OPERATING INSTRUCTIONS

KTS/KTX Prime
Contrast sensor

Standard 5-PIN
 Described product
KTS/KTX Prime standard 5-PIN

Manufacturer
SICK AG
Erwin-Sick-Str. 1
79183 Waldkirch
Germany

Legal information
This work is protected by copyright. Any rights derived from the copyright shall be
reserved for SICK AG. Reproduction of this document or parts of this document is only
permissible within the limits of the legal determination of Copyright Law. Any modifica‐
tion, abridgment or translation of this document is prohibited without the express writ‐
ten permission of SICK AG.
The trademarks stated in this document are the property of their respective owner.
© SICK AG. All rights reserved.

Original document
This document is an original document of SICK AG.

2 O P E R A T I N G I N S T R U C T I O N S | KTS/KTX Prime 8020695.ZKP7/2017-04-07 | SICK

Subject to change without notice
 CONTENTS

Contents
1 About this document........................................................................ 5
1.1 Information on the operating instructions.............................................. 5
1.2 Scope......................................................................................................... 5
1.3 Explanation of symbols............................................................................ 5
1.4 Further information................................................................................... 6
1.5 Customer service...................................................................................... 6

2 Safety information............................................................................ 7
2.1 Intended use............................................................................................. 7
2.2 Improper use............................................................................................. 7
2.3 Limitation of liability................................................................................. 7
2.4 Requirements for skilled persons and operating personnel.................. 8
2.5 Hazard warnings and operational safety................................................. 8
2.6 Repairs...................................................................................................... 9

3 Product description........................................................................... 10
3.1 Product ID.................................................................................................. 10
3.2 Product features and functions............................................................... 11

4 Mounting............................................................................................. 14
4.1 Scope of delivery....................................................................................... 14
4.2 Mounting requirements............................................................................ 14
4.3 Mounting the device................................................................................. 14

5 Electrical installation........................................................................ 16
5.1 Notes on the electrical installation.......................................................... 16
5.2 Note on the swivel connector................................................................... 17
5.3 Pin assignment of the connections......................................................... 17
5.4 Connecting the supply voltage................................................................. 17
5.5 Wiring the interfaces................................................................................ 18

6 Commissioning.................................................................................. 19
6.1 Simplified illustration................................................................................ 19

7 Operation............................................................................................ 21
7.1 Operating elements.................................................................................. 21
7.2 Navigation tree, general........................................................................... 21
7.3 Navigation tree, pro level (advanced settings)........................................ 22
7.4 List of abbreviations (type-dependent)................................................... 23
7.5 Activating or deactivating the pushbutton lock...................................... 25
7.6 Resetting the device (factory setting)...................................................... 25
7.7 Defaults..................................................................................................... 25
7.8 Pro level (advanced settings)................................................................... 28
7.9 Other indicators and functions................................................................ 36

8020695.ZKP7/2017-04-07 | SICK O P E R A T I N G I N S T R U C T I O N S | KTS/KTX Prime 3

Subject to change without notice
CONTENTS

8 Troubleshooting................................................................................. 38
8.1 Possible errors during commissioning.................................................... 38
8.2 Possible errors during operation............................................................. 38

9 Maintenance...................................................................................... 39
9.1 Maintenance............................................................................................. 39
9.2 Cleaning the device.................................................................................. 39

10 Decommissioning............................................................................. 41
10.1 Disassembly and disposal....................................................................... 41
10.2 Returning devices..................................................................................... 41

11 Technical data.................................................................................... 42
11.1 General data............................................................................................. 42
11.2 Dimensional drawings.............................................................................. 44

12 Accessories........................................................................................ 46

13 Annex.................................................................................................. 47
13.1 EU declaration of conformity and certificates........................................ 47
13.2 Certification according to UL 60947-5-2................................................ 47

4 O P E R A T I N G I N S T R U C T I O N S | KTS/KTX Prime 8020695.ZKP7/2017-04-07 | SICK

Subject to change without notice
 ABOUT THIS DOCUMENT 1

1 About this document

1.1 Information on the operating instructions

These operating instructions provide important information on how to use devices from
SICK AG.
Prerequisites for safe work are:
• Compliance with all safety notes and handling instructions supplied
• Compliance with local work safety regulations and general safety regulations for
device applications
The operating instructions are intended to be used by qualified personnel and electrical
specialists.

NOTE
Read these operating instructions carefully before starting any work on the device, in
order to familiarize yourself with the device and its functions.

The instructions constitute an integral part of the product and are to be stored in the
immediate vicinity of the device so they remain accessible to staff at all times. Should
the device be passed on to a third party, these operating instructions should be handed
over with it.
These operating instructions do not provide information on operating the machine in
which the device is integrated. For information about this, refer to the operating instruc‐
tions of the specific machine.

1.2 Scope
These operating instructions serve to incorporate the device into a customer system.
Instructions are given by stages for all actions required.
These instructions apply to all listed device variants of the product.

Available device variants are listed on the online product page.

b www.sick.com/KTS_Prime
b www.sick.com/KTX_Prime

Commissioning is described using one particular device variant as an example.

Simplified device designation in the document

In the following, the sensor is referred to in simplified form as “KTS/KTX” or “device.”

1.3 Explanation of symbols

Warnings and important information in this document are labeled with symbols. The
warnings are introduced by signal words that indicate the extent of the danger. These
warnings must be observed at all times and care must be taken to avoid accidents, per‐
sonal injury, and material damage.

DANGER
… indicates a situation of imminent danger, which will lead to a fatality or serious inju‐
ries if not prevented.

8020695.ZKP7/2017-04-07 | SICK O P E R A T I N G I N S T R U C T I O N S | KTS/KTX Prime 5

Subject to change without notice
1 ABOUT THIS DOCUMENT

WARNING
… indicates a potentially dangerous situation, which may lead to a fatality or serious
injuries if not prevented.

CAUTION
… indicates a potentially dangerous situation, which may lead to minor/slight injuries if
not prevented.

NOTICE
… indicates a potentially harmful situation, which may lead to material damage if not
prevented.

NOTE
… highlights useful tips and recommendations as well as information for efficient and
trouble-free operation.

1.4 Further information

NOTE
All the documentation available for the device can be found on the online product page
at:
b www.sick.com/KTS_Prime
b www.sick.com/KTX_Prime
The following information is available for download there:
• Type-specific online data sheets for device variants, containing technical data and
dimensional drawings
• EU declaration of conformity for the product family
• Dimensional drawings and 3D CAD dimension models in various electronic for‐
mats
• These operating instructions, available in English and German, and in other lan‐
guages if necessary
• Other publications related to the devices described here
• Publications dealing with accessories
• IO-Link driver files and IO-Link Technical Information v1.1

1.5 Customer service

If you require any technical information, our customer service department will be happy
to help. To find your agency, see the final page of this document.

NOTE
Before calling, make a note of all type label data such as type code, serial number, etc.,
to ensure faster processing.

6 O P E R A T I N G I N S T R U C T I O N S | KTS/KTX Prime 8020695.ZKP7/2017-04-07 | SICK

Subject to change without notice
 SAFETY INFORMATION 2

2 Safety information
2.1 Intended use
The KTS contrast sensor is an opto-electronic sensor for the optical, non-contact detec‐
tion of contrasts.
A contrast sensor is designed for mounting and may only be operated according to its
intended function. For this reason, it is not equipped with direct safety devices.
The system designer must provide measures to ensure the safety of persons and sys‐
tems in accordance with the legal guidelines.
SICK AG assumes no liability for losses or damage arising from the use of the product,
either directly or indirectly. This applies in particular to use of the product that does not
conform to its intended purpose and is not described in this documentation.

2.2 Improper use

• The device does not constitute a safety-relevant device according to the EC Machi‐
nery Directive (2006/42/EC).
• The device must not be used in explosion-hazardous areas.
• Any other use that is not described as intended use is prohibited.
• Any use of accessories not specifically approved by SICK AG is at your own risk.
The device is not suitable for the following applications (this list is not exhaustive):
• As a safety device to protect persons, their hands, or other body parts
• Underwater
• In explosion-hazardous areas
• Outdoors, without additional protection

NOTICE
Danger due to improper use!
Any improper use can result in dangerous situations.
Therefore, observe the following information:
b The device should be used only in line with intended use specifications.
b All information in these operating instructions must be strictly complied with.

2.3 Limitation of liability

Applicable standards and regulations, the latest state of technological development,
and our many years of knowledge and experience have all been taken into account
when assembling the data and information contained in these operating instructions.
The manufacturer accepts no liability for damage caused by:

■ Failure to observe the operating instructions

■ Improper use
■ Use by untrained personnel
■ Unauthorized conversions
■ Technical modifications
■ Use of unauthorized spare parts, wear and tear parts, and accessories

With special variants, where optional extras have been ordered, or owing to the latest
technical changes, the actual scope of delivery may vary from the features and illustra‐
tions shown here.

8020695.ZKP7/2017-04-07 | SICK O P E R A T I N G I N S T R U C T I O N S | KTS/KTX Prime 7

Subject to change without notice
2 SAFETY INFORMATION

2.4 Requirements for skilled persons and operating personnel

WARNING
Risk of injury due to insufficient training!
Improper handling of the device may result in considerable personal injury and material
damage.
■ All work must only ever be carried out by the stipulated persons.

The operating instructions state the following qualification requirements for the various
areas of work:
■ Instructed personnel have been briefed by the operating entity about the tasks
assigned to them and about potential dangers arising from improper action.
■ Skilled personnel have the specialist training, skills, and experience, as well as
knowledge of the relevant regulations, to be able to perform tasks assigned to
them and to detect and avoid any potential dangers independently.
■ Electricians have the specialist training, skills, and experience, as well as knowl‐
edge of the relevant standards and provisions to be able to carry out work on elec‐
trical systems and to detect and avoid any potential dangers independently. In Ger‐
many, electricians must meet the specifications of the BGV A3 Work Safety Regu‐
lations (e.g., Master Electrician). Other relevant regulations applicable in other
countries must be observed.

The following qualifications are required for various activities:

Activities Qualification
Mounting, maintenance ■ Basic practical technical training
■ Knowledge of the current safety regulations in the workplace
Electrical installation, ■ Practical electrical training
device replacement ■ Knowledge of current electrical safety regulations
■ Knowledge of the operation and control of the devices in
their particular application
Commissioning, ■ Basic knowledge of the design and setup of the described
configuration connections and interfaces
■ Basic knowledge of data transmission
■ Knowledge of the operation and control of the devices in
their particular application
Operation of the devices in ■ Knowledge of the operation and control of the devices in
their particular application their particular application
■ Knowledge of the software and hardware environment in the
application

2.5 Hazard warnings and operational safety

Please observe the safety notes and the warnings listed here and in other chapters of
these operating instructions to reduce the possibility of risks to health and avoid dan‐
gerous situations.

2.5.1 Eye safety

CAUTION
The device is equipped with LEDs. The device meets the criteria of risk group 1 accord‐
ing to IEC 62471:2006. No special measures are required (e.g., eye protection).

8 O P E R A T I N G I N S T R U C T I O N S | KTS/KTX Prime 8020695.ZKP7/2017-04-07 | SICK

Subject to change without notice
 SAFETY INFORMATION 2

2.6 Repairs
The product is a replacement device. The device is not intended to be repaired. Interfer‐
ence with or modifications to the device on the part of the customer will invalidate any
warranty claims against SICK AG.

8020695.ZKP7/2017-04-07 | SICK O P E R A T I N G I N S T R U C T I O N S | KTS/KTX Prime 9

Subject to change without notice
3 PRODUCT DESCRIPTION

3 Product description
3.1 Product ID

3.1.1 Type label

1
KTX-WP91142252ZZZZ 2
3
4
5
6
7

1 Contrast sensor pictogram

2 Device type number
3 Part number
4 Date of manufacture
5 2D code
6 Electrical data and environmental data
7 Pin assignment

3.1.2 Type code

1 2 - 3 4 5 6 7 8 9 10 11 12 13
KT X W P 9 1 1 4 2 2 5 2 Z

Position Meaning
1 Basic type KT = contrast sensor
2 Form factor/housing size S = small
X = large
3 Light sender W = RGB
4 Switching output B = push/pull
N = NPN
P = PNP
5 Function 9 = Prime (1-point, 2-point, dynamic
teach-in and automated switching
threshold)
6 Light spot direction 1 = longitudinal
2 = transverse
4 = round
7 Sensing distance 1 = sensing distance 13 mm
2 = sensing distance 25 mm
8 Filtering 4 = no filter

10 O P E R A T I N G I N S T R U C T I O N S | KTS/KTX Prime 8020695.ZKP7/2017-04-07 | SICK

Subject to change without notice
 PRODUCT DESCRIPTION 3

Position Meaning
9 Light emission 1 = long side
2 = short side
10 Operation 1 = long side
2 = short side
11 Connection type 4 = M12, male connector, 4-pin
5 = M12, male connector, 5-pin
12 Communication 2 = no communication
A = IO-Link
I = analog output (current)
U = analog output (voltage)
9 = analog output (voltage) and ana‐
log input (voltage)
13 Device type M = sample device
S = special device
F = private label
A = automation function
B = special device with automation
function
C = reserved
Z = standard

3.2 Product features and functions

3.2.1 Device view

1 2 3 4 5

Figure 1: KTS Prime light emission long housing side

1 Connection
2 Mounting slot
3 Display and control panel
4 M5 mounting thread
5 Light emission

8020695.ZKP7/2017-04-07 | SICK O P E R A T I N G I N S T R U C T I O N S | KTS/KTX Prime 11

Subject to change without notice
3 PRODUCT DESCRIPTION

1 2 3 4 5

Figure 2: KTX Prime light emission short housing side

1 Connection
2 M5 mounting thread
3 Display and control panel
4 M5 mounting thread
5 Light emission

1 2 3 4 5

Figure 3: KTX Prime light emission long housing side

1 Connection
2 M5 mounting thread
3 Display and control panel
4 M5 mounting thread
5 Light emission

3.2.2 Product characteristics

Contrast sensors are primarily used in packaging or printing machines for detecting
marks.
However, they can also be used in any application based on making a distinction
between contrasts.
KTS/KTX contrast sensors detect even the smallest contrasts at the highest speeds,
such as print marks on foils or packaging. They detect minute grayscale variations
between the mark and the background on matte, shiny, or transparent surfaces. Device
types are available with different methods of contrast resolution and different teach-in
variants for a wide range of requirements.

Features
• TwinEye technology® for increased depth of field and sensing distance tolerance
• 50 kHz switching frequency
• Large dynamic range means reliable detection of contrasts on glossy materials

12 O P E R A T I N G I N S T R U C T I O N S | KTS/KTX Prime 8020695.ZKP7/2017-04-07 | SICK

Subject to change without notice
 PRODUCT DESCRIPTION 3

• 7-segment display
• Color mode
• Mounting feedback
• IO-Link and Smart Tasks
• Flexible sensor setting thanks to various sensor parameters

Fields of application
• Applications in which contrast or color is a basic distinguishing feature
• Print mark detection for controlling the cutting process
• Print control in the print and paper industry
• Positioning of tubes when filling
• Label alignment on bottles
• Monitoring of wafer surfaces
• Roll end monitoring
• Color control in yarn or line production

8020695.ZKP7/2017-04-07 | SICK O P E R A T I N G I N S T R U C T I O N S | KTS/KTX Prime 13

Subject to change without notice
4 MOUNTING

4 Mounting
4.1 Scope of delivery
• Contrast sensor in the version ordered
• Quickstart
• Safety notes

4.2 Mounting requirements

• Typical space requirement for the device, see type-specific dimensional drawing,
see "Technical data", page 42.
• Comply with technical data, such as the permitted ambient conditions for opera‐
tion of the device (e.g., temperature range, EMC interference emissions, ground
potential).
• To prevent condensation, avoid exposing the device to rapid changes in tempera‐
ture.
• Protect the device from direct sunlight.
• The device must only be mounted using the pairs of mounting threads provided for
this purpose.
• Shock and vibration-free mounting.

4.3 Mounting the device

ü û
û
Figure 4: KTS Prime

ü û

Figure 5: KTX Prime light emission short housing side

14 O P E R A T I N G I N S T R U C T I O N S | KTS/KTX Prime 8020695.ZKP7/2017-04-07 | SICK

Subject to change without notice
 MOUNTING 4

ü û
Figure 6: KTX Prime light emission long housing side

1. The adjustment quality is automatically shown in the display as mounting feed‐

back during the first device initialization. To do so, the device must be brought
within the nominal sensing distance manually, ideally on light material (see data
sheet). Pay attention to the figure during alignment. After adjustment, quit the
process with any pushbutton.
2. Install the device via the fixing hole so that the light spot enters the mark longitudi‐
nally and the test object has the least possible vertical and horizontal movement.
Note the sensing distance while doing so.
3. Compensate for the vertical and horizontal movement of the test object by marks
of suitable lengths.
4. Ensure that any device movement does not affect the sensing distance.

Mounting feedback
Table 1: Mounting feedback indicator

TCH Sensing distance set too close or too far away.

PWR
THR
Q
PRO

TCH Sensing distance set within the detection range, but not at
PWR the optimum level.
THR
Q
PRO

TCH Nominal sensing distance set.

PWR
THR
Q
PRO

8020695.ZKP7/2017-04-07 | SICK O P E R A T I N G I N S T R U C T I O N S | KTS/KTX Prime 15

Subject to change without notice
5 ELECTRICAL INSTALLATION

5 Electrical installation
5.1 Notes on the electrical installation

NOTICE
Device damage due to incorrect supply voltage!
An incorrect supply voltage may result in damage to the device.
■ Only operate the device with safety/protective extra-low voltage (SELV/PELV).
■ The sensor is a device of protection class III.

NOTICE
Device damage due to incorrect supply voltage!
An incorrect supply voltage may result in damage to the device.
• Only operate the device with an LPS (limited power source) in accordance with IEC
60950-1 or an NEC Class 2 power supply unit.

NOTICE
Device damage or unpredictable operation due to working with live parts!
Working with live parts may result in unpredictable operation.
■ Only carry out wiring work when the power is off.
■ Only connect and disconnect electrical connections when the power is off.

■ The electrical installation must only be performed by electrically qualified person‐

nel.
■ Standard safety requirements must be met when working on electrical systems!
■ Only switch on the supply voltage for the device when the connection tasks have
been completed and the wiring has been thoroughly checked.
■ When using extension cables with open ends, ensure that bare wire ends do not
come into contact with each other (risk of short-circuit when supply voltage is
switched on!). Wires must be appropriately insulated from each other.
■ Wire cross-sections in the supply cable from the user’s power system must be
selected in accordance with the applicable standards.
■ Only operate the device with an LPS (limited power source) in accordance with IEC
60950-1 or an NEC Class 2 power supply unit.
■ All circuits connected to the device must be designed as SELV/PELV circuits.
■ Operation in short-circuit protected network at max. 8 A.

NOTE
Layout of data cables
■ Use screened data cables with twisted-pair wires.
■ Implement the screening design correctly and completely.
■ To avoid interference, e.g., from switching power supplies, motors, clocked drives,
and contactors, always use cables and layouts that are suitable for EMC.
■ Do not lay cables over long distances in parallel with voltage supply cables and
motor cables in cable channels.

The IP enclosure rating for the device is only achieved under the following conditions:
■ The cables plugged into the connections are screwed tight.
■ Any electrical connections that are not being used must be fitted with protective
caps/plugs that are screwed tight (as in the delivery condition).
■ Any other covers present must be closed and lie flush on the device.

16 O P E R A T I N G I N S T R U C T I O N S | KTS/KTX Prime 8020695.ZKP7/2017-04-07 | SICK

Subject to change without notice
 ELECTRICAL INSTALLATION 5

If these instructions are not complied with, the IP enclosure rating for the device is not
guaranteed!

5.2 Note on the swivel connector

NOTICE
Damage to the connector unit from over-tightening!
The connector unit on the device has two opposite end positions.
■ Do not rotate the connector unit from either of the two end positions by more than
180°.

5.3 Pin assignment of the connections

NOTE
The function of pin 2 depends on the teach-in variant, if the pin 2 configuration is set to
AUTO (factory setting).

NOTE
Pin 5 can only be assigned with L/D if L/D is set to AUTO in the defaults.

Overview of pin assignment

Table 2: M12 male connector, 5-pin
2-P 1-P dyn. AUTO
1 L+ L+ L+ L+
2 nF F/C L/D F/C
3 M M M M
4 Q Q Q Q
5 ET ET ET L/D

Legend
L+ = supply voltage
nF = no function
M = ground
Q = switching output
F/C = fine/coarse
L/D = light/dark

5.4 Connecting the supply voltage

NOTICE
Risk of damage to the device!
The device can become damaged if it is connected to a voltage supply that is already
switched on.
• Only connect the device when the supply cable is de-energized.

The device must be connected to a power supply unit with the following properties:

8020695.ZKP7/2017-04-07 | SICK O P E R A T I N G I N S T R U C T I O N S | KTS/KTX Prime 17

Subject to change without notice
5 ELECTRICAL INSTALLATION

• Supply voltage DC 10.8 V – 28.8 V (SELV/PELV as per currently valid standards)

• Electricity source with at least 3 W power
To ensure protection against short-circuits/overload in the customer’s supply cables,
the wire cross-sections used must be appropriately selected and protected.

5.5 Wiring the interfaces

5.5.1 Wiring the digital inputs

The digital inputs can be used to start a teach-in procedure or to select a device operat‐
ing mode.
The number of digital inputs available at the connections will vary, depending on the
device, see "Pin assignment of the connections", page 17.
Voltage level at the input starts the corresponding function of the device.

Electrical values
LOW: 0 V ≤ Ue ≤ 2 V
HIGH: 10 V ≤ Ue ≤ UV

Input, teach-in (ET)

PNP and push/pull: Teach = HIGH; Run = LOW
NPN: Teach = LOW; Run = HIGH

Input, blanking input (AT)

PNP and push/pull: Blanked = HIGH; Free = LOW
NPN: Blanked = LOW; Free = HIGH

Input, light/dark (L/D)

PNP and push/pull: Light switching = HIGH; Dark switching = LOW
NPN: Light switching = LOW; Dark switching = HIGH

Input, system sensitivity (F/C)

PNP and push/pull: Coarse = HIGH; Fine = LOW
NPN: Coarse = LOW; Fine = HIGH

5.5.2 Wiring the digital outputs

The number of digital outputs available at the connections will vary, depending on the
device, see "Pin assignment of the connections", page 17. If the allocated event occurs
in the read process, then the corresponding digital output is live.
In each case, the digital outputs are short-circuit protected and overcurrent protected.
Switching behavior: PNP or NPN or push/pull

Electrical values
The sum current (100 mA) for all digital outputs is identical.
PNP HIGH: UV −3 V; LOW: 0 V
NPN HIGH: UV; LOW: ≤ 3 V
Push/pull HIGH: UV −3 V; LOW: ≤ 3 V

18 O P E R A T I N G I N S T R U C T I O N S | KTS/KTX Prime 8020695.ZKP7/2017-04-07 | SICK

Subject to change without notice
 COMMISSIONING 6

6 Commissioning
6.1 Simplified illustration
Carry out the following steps based on the example of the 2P teach:

SET

TCH
PWR
THR
Q
PRO

SET

TCH
PWR
THR
Q
PRO

SET

TCH
PWR
THR
Q
PRO

SET

TCH
PWR
THR
Q
PRO

SET

Quality of Teach*
TCH TCH
PWR PWR
THR THR
Q Q
PRO PRO

3s

TCH
PWR
THR
Q
PRO

Run**
TCH
PWR
THR
Q
PRO

8020695.ZKP7/2017-04-07 | SICK O P E R A T I N G I N S T R U C T I O N S | KTS/KTX Prime 19

Subject to change without notice
6 COMMISSIONING

*Quality of Teach
Table 3: Quality of Teach indicator
Value Quality
61 – 100

31 – 60

1 – 30

**Run = indicates the live measured value

Table 4: Quality of Run indicator
Value Remission value
0 No remission
400 White
999 Maximum remission, with glossy material

20 O P E R A T I N G I N S T R U C T I O N S | KTS/KTX Prime 8020695.ZKP7/2017-04-07 | SICK

Subject to change without notice
 OPERATION 7

7 Operation
7.1 Operating elements
1 2 3

TCH
PWR 4
THR
Q
PRO
5
9
8 SET 6
ESC

7
Figure 7: KTS/KTX Prime operating elements

Table 5: Operating elements legend

Num‐ Description Function
ber
1 PWR Illuminates when the voltage supply is connected.
2 Segment display Shows menu item, values, or qualities.
3 TCH Illuminates when the “teach-in” menu is selected.
4 THR Illuminates when the “threshold” menu is selected.
5 PRO Illuminates when the “advanced settings” menu is
selected.
6 Plus Scrolls through menu items or increases values.
7 SET Opens the menu, confirms entries, or switches to lower-
level menus.
8 Minus/ESC Switches to the previous menu item, decreases values,
or cancels the current operation (press for > 3 s).
9 Q Illuminates when there is a switching event.

7.2 Navigation tree, general

To leave the current menu level, press and hold the minus pushbutton for > 3 seconds.

8020695.ZKP7/2017-04-07 | SICK O P E R A T I N G I N S T R U C T I O N S | KTS/KTX Prime 21

Subject to change without notice
7 OPERATION

TCH TCH TCH

PWR PWR PWR
THR THR THR
Q Q Q
PRO PRO PRO

Set Set Set

TCH TCH
PWR PWR
THR THR
Q Q
PRO PRO

TCH TCH
PWR PWR
THR THR
Q Q
PRO PRO

TCH TCH
PWR PWR
THR THR
Q Q
PRO PRO

TCH TCH
PWR PWR
THR THR
Q Q
PRO PRO

TCH
PWR
THR
Q
PRO

TCH
PWR
THR
Q
PRO

TCH
PWR
THR
Q
PRO

TCH
PWR
THR
Q
PRO

TCH
PWR
THR
Q
PRO

TCH
PWR
THR
Q
PRO

7.3 Navigation tree, pro level (advanced settings)

To leave the current menu level, press and hold the minus pushbutton for > 3 seconds.

22 O P E R A T I N G I N S T R U C T I O N S | KTS/KTX Prime 8020695.ZKP7/2017-04-07 | SICK

Subject to change without notice
 OPERATION 7

TCH TCH
PWR PWR
THR THR
Q Q
PRO PRO

Set

Set
TCH TCH TCH TCH TCH
PWR PWR PWR PWR PWR
THR THR THR THR THR
Q Q Q Q Q
PRO PRO PRO PRO PRO

Set
TCH TCH TCH TCH
PWR PWR PWR PWR
THR THR THR THR
Q Q Q Q
PRO PRO PRO PRO

Set
TCH TCH TCH TCH TCH
PWR PWR PWR PWR PWR
THR THR THR THR THR
Q Q Q Q Q
PRO PRO PRO PRO PRO

Set
TCH TCH TCH TCH TCH
PWR PWR PWR PWR PWR
THR THR THR THR THR
Q Q Q Q Q
PRO PRO PRO PRO PRO

TCH TCH TCH

PWR PWR PWR
THR THR THR
Q Q Q
PRO PRO PRO

TCH TCH TCH TCH TCH

PWR PWR PWR PWR PWR
THR THR THR THR THR
Q Q Q Q Q
PRO PRO PRO PRO PRO

TCH TCH
PWR PWR
THR THR
Q Q
PRO PRO

Set
TCH
PWR
THR
Q
PRO

Set
TCH TCH TCH
PWR PWR PWR
THR THR THR
Q Q Q
PRO PRO PRO

Set Set

TCH TCH TCH TCH

PWR PWR PWR PWR
THR THR THR THR
Q Q Q Q
PRO PRO PRO PRO

TCH
PWR
THR
Q
PRO

Set
TCH TCH TCH TCH TCH
PWR PWR PWR PWR PWR
THR THR THR THR THR
Q Q Q Q Q
PRO PRO PRO PRO PRO

Set
TCH TCH TCH
PWR PWR PWR
THR THR THR
Q Q Q
PRO PRO PRO

Set
TCH TCH TCH
PWR PWR PWR
THR THR THR
Q Q Q
PRO PRO PRO

7.4 List of abbreviations (type-dependent)

Table 6: List of abbreviations
Display Meaning
1P 1-point teach-in
1St First teach point
2nd Second teach point
2P 2-point teach-in
A90 Time stamp
AdC Contamination tracking

8020695.ZKP7/2017-04-07 | SICK O P E R A T I N G I N S T R U C T I O N S | KTS/KTX Prime 23

Subject to change without notice
7 OPERATION

Display Meaning
AdJ Alignment
AFc Automatic function
At Blanking
AUt Automated
blU Blue
bSY Busy
CoL Color
CoA Coarse
dAr Dark
dlY Delay
dSP Display switch
dYn Dynamic teach-in
Err Error
F-C Fine/coarse
FIn Fine
GrE Green
Job Parameter sets
Jo1 Parameter set 1
Jo2 Parameter set 2
Jo3 Parameter set 3
Jo4 Parameter set 4
Jo5 Parameter set 5
L-d Light/dark
LGt Light
LoA Load
LoC Locked
Mdl Middle
nF No function
oFF Off
OUT Output
PI1 Pin 1 configuration
PI2 Pin 2 configuration
PI5 Pin 5 configuration
Pro Pro level (advanced settings)
rEd Red
rES Reset
Sen Sensitivity
Sto Store
tch Teach-in
thr Threshold
toF Timer – OFF delay
ton Timer – ON delay
tP Pulse generator

24 O P E R A T I N G I N S T R U C T I O N S | KTS/KTX Prime 8020695.ZKP7/2017-04-07 | SICK

Subject to change without notice
 OPERATION 7

Display Meaning
tSh Switch-on/switch-off delay (on/off delay)
tur Turn (display)

7.5 Activating or deactivating the pushbutton lock

1. Press and hold the plus pushbutton for 10 seconds.
TCH
PWR
THR
Q
PRO

2. The pushbutton lock is active or deactivated.

7.6 Resetting the device (factory setting)

1. Press and hold the plus and minus pushbuttons for 10 s.
TCH
PWR
THR
Q
PRO

2. The set parameters are reset to the factory settings.

7.7 Defaults
The defaults specify the parameters required for operating the device. It is often the
case that only these parameters need to be set in order to use the device.

7.7.1 Teach-in
Several teach-in processes are available for configuring the device:
• 1-point teach-in/color mode
• 2-point teach-in
• Dynamic teach-in
• Auto mode

7.7.1.1 2-point teach-in (factory setting)

Suitable for manual positioning of the object to be detected, e.g., mark and back‐
ground.

1. Press the SET pushbutton.

2. Use the plus or minus pushbutton to select teach-in.
TCH
PWR
THR
Q
PRO

3. Press SET.
4. Use the plus or minus pushbutton to select 2P.
TCH
PWR
THR
Q
PRO

5. Press SET.
6. Position the mark under the light spot.

8020695.ZKP7/2017-04-07 | SICK O P E R A T I N G I N S T R U C T I O N S | KTS/KTX Prime 25

Subject to change without notice
7 OPERATION

TCH
PWR
THR
Q
PRO

7. Press SET.
8. Position the background under the light spot.
TCH
PWR
THR
Q
PRO

9. Press SET. The Quality of Teach is displayed.

TCH
PWR
THR
Q
PRO

Quality of Teach
Table 7: Quality of Teach indicator
Indication Meaning
61 – 100 Excellent detection reliability
31 – 60 Good detection reliability
1 – 30 Poor detection reliability

7.7.1.2 1-point teach-in/color mode

Suitable for teaching in color properties.

1. Press the SET pushbutton.

2. Use the plus or minus pushbutton to select teach-in.
TCH
PWR
THR
Q
PRO

3. Press SET.
4. Use the plus or minus pushbutton to select 1P.
TCH
PWR
THR
Q
PRO

5. Press SET.
TCH
PWR
THR
Q
PRO

6. Position the object to be detected under the light spot.

7. Press SET. The Quality of Teach is displayed.
TCH
PWR
THR
Q
PRO

7.7.1.3 Dynamic teach-in

Suitable for teaching in moving objects.

1. Press the SET pushbutton.

2. Use the plus or minus pushbutton to select tch.

26 O P E R A T I N G I N S T R U C T I O N S | KTS/KTX Prime 8020695.ZKP7/2017-04-07 | SICK

Subject to change without notice
 OPERATION 7

TCH
PWR
THR
Q
PRO

3. Press SET.
4. Use the plus or minus pushbutton to select dYn.
TCH
PWR
THR
Q
PRO

5. Press SET.
6. Position the mark or background under the light spot.
The display lights up during repeat length detection. One repeat length is sufficient
for web lengths of between 0 m/s and 2 m/s. At least 2 or 3 repeat lengths are
recommended.
TCH
PWR
THR
Q
PRO

7. Press SET to quit the teach-in operation. The Quality of Teach is displayed.
TCH
PWR
THR
Q
PRO

7.7.1.4 Auto mode

In Auto mode, the device automatically switches when contrast variations occur. In so
doing, the device calculates and dynamically adapts the switching threshold, depending
on the sensitivity adjustment. A teach-in is not required. In Auto mode, the external
teach function is deactivated.
1. Press the SET pushbutton.
2. Use the plus or minus pushbutton to select tch.
TCH
PWR
THR
Q
PRO

3. Press SET.
4. Use the plus or minus pushbutton to select AUt.
TCH
PWR
THR
Q
PRO

5. Press SET.
TCH
PWR
THR
Q
PRO

7.7.2 Adjusting the switching threshold

During teach-in, the remission value of the switching threshold displayed is automati‐
cally set between the mark and background and corresponds to a switching threshold
of 50%.
If the switching events do not correspond to the expected results, the switching thresh‐
old can be adjusted independently of the teach-in process.

8020695.ZKP7/2017-04-07 | SICK O P E R A T I N G I N S T R U C T I O N S | KTS/KTX Prime 27

Subject to change without notice
7 OPERATION

1. Press the SET pushbutton.

Use the plus/minus button to select thr.
TCH
PWR
THR
Q
PRO

2. Press SET.
TCH
PWR
THR
Q
PRO

3. Use the plus/minus button to adjust the switching threshold.

TCH
PWR
THR
Q
PRO

4. Press SET to confirm the switching threshold.

NOTE
If the switching thresholds are undershot (light switching) or overshot (dark switching),
the Q LED goes out. The value display flashes if the switching threshold is undershot.

NOTE
If the switching threshold has been manually adjusted, the AdC function is deactivated.

NOTE
After 1-point teach-in, it is not possible to adjust the switching threshold (thr = off).

7.8 Pro level (advanced settings)

You can use the advanced settings to adapt the device to the particular application con‐
ditions or to configure additional values and functions.

7.8.1 Adjusting the switching logic (light/dark)

The “AUTO” output logic is preset (factory setting).
1. Press the SET pushbutton.
2. Use the plus or minus pushbutton to select Pro.
TCH
PWR
THR
Q
PRO

3. Press SET.
4. Use the plus or minus pushbutton to select L-D.
TCH
PWR
THR
Q
PRO

5. Press SET.
6. Use the plus or minus pushbutton to select the required setting.
TCH
PWR
Q
THR
PRO Automated (factory setting)

28 O P E R A T I N G I N S T R U C T I O N S | KTS/KTX Prime 8020695.ZKP7/2017-04-07 | SICK

Subject to change without notice
 OPERATION 7

TCH
PWR
Q
THR
PRO Light switching

TCH
PWR
Q
THR
PRO Dark switching

7. Press SET.

7.8.2 Setting the switch-on and switch-off delay

1. Press the SET pushbutton.
2. Use the plus or minus pushbutton to select Pro and press the SET pushbutton.
TCH
PWR
THR
Q
PRO

3. Press SET.
4. Use the plus or minus pushbutton to select dLY.
TCH
PWR
THR
Q
PRO

5. Press SET.

Setting the switch-on delay

1. Use the plus or minus pushbutton to select ton.
TCH
PWR
THR
Q
PRO

2. Press SET.
3. Use the plus or minus pushbutton to select the switch-on delay in milliseconds in
the range 1 – 500.
Press and hold the pushbutton to increase or reduce the values rapidly.
TCH
PWR
THR
Q
PRO

TCH
PWR
THR
Q
PRO

4. Press SET.

Setting the switch-off delay

1. Use the plus or minus pushbutton to select toF.
TCH
PWR
THR
Q
PRO

2. Press SET.
3. Use the plus or minus pushbutton to select the switch-off delay in milliseconds in
the range 1 – 500.
TCH
PWR
THR
Q
PRO

8020695.ZKP7/2017-04-07 | SICK O P E R A T I N G I N S T R U C T I O N S | KTS/KTX Prime 29

Subject to change without notice
7 OPERATION

TCH
PWR
THR
Q
PRO

4. Press SET.

Setting the switch-on and switch-off delay (shift)

1. Use the plus or minus pushbutton to select tSh.
TCH
PWR
THR
Q
PRO

2. Press SET.
3. Use the plus or minus pushbutton to select the switch-on delay in milliseconds in
the range 1 – 500.
TCH
PWR
THR
Q
PRO

TCH
PWR
THR
Q
PRO

4. Press SET.

Adjusting the pulse generator

1. Use the plus or minus pushbutton to select tP.
TCH
PWR
THR
Q
PRO

2. Press SET.
3. Use the plus or minus pushbutton to select the duration of the pulse in millisec‐
onds in the range 1 – 500.
TCH
PWR
THR
Q
PRO

TCH
PWR
THR
Q
PRO

4. Press SET.

7.8.3 Adjusting the switching sensitivity

The contrast differences that have been taught are stored with a tolerance range. The
magnitude of the tolerance range can be set to one of four values (reliable, standard,
sensitive, and automated).
Measurement is more reliable when using a greater tolerance if the contrast differen‐
ces of the object vary. The sensor signals a teaching failure (Q LED flashes and “Err”
appears on the display) when tolerance ranges overlap after changing to a coarser sen‐
sitivity.
Too great a tolerance band can lead to switching errors or teaching failures for materi‐
als with small differences in contrast. On the other hand, if a teaching failure occurs
when set to coarse sensitivity this can be corrected by switching to a finer sensitivity.

30 O P E R A T I N G I N S T R U C T I O N S | KTS/KTX Prime 8020695.ZKP7/2017-04-07 | SICK

Subject to change without notice
 OPERATION 7

1. Press the SET pushbutton.

2. Use the plus or minus pushbutton to select Pro.
TCH
PWR
THR
Q
PRO

3. Press SET.
4. Use the plus or minus pushbutton to select SEn.
TCH
PWR
THR
Q
PRO

5. Press SET.
6. Use the plus or minus pushbutton to select the required setting.
TCH
PWR
Q
THR
PRO Automated (factory setting)

TCH
PWR
Q
THR
PRO Sensitive

TCH
PWR
Q
THR
PRO Standard

TCH
PWR
Q
THR
PRO Reliable

7. Press SET.

7.8.4 PIN 2 configuration

1. Press the SET pushbutton.
2. Use the plus or minus pushbutton to select Pro.
TCH
PWR
THR
Q
PRO

3. Press SET.
4. Use the plus or minus pushbutton to select PI2.
TCH
PWR
THR
Q
PRO

5. Press SET.
6. Use the plus or minus pushbutton to select the required setting.
TCH
PWR
Q
THR
PRO Auto (defined by the teach-in operation; default value)

TCH
PWR
Q
THR
PRO Blanking

TCH
PWR
Q
THR
PRO External teach-in

TCH
PWR
Q
THR
PRO Switching logic

8020695.ZKP7/2017-04-07 | SICK O P E R A T I N G I N S T R U C T I O N S | KTS/KTX Prime 31

Subject to change without notice
7 OPERATION

TCH
PWR
Q
THR
PRO System sensitivity

TCH
PWR
Q
THR
PRO No function

TCH
PWR
Q
THR
PRO Digital output

7. Press SET.

NOTE
If PIN 2 is assigned with tch (external teach-in), the teach-in variant can be defined too
(2-point, dynamic, or 1-point).

NOTE
If you want to use PIN 2 as an input with function L-D or F-C, function L/D or SEn must
be set to AUt in the default.

7.8.5 PIN 5 configuration

1. Press the SET pushbutton.
2. Use the plus or minus pushbutton to select PRO.
TCH
PWR
THR
Q
PRO

3. Press SET.
4. Use the plus or minus pushbutton to select PI5.
TCH
PWR
THR
Q
PRO

5. Press SET.
6. Use the plus or minus pushbutton to select the required setting.
TCH
PWR
Q
THR
PRO Auto (defined by the teach-in operation; default value)

TCH
PWR
Q
THR
PRO Blanking

TCH
PWR
Q
THR
PRO External teach-in

TCH
PWR
Q
THR
PRO Switching logic

TCH
PWR
Q
THR
PRO System sensitivity

TCH
PWR
Q
THR
PRO No function

7. Press SET.

32 O P E R A T I N G I N S T R U C T I O N S | KTS/KTX Prime 8020695.ZKP7/2017-04-07 | SICK

Subject to change without notice
 OPERATION 7

NOTE
If PIN 5 is assigned with tch (external teach-in), the teach-in variant can be defined too
(2-point, dynamic, or 1-point).
If you want to use PIN 5 as an input with function L-D or F-C, function L/D or SEn must
be set to AUt in the default.

7.8.6 Using mounting feedback

1. Press the SET pushbutton.
2. Use the plus or minus pushbutton to select Pro.
TCH
PWR
THR
Q
PRO

3. Press SET.
4. Use the plus or minus pushbutton to select AdJ.
TCH
PWR
THR
Q
PRO

5. Press SET.
6. Adjust the device height manually.
TCH
PWR
THR
Q
PRO

TCH
PWR
THR
Q
PRO

TCH
PWR
THR
Q
PRO

7. Press SET when the device is positioned within the nominal sensing distance.

Table 8: Mounting feedback indicator

Indications Meaning

TCH Sensing distance set too close or too far away

PWR
THR
Q
PRO

TCH Sensing distance set to moderate

PWR
THR
Q
PRO

TCH Nominal sensing distance

PWR
THR
Q
PRO

7.8.7 Storing or loading a parameter set (job)

Stored parameter sets (jobs) make it possible to permanently save and flexibly manage
specific application parameters (e.g., teach process, sender color, etc.) in the device for
certain marks or applications.
1. Press the SET pushbutton.
2. Use the plus or minus pushbutton to select Pro.

8020695.ZKP7/2017-04-07 | SICK O P E R A T I N G I N S T R U C T I O N S | KTS/KTX Prime 33

Subject to change without notice
7 OPERATION

TCH
PWR
THR
Q
PRO

3. Press SET.
4. Use the plus or minus pushbutton to select Job.
TCH
PWR
THR
Q
PRO

5. Press SET.
6. Use the plus or minus pushbutton to choose between Sto (store) and LoA (load).
TCH
PWR
Q
THR
PRO Store

TCH
PWR
Q
THR
PRO Load

7. Press SET.
TCH
PWR
THR
Q
PRO

8. Use the plus or minus pushbutton to select one of the 5 memory locations (in this
case, Job3).
TCH
PWR
THR
Q
PRO

9. Press SET.

7.8.8 Adjusting the color fixation

NOTE
During 1P teach (color mode), this function is deactivated.

You can use the color fixation to restrict the light source to one particular sender color
(red, green, or blue). In the factory setting, the sender color is set to automated.
1. Press the SET pushbutton.
2. Use the plus or minus pushbutton to select Pro.
TCH
PWR
THR
Q
PRO

3. Press SET.
4. Use the plus or minus pushbutton to select Col.
TCH
PWR
THR
Q
PRO

5. Press SET.
6. Use the plus or minus pushbutton to select Sender color.
TCH
PWR
Q
THR
PRO Automated (sender color selected during teach-in)

34 O P E R A T I N G I N S T R U C T I O N S | KTS/KTX Prime 8020695.ZKP7/2017-04-07 | SICK

Subject to change without notice
 OPERATION 7

TCH
PWR
Q
THR
PRO Sender color red

TCH
PWR
Q
THR
PRO Sender color green

TCH
PWR
Q
THR
PRO Sender color blue

7. Press SET.

7.8.9 Setting contamination tracking

In difficult application conditions (e.g., due to dust deposits or varying print quality),
contamination tracking can be used to optimize the stability of detection. This is acti‐
vated at the factory.

NOTE
If the switching threshold has been manually adjusted, the AdC function is deactivated.

NOTE
With the high precision variant, the function is deactivated at the factory.

1. Press the SET pushbutton.

2. Use the plus or minus pushbutton to select Pro.
TCH
PWR
THR
Q
PRO

3. Press SET.
4. Use the plus or minus pushbutton to select AdC.
TCH
PWR
THR
Q
PRO

5. Press SET.
6. Use the plus or minus pushbutton to choose between activated and deactivated
contamination tracking.
TCH
PWR
Q
THR
PRO Contamination tracking active

TCH
PWR
Q
THR
PRO Contamination tracking deactivated

7. Press SET.

7.8.10 Rotating the display

If the installation position of the device makes it difficult to read from the segment dis‐
play, the display can be rotated 180°.
1. Press the SET pushbutton.
2. Use the plus or minus pushbutton to select Pro.
TCH
PWR
THR
Q
PRO

8020695.ZKP7/2017-04-07 | SICK O P E R A T I N G I N S T R U C T I O N S | KTS/KTX Prime 35

Subject to change without notice
7 OPERATION

3. Press SET.
4. Use the plus or minus pushbutton to select dSP.
TCH
PWR
THR
Q
PRO

5. Press SET.
TCH
PWR
THR
Q
PRO

6. Use the plus or minus pushbutton to select the direction in which the segment dis‐
play points.
TCH
PWR
THR
Q
PRO

7. Press SET.

7.9 Other indicators and functions

Incorrect teach-in

TCH
PWR
THR
Q
PRO

In the event of a teach-in failure, Err appears on the display and the Q LED and TCH LED
flash.

Control panel locked

TCH
PWR
THR
Q
PRO

If the device is undergoing an internal process (e.g., reading or storing parameter sets
or teaching in via IO-Link), the control panel is locked and the device shows “bSY” on
the segment display.

Short-circuit and overcurrent detection

TCH
PWR
THR
Q
PRO

In the event of a short-circuit, Err appears on the display and the Q LED flashes.

Live measured value (run mode)

In run mode, the device displays the remission value currently being measured as a
digit.
TCH
PWR
THR
Q
PRO

36 O P E R A T I N G I N S T R U C T I O N S | KTS/KTX Prime 8020695.ZKP7/2017-04-07 | SICK

Subject to change without notice
 OPERATION 7

Table 9: Remission value indicator

Value Remission value
0 No remission
400 White
999 Maximum remission, with glossy material

Display standby

NOTE
Control panel standby mode is not activated when a teach-in process is ongoing or
while an error message is displayed.

If no settings are made on the device for 5 minutes, standby mode is activated to save
electricity. Any settings made which have not been confirmed are not adopted.
To quit standby mode, one of the operating keys must be pushed.

8020695.ZKP7/2017-04-07 | SICK O P E R A T I N G I N S T R U C T I O N S | KTS/KTX Prime 37

Subject to change without notice
8 TROUBLESHOOTING

8 Troubleshooting
8.1 Possible errors during commissioning
Table 10: Troubleshooting during commissioning
Display, error situation Cause Measure
• “Err” flashes • Short-circuit message/ • Disconnect sensor from
• Q LED (yellow) flashes overcurrent message the power network
• Sensor is not connected • Check pin assignment
properly • Reconnect sensor
• Check the current at the
switching output
No change to the segment dis‐ • Distance between the • Clean sensor
play in Mounting feedback sensor and the back‐ • Check the application
mode ground is too large or too conditions
small • Restart adjustment proc‐
• Light emission (optics) is ess
dirty
After the teach process Programmed contrast or con‐ • Readjust sensor
trast difference is not suffi‐ • Clean sensor
• “Err” flashes
cient for stable contrast detec‐
• Q LED (yellow) and TCH tion.
• Check the application
LED (yellow) flash conditions
• No signal change at the • Restart teach process
switching output for • Increase contrast differ‐
object detection ence

8.2 Possible errors during operation

Table 11: Troubleshooting during operation
Display, error situation Cause Measure
Busy Sensor is undergoing an inter‐ Wait until the process has fin‐
nal process. ished.
No switching output any more • Distance or angle to • Clean sensor
material not consistent • Readjust sensor
• Light emission (optics) is
• Check parameter settings
dirty
• Perform teach process
• Manual switching again
threshold set incorrectly

38 O P E R A T I N G I N S T R U C T I O N S | KTS/KTX Prime 8020695.ZKP7/2017-04-07 | SICK

Subject to change without notice
 MAINTENANCE 9

9 Maintenance
9.1 Maintenance
During operation, the device works maintenance-free.

Depending on the assignment location, the following preventive maintenance tasks

may be required for the device at regular intervals:
Table 12: Maintenance schedule
Maintenance work Interval Implementation
Clean housing and front screen Cleaning interval depends on ambi‐ Specialist
ent conditions and climate
Check screw connections and plug Every 6 months Specialist
connectors

9.2 Cleaning the device

At regular intervals (e.g., weekly), check the light emission window and the housing of
the device for dirt. This is especially relevant in harsh operating environments (dust,
abrasion, damp, fingerprints, etc.). The lens of the light emission window must be kept
clean and dry during operation.

NOTICE
Device damage due to improper cleaning!
Improper cleaning may result in device damage.
■ Only use suitable cleaning agents.
■ Never use sharp objects for cleaning.

Cleaning the light emission window

NOTICE
Damage to the light emission window!
Reduced reading performance due to scratches or streaks on the light emission win‐
dow!
b Clean the light emission window only when wet.
b Use a mild cleaning agent that does not contain powder additives. Do not use
aggressive cleaning agents, such as acetone, etc.
b Avoid any movements that could cause scratches or abrasions on the light emis‐
sion window.
b Only use cleaning agents suitable for the lens material.

NOTE
Static charge may cause dust particles to stick to the light emission window. This effect
can be avoided by using an anti-static glass cleaner in combination with the SICK lens
cloth (can be obtained from www.sick.com).

NOTE
If the light emission window is scratched or damaged (cracked or broken), the device
must be replaced. Contact SICK Service to arrange this.

8020695.ZKP7/2017-04-07 | SICK O P E R A T I N G I N S T R U C T I O N S | KTS/KTX Prime 39

Subject to change without notice
9 MAINTENANCE

Cleaning the housing

In order to ensure that the heat produced by the internal power loss is adequately dissi‐
pated, the housing surface must be kept clean.

40 O P E R A T I N G I N S T R U C T I O N S | KTS/KTX Prime 8020695.ZKP7/2017-04-07 | SICK

Subject to change without notice
 DECOMMISSIONING 10

10 Decommissioning
10.1 Disassembly and disposal
Disassembling the device
1. Switch off the supply voltage to the device.
2. Detach all connecting cables from the device.
3. If the device is being replaced, mark its position and alignment on the bracket or
surroundings.
4. Detach the device from the bracket.

Disposing of the device

Any device which can no longer be used must be disposed of in an environmentally
friendly manner in accordance with the applicable country-specific waste disposal regu‐
lations. As it is categorized as electronic waste, the device must never be disposed of
with household waste!

10.2 Returning devices

b Do not dispatch devices to the SICK Service department without consultation.

NOTE
To enable efficient processing and allow us to determine the cause quickly, please
include the following when making a return:
■ Details of the contact person
■ Description of the application
■ Description of the fault that occurred

8020695.ZKP7/2017-04-07 | SICK O P E R A T I N G I N S T R U C T I O N S | KTS/KTX Prime 41

Subject to change without notice
11 TECHNICAL DATA

11 Technical data
11.1 General data
Table 13: Technical data
Attribute Value
Sensing distance 13 mm 25 mm
Sensing distance tolerance ±5 mm ±6 mm
Light spot size/light spot direction longitudinal: longitudinal:
3.8 mm x 0.9 mm 5.3 mm x 1.2 mm
transverse: transverse:
0.9 mm x 3.8 mm 1.2 mm x 5.3 mm
round:
0.9 mm²
Supply voltage1 10.8 V – 28.8 V
Switching frequency 50 kHz
1-point teach-in (color mode): 16 kHz
Response time 10 µs
1-point teach-in (color mode): 30 µs
Jitter 5 µs
1-point teach-in (color mode): 15 µs
Switching type PNP or NPN or push/pull
Switching output (Q) PNP: HIGH = UV –3 V / LOW = 0 V
NPN: HIGH = UV / LOW ≤ 3 V
Push/pull: HIGH = UV −3 V / LOW ≤ 3 V
Input, teach-in (ET) PNP and push/pull:
Teach: U = 10 V … < UV
Run: U < 2 V
NPN:
Teach U < 2 V
Run: U = 10 V … < UV
Input, blanking input (AT) – blanked/ PNP and push/pull:
free Blanked: U = 10 V … < UV
Free: U < 2 V
NPN:
Blanked: U < 2 V
Free: U = 10 V … < UV
Input, light/dark (L/D) PNP and push/pull:
Light switching: U = 10 V … < UV
Dark switching: U < 2 V
NPN:
Light switching: U < 2 V
Dark switching: U = 10 V … < UV
Input, system sensitivity (F/C) PNP and push/pull:
Coarse: U = 10 V … < UV
Fine: U < 2 V
NPN:
Coarse: U < 2 V
Fine: U = 10 V … < UV
Enclosure rating IP 67
Ambient temperature (operation) –20 °C … +60 °C
Ambient temperature (UL) max. 60 °C

42 O P E R A T I N G I N S T R U C T I O N S | KTS/KTX Prime 8020695.ZKP7/2017-04-07 | SICK

Subject to change without notice
 TECHNICAL DATA 11

Attribute Value
Ambient temperature (storage) –25 °C ... +75 °C
Protection class III
Circuit protection UV connections, reverse polarity protected, output Q
short-circuit protected, interference-pulse suppression
Max. output current of the switching 100 mA2
output
1 Operation in short-circuit protected network max. 8 A
2 Sum current of all digital outputs

Deviating data for high sensitivity

Table 14: Technical data, high sensitivity
Attribute Value
Switching frequency 25 kHz
1-point teach-in (color mode): 8 kHz
Response time 20 µs
1-point teach-in (color mode): 60 µs
Jitter 10 µs
1-point teach-in: 30 µs

Deviating data for high precision

NOTE
Continuous threshold adaptation (AdC) can be deactivated in the advanced settings
(pro level) to reduce the jitter.

Table 15: Technical data, high precision

Attribute Value
Switching frequency 70 kHz
1-point teach-in (color mode): 16 kHz
Response time 3 µs
1-point teach-in (color mode): 30 µs
Jitter 3 µs
1-point teach-in: 15 µs

8020695.ZKP7/2017-04-07 | SICK O P E R A T I N G I N S T R U C T I O N S | KTS/KTX Prime 43

Subject to change without notice
11 TECHNICAL DATA

11.2 Dimensional drawings

KTS
47,5
43,3
26
1 32
4

4,2
Ø4
,1

15
2

53,6
62
5,5
3
9

1 Optical axis
2 Fixing hole
3 M12 device connection, can be rotated by 180°
4 Control panel

44 O P E R A T I N G I N S T R U C T I O N S | KTS/KTX Prime 8020695.ZKP7/2017-04-07 | SICK

Subject to change without notice
 TECHNICAL DATA 11

KTX
4

53
30 40
1

15
M5
M5

68
72

78,5
2

28
28

21 3
30,4

15
1
30,4

30

1 Optical axis and light emission long/short housing side

2 M5 threaded mounting hole
3 M12 device connection, can be rotated by 180°
4 Control panel

8020695.ZKP7/2017-04-07 | SICK O P E R A T I N G I N S T R U C T I O N S | KTS/KTX Prime 45

Subject to change without notice
12 ACCESSORIES

12 Accessories

NOTE
Accessories can be found on the online product page at:
b www.sick.com/KTS_Prime
b www.sick.com/KTX_Prime

46 O P E R A T I N G I N S T R U C T I O N S | KTS/KTX Prime 8020695.ZKP7/2017-04-07 | SICK

Subject to change without notice
 ANNEX 13

13 Annex
13.1 EU declaration of conformity and certificates
The EU declaration of conformity and other certificates can be downloaded from the
Internet at:
b www.sick.com/KTS_Prime
b www.sick.com/KTX_Prime

13.2 Certification according to UL 60947-5-2

The contrast sensors of the KTS/KTX Prime and KTS Core series are certified in accord‐
ance with UL 60947-5-2 if they are supplied with power by LPS or Class 2 power supply
units.
The certification is only valid with corresponding device identification on the type label
of the respective device.

8020695.ZKP7/2017-04-07 | SICK O P E R A T I N G I N S T R U C T I O N S | KTS/KTX Prime 47

Subject to change without notice
8020695.ZKP7/COMAT/2017-04-07/en

Australia Israel South Korea

Phone +61 3 9457 0600 Phone +972 4 6881000 Phone +82 2 786 6321
1800 334 802 – tollfree E-Mail info@sick-sensors.com E-Mail info@sickkorea.net
E-Mail sales@sick.com.au Italy Spain
Austria Phone +39 02 274341 Phone +34 93 480 31 00
Phone +43 22 36 62 28 8-0 E-Mail info@sick.it E-Mail info@sick.es
E-Mail office@sick.at Japan Sweden
Belgium/Luxembourg Phone +81 3 5309 2112 Phone +46 10 110 10 00
Phone +32 2 466 55 66 E-Mail support@sick.jp E-Mail info@sick.se
E-Mail info@sick.be Malaysia Switzerland
Brazil Phone +6 03 8080 7425 Phone +41 41 619 29 39
Phone +55 11 3215-4900 E-Mail enquiry.my@sick.com E-Mail contact@sick.ch
E-Mail marketing@sick.com.br Mexico Taiwan
Canada Phone +52 472 748 9451 Phone +886 2 2375-6288
Phone +1 905 771 14 44 E-Mail mario.garcia@sick.com E-Mail sales@sick.com.tw
E-Mail information@sick.com Netherlands Thailand
Czech Republic Phone +31 30 2044 000 Phone +66 2645 0009
Phone +420 2 57 91 18 50 E-Mail info@sick.nl E-Mail Ronnie.Lim@sick.com
E-Mail sick@sick.cz New Zealand Turkey
Chile Phone +64 9 415 0459 Phone +90 216 528 50 00
Phone +56 2 2274 7430 0800 222 278 – tollfree E-Mail info@sick.com.tr
E-Mail info@schadler.com E-Mail sales@sick.co.nz United Arab Emirates
China Norway Phone +971 4 88 65 878
Phone +86 20 2882 3600 Phone +47 67 81 50 00 E-Mail info@sick.ae
E-Mail info.china@sick.net.cn E-Mail sick@sick.no United Kingdom
Denmark Poland Phone +44 1727 831121
Phone +45 45 82 64 00 Phone +48 22 539 41 00 E-Mail info@sick.co.uk
E-Mail sick@sick.dk E-Mail info@sick.pl USA
Finland Romania Phone +1 800 325 7425
Phone +358-9-2515 800 Phone +40 356 171 120 E-Mail info@sick.com
E-Mail sick@sick.fi E-Mail office@sick.ro Vietnam
France Russia Phone +84 945452999
Phone +33 1 64 62 35 00 Phone +7 495 775 05 30 E-Mail Ngo.Duy.Linh@sick.com
E-Mail info@sick.fr E-Mail info@sick.ru
Germany Singapore
Phone +49 211 5301-301 Phone +65 6744 3732
E-Mail info@sick.de E-Mail sales.gsg@sick.com
Hong Kong Slovakia
Phone +852 2153 6300 Phone +421 482 901201
E-Mail ghk@sick.com.hk E-Mail mail@sick-sk.sk
Hungary Slovenia
Phone +36 1 371 2680 Phone +386 591 788 49
E-Mail office@sick.hu E-Mail office@sick.si
India South Africa
Phone +91 22 4033 8333 Phone +27 11 472 3733
E-Mail info@sick-india.com E-Mail info@sickautomation.co.za Further locations at www.sick.com

SICK AG | Waldkirch | Germany | www.sick.com