3.HMT B19162a TP
3.HMT B19162a TP
3.HMT B19162a TP
Ship Characteristics
Ship Name Hull Number
Ballast Pump
Manufacturer Model Capacity
BWMS Characteristics
Supplier Manufacturer Headway Technology Group
Model Serial Number
E-Mail bwms@headwaytech.com
Component Checked
No. Component Part Item Result
1 PDU S/N:
Cabinet S/N:
2 Control Unit HMI Software Ver: 2.1.007.04
PLC Software Ver: 2.1.008.06
3 Filter S/N:
Cabinet S/N:
4 EUT Power Unit
Software Ver: 74.AA[1]
/ S/N:
S/N:
Temperature
TAC:
Sensor
5 EUT Unit Calibration Report:
TAC:
Pressure
Calibration Report:
Switch
Set Point: 6 Bar[2]
/ S/N:
S/N:
TRO Sensor
6 Monitoring Unit Calibration Report:
S/N:
Salinity Meter
Calibration Report:
7 Neutralization Unit S/N:
8 Filter Control Box S/N:
S/N:
9 Flow Meter
Calibration Report:
S/N:
Remote Control
10 HMI Software Ver.: 2.1.007.04
Pannal
PLC Software Ver.: 2.1.008.06
Annotation [1]:
Instruction on checking software version of EUT Power Unit:
1. The EUT Power Unit software program version (74.AA) will be displayed on display panel for 1 or 2 seconds
when EUT Power Unit powered on;
2. If EUT Power Unit has already powered on, push “REMOTE/PANEL” button on the display panel to enter
panel control (the indicator above Remote/Panel will turn off when EUT Power in panel control).
⚫ Press and hold “DISP/SELECT” button until the 7-seg display blink and display “Pr.00”, press “SET” but-
ton and the lower large 7-seg display should blinking. Slowly turn the knob clockwise to adjust the lower
large dis-play to 99;
⚫ Press “Set” button and the upper large display should blink, slowly turn the knob clockwise and adjust the
upper large display to “Pr.04”. And the program version (74.AA) will be displayed in lower small display
area;
⚫ Press “DISP/SELECT” to quit;
⚫ Press “REMOTE/PANEL” to set the EUT Power Unit back to Remote Control (The indicator above the
button should be light up).
Annotation [2]:
Instruction on checking the set point of Pressure Switch:
1. The pressure switch installation on EUT Unit inlet or outlet.
2. The set-point of pressure switch is 6 bar, it is showed inside of pressure switch.
3. Pressure switch should not be disassembled from EUT Unit during tests.
Remark
Alarm Tests
No. Name Procedure Expected Result Witness Result
Valve Alarm Remove cable [#] from terminal [#] HMI should raise an alarm
1 in control unit to disconnect the indicates valve offline.
valve from system; *All valves are to be tested.
TRO Communication Remove cable [#] from terminal [#] HMI should raise an alarm
2 Alarm in control unit to disconnect TRO that indicates TRO com-
Sensor; munication failure.
Flow Meter Commu- Remove cable [#] from terminal [#] HMI should raise an alarm
3 nication Alarm in control unit to disconnect flow that indicates flow meter
meter; communication failure.
EUT Power Commu- Remove cable [#] from terminal [#] HMI should raise an alarm
nication Alarm in control unit to disconnect EUT that indicates EUT Power
4
Power Unit; Unit communication fail-
ure.
EUT Temperature Simulate a temperature reading of HMI should raise an alarm
High the sensor on EUT Unit to a value that indicates EUT is over-
5
that is no less than (≥) 45 °C; heating and shutdown the
system in 1 minute.
Remove cable [#] from terminal [#] HMI should raise an alarm
EUT Temperature in control unit to disconnect Tem- that indicates Temperature
6 Communication perature Sensor on EUT Unit; Sensor communication
Alarm failure and shutdown the
system in 1 minute.
Remove cable [#] from terminal [#] HMI should raise an alarm
GPS Communication
7 in control unit to disconnect GPS that indicates GPS com-
Alarm
module; munication failure.
Difference Pressure Adjust the parameter “in-A” (Zero HMI should raise an alarm
8 exceed preset point Correction) in Digital Meter to that indicates high DP.
(Filter) “1.5”, and restore after the test.
Locate the floating ball inside Neu- HMI should raise an alarm
Neutralization Low
9 tralization Unit and force it to a that indicates low level in
Level Alarm
lower level; Neutralization Unit.
Start a ballast operation by pressing HMI should raise an alarm
“Ballast” button on control unit and that indicates system is
keep the ballast pump running with running in low flow rate
10 Low Flow Rate
low flow rate for 2 minutes; and shut the system down
(Connect terminal #70 and #29 can in 1 minutes.
simulate a similar effect)
Start a bypass operation by pressing HMI should raise an alarm
11 Bypass “Bypass” button on control unit and that indicates bypass oper-
keep the operation for 10 seconds. ation is initiated.
Switch the EUT Power Unit to HMI should raise an alarm
“Panel Control” and manually de- that indicates TRO concen-
12 Low TRO
crease the current output to de- tration in treated water is
crease generated TRO; low.
Change the parameter “Max Flow” HMI should raise an alarm
in “Setting” interface to a value less that indicates the flow rate
13 Too High Flow than actual flow rate and keep for 2 exceeds the preset point
minutes. after 2 minutes and shut
down after 1 minute.
Remark
Checklist of Functionality
Control System (Control Unit, Remote Control Unit, IAS[3], etc.)
Procedure:
1. Confirm the Control Unit is in “Local Control” and only be able to be controlled by Control Unit. Remote Control
Unit and IAS will be serve as a display of status and value;
2. Switch the system to Remote Control by turning the “Remote/Local” knob on Control Unit to switch the system to
Remote Mode. Accept the “Remote Control Request” on remote HMI by tap “Sure”(Tap “Cancel” to cancel the
request);
3. “Remote Control” indication will be displayed on both Remote Control Unit and Control Unit. Remote Control
Unit will be authorized with Ballast and De-ballast operation;
4. Switch the system to Local Control by turning the “Remote/Local” knob on Control Unit to switch the system to
Local Mode. “Local Control” indication will be displayed on both Remote and Local Control Unit. Remote Control
Unit and IAS will be serve as a display of status and value;
Witness Result:
Ballast Function
Procedure:
1. Power on the system and confirm there is no active alarm;
2. Press “Ballast” button on Control Unit before start the ballast pump;
3. Ballast water will be taken from seachest to ballast tank through BWMS;
4. Check if following items are displayed and identical between each panel;
No. Expect Result Control Unit Remote Control Unit AIS Witness Result
Valve[**]Inlet of BWMS:Open
1 Valve[**]Outlet of BWMS: Open
Valve[**]Bypass of BWMS: Close
2 Angle Valve (If any): Open
3 TRO Reading on HMI
4 Salinity Reading on HMI
5 Voltage&Current Reading on HMI
6 GPS Info. on HMI
7 Flow Rate Reading on HMI
8 Temperature Reading on HMI
9
10
5. Filter Backflushing: During ballast operation, the filter backflushing will automatically start when DP reach 0.5bar
(HMT-F) or 0.3bar (S-ZF).
Note: In case that the DP cannot reach 0.5/0.3bar, change the preset point to a valve lower than DP display value
and restore afterward;
6. When finished, stop the ballast pump and press “Ballast” button on Control Unit again to terminate the ballast
operation. Following functionalities should be accomplished:
No. Expect Result Control Unit Remote Control Unit AIS Witness Result
Valve[**]Inlet of BWMS: Close
1 Valve[**]Outlet of BWMS: Close
Valve[**]Bypass of BWMS: Close
2 EUT Power Unit: Powered Off
3 System in standby
4
Remark:
Annotation [3]:
IAS: Communication between the IAS and the BWM System is done either through hardwire (HW) or through seri-
al/network connection, depending on the arrangement and layout onboard each ship.
Deballast Function
Procedure:
1. Power on the system and confirm there is no active alarm;
2. Press “Deballast” button on Control Unit before start the ballast pump;
3. Ballast water will be taken from ballast tank, go through bypass pipe and discharged overboard;
4. Check if following items are displayed and identical between each panel:
No. Expected Result Control Unit Remote Control Unit AIS Witness Result
Valve[**]Inlet of BWMS: Close
1 Valve[**]Outlet of BWMS: Close
Valve[*]Bypass of BWMS: Open
2 TRO reading on HMI
TRO reading after Neutralization
3
(<0.1 mg/L) on HMI
Neutralization runing if TRO
4 before neutralization is above 0.1
mg/L
5 EUT Power Unit Power Off
6
5. When finished, stop the ballast pump and press “Deballast” button on Control Unit again to terminate the deballast
operation.
6. Check if following functionalities are accomplished:
No. Expected Result Control Unit Remote Control Unit AIS Witness Result
Valve[**]Inlet of BWMS: Close
1 Valve[**]Outlet of BWMS: Close
Valve[*]Bypass of BWMS: Close
2 EUT Power Unit Power Off
3 System in standby
4
Remark:
Bypass Function
Procedure:
1. Power on the system and confirm there is no active alarm;
2. Press “Bypass” button on Control Unit before start the ballast pump, this should trigger an alarm;
3. Ballast water will be taken from seachest/ballast tank, go through bypass pipe, and to ballast tank/overboard;
4. Check following functionalities were accomplished during the deballast progress:
No. Expected Result Control Unit Remote Control Unit AIS Witness Result
Valve[**]Inlet of BWMS: Close
1 Valve[**]Outlet of BWMS: Close
Valve[*]Bypass of BWMS: Open
“Bypass Mode” alarm will be
2
actived;
3 EUT Power Unit Powered Off
4
5. When finished, stop the ballast pump and press “Bypass” button on Control Unit again to terminate the bypass
operation.
6. Check if following functionalities are accomplished:
No. Expected Result Control Unit Remote Control Unit AIS Witness Result
Valve[**]Inlet of BWMS: Close
1 Valve[**]Outlet of BWMS: Close
Valve[*]Bypass of BWMS: Close
2 EUT Power Unit Power Off
3 System in standby
4
Remark:
BWMS SHIPBOARD TEST DATA RECORD
Ballast Pump Differential
Time Flow Rate Current Voltage TRO Salinity
Pressure Pressure
Remark:
Name
Signature
Date