Maintenance Schedule

Diesel Engine
12V/16V2000M96L
Application Group 1DS

MS50248/00E
Engine model kW/cyl. Application group
12V2000M96L 119,3 kW/cyl. 1DS, Continuous operation, variable, low load
16V2000M96L 121,2 kW/cyl. 1DS, Continuous operation, variable, low load

Table 1: Applicability

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All information in this publication was the latest information available at the time of going to print. MTU Friedrichshafen GmbH
reserves the right to change, delete or supplement the information provided as and when required.
 Table of Contents
1 Maintenance Schedule 1.6 Maintenance tasks 6,000 h 12
1.7 Maintenance schedule matrix 5,000 h 14
1.1 Preface 4 1.8 Maintenance tasks 5,000 h 16
1.2 Allocation matrix application group 1DS 5 1.9 Maintenance schedule matrix 4,000 h 18
1.3 Maintenance schedule matrix 7,500 h 6 1.10 Maintenance tasks 4,000 h 20
1.4 Maintenance tasks 7,500 h 8
1.5 Maintenance schedule matrix 6,000 h 10
DCL-ID: 0000045699 - 001

MS50248/00E 2017-02 | Table of Contents | 3

 1 Maintenance Schedule
1.1 Preface
In the case of emission-certified products, nonobservance of the maintenance instructions can result in viola-
tion of the statutory specifications. Modification or removal of mechanical or electronic components or the
installation of additional mechanical or electronic components as well as the execution of calibration proc-
esses that might affect the emission characteristics of the engine are prohibited by emission regulations.
Components relevant to emissions may only be serviced, replaced or repaired if components approved by
MTU are used. Components relevant to emissions include e.g. control units, data records, sensors, injectors,
exhaust flaps and all components of exhaust after-treatment systems.
The maintenance system for MTU products is based on a preventive maintenance concept. Preventive main-
tenance facilitates advance operational planning and ensures a high level of equipment availability. The main-
tenance intervals as well as the required scopes of maintenance tasks are based on operational experience
and therefore to be considered as recommendations. Additional maintenance work and/or changes to the
maintenance intervals may be required in the case of difficult operational and ambient conditions.
Adherence to the specified maintenance intervals is essential to maintain product safety.
The intervals according to which the maintenance tasks have to be carried out are specified as operating
hours and time limits. Whichever value is reached first shall apply.
The individual maintenance intervals are assigned to the qualification levels QL1 to QL4.
QL1: Operational monitoring and maintenance work which does not require disassembly of the product.
QL2: Exchange of components and parts (corrective only, not part of the maintenance schedule).
QL3: Maintenance work which requires partial disassembly of the product.
QL4: Maintenance work which requires complete disassembly of the product.

Additional notes on maintenance and preservation:

For the change intervals for fluids and lubricants and for information on preservation, refer to the relevant
specifications of the component manufacturers and the MTU Fluids and Lubricants Specifications. The latest
version for drive systems is available at: http://www.mtu-online.com, for power generation at: http://
www.mtuonsiteenergy.com.
Components which are not listed in this maintenance schedule must be serviced in accordance with Manu-
facturer's Instructions.
This maintenance schedule does not apply to engines with an EPA/CARB emissions certificate. TIM-ID: 0000046281 - 006

4 | Maintenance Schedule | MS50248/00E 2017-02

 1.2 Allocation matrix application group 1DS
V2000M96L
Load profile

113 to 122 kW/cyl.

Load indicator %
Load factor %

Time

—
Load %
%

110 (100-110) —
100 (90-100) 5
90 (80-90) —
80 (65-80) 15
0 to 40 ≤8 7,500 — — —
65 (50-65) —
50 (30-50) 20
30 (5-30) 40
Idle Speed (0-5) 20
110 (100-110) —
Standard 1DS
100 (90-100) 10
90 (80-90) —
80 (65-80) 20
41 to 61 ≤ 13 6,000 — — —
65 (50-65) 50
50 (30-50) —
30 (5-30) 5
Idle Speed (0-5) 15
110 (100-110) —
100 (90-100) 25
90 (80-90) —
80 (65-80) 20
62 to 68 ≤ 28 5,000 — — —
65 (50-65) 30
50 (30-50) —
30 (5-30) 20
Idle Speed (0-5) 5
110 (100-110) —
100 (90-100) 30
90 (80-90) 15
80 (65-80) 20
62 to 68 ≤ 38 4,000 — — —
65 (50-65) —
50 (30-50)
TIM-ID: 0000074835 - 001

—
30 (5-30) 25
Idle Speed (0-5) 10

Table 2: Zuordnungsmatrix Anwendungsgruppe 1DS

MS50248/00E 2017-02 | Maintenance Schedule | 5

 1.3 Maintenance schedule matrix 7,500 h
0 to 7,500 Operating hours
Task 1,000 Operating hours [h]

1,500
2,000
2,500
3,000
3,500
3,750
4,000
4,500
5,000
5,500
6,000
6,500
7,000
7,500
Limit

Daily
500

Engine
W1828 1a
W1245 1a
W1246 1a
W1244 2a
W4126 2a
W1008 2a
W1453 3a
W0500 - X
W0501 - X
W0502 - X
W0503 - X
W0505 - X
W0506 - X
W0507 - X
W0508 - X
W1001 2a X X X X X X X X X X X X X X X
W1675 2a X X X X X X X X X X X X X X X
W1193 18 a X X X X X X X X X X X X X X X
W4172 1a X X X X X X X
W1002 2a X X X X X X X
W1005 3a X X
W1296 3a X X
W1519 5a X X
W1011 18 a X X
W1006 18 a X X
W1636 18 a X X
W1298 6a X
W1477 18 a X
W4150 5a X X
W4170 5a X X
W1250 6a X X
W1251 6a X X
W1055 18 a X X
W1038 18 a X X
W1472 18 a X X
TIM-ID: 0000074832 - 001

W2000 18 a X
W2002 18 a X
W2003 18 a X
W2006 18 a X
W2017 18 a X
W2018 18 a X
W2059 18 a X
w = weeks
m = months
a = years

6 | Maintenance Schedule | MS50248/00E 2017-02

 Task Operating hours [h]

1,000
1,500
2,000
2,500
3,000
3,500
3,750
4,000
4,500
5,000
5,500
6,000
6,500
7,000
7,500
Limit

Daily
500
W2062 18 a X
W2074 18 a X
W2110 18 a X
W2111 18 a X
W2112 18 a X
W2166 18 a X
W1134 18 a X
W3000 18 a X
W3001 18 a X
W3004 18 a X
W3006 18 a X
W3007 18 a X
W3011 18 a X
W3012 18 a X
W3013 18 a X
W3021 18 a X
W3041 18 a X
W3042 18 a X
W3056 18 a X
W3057 18 a X
W3106 18 a X
W3107 18 a X
W3108 18 a X
W3152 18 a X
W3177 18 a X
W3182 18 a X
W3186 18 a X
W1083 18 a X
W1084 18 a X
W1082 18 a X
W4173 18 a X
W4171 18 a X
W4146 18 a X
X3504 18 a X
w = weeks
m = months
a = years
TIM-ID: 0000074832 - 001

MS50248/00E 2017-02 | Maintenance Schedule | 7

 1.4 Maintenance tasks 7,500 h
Qualifi- Interval Limit Item Maintenance tasks

Option
Task
cation [h]
level
Engine
QL1 - 1a Preheater / Jacket water heat- Check operation and inspect for leaks. X W1828
er
QL1 - 1a Fuel servicing plant Check alarm function of differential pressure gauge. X W1245
Check pump capacity. X W1246
QL1 - 2a Fuel servicing plant Check function of bar electrode. X W1244
Replace filter elements. X W4126
QL1 - 2a Engine oil filter Fit new engine oil filters each time the engine oil is changed or, at the W1008
latest, on expiry of the time limit (given in years).
QL1 - 3a Preheater / Jacket water heat- Replace thermostat. X W1453
er
QL1 Daily - Engine operation Check engine oil level. W0500
Carry out visual inspection of engine for general condition and leaks. W0501
Inspect intercooler drain system. W0502
Inspect service indicator of air filter. W0503
Check relief bores of coolant pump(s). W0505
Check for abnormal running noises, exhaust gas color and vibration. W0506
Drain off water and contamination from fuel prefilter. X W0507
Check differential pressure gauge of fuel prefilter. X W0508
QL1 500 2a Fuel filter Fit new fuel filter or new fuel filter insert. W1001
QL1 500 2a Fuel prefilter Fit new fuel prefilter or new fuel prefilter insert. X W1675
QL1 500 18 a Drive shaft Lubricate drive shaft at lubrication points. X W1193
QL1 1000 1a Engine mounts Check general condition of resilient mount (visual inspection). W4172
QL1 1000 2a Valve gear Check valve clearance, adjust if necessary. W1002
QL1 3750 3a Air filters Fit new air filters. W1005
QL1 3750 3a Coolant expansion tank Replace valve. W1296
QL1 3750 5a Engine mounts Check tightness of securing screws. W1519
QL1 3750 18 a Combustion chambers Inspect cylinder chambers using endoscope. W1011
QL1 3750 18 a Fuel injectors Replace fuel injectors. W1006
QL1 3750 18 a Engine governor Reset parameters of drift correction (CDC) and enter injector coding W1636
(IIG).
QL1 7500 6a HP fuel lines Fit new HP fuel lines. W1298
QL1 7500 18 a Preheater / Jacket water heat- Overhaul preheater / jacket water heater. X W1477
er
QL3 3750 5a Engine mounts Measure height of rubber element. W4150
Measure buffer clearance, adjust if needed. X W4170
QL3 3750 6a Rubber sleeves Replace all rubber sleeves. W1250
QL3 3750 6a Hose lines Replace all hose lines. W1251
QL3 3750 18 a Crankcase breathers Fit new oil separators. W1055
TIM-ID: 0000074831 - 001

QL3 3750 18 a Turbochargers Overhaul turbochargers. W1038

Fit new compressor wheels for turbochargers. W1472
QL3 7500 18 a Component maintenance Before starting maintenance work, drain the coolant and flush the W2000
cooling systems.
Clean air ducting. W2002
Clean intercooler and inspect for leakage. W2003
Check engine coolant thermostat and fit new thermal actuator. W2006
Clean engine coolant cooler and inspect it for leaks. W2017
w = weeks
m = months
a = years

8 | Maintenance Schedule | MS50248/00E 2017-02

 Qualifi- Interval Limit Item Maintenance tasks

Option
Task
cation [h]
level
Clean engine oil cooler and inspect it for leaks. W2018
Clean fuel cooler. W2059
Fit new seals/sealing materials for all disassembled components. W2062
Inspect rocker arms, valve bridges, pushrods and ball joints for wear. W2074
Overhaul engine coolant pump. W2110
Overhaul raw-water pump. W2111
Overhaul bilge pump. X W2112
Clean raw-water based intercooler and check for leaks. W2166
QL3 7500 18 a Cylinder heads Overhaul cylinder heads. W1134
QL4 7500 18 a Extended component mainte- Completely disassemble the engine. Inspect engine components as W3000
nance per assembly instructions and repair or fit new components as re-
quired.
Replace all elastomeric parts and seals with new ones. W3001
Fit new crankshaft bearings. W3004
Fit new antifriction bearings for auxiliary PTOs. X W3006
Fit new high-pressure fuel pump. W3007
Fit new actuating cylinders for air flow control flaps. W3011
Fit new actuator cylinders for exhaust flaps. W3012
Fit new exhaust flap bearings. W3013
Fit new pressure relief valve in high-pressure fuel system. W3021
Overhaul starter. W3041
Overhaul battery-charging generator. X W3042
Fit new wire meshes for crankcase ventilation system. W3056
Fit new high-pressure fuel sensor. W3057
Replace oil replenishment pump. X W3106
Replace oil-level regulating pump. X W3107
Check vibration damper, fit new one if necessary. W3108
Replace diverter valve. X W3152
Check engine oil pump, replace if necessary. W3177
Gear train: Check tooth flanks for wear (visual inspection), replace W3182
bearing bushings.
Replace air flap bearings. W3186
QL4 7500 18 a Conrod bearings Fit new conrod bearings. W1083
QL4 7500 18 a Cylinder liners Fit new cylinder liners. W1084
QL4 7500 18 a Pistons Fit new pistons. W1082
QL4 7500 18 a Engine mounts Replace rubber element of resilient mounts. W4173
QL4 7500 18 a Shaft misalignment coupling Replace diaphragm. X W4171
QL4 7500 18 a Flexible/torsional resilient Replace rubber element. W4146
coupling
QL4 7500 18 a Drive shaft Overhaul drive shaft. X X3504
w = weeks
TIM-ID: 0000074831 - 001

m = months
a = years

MS50248/00E 2017-02 | Maintenance Schedule | 9

 1.5 Maintenance schedule matrix 6,000 h
0 to 6,000 Operating hours
Task 1,000 Operating hours [h]

1,500
2,000
2,500
3,000
3,500
4,000
4,500
5,000
5,500
6,000
Limit

Daily
500

Engine
W1828 1a
W1245 1a
W1246 1a
W1244 2a
W4126 2a
W1008 2a
W1453 3a
W0500 - X
W0501 - X
W0502 - X
W0503 - X
W0505 - X
W0506 - X
W0507 - X
W0508 - X
W1001 2a X X X X X X X X X X X X
W1675 2a X X X X X X X X X X X X
W1193 18 a X X X X X X X X X X X X
W4172 1a X X X X X X
W1002 2a X X X X X X
W1005 3a X X
W1296 3a X X
W1519 5a X X
W1011 18 a X X
W1006 18 a X X
W1636 18 a X X
W1298 6a X
W1477 18 a X
W4150 5a X X
W4170 5a X X
W1250 6a X X
W1251 6a X X
W2000 18 a X
W2002 18 a X
W2003 18 a X
TIM-ID: 0000047655 - 005

W2006 18 a X
W2017 18 a X
W2018 18 a X
W2059 18 a X
W2062 18 a X
W2074 18 a X
W2110 18 a X
w = weeks
m = months
a = years

10 | Maintenance Schedule | MS50248/00E 2017-02

 Task Operating hours [h]

1,000
1,500
2,000
2,500
3,000
3,500
4,000
4,500
5,000
5,500
6,000
Limit

Daily
500
W2111 18 a X
W2112 18 a X
W2166 18 a X
W1134 18 a X
W1055 18 a X
W1038 18 a X
W1472 18 a X
W3000 18 a X
W3001 18 a X
W3004 18 a X
W3006 18 a X
W3007 18 a X
W3011 18 a X
W3012 18 a X
W3013 18 a X
W3021 18 a X
W3041 18 a X
W3042 18 a X
W3056 18 a X
W3057 18 a X
W3106 18 a X
W3107 18 a X
W3108 18 a X
W3152 18 a X
W3177 18 a X
W3182 18 a X
W3186 18 a X
W1083 18 a X
W1084 18 a X
W1082 18 a X
W4173 18 a X
W4171 18 a X
W4146 18 a X
X3504 18 a X
w = weeks
m = months
a = years
TIM-ID: 0000047655 - 005

MS50248/00E 2017-02 | Maintenance Schedule | 11

 1.6 Maintenance tasks 6,000 h
Qualifi- Interval Limit Item Maintenance tasks

Option
Task
cation [h]
level
Engine
QL1 - 1a Preheater / Jacket water heat- Check operation and inspect for leaks. X W1828
er
QL1 - 1a Fuel servicing plant Check alarm function of differential pressure gauge. X W1245
Check pump capacity. X W1246
QL1 - 2a Fuel servicing plant Check function of bar electrode. X W1244
Replace filter elements. X W4126
QL1 - 2a Engine oil filter Fit new engine oil filters each time the engine oil is changed or, at the W1008
latest, on expiry of the time limit (given in years).
QL1 - 3a Preheater / Jacket water heat- Replace thermostat. X W1453
er
QL1 Daily - Engine operation Check engine oil level. W0500
Carry out visual inspection of engine for general condition and leaks. W0501
Inspect intercooler drain system. W0502
Inspect service indicator of air filter. W0503
Check relief bores of coolant pump(s). W0505
Check for abnormal running noises, exhaust gas color and vibration. W0506
Drain off water and contamination from fuel prefilter. X W0507
Check differential pressure gauge of fuel prefilter. X W0508
QL1 500 2a Fuel filter Fit new fuel filter or new fuel filter insert. W1001
QL1 500 2a Fuel prefilter Fit new fuel prefilter or new fuel prefilter insert. X W1675
QL1 500 18 a Drive shaft Lubricate drive shaft at lubrication points. X W1193
QL1 1000 1a Engine mounts Check general condition of resilient mount (visual inspection). W4172
QL1 1000 2a Valve gear Check valve clearance, adjust if necessary. W1002
QL1 3000 3a Air filters Fit new air filters. W1005
QL1 3000 3a Coolant expansion tank Replace valve. W1296
QL1 3000 5a Engine mounts Check tightness of securing screws. W1519
QL1 3000 18 a Combustion chambers Inspect cylinder chambers using endoscope. W1011
QL1 3000 18 a Fuel injectors Replace fuel injectors. W1006
QL1 3000 18 a Engine governor Reset parameters of drift correction (CDC) and enter injector coding W1636
(IIG).
QL1 6000 6a HP fuel lines Fit new HP fuel lines. W1298
QL1 6000 18 a Preheater / Jacket water heat- Overhaul preheater / jacket water heater. X W1477
er
QL3 3000 5a Engine mounts Measure height of rubber element. W4150
Measure buffer clearance, adjust if needed. X W4170
QL3 3000 6a Rubber sleeves Replace all rubber sleeves. W1250
QL3 3000 6a Hose lines Replace all hose lines. W1251
QL3 6000 18 a Component maintenance Before starting maintenance work, drain the coolant and flush the W2000
TIM-ID: 0000047656 - 005

cooling systems.
Clean air ducting. W2002
Clean intercooler and inspect for leakage. W2003
Check engine coolant thermostat and fit new thermal actuator. W2006
Clean engine coolant cooler and inspect it for leaks. W2017
Clean engine oil cooler and inspect it for leaks. W2018
Clean fuel cooler. W2059
Fit new seals/sealing materials for all disassembled components. W2062
w = weeks
m = months
a = years

12 | Maintenance Schedule | MS50248/00E 2017-02

 Qualifi- Interval Limit Item Maintenance tasks

Option
Task
cation [h]
level
Inspect rocker arms, valve bridges, pushrods and ball joints for wear. W2074
Overhaul engine coolant pump. W2110
Overhaul raw-water pump. W2111
Overhaul bilge pump. X W2112
Clean raw-water based intercooler and check for leaks. W2166
QL3 6000 18 a Cylinder heads Overhaul cylinder heads. W1134
QL3 6000 18 a Crankcase breathers Fit new oil separators. W1055
QL3 6000 18 a Turbochargers Overhaul turbochargers. W1038
Fit new compressor wheels for turbochargers. W1472
QL4 6000 18 a Extended component mainte- Completely disassemble the engine. Inspect engine components as W3000
nance per assembly instructions and repair or fit new components as re-
quired.
Replace all elastomeric parts and seals with new ones. W3001
Fit new crankshaft bearings. W3004
Fit new antifriction bearings for auxiliary PTOs. X W3006
Fit new high-pressure fuel pump. W3007
Fit new actuating cylinders for air flow control flaps. W3011
Fit new actuator cylinders for exhaust flaps. W3012
Fit new exhaust flap bearings. W3013
Fit new pressure relief valve in high-pressure fuel system. W3021
Overhaul starter. W3041
Overhaul battery-charging generator. X W3042
Fit new wire meshes for crankcase ventilation system. W3056
Fit new high-pressure fuel sensor. W3057
Replace oil replenishment pump. X W3106
Replace oil-level regulating pump. X W3107
Check vibration damper, fit new one if necessary. W3108
Replace diverter valve. X W3152
Check engine oil pump, replace if necessary. W3177
Gear train: Check tooth flanks for wear (visual inspection), replace W3182
bearing bushings.
Replace air flap bearings. W3186
QL4 6000 18 a Conrod bearings Fit new conrod bearings. W1083
QL4 6000 18 a Cylinder liners Fit new cylinder liners. W1084
QL4 6000 18 a Pistons Fit new pistons. W1082
QL4 6000 18 a Engine mounts Replace rubber element of resilient mounts. W4173
QL4 6000 18 a Shaft misalignment coupling Replace diaphragm. X W4171
QL4 6000 18 a Flexible/torsional resilient Replace rubber element. W4146
coupling
QL4 6000 18 a Drive shaft Overhaul drive shaft. X X3504
w = weeks
TIM-ID: 0000047656 - 005

m = months
a = years

MS50248/00E 2017-02 | Maintenance Schedule | 13

 1.7 Maintenance schedule matrix 5,000 h
0 to 5,000 Operating hours
Task 1,000 Operating hours [h]

1,500
2,000
2,500
3,000
3,500
4,000
4,500
5,000
Limit

Daily
500

Engine
W1828 1a
W1245 1a
W1246 1a
W1244 2a
W4126 2a
W1008 2a
W1453 3a
W0500 - X
W0501 - X
W0502 - X
W0503 - X
W0505 - X
W0506 - X
W0507 - X
W0508 - X
W1001 2a X X X X X X X X X X
W1675 2a X X X X X X X X X X
W1193 18 a X X X X X X X X X X
W4172 1a X X X X X
W1002 2a X X X X X
W1005 3a X X
W1296 3a X X
W1519 5a X X
W1011 18 a X X
W1006 18 a X X
W1636 18 a X X
W1298 6a X
W1477 18 a X
W4150 5a X X
W4170 5a X X
W1250 6a X X
W1251 6a X X
W2000 18 a X
W2002 18 a X
W2003 18 a X
TIM-ID: 0000074838 - 001

W2006 18 a X
W2017 18 a X
W2018 18 a X
W2059 18 a X
W2062 18 a X
W2074 18 a X
W2110 18 a X
w = weeks
m = months
a = years

14 | Maintenance Schedule | MS50248/00E 2017-02

 Task Operating hours [h]

1,000
1,500
2,000
2,500
3,000
3,500
4,000
4,500
5,000
Limit

Daily
500
W2111 18 a X
W2112 18 a X
W2166 18 a X
W1134 18 a X
W1055 18 a X
W1038 18 a X
W1472 18 a X
W1083 18 a X X
W1084 18 a X X
W1082 18 a X X
W3000 18 a X
W3001 18 a X
W3004 18 a X
W3006 18 a X
W3007 18 a X
W3011 18 a X
W3012 18 a X
W3013 18 a X
W3021 18 a X
W3041 18 a X
W3042 18 a X
W3056 18 a X
W3057 18 a X
W3106 18 a X
W3107 18 a X
W3108 18 a X
W3152 18 a X
W3177 18 a X
W3182 18 a X
W3186 18 a X
W4173 18 a X
W4171 18 a X
W4146 18 a X
X3504 18 a X
w = weeks
m = months
a = years
TIM-ID: 0000074838 - 001

MS50248/00E 2017-02 | Maintenance Schedule | 15

 1.8 Maintenance tasks 5,000 h
Qualifi- Interval Limit Item Maintenance tasks

Option
Task
cation [h]
level
Engine
QL1 - 1a Preheater / Jacket water heat- Check operation and inspect for leaks. X W1828
er
QL1 - 1a Fuel servicing plant Check alarm function of differential pressure gauge. X W1245
Check pump capacity. X W1246
QL1 - 2a Fuel servicing plant Check function of bar electrode. X W1244
Replace filter elements. X W4126
QL1 - 2a Engine oil filter Fit new engine oil filters each time the engine oil is changed or, at the W1008
latest, on expiry of the time limit (given in years).
QL1 - 3a Preheater / Jacket water heat- Replace thermostat. X W1453
er
QL1 Daily - Engine operation Check engine oil level. W0500
Carry out visual inspection of engine for general condition and leaks. W0501
Inspect intercooler drain system. W0502
Inspect service indicator of air filter. W0503
Check relief bores of coolant pump(s). W0505
Check for abnormal running noises, exhaust gas color and vibration. W0506
Drain off water and contamination from fuel prefilter. X W0507
Check differential pressure gauge of fuel prefilter. X W0508
QL1 500 2a Fuel filter Fit new fuel filter or new fuel filter insert. W1001
QL1 500 2a Fuel prefilter Fit new fuel prefilter or new fuel prefilter insert. X W1675
QL1 500 18 a Drive shaft Lubricate drive shaft at lubrication points. X W1193
QL1 1000 1a Engine mounts Check general condition of resilient mount (visual inspection). W4172
QL1 1000 2a Valve gear Check valve clearance, adjust if necessary. W1002
QL1 2500 3a Air filters Fit new air filters. W1005
QL1 2500 3a Coolant expansion tank Replace valve. W1296
QL1 2500 5a Engine mounts Check tightness of securing screws. W1519
QL1 2500 18 a Combustion chambers Inspect cylinder chambers using endoscope. W1011
QL1 2500 18 a Fuel injectors Replace fuel injectors. W1006
QL1 2500 18 a Engine governor Reset parameters of drift correction (CDC) and enter injector coding W1636
(IIG).
QL1 5000 6a HP fuel lines Fit new HP fuel lines. W1298
QL1 5000 18 a Preheater / Jacket water heat- Overhaul preheater / jacket water heater. X W1477
er
QL3 2500 5a Engine mounts Measure height of rubber element. W4150
Measure buffer clearance, adjust if needed. X W4170
QL3 2500 6a Rubber sleeves Replace all rubber sleeves. W1250
QL3 2500 6a Hose lines Replace all hose lines. W1251
QL3 5000 18 a Component maintenance Before starting maintenance work, drain the coolant and flush the W2000
TIM-ID: 0000074839 - 001

cooling systems.
Clean air ducting. W2002
Clean intercooler and inspect for leakage. W2003
Check engine coolant thermostat and fit new thermal actuator. W2006
Clean engine coolant cooler and inspect it for leaks. W2017
Clean engine oil cooler and inspect it for leaks. W2018
Clean fuel cooler. W2059
Fit new seals/sealing materials for all disassembled components. W2062
w = weeks
m = months
a = years

16 | Maintenance Schedule | MS50248/00E 2017-02

 Qualifi- Interval Limit Item Maintenance tasks

Option
Task
cation [h]
level
Inspect rocker arms, valve bridges, pushrods and ball joints for wear. W2074
Overhaul engine coolant pump. W2110
Overhaul raw-water pump. W2111
Overhaul bilge pump. X W2112
Clean raw-water based intercooler and check for leaks. W2166
QL3 5000 18 a Cylinder heads Overhaul cylinder heads. W1134
QL3 5000 18 a Crankcase breathers Fit new oil separators. W1055
QL3 5000 18 a Turbochargers Overhaul turbochargers. W1038
Fit new compressor wheels for turbochargers. W1472
QL4 2500 18 a Conrod bearings Fit new conrod bearings. W1083
QL4 2500 18 a Cylinder liners Fit new cylinder liners. W1084
QL4 2500 18 a Pistons Fit new pistons. W1082
QL4 5000 18 a Extended component mainte- Completely disassemble the engine. Inspect engine components as W3000
nance per assembly instructions and repair or fit new components as re-
quired.
Replace all elastomeric parts and seals with new ones. W3001
Fit new crankshaft bearings. W3004
Fit new antifriction bearings for auxiliary PTOs. X W3006
Fit new high-pressure fuel pump. W3007
Fit new actuating cylinders for air flow control flaps. W3011
Fit new actuator cylinders for exhaust flaps. W3012
Fit new exhaust flap bearings. W3013
Fit new pressure relief valve in high-pressure fuel system. W3021
Overhaul starter. W3041
Overhaul battery-charging generator. X W3042
Fit new wire meshes for crankcase ventilation system. W3056
Fit new high-pressure fuel sensor. W3057
Replace oil replenishment pump. X W3106
Replace oil-level regulating pump. X W3107
Check vibration damper, fit new one if necessary. W3108
Replace diverter valve. X W3152
Check engine oil pump, replace if necessary. W3177
Gear train: Check tooth flanks for wear (visual inspection), replace W3182
bearing bushings.
Replace air flap bearings. W3186
QL4 5000 18 a Engine mounts Replace rubber element of resilient mounts. W4173
QL4 5000 18 a Shaft misalignment coupling Replace diaphragm. X W4171
QL4 5000 18 a Flexible/torsional resilient Replace rubber element. W4146
coupling
QL4 5000 18 a Drive shaft Overhaul drive shaft. X X3504
w = weeks
TIM-ID: 0000074839 - 001

m = months
a = years

MS50248/00E 2017-02 | Maintenance Schedule | 17

 1.9 Maintenance schedule matrix 4,000 h
0 to 4,000 Operating hours
Task 1,000 Operating hours [h]

1,500
2,000
2,500
3,000
3,500
4,000
Limit

Daily
500

Engine
W1828 1a
W1245 1a
W1246 1a
W1244 2a
W4126 2a
W1008 2a
W1453 3a
W0500 - X
W0501 - X
W0502 - X
W0503 - X
W0505 - X
W0506 - X
W0507 - X
W0508 - X
W1001 2a X X X X X X X X
W1675 2a X X X X X X X X
W1193 18 a X X X X X X X X
W4172 1a X X X X
W1002 2a X X X X
W1005 3a X X
W1296 3a X X
W1519 5a X X
W1011 18 a X X
W1006 18 a X X
W1636 18 a X X
W1298 6a X
W1477 18 a X
W4150 5a X X
W4170 5a X X
W1250 6a X X
W1251 6a X X
W2000 18 a X
W2002 18 a X
W2003 18 a X
TIM-ID: 0000074836 - 001

W2006 18 a X
W2017 18 a X
W2018 18 a X
W2059 18 a X
W2062 18 a X
W2074 18 a X
W2110 18 a X
w = weeks
m = months
a = years

18 | Maintenance Schedule | MS50248/00E 2017-02

 Task Operating hours [h]

1,000
1,500
2,000
2,500
3,000
3,500
4,000
Limit

Daily
500
W2111 18 a X
W2112 18 a X
W2166 18 a X
W1134 18 a X
W1055 18 a X
W1038 18 a X
W1472 18 a X
W1083 18 a X X
W1084 18 a X X
W1082 18 a X X
W3000 18 a X
W3001 18 a X
W3004 18 a X
W3006 18 a X
W3007 18 a X
W3011 18 a X
W3012 18 a X
W3013 18 a X
W3021 18 a X
W3041 18 a X
W3042 18 a X
W3056 18 a X
W3057 18 a X
W3106 18 a X
W3107 18 a X
W3108 18 a X
W3152 18 a X
W3177 18 a X
W3182 18 a X
W3186 18 a X
W4173 18 a X
W4171 18 a X
W4146 18 a X
X3504 18 a X
w = weeks
m = months
a = years
TIM-ID: 0000074836 - 001

MS50248/00E 2017-02 | Maintenance Schedule | 19

 1.10 Maintenance tasks 4,000 h
Qualifi- Interval Limit Item Maintenance tasks

Option
Task
cation [h]
level
Engine
QL1 - 1a Preheater / Jacket water heat- Check operation and inspect for leaks. X W1828
er
QL1 - 1a Fuel servicing plant Check alarm function of differential pressure gauge. X W1245
Check pump capacity. X W1246
QL1 - 2a Fuel servicing plant Check function of bar electrode. X W1244
Replace filter elements. X W4126
QL1 - 2a Engine oil filter Fit new engine oil filters each time the engine oil is changed or, at the W1008
latest, on expiry of the time limit (given in years).
QL1 - 3a Preheater / Jacket water heat- Replace thermostat. X W1453
er
QL1 Daily - Engine operation Check engine oil level. W0500
Carry out visual inspection of engine for general condition and leaks. W0501
Inspect intercooler drain system. W0502
Inspect service indicator of air filter. W0503
Check relief bores of coolant pump(s). W0505
Check for abnormal running noises, exhaust gas color and vibration. W0506
Drain off water and contamination from fuel prefilter. X W0507
Check differential pressure gauge of fuel prefilter. X W0508
QL1 500 2a Fuel filter Fit new fuel filter or new fuel filter insert. W1001
QL1 500 2a Fuel prefilter Fit new fuel prefilter or new fuel prefilter insert. X W1675
QL1 500 18 a Drive shaft Lubricate drive shaft at lubrication points. X W1193
QL1 1000 1a Engine mounts Check general condition of resilient mount (visual inspection). W4172
QL1 1000 2a Valve gear Check valve clearance, adjust if necessary. W1002
QL1 2000 3a Air filters Fit new air filters. W1005
QL1 2000 3a Coolant expansion tank Replace valve. W1296
QL1 2000 5a Engine mounts Check tightness of securing screws. W1519
QL1 2000 18 a Combustion chambers Inspect cylinder chambers using endoscope. W1011
QL1 2000 18 a Fuel injectors Replace fuel injectors. W1006
QL1 2000 18 a Engine governor Reset parameters of drift correction (CDC) and enter injector coding W1636
(IIG).
QL1 4000 6a HP fuel lines Fit new HP fuel lines. W1298
QL1 4000 18 a Preheater / Jacket water heat- Overhaul preheater / jacket water heater. X W1477
er
QL3 2000 5a Engine mounts Measure height of rubber element. W4150
Measure buffer clearance, adjust if needed. X W4170
QL3 2000 6a Rubber sleeves Replace all rubber sleeves. W1250
QL3 2000 6a Hose lines Replace all hose lines. W1251
QL3 4000 18 a Component maintenance Before starting maintenance work, drain the coolant and flush the W2000
TIM-ID: 0000074837 - 001

cooling systems.
Clean air ducting. W2002
Clean intercooler and inspect for leakage. W2003
Check engine coolant thermostat and fit new thermal actuator. W2006
Clean engine coolant cooler and inspect it for leaks. W2017
Clean engine oil cooler and inspect it for leaks. W2018
Clean fuel cooler. W2059
Fit new seals/sealing materials for all disassembled components. W2062
w = weeks
m = months
a = years

20 | Maintenance Schedule | MS50248/00E 2017-02

 Qualifi- Interval Limit Item Maintenance tasks

Option
Task
cation [h]
level
Inspect rocker arms, valve bridges, pushrods and ball joints for wear. W2074
Overhaul engine coolant pump. W2110
Overhaul raw-water pump. W2111
Overhaul bilge pump. X W2112
Clean raw-water based intercooler and check for leaks. W2166
QL3 4000 18 a Cylinder heads Overhaul cylinder heads. W1134
QL3 4000 18 a Crankcase breathers Fit new oil separators. W1055
QL3 4000 18 a Turbochargers Overhaul turbochargers. W1038
Fit new compressor wheels for turbochargers. W1472
QL4 2000 18 a Conrod bearings Fit new conrod bearings. W1083
QL4 2000 18 a Cylinder liners Fit new cylinder liners. W1084
QL4 2000 18 a Pistons Fit new pistons. W1082
QL4 4000 18 a Extended component mainte- Completely disassemble the engine. Inspect engine components as W3000
nance per assembly instructions and repair or fit new components as re-
quired.
Replace all elastomeric parts and seals with new ones. W3001
Fit new crankshaft bearings. W3004
Fit new antifriction bearings for auxiliary PTOs. X W3006
Fit new high-pressure fuel pump. W3007
Fit new actuating cylinders for air flow control flaps. W3011
Fit new actuator cylinders for exhaust flaps. W3012
Fit new exhaust flap bearings. W3013
Fit new pressure relief valve in high-pressure fuel system. W3021
Overhaul starter. W3041
Overhaul battery-charging generator. X W3042
Fit new wire meshes for crankcase ventilation system. W3056
Fit new high-pressure fuel sensor. W3057
Replace oil replenishment pump. X W3106
Replace oil-level regulating pump. X W3107
Check vibration damper, fit new one if necessary. W3108
Replace diverter valve. X W3152
Check engine oil pump, replace if necessary. W3177
Gear train: Check tooth flanks for wear (visual inspection), replace W3182
bearing bushings.
Replace air flap bearings. W3186
QL4 4000 18 a Engine mounts Replace rubber element of resilient mounts. W4173
QL4 4000 18 a Shaft misalignment coupling Replace diaphragm. X W4171
QL4 4000 18 a Flexible/torsional resilient Replace rubber element. W4146
coupling
QL4 4000 18 a Drive shaft Overhaul drive shaft. X X3504
w = weeks
TIM-ID: 0000074837 - 001

m = months
a = years

MS50248/00E 2017-02 | Maintenance Schedule | 21