally, protective treatments
aluminium ions and free electrons. Water and oxygen bond including paints and sealants can be damaged during construction
to form hydroxide molecules that, in turn, bond with the of the airframe and during in-service operations; these factors
aluminium ions and form the stable corrosion product aluminium increase the corrosion potential of ageing aircraft.
hydroxide.

8
Corroded aluminium

Moisture condensation is an inevitable consequence of flight at Summary

high altitude, when the temperature of the outside air and of Moisture condensation is an inevitable consequence of
the outer skin of the aircraft is cold (typically -40 ºC / -40 °F). flight – high ground and low in-flight temperatures lead to
The temperature of the outer skin is usually below the dew point moisture condensation which will penetrate deeply into any
and therefore moisture condensation from the cabin air occurs unprotected cracks, crevices and joints within the airframe.
on most flights. As the aircraft ascends to its cruising altitude Therefore, an effective corrosion prevention and control
(~ 5,000 to 30,000 ft. / 1,500 to 10,000 m) the temperature of program is crucial. Chemetall‘s Ardrox® AV Corrosion Inhibiting
the outside air and of the airframe skin will be below freezing Compounds (CIC) are ideally suited to control airframe
point (0 ºC / 32 ºF), therefore most condensation will occur as corrosion – they are capable to displace moisture and form a
frost. protective barrier on the metal surface.

The frost that forms at high altitude melts rapidly as the aircraft
descends into warmer air for landing. The airframe becomes
drenched with moisture. In theory this moisture is channelled to
the drainage points in the bilge of the aircraft. However, some
moisture inevitably becomes trapped in cracks, crevices, ledges
and joints within the airframe.

9
Corrosion never sleeps

Heavy operating conditions can accelerate corrosion

Corrosion never sleeps. As soon as an aircraft is flown it is In addition to these environmental forces, many other factors
under attack from conditions that contribute to and accelerate can contribute to the deterioration of a surface finish and
the corrosion cycle. subsequent corrosion of the unprotected substrate:

Some of the environmental factors that further reinforce airframe • Chips and scratches
corrosion, even when the aircraft is on ground, are: • Paint blistering and cracking around fasteners
• Runway abrasion
• Coastal conditions (wind, sand and salt) • Deposits
• Tropical conditions • Aged finishes
• High humidity • Condensation in any form, from any source, in any place
• Industrial pollution

10
Prevention is better than cure

Ardrox® AV CIC coating Moisture is not able to penetrate through the Paint film
Ardrox® AV barrier

Conversion
coating

Steel fastener Aluminium alloy airframe

How a typical Corrosion Inhibiting Compound (CIC) works to seal out moisture

An effective corrosion prevention and control program is The CIC is designed to penetrate through interfaces, to form
crucial in controlling airframe corrosion and reducing the high a protective secondary barrier, and prevent the moisture from
cost of corrosion repair and metal replacement. The application contacting the metal.
of an Ardrox® AV CIC (Corrosion Inhibiting Compound) is an
effective tactic for initial and on-going corrosion control. These With Ardrox® AV CIC, as with any corrosion control strategy,
compounds can be applied to all internal metal surfaces of the prevention is always better than cure.
airframe (excluding the fuel tanks).

Ardrox® AV CICs are initially applied during the manufacturing of Ardrox ® AV CICs ...
the airframe and reapplied during the service life of the aircraft
... Penetrate
at periodic maintenance intervals. Many areas of the airframe
Into the joints, cracks and crevices within the airframe
will be inaccessible after manufacture until the first “C” or “D”
check is done. This usually happens at around about a four ... Displace moisture
year interval. At those times it is a good opportunity to apply Drive out water (moisture)
Ardrox® AV CICs within the normally hidden areas of the airframe. ... Inhibit corrosion
It must, of course, be applied properly and effectively to achieve Slow down or stop corrosive reactions
the desired level of corrosion inhibition.
... Form a protective barrier
The purpose of an Ardrox AV CIC is to displace moisture and
® Prevent water from getting back into cracks
form a protective barrier. This protective barrier is particularly ... Give long-term SECONDARY corrosion protection!
important in the areas of the highest susceptibility to corrosion,
preventing moisture and condensation from accumulating in
crevices, cracks, and all metal-to-metal interfaces.

11
Critical areas for aircraft corrosion
Ardrox® AV CIC helps to protect all places where moisture can occur

Leading and trailing edges Bulkhead Landing

of wings and stabilizers gear bays

Doors, door cut-outs, surrounding Fuel tank Floor area

structure and area below surrounding areas of fuselage

12
Crown area Passenger and cargo doors and Structure below galleys Nose
of fuselage their internal structure and lavatories (toilet area)

Bilge areas, lower Hull with stringers Structures covered by

structures, keel-beam and frames fairings and antennas

13
Application guidelines
General application guidelines for Ardrox® AV products

Complex airframe structures protected by Ardrox® AV CIC

In order to achieve good corrosion prevention Treatment guidelines

• Ardrox® AV Corrosion Inhibiting Compounds (CIC) are to
and fast, efficient treatment on aircraft and be applied on all surfaces requiring corrosion protection
helicopters, the following points have to be treatment.
taken into consideration. • A narrow stream of Ardrox® AV CIC should remain along
stringer, profiles and other joints in order to provide
penetration. A stream of 3 to 5 mm is acceptable.
• Heavy overspray, or excess Ardrox® AV CIC which has
collected in pools or puddles must be removed. It can be
soaked up by using absorbent rags or carpets.
• A narrow circle of Ardrox® AV CIC can be visible around
fasteners and rivets.
• Ardrox® AV is not a decorative finish to a surface. It should
not be compared to a painted area. Runs, sags and dips are
allowed.
• In order to provide optimal corrosion prevention, all stringers,
longerons and frames have to be treated from an extremely
short distance in order to cover the underside of the
components. This will create heavy overspray. Some of it
can be removed, but runs will still not be eliminated and are
acceptable.

14
Ardrox® AV CIC can be visible around fasteners and rivets Runs, sags and dips are allowed

• Apply sufficient Ardrox® AV CIC. If a too small amount of Applicable wet film thickness
CIC is applied then penetration into crevices will be limited.
Penetration of the CIC into cracks and crevices to displace AV CIC Wet Film Thickness (µm)
moisture is an essential part of the corrosion protection AV 8 15 to 30
treatment. If the CIC does not penetrate into the cracks
and crevices there is the danger that condensing water will AV 15 20 to 50
accumulate in these areas and cause corrosion. AV 25 35 to 90
• Brush application of Ardrox® AV CIC will not promote
AV 30 40 to 100
sufficient penetration. Brush application of CIC should only
be used where penetration is not required. AV 35D 50 to 100
• For touch up and small application, an AV 40 60 to 100
Ardrox® AV CIC Aerosol can be used. Preferably together
AV 100D 120 to 200
with the semi-flexible nozzle (Code: 124152999).

15
Practical advice

Spray application of Ardrox® AV CIC

Practical advice to technicians Advantage of working systematically

• Select a limited area for application between two stringers • No missing spots on hidden surfaces.
and frames or similar. • Runs, dips and sags can easily be removed from general
• Treat all hidden surfaces like profiles, stringers and frames surfaces.
by using a 150° full cone or 90° flat spray pattern wand. • General surfaces can now be treated correctly and evenly
• Allow the Ardrox® AV CIC to penetrate for some minutes. without overspray.
• Remove the surplus Ardrox® AV CIC from plain, general • Minimizes misting and the appearance of drips.
surfaces.
• Treat general surfaces to required film thickness.
• Masking of vital components is very important.
• Pipes, tubes or single wires do not need to be masked.
However, they have to be kept free from CIC contamination.
• Accidental overspray of CIC has to be removed immediately.

16
1st step: apply Ardrox® AV
under stringers

2nd step: apply Ardrox® AV

on top of stringers

3rd step: apply Ardrox® AV

on frames

4th step: apply Ardrox® AV

on remaining general areas

17
The Ardrox® AV product range

With the Ardrox® AV product range you are in a position to from all major OEMs. In the table below you can select the
choose between a variety of corrosion inhibiting compounds products suitable for your application. The complete range of
with tailor-made properties and a large number of approvals approvals can be found on the certificate of conformity.

Product Appearance Major applicable international specifications Packaging

Ardrox AV 8
®
AIMS 09-08-001, BAMS 565-006,
Super penetrating, water displacing. Also as first Liquid BMS 3-23 Type II Class 2 Grade A, CMS CT-501,
component prior to Ardrox® AV 100D MEP 10-063, MIL-PRF-16173E (Conformance)
AIMS 09-08-003, BAMS 565-006, BMS 3-35,
Ardrox® AV 15
Liquid EADS/Eurofighter as MIL-PRF-16173,
Super penetrating, water displacing
MEP 10-063, MIL-DTL-85054
Ardrox® AV 25 AIMS 09-08-001, BMS 3-26,
Liquid
Penetrating, water displacing, for movable parts MIL-PRF-16173E (Conformance)
AIMS 09-08-002, BAMS 565-006, BMS 3-29,
Ardrox® AV 30
Liquid CMS CT-502, MEP 10-063,
Penetrating, water displacing
MIL-PRF-16173E (Conformance)
Liquid,
Ardrox® AV 35D
fluorescent, AIMS 09-08-004
Super penetrating, water displacing
UV-detectable
French Ministry of Defense,
Ardrox® AV 40
Liquid Lockheed Martin Aeronautical Systems,
Penetrating, heat-resistant
Pilatus VV 0302-10, SAAB AIRCRAFT STD 161454
Ardrox® AV 100D
AIMS 09-08-002, BMS 3-26 Type II,
2-component, long-term corrosion protection. Thixotropic
MIL-PRF-16173E Type II, GRADE 1 (Conformance)
Requires pretreatment with Ardrox® AV 8
Ardrox® AV 980
Thixotropic
Thixotropic cleaner

Aerosol Bulk

18
ACS/LCS system AAS system

Application Systems Choose the AAS for high throughput capacity. With its design
With the AAS High Pressure Airless Application System and to take 20 liter pails there is no filling operation required.
the ACS/LCS Low-Pressure Airmix Application System with Increase your productivity with two spray guns supplied by one
their wide range of wands, nozzles and spare parts Chemetall AAS.
provides you with the equipment you need to protect your
aircraft.
Save time and rely on Chemetall‘s years of experience
Choose the ACS/LCS Low-pressure Airmix System for high in working with our customers and choose one of
flexibility. With its 5 liter pressure pot it can be carried by hand the recommended equipment sets as detailed on the
to the place where it is needed. following pages.

19
 The ACS Basic Set The LCS Basic Set

For basic structural elements in easily accessible configurations For basic structural elements in easily accessible configurations
and medium treatment frequency. and medium treatment frequency.

Amount Name Code Amount Name Code

ACS/LCS Pressure Pot 5 L complete ACS/LCS Pressure Pot 5 L complete
1 124030999 1 124030999
with SATA 1000 KK Spray Gun with SATA 1000 KK Spray Gun
1 ACS/LCS Twin Hose 10 m x 6 mm 124074999 1 ACS/LCS Twin Hose 10 m x 6 mm 124074999
1 ACS Wand 2 124100999 LCS Wand 15
1 124037999
incl. SATA 1000 KK Adapter
1 ACS Extension Hose 700 mm 124172999
LCS Wand 16
1 124038999
incl. SATA 1000 KK Adapter
LCS Wand 18
The ACS Extended Set 1 124039999
incl. SATA 1000 KK Adapter
The ACS Basic set and additional set of equipment for all
structural elements in accessible configurations and suitable
for high treatment frequencies.

Amount Name Code

1 ACS Wand 3 124101999
1 ACS Wand 4 124102999
1 ACS Wand 6 124103999
1 ACS Wand 10 124107999

The ACS Complete Set

The ACS Basic and Extended Set plus additional set of

equipment for all structural elements in most configurations
and extensive treatment with high frequency.

Amount Name Code

1 ACS Wand 1 124099999
1 ACS Wand 7 124104999
1 ACS Wand 8 124105999
1 ACS Wand 9 124106999

20
 The AAS Basic Set The AAS Complete Set

For basic structural elements in easily accessible configurations The AAS Basic and Extended Set plus additional set of
and medium treatment frequency. equipment for all structural elements in most configurations
and extensive treatment with high frequency.
Amount Name Code
Amount Name Code
1 AAS Airless Pump 1:26 complete 124051999
1 AAS Wand 1 124086999 1 AAS Wand 2 124087999

1 AAS Wand 8 124092999 1 AAS Wand 5 124089999

1 AAS Extension Hose 1,000 mm 124097999 1 AAS Wand 7 124091999

1 AAS Cleaning Needle Set (12 PCS) 124144999 1 AAS Wand 9 124093999

5 AAS Filter 200 Mesh 124131999 1 AAS Wand 11 124095999

2 AAS Jet # 11 - 150° FC Easyclean 124122999 4 AAS Jet # 8 - 95° FT 124118999

2 AAS Jet # 9 - 80° FT 124119999 2 AAS Jet # 4 - 180° radial 124116999

1 AAS Seal Kit for pump 1:26 124056999 2 AAS Jet # 11 - 150° FC Easyclean 124122999

1 AAS Seal Kit for air motor 1:26 124058999 2 AAS Jet # 9 - 80° FT 124119999

1 AAS Service Set for air motor 1:26 124057999 1 AAS Wand Extension Unit 700 mm 124098999

1 AAS Service Set for spray gun 124062999

The AAS Extended Set

The AAS Basic set and additional set of equipment for all
structural elements in accessible conficgurations and suitable
for high treatment frequencies.

Amount Name Code

1 AAS Wand 6 124090999
1 AAS Wand 10 124094999
1 AAS Wand 13 124096999
2 AAS Jet # 5 - 360° radial 124117999
2 AAS Jet # 11 - 150° FC Easyclean 124122999
2 AAS Jet # 13 - 15° FC 124120999

21
Equipment overview
ACS/LCS (pressure pot-system and spare parts)

ACS/LCS SATA 1000 KK

Spray Gun with filter
incl. LCS Wand 18

ACS/LCS Pressure
Regulator –
Manometer Block

ACS/LCS Twin Hose 10 m x 6 mm

Description
ACS/LCS Pressure Pot 5 Liter
ACS/LCS Pressure Pot for Low-Pressure Airmix Application
Name Code
Technical data
ACS/LCS Pressure Pot 5 L
Methods: Low Pressure Airmix System (ACS) 124030999
complete with SATA 1000 KK Spray Gun
Low Pressure Coating Systems (LCS)
Weights: 2.5 kg
Volume: 5.7 liter
Air pressure: max. 10 bar
Spare Part for Pressure Pot
Air consumption: 100 liter per minute at 6 bar
Name Code
Range of use
ACS/LCS Twin Hose 10 m x 6 mm 124074999
Pressurized 5 liter pot, complete with 10 m twin hose, adapter
and spray gun. For spraying low and high viscosity compounds. ACS/LCS SATA 1000 KK Spray Gun with filter
124032999
With pressure regulators and manometers for compound- air incl. LCS Wand 18
pressure. Can be easily transported. Compound is filled directly ACS/LCS Pressure Regulator – Manometer Block 124130999
into the pot and pressurized by connecting to line air. Do not
ACS/LCS Check Filter 100 Mesh
use paint thinners for cleaning! 124076999
for SATA guns and pipe
ACS/LCS O-Ring Set Pressure Pot (3 PCS) 124066999
Service Set
124179999
for SATA 1000 KK Spray Gun

22
LCS wands

LCS Wand 15

LCS Wands

Name Recommended for… Spray Pattern Dimensions Code

LCS Wand 15 1) Open surfaces, and areas with difficult access 45° hook, 50° full cone 400 x 8 mm 2) 124037999
Areas with difficult access, wide cavities,
LCS Wand 16 1) 45° hook, 90° fishtail 400 x 8 mm 2) 124038999
remote surfaces
LCS Wand 18 1) Open areas and wide cavities, remote surfaces Straight, 90° fishtail 30 x 8 mm 124039999
LCS Wand 20 Length diameter flexibility and spray patterns
– – 124040999
Modular System 1) are available in a wide variety of dimensions
1)
SATA 1000 KK Adapter included
2)
600 mm flexible connection hose included

23
LCS spare parts

LCS Air Hose 1 m x 8/6 mm / LCS Hose 1 m x 4/2.7 mm

Spare Parts for LCS Wands

Name Code
LCS Hose 1 m x 4/2.7 mm 124020999
LCS Air Hose 1 m x 8/6 mm 124141999
LCS Connecting Nipple Set
124036999
for SATA 1000 KK Spray Gun (black, 5 PCS)
LCS Mixing Chamber Set 0.5 mm (5 PCS) 124129999

LCS Connecting Nipple Set for SATA 1000 KK Spray Gun (black, 5 PCS)

LCS Mixing Chamber Set 0.5 mm (5 PCS)

24
ACS wands

ACS Wand 1

ACS Wands

Name Shape and Spray Pattern Dimensions Code

ACS Wand 1 1) 2) 4) 45° hook, 45° full cone 400 x 8 mm 124099999
ACS Wand 2 1) 2) 3) 4) 45° venturi hook (for high viscosity compounds), 45° full cone 400 x 8 mm 124100999
1,500 x 8 mm,
ACS Wand 3 Straight, 360° full sphere 124101999
flexible
1,100 x 8 mm,
ACS Wand 4 Straight, 360° full sphere 124102999
semi flexible
ACS Wand 6 1) 2) 90° hook 12° full cone 300 x 4 mm 124103999
ACS Wand 7 2)
Straight, 180° radial flat 1,100 x 8 mm 124104999
3,000 x 6.5 mm,
ACS Wand 8 Straight, 360° full sphere 124105999
flexible
ACS Wand 9 1) 2) 45° hook, 45° full cone, 600 mm long spray pattern for remote surfaces 750 x 8 mm 124106999
ACS Wand 10 1) 2) 3)
45° hook, 45° full cone, 600 mm long spray pattern for remote surfaces 750 x 8 mm 124107999
1)
The treatment of long, closed cavities may be limited, if too high pressure is created at the far end of the cavity. This can result in a “hovercraft effect”,
which inhibits good coverage. This phenomenon is typical of airmix spray application in confined cavities. In this case, airless application may be
appropriate
2)
To avoid damaging the quick disconnect coupling, always use the extension hose (code: 124172999)
3)
The venture jet enhances atomization particularly when high viscosity and/or thixotropic compounds are being applied. It also allows the application
of an extremely thin film of the compound
4)
Can be directed to remote surfaces giving good coverage

25
ACS spare parts

ACS Adapter for SATA 1000 KK Spray Gun (aluminium) ACS Extension Hose 700 mm

Spare Parts for ACS Wands

Name Code
ACS Adapter for SATA 1000 KK Spray Gun (aluminium) 124033999
ACS Extension Hose 700 mm 124172999

26
AAS (system and spare parts)

AAS Airless Pump

Name Code
AAS Airless Pump 1:26 complete 124051999

AAS
High Pressure Gauge This unit is the basis of the Airless Application System – AAS.
300 bar It consists of a pneumatic, high pressure, airless pump 1:26,
AAS Distribution complete for 20 liter (5 gallon) pails, including trolley, compound
Block complete hose, twin hose connection, spray gun and air treatment unit.

By fitting a second spray gun it can serve two working areas

simultaneously. The trolley is designed to use standard 20 liter
(5 gallon) pails of CIC. This equipment will provide maximum
workplace flexibility. It is light in weight and can be easily
moved to any convenient location. It is equipped with both line
air and compound pressure gauges for exact adjustment.

Spare Parts for the AAS Airless Pump 1:26 Complete

Name Code

AAS Trolley AAS Distribution Block complete 124054999

for pump 1:26 AAS High Pressure Gauge 300 bar 124206999
AAS Trolley for pump 1:26 124059999
AAS Service Set for air motor 1:26 124057999
AAS Seal Kit for pump 1:26 124056999
AAS Seal Kit for air motor 1:26 124058999
AAS Line Air Treatment Unit 124205999

27
AAS spray gun set

AAS Product Hose

10 m

AAS Spray Gun AAS Quick Coupling

1/8" male

AAS Quick Coupling

1/8" female AAS Z-Swivel

AAS Spray Gun Set

Description
AAS Spray Gun Set
The spray gun set for the high pressure Airless Application
System including 10 m hose, Z-Swivel, male quick coupling and Name Code
spray gun can be used as a spare gun or a second gun doubling
AAS Spray Gun Set 124052999
the working capacity of the AAS Pump Unit.

Spare Parts for Spray Gun Set

Name Code
AAS Spray Gun 124061999
AAS Product Hose 10 m 124053999
AAS Quick Coupling 1/8" female 124135999
AAS Quick Coupling 1/8" male 124136999
AAS Z-Swivel 124134999
AAS Service Set for spray gun 124062999
AAS O-ring for quick coupling (10 PCS) 124006999

28
AAS wands

AAS Wand 1

AAS Wands

Name Recommended for… Spray Pattern Dimensions Code

AAS Wand 1 1) Small cavities 90° hook, 150° full cone 150 x 8 mm 124086999
AAS Wand 2 1) Small cavities 45° hook, 95° fish tail 400 x 8 mm 124087999
AAS Wand 3 1)
Small cavities 45° hook, 150° full cone 800 x 8 mm 124088999
AAS Wand 5 1)
Wide box sections compounds Straight, 180° radial flat 1,500 x 8 mm 124089999
AAS Wand 6 1) Narrow box section Straight, 360° radial flat 1,500 x 8 mm 124090999
AAS Wand 7 Flexible lance for narrow box sections Straight, flexible, 150° full cone 2,000 x 8 mm 124091999
AAS Wand 8 1)
General purpose 45° hook, 80° fish tail 400 x 8 mm 124092999
AAS Wand 9 1)
Small cavities 45° hook, 95° fish tail 800 x 8 mm 124093999
AAS Wand 10 Flexible lance, for narrow box sections Flexible straight, 150° full cone 1,100 x 8 mm 124094999
AAS Wand 11 2) Open surfaces Straight, 80° fish tail 150 x 8 mm 124095999
Cavities with restricted access like 90° hook, 15° full cone,
AAS Wand 13 1) 250 x 4 mm 124096999
ventilation holes long and narrow spray pattern
AAS Wand For extension of rigid lance to
NA 700 x 8 mm 124098999
Extension Unit 1) a desired length
1)
To avoid damaging the quick coupling and to enhance the flexibility of the system always use the extension hose (code: 124097999), when connecting
this wand to the spray gun
2)
This wand can be attached directly to the spray gun, it can also be used in combination with the extension hose (code: 124097999)

29
AAS spare parts

AAS Teflon Wand Guide Set (5 PCS)

Spare Parts for AAS Wands Spare Parts for AAS Wands

Spare Part for Spare Part for

Name Code Name Code
AAS Wand No. AAS Wand No.
AAS Teflon Wand Guide Set AAS Quick Coupling
1, 2, 3, 8, 9 124125999 All 124136999
(5 PCS) 1/8" male
AAS Jet # 13 - 15° FC 13 124120999 AAS Cleaning Needle Set
NA 124144999
(12 PCS)
AAS Jet # 4 - 180° radial 4 124116999
AAS Filter Screen 200 Mesh
AAS Jet # 5 - 360° radial 6 124117999 All 124133999
(10 PCS)
AAS Jet # 8 - 95° FT 2, 9 124118999
AAS O-ring Set
All 124126999
AAS Jet # 9 - 80° FT 8, 11 124119999 for Easyclean jets (10 PCS)
AAS Jet # 11 - 150° FC AAS Extension Hose
1, 3, 7, 10 124122999
Easyclean 1,000 mm quick coupling All 124097999
AAS Filter 200 Mesh All 124131999 male and female

30
Acessories, add-ons

Aerosol Extension Semiflex 600 mm x 4 mm

Acessories, Add-Ons

Name Code
Aerosol Extension Semiflex 600 mm x 4 mm 124152999
Paint Needle 1.5 mm for SATA 1000 KK (set) 124041999
Paint Nozzle 1.5 mm for SATA 1000 KK (set) 124042999
Wet Film Gauge 124127999

Paint Needle 1.5 mm / Paint Nozzle 1.5 mm for SATA 1000 KK (set)

Wet Film Gauge

31
Chemetall at a glance

Chemetall is a leading global surface treatment supplier, The chemical treatment of metal surfaces is our core
headquartered in Frankfurt, Germany. With our 2,500 competence: Our products are developed for cleaning, giving
employees, 40 subsidiaries and 22 production sites, we are a corrosion protection, sealing, improving paint adhesion, and
financially strong and fast growing company with a long-term facilitating the forming and treatment of metals. Our globally
orientation. Our aim is to further strengthen our quality and established technologies are used in the most diverse industry
innovation leadership. With our own sales offices, production sectors and have played a leading role in shaping metal
facilities, service teams, laboratories and warehouses at treatment.
locations all around the world, we are operating in close
proximity to our customers.

Headquarters and Regional Head Office Regional Head Office

Regional Head Office North America Asia-Pacific
Europe, Middle East, Africa, Chemetall US, Inc. Chemetall Asia Pte Ltd.
South America 675 Central Avenue 12 Loyang Crescent
Chemetall GmbH New Providence, NJ 07974 Singapore 508980
Trakehner Straße 3 USA Phone: +65 6885 7900
60487 Frankfurt am Main Phone: +1 908 464 6900 cm.asia@chemetall.com
Germany chemetall.americas@chemetall.com
Phone: +49 (0) 69 7165-0
surfacetreatment@chemetall.com
CM-BR0216ENG-12.2015

www.chemetall.com

The product information contained in this brochure has been compiled to the best of our knowledge on the basis of thorough tests and research work and with regard to the current state of our practical experience in the industry. This
product information is non-binding. Our statements relating to possible uses of the product do not constitute a guarantee that such uses are appropriate in a particular user`s case or that such uses do not infringe the patents or proprietary
rights of any third party. We assume no risk or liability whatever in connection with any particular use, if not expressly confirmed by us in writing. Therefore Chemetall grants no warranty and does not accept any liability in connection with
this product information or its use. Except where noted otherwise, all registered trademarks are owned by Chemetall or its affiliated companies. The reproduction of any or all of the information contained in this brochure is expressly
forbidden without Chemetall’s prior written consent.

© 2015 Chemetall GmbH, Frankfurt am Main, Germany