SAP MM User Manual
SAP MM User Manual
1. INTRODUCTION ............................................................................................... 4
1.1. Welcome to Materials Management............................................................... 4
1.2. Document purpose ........................................................................................ 4
2. MASTER DATA ................................................................................................. 4
2.1. Creating a Vendor.......................................................................................... 4
Use ........................................................................................................................... 4
2.2. Changing Vendor Master Records ............................................................... 12
Business Process Overview .................................................................................... 12
2.3. Displaying a Vendor Master Record............................................................. 14
2.4. Deletion of Vendor Master Record ............................................................... 16
2.5. Block/Unblock Vendor ................................................................................. 18
2.6. Creating a Material ...................................................................................... 20
2.7. Change of Material ...................................................................................... 28
2.8. Display Material ........................................................................................... 31
2.9. Deletion of Material ...................................................................................... 34
2.10. Creating a Service Master Record ............................................................... 36
3. PURCHASING ................................................................................................ 38
3.1. Create a Quantity Contract .......................................................................... 38
3.2. Create a Value Contract .............................................................................. 42
3.3. Request for Quotation .................................................................................. 59
3.4. Change or Delete RFQ ................................................................................ 63
3.5. Display the RFQ .......................................................................................... 66
3.6. Maintaining a Quotation ............................................................................... 68
3.7. Display the Quotation .................................................................................. 70
3.8. Price Comparison ........................................................................................ 71
3.9. Generate Purchase Requisition ................................................................... 47
3.10. Create Purchase Requisition Non-Stock ...................................................... 49
3.11. Create Purchase Requisition Asset ............................................................. 51
3.12. Change Purchase Requisition...................................................................... 57
3.13. Display a Purchase Requisition ................................................................... 58
3.14. Generate Purchase Order............................................................................ 73
3.15. Generate Purchase Order for a Service ....................................................... 77
3.16. Canceling a Purchase Order........................................................................ 84
3.17. Purchase Order Change .............................................................................. 86
3.18. Purchase Order Display............................................................................... 89
3.19. Releasing a Purchase Order........................................................................ 91
3.20. Displaying Released Purchase Orders ........................................................ 95
4. INVENTORY MANAGEMENT ......................................................................... 96
4.1. Generate Goods Receipt ............................................................................. 96
4.2. Generate Service Entry Sheet ....................................................................100
4.3. Display of a Goods Receipt ........................................................................106
4.4. Cancellation of a Goods Receipt.................................................................107
4.5. Goods Issue ...............................................................................................108
Business Process Overview ...................................................................................108
4.6. Creating a Reservation ...............................................................................112
4.7. Goods Issue to a Reservation.....................................................................114
4.8. Goods Issue to a Maintenance Order ............. Error! Bookmark not defined.
4.9. Change Reservation Document ..................................................................116
4.10. Goods Returned to Stores ..........................................................................118
4.11. Issuing Material to Scrap ............................................................................120
4.12. Initial Data Take on .....................................................................................123
4.13. Reversing Initial data Take-on ....................................................................126
5. PHYSICAL INVENTORY ................................................................................129
5.1. Create Physical Inventory ...........................................................................129
5.2. Display the Physical Inventory Document ...................................................130
5.3. Printing a Physical Inventory .......................................................................132
5.4. Entering the Inventory Count ......................................................................135
5.5. Differences List ...........................................................................................137
5.6. Preparing a Recount ...................................................................................139
5.7. Posting Physical Inventory Differences .......................................................141
5.8. Period Closing ............................................................................................144
6. Material Requirements Planning .....................................................................146
6.1. Generate MRP Run ....................................................................................146
7. Generate Stock/Requirements List .................................................................149
8. REPORTS ......................................................................................................152
8.1. Stock Overview...........................................................................................152
9. General Reporting Selection (Purchasing) ......................................................154
9.1. General Reporting Selection (Inventory Management) ...............................156
9.2. Plant Stock Analysis ...................................................................................156
9.3. Reservation List ..........................................................................................158
1. Enter Plant .........................................................................................................158
9.4. Stock for Posting Date ................................................................................159
1. INTRODUCTION
The Materials Management (MM) application component includes the following transactions
and functions:
· Materials Requirements Planning
· Material Procurement
· Inventory Management
· External Services Management
2. MASTER DATA
Use
The process covers capturing vendor information into the system and the allocation of an
appropriate account.
Risks/Manual issues
· Capturing a single vendor twice.
· Creating unauthorized vendors
Controls
· Check that the vendor requiring to be created in the system is not already in the
system.
· Only registered companies shall be created in the system.
· All vendors must be created centrally through the MM module.
· Only purchasing and finance staff are to create vendors in the system
3. Click Enter
14. Click
Screen Title: Create Vendor: Control Data
15. Enter VAT. reg .no. (If Required) Note: Populate the second VAT Reg No. field as in
the screenshot as the first is for European Union Entries only.
16. Click
Screen Title: Create Vendor: Payment transactions
18. Click
Drill down and enter a reconciliation account for the respective vendor i.e. domestic
or foreign accounts payables.
23. Select Sort Key
24. Click
27. Click
32. Click
Results
Screen Title: Create Vendor: Initial Screen
Vendor 0000000040 created for company code and purchasing organization, number
found at the bottom of the screen.
3.1. Changing Vendor Master Records
Business Process Overview
· The process covers the changing of vendor master data records in the system for
example vendor address and alternative payment agreements.
Risks/Manual issues
· Changing details for the wrong vendor.
Controls
· Only purchasing and finance personnel shall maintain vendors in the system
1. Enter Vendor
2. Purchasing Organisation
3. Company Code
4. Select the relevant screen that needs to be changed e.g. address
Tick the box for which you want to make the changes and click
Screen Title: Change Vendor: Address
The editing will be ended prompt box will appear and to save the changes Click Yes
Screen Title: Change Vendor: Initial Screen
Result:
· The process involves the displaying of Vendors in cases where there is need to
view vendor attributes without amending details.
Risks/Manual issues
· There may be unauthorized deletion of vendor.
Controls
· Only the purchasing and finance personnel shall delete vendors.
1. Enter Vendor
2. Enter Company Code
3. Enter Purchasing Organisation
4. Click
Screen Title: Flag for Deletion Vendor: Details
5. Select the area for which you want to set Deletion Flags and/or Deletion Block
6. Click
The message “Changes have been made” appears at the bottom of the screen
3.4. Block/Unblock Vendor
Risks/Manual issues
· There may be unauthorized blocking/unblocking of a vendor.
Controls
· Only the purchasing and finance personnel shall block/unblock
vendors.
1. Enter Vendor
2. Enter Company Code
3. Enter Purchasing Organisation
4. Click
Select the area for which Deletion Flags and/or Deletion Block is to be set
Screen Title: Block/Unblock Vendor: Details
6. Click
The message “Changes have been made” appears at the bottom of the screen
4.1. Creating a Material
Risk/Manual issues
· There could be duplication for instance; the material could have been
created before with different descriptions.
Controls
· The creation of the material must be authorised.
· Always check that the material was never created in the system.
Click
5. Select Views
6. Click
9. Click
13. Click
22. Click
25. Click
Create Material 1 (Operating Supplies)
26. Click
27. Click
Create Material 1 (Operating Supplies)
33. Click
36. Click
Create Material 1 (Operating Supplies)
Result
Material Created, number found at the bottom of screen
4.2. Change of Material
Risks/Manual issues
· Capturing wrong material details.
· There may be unauthorized changes to the material.
Controls
· The Catalogue & Coding via material master creation form should
approve all amendments to materials.
2. Click
3. Select Views to be changed
7. Click
Screen Title: Change Material 1 (Operating supplies)
10. Click
Screen Title: Change Material (Initial Screen)
Result
Material 1 changed
8.Click
Risks/Manual issues
· There may be unauthorized deletion of material.
Controls
· Only the Stores Controller shall delete materials.
1. Enter Material
2. Enter Plant
3. Enter Storage Location
5. Select the level at which the material should be flagged for deletion
6. Click
Flag Material for Deletion: Initial Screen
The message “Deletion flags changed” appears at the bottom of the screen
Risks/Manual issues
5. Click
Risks/Manual issues
· Creating an order with reference to a wrong or rejected contract.
Controls
· Only staff of the Engineering department / Procurement can create a
contract
1. Enter Vendor
2. Select Agreement Type
Enter
GL Account
Cost Centre
18. Click
Risks/Manual issues
· Creating an order with reference to a wrong or rejected contract.
Controls
Only staff of the Procurement can create a contract
1. Enter Vendor
2. Select Agreement Type
7. Click
12. Click
Screen Title: Create Contract: Item Overview
17. Click
Screen Title: Create Contract: Item Overview
Result
Value contract created, number found at bottom of screen
5.1. Change Contract and view its status
Click enter
To view the contract status, highlight the line item and click the release
documentation icon
Note : The Release order documentation will only be updated after a goods release
has been made and a goods receipt has been posted.
Then go back and save if any changes have been made.
Risk/Manual issues
· For Plants that are not online, unauthorised purchase requisition
may be created.
· You may create a purchase requisition for the wrong plant.
· You may request the wrong quantity or material.
Controls
· An authorised person must approve the requisition.
· The requisition must contain detailed specification of goods or services
required.
· The purchase requisition should be generated timeously so as to allow for
the release, purchase order generation and the delivery lead-time.
Result
Purchase Requisition created, the number is found at the bottom of the screen
5.3. Create Purchase Requisition Non-Stock
Risks/Manual issues
· For plants that are not online, unauthorized purchase requisitions
can be created.
· Wrong account assignment can be used, i.e., the general ledger
account and the cost center.
Controls
· An authorized person must approve the requisition.
· Requisition must contain detailed specifications of goods or
services required
1. Select Account
2. Assignment Category
3. Click
4. Enter Short Text
5. Enter Quantity
6. Enter Unit of measure
7. Enter Delivery date
8. Enter Material group
9. Enter Plant
10. Purchasing group
11. Enter Requisitioner
12. Click
17. Click
18. Click
Result
Purchase Requisition created for non-stock item, number found at the bottom of
screen
Risks/Manual issues
· For plants that are not online, unauthorized purchase requisitions can be
created.
· Wrong account assignment can be used, i.e., the general ledger account and
the asset.
Controls
· An authorized person must approve the requisition.
· Requisition must contain detailed specifications of goods or services required
SAP MENU PATH:
Logistics ® Materials Management ® Purchasing ® Purchase Requisition ®
Create (ME51N)
3. Click
4. Enter Short Text
5. Enter Quantity
6. Enter Unit of measure
7. Enter Delivery date
8. Enter Material group
9. Enter Plant
10. Purchasing group
11. Enter Requisitioner
12. Click
Screen Title: Create Purchase Requisition
17. Click
18. Click
Purchase Requisition created for asset, number found at the bottom of screen
Risks/Manual issues
For plants that are not online, unauthorized purchase requisitions can be created.
Wrong account assignment can be used, i.e., the general ledger account and the
cost center.
Controls
An authorized person must approve the requisition.
Requisition must contain detailed specifications of goods or services required
2. Assignment Category
3. Enter Item Category D ( Service)
4. Enter Short Text
5. Enter Quantity
6. Enter Unit of measure
7. Enter Delivery date
8. Enter Material group
9. Enter Plant
10. Purchasing group
11. Enter Requisitioner
3. Click to activate an addition service item detail tab.
Risks/Manual issues
Changing details for the wrong Purchase requisition.
Controls
All edited purchase requisitions are to be re-approved.
Result
Purchase Requisition changed for stock item, number found at the bottom of the
screen
The process covers the viewing of purchase requisition without the ability to amend
details.
Risks/Manual issues
· Some vendors might send their quotations but fail to deliver when they are given
the order.
Controls
· A minimum of three vendors should be invited to submit quotations.
SAP MENU PATH:
Logistics ® Materials Management ® Purchasing ® RFQ/Quotation ®
Request for Quotation ® Create (ME41)
4. Click
5. Enter material number
6. Enter RFQ quantity
7. Enter Delivery. Date
14. Click
Risks/Manual issues
· Changing details for the wrong RFQ.
Controls
· RFQ details should be checked before saving.
· Enter a collective number to be able to identify RFQs for the same
items.
5. Click to save.
Screen Title: Change RFQ: Initial Screen
The message that the RFQ has been changed appears at the bottom of the screen.
5.10. Display the RFQ
2. Click
3. Enter the quoted Net Price
Screen Title: Maintain Quotation: Item Overview
4. Click
The message “Quotation for RFQ 60000000107 maintained” appears at the bottom
of the screen. Note: Maintain prices for all your quotations.
5.12. Display the Quotation
Risks/Manual issues
· The correct interpretation of the mean and total values might not be possible if each
quotation does not have pricing data for the same item.
Controls
· Pricing comparison results interpretation should be carried out in conjunction with
external factors.
4. Click to exit.
5.14. Generate Purchase Order
Risk/Manual issues
· For a plant that is not online, unauthorised purchase order may be
created.
3. Controls
· An authorised person must approve the purchase order.
· The purchase order must contain detailed specification of goods or
services required.
· The purchase order can be created with reference to other
purchasing documents.
Enter:
Vendor
Purchasing Organisation
Purchasing Group
Company Code
If you want to reference another document.
® Highlight the purchase document and click adopt or you click once and
If the Purchase order has no reference, you should fill the item overview manually.
Enter:
Output type ( Purchasing Org e.g NRZH for NRZ head office)
Medium e.g. Print output
Result
Purchase Order created, number found at bottom of the screen in the status bar
7.1. Generate Purchase Order for a Service or Non Stock Item
Risk/Manual issues
· For a plant that is not online, unauthorised purchase order may be
created.
Controls
· An authorised person must approve the purchase order.
· The purchase order must contain detailed specification of goods or
services required.
· The purchase order can be created with reference to other
purchasing documents.
Click Enter
Risk/Manual issues
· For a plant that is not online, unauthorised purchase order may be
created.
3. Controls
· An authorised person must approve the purchase order.
· The purchase order must contain detailed specification of goods or
services required.
· The purchase order can be created with reference to other
purchasing documents.
Remove the purchasing document number if it is there and you may put the vendor
and document date.
Execute
Highlight your contract and click on adopt
Enter Plant
Enter Quantinty
Risk/Manual issues
· For a plant that is not online, unauthorised STO order may be
created.
3. Controls
· An authorised person must approve the purchase order.
· The STO order must contain detailed specification of goods and
where they are required
· The STO can be created with reference to other purchasing
documents.
ENTER:
1. Supplying Plant
2. Purchasing organization
3. Purchasing Group
4. Material
5. Quantity
6. Plant (Receiving)
Check the Document and if no more editing is necessary you can
save.
Risk/Manual issues
For a plant that is not online, unauthorised cancellation of purchase order may be
effected.
Controls
An authorised person must approve the cancellation of a purchase order.
5. Select
6.
7. Take note of which is now on the purchase order line item to be deleted.
An information message appears at the bottom of the screen indicating that the
Standard Purchase Order has been changed (cancelled)
Risks/Manual issues
Amending details for the wrong purchase order.
Controls
All purchase orders must be re-approved.
Only Procurement staff can amend purchase orders.
1. Click
2. Enter Purchase Order number
6. Click
Result:
At the bottom of the screen, a message appears stating that the change has been
effected.
5. Click
Result:
The Purchase Order is displayed
7.7. Releasing a Purchase Order
Risks/Manual issues
Approving the wrong purchase order.
Controls
An authorized person must release the purchase order.
1. Enter range of Purchase Order numbers (to be released) / leave blank to view all
2. Select Release Code
3. Click
Screen Title: Release Purchasing Documents with Release Code MS
Risks/Manual issues
Approving the wrong purchase order.
Controls
An authorized person must release the purchase order.
You may select the respective Purchase order you want to release by going to
Other purchase document.
Note: If the release icon does on appear go back and re-enter individual
release.
After all approvers in the hierarchy have released against their code the order may
be placed with vendor.
Note: The release indicator will change from 0 to 1 and
3. Click
8. INVENTORY MANAGEMENT
Risks/Manual issues
· The stores receive fewer goods or more goods than the ordered goods.
· The stores receive material not ordered.
Controls
· A goods receipt is generated and is proof of receiving the material.
· Check received quantity against purchase order quantity.
· Storage location on goods receipt should be the same as the storage location
on the purchase order.
SAP MENU PATH:
Logistics ® Materials Management ® Inventory Management ® Goods
Movement ® Goods Receipt ® For Purchase Order ® PO number known
(MIGO)
2. Click
Screen Title:
Goods Receipt Purchase Order 4500000140
Click Enter and the order data defaults to the Goods Receipt
Screen Title:
Goods Receipt Purchase Order 4500000009
If it is a part delivery, click on the Quantity Tab.
5. Enter the quantity being received.
6. Enter Storage Location
12. Click or
Goods Receipt created, Material number shown at the bottom of the screen
8.2. Generate Service Entry Sheet
1. Click
2. Enter the Purchase Order Number for the service to be received
3. Click
Screen Title: Service Entry Against Purchase Order 4500000000 00010
4. Click
5. Click
Screen Title: 1000000002 Create Entry Sheet
7. Click
9. Click
10. Click
Screen Title: 1000000002 Create Entry Sheet
11. Click
12. Click
Screen Title: 1000000002 Display Entry Sheet
The Service entry sheet is saved; acceptance document (material) is the posted
8.3. Display of a Goods Receipt
Screen Title:
Display Material Document
1. Select Display
2. Enter Material Document number if it does not default.
3. Click
Screen Title:
Display Material Document 5000000034
1. Click Cancellation
2. Enter Material Document Number
Screen Title: Cancellation Material Document
3. Click
5. Click
Result: Material Document is posted and the number is displayed at the bottom of the
screen
Risks/Manual issues
· Cross issuing of stores material.
Controls
· The Head Of Department should authorize goods issue for consumption.
· Compare the material quantity issued to the reservation and the information
captured on the system.
7. Click
9.Click
10. Click
4. Click
Screen Title: Create Reservation: Initial Screen
10. Click
Risks/Manual issues
· Cross issuing of stores material.
Controls
· The Head Of department should authorize goods issue for consumption.
· Compare the material quantity issued to the reservation and the
information captured on the system.
2. Click
Screen Title:Goods Issue Reservation
2. Change the necessary information, for example enter the storage location
were material is to be withdrawn from.
3. Check Item ok
6. Click
4. Click
Screen Title: Change Reservation: Initial Screen
Result
The number for the posted document appears at the bottom of the screen
Risks/Manual issues
· Stores should verify that the goods being returned are still in a
good condition. (i.e. their original condition before they were
issued to a cost center).
Controls
· The responsible Manager should authorize goods returns from a
cost center.
· Compare material issued to the reservation and the information
captured on the system.
Click execute
Save the document and note the material document number on the status bar.
8.10. Issuing Material to Scrap
Risks/Manual issues
· Cross issuing of stores material.
Controls
· The relevant Manager should authorize goods issue for
consumption (scrapping).
SAP MENU PATH:
Logistics ® Materials Management ® Inventory Management® Goods
Movement ® Goods Movement (MIGO)
9. Click
10.Click
Result
The number for the posted document appears at the bottom of the screen
Risks/Manual issues
· Capturing wrong material quantities.
Controls
· Captured information should be thoroughly checked before saving
on the system.
7. Click
8. Click
Screen Title: Goods Receipt Other
Result
The number for the posted document appears at the bottom of the screen
8.12. Reversing Initial data Take-on
Risks/Manual issues
· Changing details for the wrong stock material
Controls
· Check all input data before saving.
8. Click
8. Click
Screen Title: Goods Receipt Other – LSAMU
The number for the posted document appears at the bottom of the screen
9. PHYSICAL INVENTORY
Risks/Manual issues
· If the inventory document is created manually, some material to be
counted can be omitted from the sheet.
Controls
· Check that all materials to be counted are on the stock sheet.
1. Enter Plant
2. Enter Storage Location
3. Select create dcmts directly
4. Account to stock: tick unrestricted-use only
5. Enter planned count date
6. Check freeze inventory block
Screen Title: Selected Data for Physical Inventory Docs w/o Special Stock
7. Click
Screen Title: Physical Documents Were Created Directly
4. Click
Screen Title: SAP
6. Click
10. Click
Result:
Print request completed
9.4. Entering the Inventory Count
Risk/Manual issues
· Incorrect stock-take balances may be entered into the system.
Controls
· The stock-take balances should be checked for accuracy.
· Before the stock-take balances are entered, they should be authorised by
the person responsible for the stock-take.
2. Click
Screen Title: Enter inventory count 100000000: Collective Processing
3. Enter Quantity (if the materials are many, you enter the quantities)
4. Tick ZC for Zero count
5. Click
6. Click
Result
Count Entered for Phys. Inv Doc. 100000000
9.5. Differences List
Risk/Manual issues
· Incorrect balances may be entered into the system.
Controls
· The differences should be checked for accuracy.
· Before the differences are amended, they should be authorised by the
person responsible for the stock-take.
1. Enter Plant
2. Enter Storage Location
3. Click
Screen Title: List of Inventory Differences
5. You can Select ( ) a line item and choose any of the tabs (e.g. Change Inv.
Count) on the Application Toolbar
Risks/Manual issues
· Stock that is not ours (consignment stock, third-party stock etc) may be
included in the recount.
· Other Materials may not be considered for the recount.
· Duplicate stock counting.
Controls
· Ensure that all the required resources for the recount are available.
· Stock should be counted physically.
· Ensure that no material will be omitted during the recount.
· Avoid duplicate stock counting.
6. Select Items
7. Click
Result
Physical Inventory Document created, number found at the bottom of screen
9.7. Posting Physical Inventory Differences
Risks/Manual issues
· Updating the wrong reasons for the resultant discrepancies.
Controls
· Information should be thoroughly checked before saving.
2. Click
Screen Title: Post inv. Differences 100000001: Selection screen
3. Click
5. Click
Screen Title: Post inv. Differences: Initial screen
Result
A message appears at the bottom of the screen stating that the
Differences have been posted.
9.8. Period Closing
Risks/Manual issues
There are two conflicting risks that need to be managed relating to clearing
backlogs from previous period and creating new backlogs in the new period
These two risks are outlined below;
· Once the period has been closed it will only be possible to post in the new
period and the period immediately prior to the new period. Thus it is
essential to ensure that there has been an acceptable level of
completeness in the processing of the previous period documents before
carrying out this process.
· Once the MM period is closed it is impossible to re-open and it will be
impossible to post MM documents (including GR) in a period until the
previous period has been closed. Thus backlogs will accrue if the period is
not closed timeously.
Controls
· Only the Administration Manager should authorize or close the period.
5. Click
Result
Period closed for specified period
10. Material Requirements Planning
Risks/Manual issues
· The material requirements planning run is not done.
1. Enter Plant
2. Create Purchase req: 3 for planned orders
3. Click
Screen Title: MRP Run
4. Click
5. Click
Screen Title: MRP Run
11. Generate Stock/Requirements List
Risks/Manual issues
· The material requirements planning run is not done.
1. Enter Material
2. Enter Plant
Screen Title: Stock/Requirements List: Initial Screen
3. Click
Results
The PR Item is displayed
12. REPORTS
Risks/Manual issues
· Getting displays of wrong plants or storage locations.
Controls
· Check that the relevant plant or stock is displayed.
1. Enter Material
2. Enter Plant
3. Enter Storage Location
4. Click
Screen Title: Stock Overview: Basic List
Result
List of unrestricted, quality inspection and reserved stock for material is displayed
13. General Reporting Selection (Purchasing)
Result
View of Vendor, Order Value, GR Value and Invoice Value is displayed
13.1. General Reporting Selection (Inventory Management)
1. Enter Plant
2. Enter Storage Location
3. Enter Material
4. Enter Month range
5. Click
7. Select Material
8. Click
Screen Title: Plant Analysis: Stock: Drill down
Result
List per material: stock value by currency, valuated stock by unit of measure and
consignment stock by unit of measure displayed
1. Enter Plant
2. Click
3. Click