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Chilled Water System Chemical Flushing

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0% found this document useful (0 votes)
72 views7 pages

Chilled Water System Chemical Flushing

Uploaded by

asadaliraz
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
You are on page 1/ 7

Rev.

No: 0
JOB HAZARD ANALYSIS / RISK ASSESSMENT Rev. Date:

Project: Ministry of Culture – HQ (MOC) Risk Assessment Ref:


Company Name: MAG-MAN JV Date: 04-04-2024
Activity Name: CHILLED WATER SYSTEM CHEMICAL FLUSHING Diriyah Gate

Hazards Residual Risk


Sr. Harm Controlled
Identified
No by whom
LXS L M H E LXS L M H E

1. Preparation Workers Risk of entering 2X2 4  All employees working on the project must have Site/Sec. 1x2 2
Activity unfamiliar with unauthorized a Valid Iqama and shall carry it at all times. Engineer
the site and not access  Each worker must be briefed on the procedure and
inducted and duties. Foreman
 Site mandatory HSE induction to be conducted
to all the operatives involved in this activity;
 Emergency action measures to be given and
well understand by operatives.
 Site mandatory PPE must be worn at all times
(Hard hat, Clear safety glass, safety shoes, safety
vest).
 Should provide an exclusion zone at the area
to avoid un authorized entry.
 Always maintain proper housekeeping prior to
start activity and after finishing the task.
 Adequate supervision should be
available
throughout the activity.
22 Manual Handling Injuries and 2X2 4  Adopt proper techniques when handling and carrying foreman 1x2 2
musculoskeleta MASW materials.
l disorder  Alternating the use of hands - Picking up left-then
right-handed.
 Allow rest period if handling long distance
Electrocution Foreman / 5x2 10  Ensure good and safe electrical connection (no CM/ Site 3x1 3
Electrician / naked wire directly plug into the socket, not using Engineer/

Page 1 of 7
Workers cable connectors, and use of cut or damaged Foreman/
wire). Workers
 Cables to be kept away from water.
 Labors and personnel to stand in a dry place away
from water.
 Cables crossing vehicular access should be
protected and not exposed.
 Competent electrician to do the repair and
maintenance of all the connections.
 Electrical checks shall be conducted on a regular
2  Use solvents and other chemicals that are labelled
as low- or no-VOC (volatile organic compound).
 Chemicals must be store in designated storage
area with all control measures.
 Work in a well-ventilated area to avoid breathing in
paint fumes.
 Use a respirator if working in an area with poor
ventilation.
 Wear gloves and goggles to protect your skin and
Pre-Flushing Chemical All persons CM/
4x3 12 eyes from coming into contact with the paint. 3x1 2
Procedure exposure involved Engineer
 Wash your hands thoroughly with soap and water
after painting.
 Ensure that workers wear appropriate personal
protective equipment (PPE), such as gloves,
goggles, and a respirator, when working with paints
and solvents.
 MSDS & COSHH to be communicated to workers
involved in this activity.

3 Chemical Work at Height All persons 5x2 10  Scaffold to be erected by a competent scaffolder. Engineer / 3x1 3
Flushing Test (Scaffold, Ladder, involved,  Access ladder to be available & securely tied and it Supervisor
working Supervisor should be placed as per the proportion
platform, Falling  Scaffold Erector, workers to clip their lanyards into
of materials, a secure point when working at height.
collapse/overturn  Scaffold shall be inspected and tagged safe to use
ing of scaffold) by the scaffold supervisor prior to its use.
 Retractable lanyard should be used when working

Page 2 of 7
on the edge and the lanyard should be attached
with a secured point
 Do not leave the edge open and close all the floor
openings with plywood. Place warning signage
 Arrangements of resources for Fall prevention and
Fall Arrestor, Guard Rails, Lifelines, Full Body
Harness, Etc.
 Do not leave floor openings unprotected. Place
signages warning signage on the covered openings.
 Refrain from holding or carrying materials when
climbing up or down the ladder. Both hands should
be free from handling or carrying materials.
 Avoid standing below the scaffold if work is in
progress.
Safety Helmet, Safety shoes, and safety vest must be
worn at all times.

Manual Handling All persons 5x2 10  Proper posture when pulling, pushing, and lifting Foreman/ 3x1 3
involved loads. Worker
 Use proper equipment.
 Use of team lift if necessary.
 Labors need to adopt the appropriate posture
when lifting, not lifting too heavy, and must be
physically fit.
 Examine tasks to reduce body movements to reach
items, carrying distance, and excessive work rates.
 Wearing safety gloves.
High pressure Foreman/ 5x2 10  Pressure testing permit shall be obtained from HSE CM/ Site 3x1 3
test Workers department and test Area shall be barricaded and Engineer/
provide warning boards to prevent personnel entry. Foreman/
 Calibrated pressure gauges and Pressure safety Workers
valves only shall be used.
 Rating of fittings, pressure gauges, vent valves,
gaskets shall be suitable for the test pressure.
 Flanges and Plates shall be as per the line class.
 All the temporary welding shall be performed by
qualified welders and approved by Client QA/QC.
 Ensure air vent provided at the highest elevation.

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4 Cleaning Fire Workers 4x3 12  Select and purchase non-hazardous & non- CM/ 3x1 3
Involved flammable materials Engineer,
 Store adhesive materials in a designated chemical Supervisor
store
 Chemical store must comply with DGCL and Legal
Requirements
 Provide Mechanical ventilation / suitable types of
exhaust ventilation to eliminate or lower the air-
borne contaminants at the source and reduce the
vapor, dust, or gas concentrations below any lower
explosive limits.
 Good housekeeping and storage practice shall be
maintained for all matters and equipment or
materials on site without blocking fire zones and
building exits;
 Do not keep chemical containers near ignition
sources.
 All workers shall be given awareness about hot
work activities. No grinding or cutting shall be
permitted within the epoxy coating area or without
prior approval from the HSE officer.
 Do not store large quantities of substances in the
site building, they must be removed from the site
at the end of the shift and shall be returned to the
store. Only take the quantity required daily.
 Disposal of wastes shall be done as per local
regulations and as per the MSDS recommendations
 Empty containers must be collected and removed
from the site on a daily basis. Do not mix the
chemical or solid wastes with other types of
wastes. Strict supervision should be assured for all
activities. No horseplay with tools, drums, or
containers
 Place no smoking/No naked flame signage in the
temporary chemical storage area
 MSDS & COSHH to be communicated to painters
and workers involved in this activity.
 Adequate Fire extinguisher (DCP/CO2/Foam)

Page 4 of 7
should be available in the work area.
General Hazards
Common in all job Heat Stress (For Injury to 5x2 10  KSA government regulations and directions to be CM/ Site 3x1 3
steps high weather people followed. Engineer/
conditions  Taking more short breaks rather than one long Foreman/
break. Workers
 Drink plenty amount of water.
 If possible, drink electrolytes
 Wear loose-fitting clothing to ease movement.
Access / Egress Injury to 4x2 8  Access the way to be free from any obstructions. CM/ Site 3x1 3
people  Maintained good housekeeping. Engineer/
Foreman/
 When using the ramp, ensure that adequate planks
Workers
are installed and handrails on both sides are
provided.
 When using portable ladders, ensure that it is
properly footed and securely tied.
 Provide a buddy to hold the ladder from below or
above if needed.
Electrocution Injury to 5x2  Ensure good and safe electrical connection (no CM/ Site 3
people naked wire directly plug into the socket, not using Engineer/
cable connectors, and use of cut or damaged wire). Foreman/
 Cables to be kept away from water. Workers
 Labours and personnel to stand in a dry place away
from water.
 Cables crossing vehicular access should be
protected and not exposed.
 Competent electrician to do the repair and
maintenance of all the connections.
 Electrical checks shall be conducted on a regular
basis

Unsafe behaviour Injury to 4x2  Ensure the employees engaged for the task fully CM/ Site 3
and human people aware of the task being carried out and hazard Engineer/
errors associated with the task. Foreman/
 Engage the right person (trained and skilled) who Workers

Page 5 of 7
can be capable to carry out job safely. Arrange
refresher training if required.
 Conduct toolbox talk, STARRT (briefing) before start
of work on each shift.
 Talk to the employees on their capability to handle
the job, knowledge & understanding of work to be
carried out.
 Deliver mindfulness behaviour training and
implement daily body balancing physical activities.
 Ensure the adequate supervision in place and
Inspect the site work condition on regular basis.
 Ensure that member of workforce had not worked
prolong hours in the previous shift.
 An unsafe practice of employees must to be
consulted and correct work methods to be
instructed.
 Follow approved method statement / work
instruction wherever applicable.

Likelihood (L) Severity (S) Risk Level Risk Matrix

Rare - 1 Insignificant - 1 Extreme Risk 15 - 25 5 5 10 15 20 25


Possible - 2 Minor - 2 High Risk 8 - 12 4 4 8 12 16 20

Likelihood (L)
Likely - 3 Moderate - 3 Moderate Risk 4 - 6 3 3 6 9 12 15
Often - 4 Major - 4 Low Risk 1 - 3 2 2 4 6 8 10
Frequent/Almost certain - 5 Catastrophic - 5 1 1 2 3 4 5
1 2 3 4 5
Consequence ( C )
Assessed by: Approved By:
Designation: Designation:

Page 6 of 7
Signature: Signature:

Date: Date:
WMS PARTICIPANTS/WORKERS SIGN HERE
(Before signing here, workers must understand and agree to follow this job hazard analysis before they start work)
(हस्ताक्षर करने और काम शूरु करने से पहले, वर्कर्स काम के खतरे के विश्लेषण के अनुपालन के बारे में अवश्य समझ लें और सहमत हो जाएँ।)

Name (Print) Card №. / ID No. Organization Signature Date

Page 7 of 7

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