C) Isassembly .: - Thy Outside of The

M.1.
3322-1
* GENiRAI. M O T O R S CORPORATJON
f$J’-fiIDN GiNERATOR OVERHAUL - .-s: :
C)ISASSEMBLY
.
Perform disassembly of traction generator-, Fig. 1,
as follows:
1. Mount the generator on a sturdy stand at a

suitable height from the floor.
‘_
thy outside of the 2. Remove ah covers from the generator
WI he. ~~~~111~ cleaned to re- assembly.
lbs_ $, ind gremc that may have
This will provide 3. Disconnect leads to brush holder and filter
~~~~ and will prevent dirt from assemblies.
tw durinp disassembly, The
c a n n o t b c over- 4. Remove bolts holding air box to end housing
rrfl phases of woyk, particularly and carefully remove air box.
. when ~~nd~~~ SU& j&al eomponcnts as bearing
~~CrnbljCS* _’ *i 5. Remove collector ring cover, where used.
.
-, ,_ AR 10 Stator
i ,.
Assembly AR10 Rotor
: ‘._ a,: End Housing
\ ‘ Assembfy
I,
1 ,\
M.I. 3322-l
6. Remove brush holders and bracket assembly.

7, Remove rectifier bank assemblies from end
housing assembly.
8. Remove cleat assemblies securing stator leads

to end housing.
9. Remove D14 stator closure assembly.
10. Apply arbor fixture, as detailed in File Draw-

ing listed in Service Data, to the spider bore
of rotor, and attach a wire cable to the arbor
fixture.
11. With the aid of a crane, raise the arbor

18586
fixture until the air gap is equal around the
circumference of the rotor. With the aid of a Fig. 2 - Removing Rotor From Stator
second crane and a covered cable, raise the
front tnd until the cable is taut.
12. Remove bolts securing end housing to stator.
13. Insert three 3/4”-10 jack screws equally spac-

ed around the end housing in the bolt holes
from which the end housing to stator bolts
were removed. Turn jack screws until end
housing is separated from stator.
14. CarefulIy remove the rotor assembly from the

stator, Fig. 2, moving it towards the front
end of the assembly until it clears the stator
a$sembly and can be rested on a stand, Fig. 3.
17533
15. If necessary, the coupling disc and D 14 rotor Fig. 3 - Rotor Assembly Removed From Stator
can be removed from the AR1 0 rotor.
16. Disconnect leads from collector rings.

NOTE: All puller tools used to remove the collec-
17. Remove the four bolts securing the retainer tor ring and the bearing assembly may be
plate to the end of the shaft and remove the fabricated as detailed in File Drawing
retainer plate. listed in Service Data.
18. Remove the four 3/8”-16 bolts securing the 22. Attach puller studs and puller to outer bear-
collector rings to the collector ring housing, ing seal and remove seal, Fig. 4.
which are located in the slip ring face be-
tween the lead connection terminals. 23. Remove bearing cover bolts and remove
*. cover.
19. InstaIl four 3/8”-16 puller studs in the bolt
holes and secure in collector ring housing. 24. Using a crane and end housing holding fix-
ture, as detailed in File Drawing listed in
20. Install puller plate and remove collector ring Service Data, remove end-housing and bearing
assembly. housing from rotor assembly and place in
horizontal position vjith mounting flange
21. Remove puller studs from collector ring d o w n .
assembly and reinstall four 3/f%“‘-16 bolts se-
curing the collector rings to the collector ring 25. Remove bolts securing bear& housing to end
housing. Torque.bolts to 7 to 9 ft-lbs. , housing and ‘remove bearing; housing,
., ,.;.~,; ., being
’ *%. , / (; -’ , ;_ ’ _
1. “ . .’ -2 -,..’ ,;,_ ;, ,,\:‘,L; .,
_ :. . .
_ ..
,_ ;. L *,-. * ,,
y_ .. ._ -~.: ; .: _ _* ~ -. / __
j’__. _.
‘, , ,_ I, )) :
.- /‘^
”
1
Sl.L3&?2-1
i- ,r , an rncreased inside diameter, and has been
nickel plated to improve resistance to fretting.
(See ‘Sec. 2 ,for sleeve I.D. dimension.)
If sleeve is not the latest configuration mess

A
kseartng
1/~ Housing
/
Bearing Cap
CAUTlON:
out the old sleeve and replace it with the new
design sleeve.
Do not wash bearing housing in

i.
Lila caustic solution or cob blast the hous-

A ing bore.
27. Apply puller studs and puller to inner bearing

cap and remove cap and bearing. Some rotor
shafts have been drilled for ffoat-off bearing,
removal. The float-off method of bearing re-
moval utilizes a drilled passage in the end ‘of
the shaft and a hydraulic pump to force high
Seal Seal pressure oil between the bearing and shaft
Bearing 9427 17 1 surfaces, releasing the bearing from the shaft.
’ ‘The following procedure should be used for
this method of bearing removal.
a. Be sure the threads and pressure fitting
seat are clean in the drilled passage in the
shaft.
Bearing
b. Screw a l/8”-27 adapter nipple into the

’ H”lusing Bearing
shaft and tighten.
C. Connect adapter nipple Jo the hydraulic
pump with the high pressure hose assem-
bly. Close screw on pump and operate
lever to build up pressure. When pressure
becomes high enough, bearing will be re-
leased from the shaft and easily removed
with use of pulling plate and jackscrews.
d. Remove hydraulic pump and nipple.

III ’
Bearing I fnAer I I 28. Remove bearing inner seal using heating torch
Seal Seal 18779 and pry bars.
Bearing 8004475
Fig. 4 - Bearing Assembly , 29. Remove .bolts securing’ the D14 stator assem-
bly to the generator stator assembly being
careful not to damage the insulation on the sure to support the D14 stator properly.
O.D. of t&e bearing housing between the end Install 3/4”-10 jack screws and remove’ the
housing ana bearing housing. D 14 stator assembly.
26. On units equipped with a large bearing, in- For generators equipped with D14 alternators,
spect bearing housing sleeve for correct con- refer to M.I. 3306 for information on the DI4
figuration. The latest sleeve is hardened, has alternator.
,i’;.L 3322-l
WARNING: A rotor assembly involved in a bearing failure that has
resulted in heat damage to the insulation on the cables passing
through the center of the shaft must have,the shaft replaced.
The heat resulting from the bearing failure could have reduced
the amount of interference tit of the shaft in the spider bore.
Do not attempt to pick up or support this assembly with the
use of an eye bolt or pad mounted on the ‘end of the shaft.
SERWCEDATA
CIFICATIONS ’
\
NEIGHTS
Generator (complete) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16,110 lbs.

ARlOstator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7OOOIbs.
AR10 - D14 rotor assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6775 lbs.
End housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 900 lbs.
l=~~ annnnrrvr I DCIT
3cpump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . “369742
0:
E&Z housing h# olding fixture . . . . . . . . . . . . . . . . . . . . . . . . . . . . _ . . File Drawi: ng 753
k: :xr fixture . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7:r,T . . . . . . . File Drawing 754
..rierator bearing puller assembly- P. File Drawing 755

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M.1.

f$J’-fiIDN GiNERATOR OVERHAUL - .-s: :

1. Mount the generator on a sturdy stand at a

6. Remove brush holders and bracket assembly.

8. Remove cleat assemblies securing stator leads

9. Remove D14 stator closure assembly.

10. Apply arbor fixture, as detailed in File Draw-

11. With the aid of a crane, raise the arbor

12. Remove bolts securing end housing to stator.

13. Insert three 3/4”-10 jack screws equally spac-

14. CarefulIy remove the rotor assembly from the

16. Disconnect leads from collector rings.

If sleeve is not the latest configuration mess

Do not wash bearing housing in

Lila caustic solution or cob blast the hous-

27. Apply puller studs and puller to inner bearing

b. Screw a l/8”-27 adapter nipple into the

d. Remove hydraulic pump and nipple.

Generator (complete) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16,110 lbs.

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