Arctiko ULF 650 User Manual

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OPERATING INSTRUCTIONS

ULF 390/650
INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PAGE

Before using the appliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3


Safeguarding the environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Precautions and general recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Operation instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Installing the freezer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Inner doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Before commissioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Starting procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Temperature Adjustment and Setting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Display and Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Buzzer alarm resumption after cancellation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Remote alarm terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Cleaning freezer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Disposal of the freezer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
The cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Relocating or moving the freezer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Wiring diagram ULF 390/650 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

2
IMPORTANT

Before using the appliance


For safety reasons, the instructions should be read before the appliance is commissioned.
The operating instructions should always be available and accessible to personnel!
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Safeguarding the environment


1. Packing
The packing material is entirely recyclable and marked with recycling symbol.
Please follow the local regulations for scrapping.

2. Appliance.
The freezer is made of recyclable material. Dispose the appliance according to the local
environmental regulations.
The appliance must be delivered to an authorised centre for recovery of refrigerant.

Appliance
By disposal deliver the appliance to an authorised centre for recovery of refrigerant. Make the appliance
unusable by cutting of the power supply cord.
Information
This appliance contains a mixture of various refrigerants. For more information please refer to the rating
plate affixed to the freezer.

Precautions and general recommendations:


WARNING: Keep ventilation openings, in the appliance enclosure or in the built-in structure, clear of
obstruction
WARNING: Do not use mechanical devices or other means to accelerate the defrosting process, other
than those recommended by the manufacturer.
WARNING: Do not damage the refrigerant system.
WARNING: Do not use electrical appliances inside the appliance storage compartment, unless they
are of the type recommended by the manufacturer.

• Always keep the keys in separate place and out of reach of children.
• Before servicing or cleaning the appliance, unplug it from the mains or disconnect the electrical
power supply.
• The power supply cable may only be replaced by an authorised person.
• Frost formation on the interior wall and upper parts is a natural phenomenon, and therefor the
freezer should be defrosted during normal cleaning or maintenance.

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Appliance with flammable refrigerant:
As the appliance contains a mixture of refrigerants, which are flammable, it is essential to ensure that
the refrigerant pipes are not damaged.

Operation Instructions
For safety reasons these operating instructions should be read before the freezer is commissioned. The
operating instructions should always be available and accessible to personnel!
The drawings and symbols in these operating instructions are for safety purposes when commission-
ing and using the freezer.
Instruct personnel in the use of the freezer (the temperature is below -85°C). There is a risk of frost-bite
if the contents or parts of the inner container are touched!
In the event of breakdown or irregularities contact professional instructors or repair technicians.

Installing the freezer


1. Always let an authorised electrician install the freezer (read the operating instructions).
2. The freezer should be located in a dry, cool place without direct sunlight. The freezer gives off a
great deal of heat when in operation. If the ambient temperature is too high, there is a risk that the
freezer will not operate correctly. It is recommended that the room is ventilated, so that the room
temperature does not exceed 32°C at most. Class N.
3. Place the freezer on a solid and flat substrate. This will eliminate any vibration and irritating noise.
There should be at least 30 centimeters space all around the unit for good ventilation for heat
removal.

Electrical connection:
Trouble-free operation, this unit must be properly grounded before it is used. Failure to ground the
equipment may cause personal injury or damage to the equipment. Always conform to the National
Electrical Code and local codes. Do not connect the unit to overloaded power lines.
Data regarding voltage and absorbed power / current are given on the rating plate placed on the rear
side of the freezer: ULF390 / 230V / 50Hz + ULF650 / 230V / 50HZ
Electrical connection must be made in accordance with the local regulations. Use of extension cord is
not allowed. For installation see wiring diagram.
The machine meets current EU directive. Low Voltage 2006/95/EEC.
The machine should be given extra protection in accordance with Electricity Supply Regulations in
order to protect the user against dangerous electric shocks in the event of faults.
If the switch is for a three-pin plug, a three-pin plug should be used and the conductor with yel-
low/green insulation connected to the Earth terminal.
Data regarding voltage and absorted power/current is given on the rating plate.
For installation see wiring diagram in manual.

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Inner doors
NOTE
The inner doors should be used at all times. Make sure to close them tightly.
The manufacturer is not responsible for damage to the freezer caused by failure to do so.

Warning
Regulations require that this appliance be earthed:
The manufacture declines all liability for injury to persons or animals and for damage to property
resulting from failure to observe the above procedures and reminders.

If the socket and plug are not of the same type either the socket or the plug must be replaced by a
qualified electrician.
Under no circumstances use extension leads or adaptors.

1. The appliance should be connected by an authorised electrician or by the company that sold the
appliance. Incorrect installation may damage the appliance.

2. Place the appliance on a flat floor that can bear the weight of the appliance.

3. The electrical installation should be earthed.

4. Do not use extension cables. Connect the appliance directly to a fixed installation. If the appliance is
connected to a long extension cable there is a risk that the cable will become hot.

5. The appliance should be placed in a dry location. Do not allow water to come into contact with the
cabinet. Water entering electrical parts may cause short-circuiting.

6. In the event of functional or electrical irregularities, please contact an authorised service engineer.

Before Commissioning
Clean the freezer both inside and out using a damp, wrung out cloth. Dry with a dry cloth.
The smell from the plastic parts in the freezer will disappear once the freezer has been cooled down.

Starting procedure
When the unit is started the first time, please follow the procedures below.

1. Leave the unit standing in its intended location for at least 24 hours before switching the power on.

2. While keeping the unit empty, plug in the power cord to a dedicated power socket that meets all
requirements.

3. Please turn on the power switch for the rechargeable battery located on the control box in the back
of the unit. This control box is visible from the back side. If this switch is in the “OFF” position, there
will be a low battery alarm during functional test.

4. If the unit has a backup cooling system, turn off the backup system.

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5. If the alarm buzzer sounds, press the cancel button to silent the alarm.

6. Set the unit to desired temperature: Do not load the unit with any samples. Power up the unit to let it
run down to -60°C. Let it run at -60°C for 8 hours then lower it to -80°C. Observe the unit
performance for about 24 hours for normal cycling to ensure it is working properly.

7. Once the unit is confirmed to operate properly, it is ready to be loaded with samples. In principle,
the freezer should be set at about 3°C below the desired set point. For example, if the storage
temperature is -60°C, set the unit at -63°C. Load the unit 1/3 of the unit’s capacity.

8. If the unit has a backup cooling system, turn on its control.

Temperature Adjustment and Setting

The procedure to change the freezer temperature is as follows

1. In order to change the setting of the freezer, the freezer's control must be unlocked first. The
temperature display flashes when the up or down arrow is pushed. Push the up arrow again
to change the display to security code mode then enter the initial value 06. Push the “SET”
key for 5 seconds. The locking sign turns off. This means the unit is in unlocked mode. Push the
“SET” key again to select the mode for the temperature set point value, high temperature alarm
value and low temperature alarm value. The matching indicator lights up as each function is
chosen.

2. Freezer temperature set point: Push the “SET” key. Once the Inner Temp. indicator is on, the
temperature set point area flashes. To change the temperature set point, push the “ ” or “ ”
key intermittently to increase or decrease the temperature setting by 1°C. After the adjustment is
done, do not make any further changes for 10 seconds. The temperature display stops flashing.
The unit enters the locked mode. The temperature range is -10°C to -86°C.

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Temperature Adjustment and Setting
3. Setting of high temperature alarm: Push the “SET” key to turn on the High Temp. Alarm light. The
temperature display flashes. To change the high temperature alarm of the unit, push the “ ” or
“ ” key intermittently to increase or decrease the temperature setting by 1°C. After the adjustment
is complete, do not make any further changes for 10 seconds. The temperature display stops
flashing. The unit enters the locked mode. When the freezer temperature is warmer than the high
temperature alarm set point, the unit's alarm sounds, and the high temperature alert light flashes.
High temperature alarm set point can only be set to a value of at least 5°C warmer than the set point
temperature of the unit. The high temperature alarm value cannot be set to exceed the maximum
limit.

4. Setting of low temperature alarm: Push the “SET” key to turn on the Low Temp. Alarm light. To
change the high temperature alarm of the unit, push the “ ” or “ ” key intermittently to increase
or decrease the temperature setting by 1°C. After the adjustment is complete, do not make any
further changes for 10 seconds. The temperature display stops flashing. The unit enters the locked
mode. The low temperature alarm set point can only be set to a value of at least 5°C colder than the
set point temperature of the unit. It cannot be set to the lowest temperature limit.

5. Setting the security code: When the unit is first setup to operate, the security code to unlock the
control is 06. After unlocking the unit, simultaneously push “SET” and “Silence” for 5 seconds. The
display will show 06. Use the “ ” or “ ” key to change the security code. The choices are from
05 to 30. After a number is chosen, do not touch the unit for 5 seconds. The control system will
enter the locked mode. The new code is effective.

6. Setting the Startup delay timer: In order to reduce the startup power surge after a power outage,
your ULF incorporates a startup delay feature. This feature can alter the startup sequence of the
freezer. After the control is unlocked, simultaneously push “SET” key and “ ” key for 5 seconds.
The temperature display shows the time delay to be 01 for 1 minute for the high stage compressor
to start after power up. This delay can be changed by pushing the “ ” or “ ” key to change the
value from 1 minute to 10 minutes. The default value for this delay is 1 minute. If this time delay
startup is set at more than 5 minutes, the equipment would take too much time to pull down the
freezer temperature. If the power source has sufficient capacity, there is no need to change the
default value.

7. Alarm test and low battery test: When the ULF unit is powered up, simultaneously press the “up”
arrow and “Alarm Cancel” buttons for 5 seconds. The buzzer alarm should sound and the alarm
indicator should flash. At this condition, the 6 second test procedure starts. If the battery capacity is
low, the low battery light indicator will flash 6 times. If the battery is at full capacity, the low battery
light does not light up or flash. After 6 seconds, start the unit up. All indicators will light up for 6
seconds without flashing. All electronic display windows will indicate a digit of 8 for 6 seconds.
When this is done, all display functions work properly.

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Display and Alarms
When the freezer is powered up, the display will show the actual freezer temperature, set point
temperature, and current voltage.
The display shows the following indicator lights.

• Locked indicator: When the light is on, it means all set values are in the locked mode. This is to
prevent erroneous operations.
• Network indicator: The indicator suggests that the network is in working mode.
• Run indicator: When the light is on, it means the compressors are in working mode.
• Regulator indicator: The lit indicator means the voltage stabilizer is in working mode to boost or
buck the voltage.
• Backup System indicator: The lit indicator means that the backup cooling system is in working
mode.

Alarm Conditions
Alarm Alarm Trigging Condition Indicator Buzzer Sound
High When this indicator is on, the Alarm indicator flashes Buzzer delays 15 minutes to
Temperature units temperature reaches the sounds intermittently.
Alarm warm alarm limit
Low Temperature When this indicator is on, the Alarm indicator flashes Buzzer delays 15 minutes to
Alarm units temperature reaches the sounds intermittently.
low alarm limit
Power Failure Equipment loses power Alarm indicator flashes. Buzzer delays 1 minute to
Alarm Display shows temperature and sounds intermittently.
blank interchangeably
Voltage Improper Supply voltage exceeds the Alarm indicator flashes Buzzer delays 1 minute to
Alarm high or low limits sounds intermittently.
Hot Condenser 1. Condensers filter element Alarm indicator flashes Buzzer sounds intermittently.
Alarm is clogged
2. Ambient temperature is too
high
High Ambient Ambient temperature exceeds Alarm indicator flashes When ambient temperature
Temperature 32°C exceeds 38°C, buzzer sounds
Alarm intermittently.
Alarm indicator flashes, temperature
Main cabinet temperature display alternates to show E2 and Buzzer sounds intermittently.
control sensor fails cabinet temperature
Condenser sensor fails Alarm indicator flashes, temperature Buzzer sounds intermittently.
display alternates to show E1 and
Probe Failure cabinet temperature
Alarm Alarm indicator flashes, temperature
Ambient sensor fails display alternates to show E0 and Buzzer sounds intermittently.
cabinet temperature

Heat exchanger sensor fails Alarm indicator flashes, temperature Buzzer sounds intermittently.
display alternates to show E3 and
cabinet temperature

Low battery Battery capacity runs low or During the test the alarm ----
Alarm battery switch is not turned indicator flashes
on

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Display and alarm
Notes:
! A flashing alarm light cannot be cancelled unless the root cause for the alarm is eliminated. The
buzzing alarm can be temporarily silenced for 30 minutes by pressing the alarm silence button.
However, if the problem is not fixed, the buzzer alarm will resume after 30 minutes.

! The freezer is equipped with a rechargeable battery controlled by a power switch. Before operating
the freezer, this switch must be turned on. Once the unit is plugged into the specified voltage, the
unit operates to charge the battery. When there is a power outage, the battery sustains the
temperature display. If the battery voltage is less than a threshold, the temperature display turns off.
While the battery is still capable of providing power to the display, the temperature display can be
turned off by unplugging the power cord and turning off the battery control switch.

! The freezer is also designed to auto - adjust the inner temperature set point at high ambient. When the
ambient temperature is warmer than 35°C while the set point temperature is set to be lower than
-82°C, the set point temperature will automatically default to -82°C.
It will not return to the set point temperature until the ambient temperature returns to 30°C.
This feature extends the life expectancy of the freezer.

Buzzer alarm resumption after cancellation


When the unit is in the alarm mode, you may press the “Silence” key to stop the buzzing of the alarm.
However, the remote alarm cannot be cancelled. If the alarm condition still persists after 30 minutes,
the buzzer alarm resumes automatically.

Remote alarm terminals


Remote alarm terminals are located in the machine compartment in the back of the unit. The alarm
signal is delivered via the terminals. The terminals are rated for 30 VDC at 2 A.
Users may choose the normal open or normal close alarm as needed.
The power for remote alarm system must be connected with the wire or battery with UL certificate.

Terminal output
Under normal operating conditions, the terminals with wires are open. When the unit is in the alarm
mode, the two terminals with wires are in the closed mode.

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Cleaning the freezer
• Clean the unit once a month. This can help the exterior look new.
• Use a dry cloth to wipe off loose dust inside and outside of the freezer. If the unit is rather dirty, use
a clean cloth soaked with neutral detergent to clean the unit. Then use a dry cloth to wipe off the
left over detergent solution. Non-diluted detergent can harm plastic surfaces. Please follow the
instructions on how to mix a detergent solution.
• Do not pour water directly onto the exterior and interior of the unit. Water can damage the electrical
insulation causing malfunction.
• Compressors and other mechanical parts are hermetically sealed. They do not need lubrication.
• Clean the frost and ice off the unit once a month. Also, clean the condenser filter once a month.

Clean the condenser filter


When the control panel shows an alarm signal for Hot Condenser, the alarm light flashes. The
Condenser filter must be cleaned to avoid compressor overheating and to improve refrigeration
efficiency. Even if the light is not on, the filter should still be cleaned once a month. To clean the filter,
follow the procedure below.
1. Pull off the front grill cover.
2. Pull out the filter screen.
3. Use water to wash the filter screen.
4. Install the screen back in its original position and close the cover.
5. If the Hot Condenser light is on before cleaning, check the light to make sure the light is off after
cleaning.

Defrost the interior


Frost usually forms in the upper portion of the unit and the on the inner doors. Frost and ice can form
in between the door gasket and frame to form an air gap. It can decrease the refrigeration effect of the
unit. Follow the procedure below to defrost the interior doors using the plastic scraper. The first step is
to move the samples to another freezer before the procedure. Do not use any sharp tools such as knife
or screw driver to defrost.
1. Remove the samples from the unit that needs to be defrosted. Move them to another unit or a
container with a CO2 backup system for temporary storage.
2. Turn off any backup refrigeration system if there is one.
3. Turn off the power supply.
4. Open the outer door and inner doors to let the unit thaw for a period of time.
5. Use a dry cloth to soak up and remove the water on the floor of the unit.
6. After defrosting the unit and cleaning up the water, restart the unit.
7. Load the samples back into the unit after it reaches the set temperature.
8. Turn on the backup refrigeration system if necessary.

Note
Unplug the appliance before carrying out maintenance.
Do not use abrasive products; stain removers (e.g. acetone, trichloroethylene) to clean the appliance.

Spare parts
When ordering spare parts that you can easily fit yourself, please give unit type number and the
function of the part(s) concerned.

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Disposal of the freezer
To prevent harmful environmental effects, contact the distributor and ask where the freezer should be
delivered.

Remove the locking function so that children cannot be locked in the freezer whilst playing.

Make the appliance unusable by cutting off the power supply cord.

You can obtain information on the disposal of refrigeration appliances from:


• Your supplier
• Authorities (The Local council, Ministry of the Environment, etc.)

The cooling system


The vaporiser is built into the shelves of the inner container. They will be approx. -85°C, so there is a
risk of frostbite if they are touched. Always use thermal gloves when touching the contents of the
freezer.

Thermostat with digital display: once the freezer is cooled down, the set temperature and the
temperature shown will be the same.

Relocating or moving the freezer


Never leave the freezer to others without instructing these people in its use and the safety regulations
described in the operating instructions. Always let an authorised electrician install the freezer.
(Remember to wait for one hour before restarting it).

If the freezer and its electrical parts are reconstructed, the guarantee and safety regulations shall cease
to apply.

If the freezer does not work: call an authorised servicing engineer!

Contact the distributor or an authorised service repair shop!

11
display
board

condenser sensor
Wiring diagram ULF 390/650

line bank for


remote alarm

12
line bank for
backup system

supercharger
filament broad-
brush

5
relay for boosier

1st compressor
absorption fan

thermograph
relay for reductor

2nd compressor
1st compressor fan
pressure switch

Note: the way of connection the transformer pin :for 120V:connect 1 with 5, connect 2 with 6;for 240V: connect 2 with 5.
Notes:

13
Notes:

14
Notes:

15
WWW.ARCTIKO.COM

LAMMEFJORDSVEJ 5
DK-6715 ESBJERG N
DENMARK
TEL. +45 70 20 03 28
FAX +45 70 20 03 29
INFO@ARCTIKO.COM
50 80 006-0G-GB WWW.ARCTIKO.COM

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