Bearings Rated Life Calculation

Critical Bearings
Al Ain Cement Factory
Design Actual
Equipm
Bearing
Sr.No Fan Location Eqipment.No Fan rpm N
Type
Bearing Class C/P (C/P) p
a1 askf '60N/10 6
10 /60N
6
Operating
Hours
Million Operating
Years
Million
Yr
Operating
Revolutions Hours Revolutions Hours

1 Kiln Primary Air fan 2602 2900 SKF 22215EK Spherical Roller Bearings 9 1515 0.47 5 0.174 5.74712644 600 3560.25 20461.2069 2.3 104.4 0.06849 600

2 PC Fan 2413 1450 SKF22320CC/W33 Spherical Roller Bearings 8 1023 0.47 5 0.087 11.4942529 29,806 2404.05 27632.75862 3.2 2593.122 3.40251 29806

3 Cooler Bag House Fan 2642 730 SKF22244CC/W33/C3 SphericalRollerBearings 7 656 0.47 5 0.0438 22.8310502 29,806 1541.6 35196.34703 4.0 1305.5028 3.40251 29806

4 ID Fan South/North 2201 994 SKF22240CC/W33/C3 SphericalRollerBearings 7 656 0.47 5 0.05964 16.7672703 29,806 1541.6 25848.42388 3.0 1777.62984 3.40251 29806

8 Kiln Main Motor Cooling Fans 2502 1450 2316 Self Aligning Ball Bearing 12 1728 0.47 5 0.087 11.4942529 29,806 4060.8 46675.86207 5.3 2593.122 3.40251 29806

9 PH Bag Filter Fan 2431 990 SKF22320CC/W33 Spherical Roller Bearings 8 1023 0.47 5 0.0594 16.8350168 29,806 2404.05 40472.22222 4.6 1770.4764 3.40251 29806

10 Cement Mill Bag House Fan South 34198 980 SKF22244CC/W33/C3 SphericalRollerBearings 7 656 0.47 5 0.0588 17.0068027 14695 1541.6 26217.68707 3.0 864.066 1.67751 14695

11 Cement Mill Bag House Fan Middle 34198 980 SKF22244CC/W33/C3 SphericalRollerBearings 7 656 0.47 5 0.0588 17.0068027 13382 1541.6 26217.68707 3.0 786.8616 1.52763 13382

12 Cement Mill Bag House Fan North 34198 980 SKF22244CC/W33/C3 SphericalRollerBearings 7 656 0.47 5 0.0588 17.0068027 16580 1541.6 26217.68707 3.0 974.904 1.89269 16580

6 Raw Mill Bag House Fan South 2215 730 SKF22244CC/W33C3 SphericalRollerBearings 7 656 0.47 5 0.0438 22.8310502 22393 1541.6 35196.34703 4.0 980.8134 2.55628 22393

7 Raw Mill Bag House Fan North 2215 730 SKF22244CC/W33C3 SphericalRollerBearings 7 656 0.47 5 0.0438 22.8310502 18020 1541.6 35196.34703 4.0 789.276 2.05708 18020

5 Raw Mill Fan 2136 990 N/A N/A N/A N/A 0.47 5 0.0594 16.8350168

For C/P value refer to the Given Graph

For Roller Bearing p 3.33

For Ball Bearing p 3

a1= 0.47 from skf catalog as reliability of 0.97%

askf is Directly proportional to "Contamination Level in
Bearing and Bearing Fatigue Limit Ratio"

With an increase in askf value the bearing life increases

 Bearings Inventory & Replacement Management
Critical Fan Bearings
Al Ain Cement Factory
Bearing Bearing
Sr.No Fan Location Eqipment.No
Rated Life Years Actual Life
1 Kiln Primary Air fan 2602 2.3 3.4
2 PC Fan 2413 3.2 3.4
3 Cooler Bag House Fan 2642 4 3.4
4 ID Fan South/North 2201 3 3.4
5 Kiln Main Motor Cooling Fans 2502 5.3 3.4
6 PH Bag Filter Fan 2431 4.6 3.4
7 Cement Mill Bag House Fan South 34198 3 1.7
8 Cement Mill Bag House Fan Middle 34198 3 1.5
9 Cement Mill Bag House Fan North 34198 3 1.9
10 Raw Mill Bag House Fan South 2215 4 2.5

11 Raw Mill Bag House Fan North 2215 4

2

12 Raw Mill Fan 2136 N/A N/A