English

COMPACT STAR CS4

INSTRUCTION MANUAL

European available plugs

• Euro Plug
• UK Plug
• Swiss Plug

Version : 1
Issued : 19-11-2008

INTENDED USE
The Centrifuge is a small bench top centrifuge designed for separation of various
samples for research, development, training, and education in the field of
chemistry, biotechnology, life-sciences, clinical research and routine diagnostics.
The centrifuge is supplied with a 6 x 15ml rotor. Adapters are available for tubes
smaller than 10ml. The centrifuge reaches speeds of up to 6,500rpm/4,000 x g.
Table of Contents

WARNING ............................................................................................................. 4
SAFETY INFORMATION ........................................................................................... 4
UNPACKING .......................................................................................................... 5
INSTALLATION ...................................................................................................... 5
SYMBOLS AND CONVENTIONS ................................................................................ 5
PRODUCT SPECIFICATIONS .................................................................................... 6
OVERVIEW............................................................................................................ 6
INSTRUCTIONS FOR USE ........................................................................................ 6
Closing the lid: ............................................................................................................................... 7
Lid lock: ............................................................................................................................................ 7
Speed selection:............................................................................................................................ 7
Selection of operating time and momentary operation: ............................................... 7
Quick spin function....................................................................................................................... 7
Starting the centrifuge:.............................................................................................................. 7
TROUBLESHOOTING .............................................................................................. 8
Centrifuge will not start ............................................................................................................. 8
Lid lock will not release .............................................................................................................. 8
Centrifuge cannot be started, although power is on ...................................................... 8
Centrifuge displays error “03” ................................................................................................. 8
GENERAL MAINTENANCE ........................................................................................ 9
Centrifuge service......................................................................................................................... 9
Cleaning the centrifuge .............................................................................................................. 9
Cleaning the rotor......................................................................................................................... 9
Disinfection...................................................................................................................................... 9
Autoclaving the rotor................................................................................................................... 9
Replacing fuses .............................................................................................................................. 9
Rotor maintenance ..................................................................................................................... 10
Removing and Installing the angle rotor ........................................................................... 10
Overloading the rotor ................................................................................................................ 10
Failure to reduce the speed may result in damage to the rotor and centrifuge.
The revised maximum speed can be calculated with the following formula ....... 10
 Angle rotor for 6 x 15ml tubes (included with unit) ..................................................... 11
Pack of 6 Adapters for 5ml (12x75mm) and 7ml (13x100mm) tubes .................. 11
USE OF TUBE ADAPTERS .......................................................................................12
TUBE COMPATIBILITY CHART .................................................................................13
DETERMINATION OF G-VALUES ..............................................................................13
WARNING
Please read this manual carefully prior to operating your Centrifuge.

SAFETY INFORMATION

NEVER use the centrifuge in any manner not specified in these instructions.
NEVER operate the centrifuge without a rotor properly attached to the shaft.
NEVER fill tubes while they are in the rotor. Liquid spillage may harm unit.
NEVER put hands in the rotor area unless the rotor is completely stopped.
NEVER move the centrifuge while the rotor is spinning.
NEVER use solvents or flammables near this or other electrical equipment.
NEVER centrifuge flammable, explosive or corrosive materials
NEVER centrifuge hazardous materials outside of a hood or proper containment facility
ALWAYS load the rotor symmetrically. Each tube should be counterbalanced by a tube
of the same type and weight
ALWAYS locate the centrifuge within easy access to an electrical outlet.
ALWAYS use only centrifuge tubes designed to withstand centrifugal forces of at least
4,000 xg. ALWAYS use a wrench to tighten rotor nut.
If this equipment is used in a manner not specified by the manufacturer,
the protection provided by the equipment may be impaired.
Do not operate the centrifuge if any of the following conditions exist:
-The centrifuge has not been installed properly
-The centrifuge is partially dismantled
-Service has been attempted by unauthorized or unqualified personnel
-The rotor has not been installed securely on the motor shaft
-Rotors and accessories not belonging to the standard range are being used
without permission being obtained from the manufacturer to use such rotors
and/or accessories in the centrifuge Exception: Centrifuge tubes, normally
available in the laboratory.
-The centrifuge is located in an explosive atmosphere
-Materials to be centrifuged are combustible and/or explosive
-Materials to be centrifuged are chemically reactive
-The rotor load is not properly balanced

Package Contents:
Description Quantity
Centrifuge 1
Rotor Removal Tool 1
Power Cord 1
Operations Manual 1
Adapter Set for 5 and 7ml 1
tubes
UNPACKING
When unpacking your Centrifuge, be sure to remove the protective foam
from the rotor chamber prior to operation.

DO NOT RUN THE CENTRIFUGE UNTIL THE FOAM HAS BEEN REMOVED.

The accessories supplied with the centrifuge should be kept with the instruction
manual near the centrifuge’s place of installation.

INSTALLATION
The centrifuge should be installed on a rigid, even surface such as a stable
laboratory bench, cabinet, etc. To guarantee sufficient ventilation, ensure that
the centrifuge has at least 15cm of free space on all sides, including the rear.
The centrifuge should not be located in areas subject to excessive heat such as in
direct sunlight or near radiators or the exhaust of a compressor, as a buildup of
heat may occur within the chamber.
Before operating the centrifuge, check that the power source corresponds to that
on the manufacturer’s rating label, then connect the power cord to the centrifuge
and the power source.

SYMBOLS AND CONVENTIONS

The following chart is an illustrated glossary of the symbols that are used in this manual.

CAUTION This symbol indicates a potential risk and alerts you to proceed with caution

BioHazard Warning This symbol indicates that BioHazardous Samples may be used in
this centrifuge, and proper precautions should be taken to prevent exposure. If
BioHazardous material is processed in the centrifuge, use extra caution in handling
sample vessels. Always wear gloves, safety goggles, and protective clothing. Safety
precautions should be taken to prevent exposure to aerosols or liquids that could be
hazardous. In the event of a tube breakage in the centrifuge, stop the centrifuge
immediately and properly decontaminate according to BioSafety Guidelines. The rotor
and shields should be removed for complete decontamination of these components.
Information on decontaminants, their use, etc. are available in the Laboratory Safety
Manual published by the World Health Organization.
PRODUCT SPECIFICATIONS
Maximum Volume 6 x 15ml (round bottom or conical) tubes
Dimensions Width 210 mm
Depth 240 mm
Height 180 mm
Maximum speed 6,500rpm
Maximum RCF 4,000 x
Admissible density 1.2kg/dm3

Electrical/fuse rating
230V~, 50-60Hz, 0.6A/1.25AT

Compliant to:
EN 61010: Safety requirements for electrical equipment for
measurement, control, and laboratory use
- Part 1 : General requirements.
- Part 2 -020 : Particular requirements for laboratory centrifuges
- Part 2-101 : Particular requirements for in vitro diagnostic (IVD)
medical equipment

OVERVIEW
This manual provides important safety information for the Compact Star
CS4 Laboratory centrifuge. It should be kept near the centrifuge for
quick and easy reference.

INSTRUCTIONS FOR USE

ATTENTION: Never attempt to operate the centrifuge with
rotors or adapters that show signs of corrosion or mechanical
damage. Never centrifuge strongly corrosive materials that may
damage the rotors or accessories.
Closing the lid:
After the rotor has been properly secured and loaded, close the
centrifuge lid, making sure that the interlock has been engaged.
Lid lock:
The centrifuge can be started only with the lid securely closed. Do not
attempt to open the lid until the end of run signal “00” is displayed on
both the “RPM Display” and “Time Display”.
Speed selection:
The speed (rpm) can be selected from 300 to 6,500rpm with the
“RPM Adjustment Knob” (right). The set speed can be viewed at all
times on the large “RPM Display”
(right).
Selection of operating time and momentary
operation:
Time can be selected in half minute intervals from 0.5 to 10 minutes,
and in one minute intervals from 11 to 30 minutes. Time can also be
set to continuous/hold by turning the “Time Adjustment Knob” (left)
past the thirty minute position. The “Time Display” in the continuous
setting will read “On”. When the pre-selected time expires, the
centrifuge will stop automatically. To stop the centrifuge prior to the
expiration of set time, press the “RPM Adjustment Knob” (right).
Quick spin function
The centrifuge may be operated manually by pressing and holding the
“RPM Adjustment Knob” (right). The centrifuge will continue to run as
long as the knob is depressed.
Starting the centrifuge:
Once the time and speed have been selected the centrifuge can be
started by pressing the “RPM Adjustment Knob” (right). The centrifuge
will then run for the specified amount of time.

Lid release:
Following a run, the centrifuge will display will show flashing “00”. This
signals the end of a run and the lid can now be opened by pressing
the “Time Adjustment Knob” (left). Note that the lid cannot be opened
until the display flashes “00” and the rotor has stopped.

WARNING: Do not attempt to open the lid of any centrifuge

until the rotor has come to a complete stop.
In the event of a power failure or malfunction, it may be necessary to
open the lid manually.
1. Disconnect the power cord from the wall socket.
2. Remove the plastic plug, located on the left side of the unit.
3. Pull the cord (attached to the plug) to open the lid lock manually.
TROUBLESHOOTING
Review the information in the table below to troubleshoot
operating problems. Please refer to this guide before calling
for service.
Centrifuge will not start
Possible reason: No power supply
Solution: Check that power is being supplied to the outlet
Check that the power cord is plugged into both the wall outlet
and the back of the centrifuge
Check that power cord is not damaged

Possible reason: Blown fuse

Solution: Check fuse and replace if necessary

Lid lock will not release

Possible reason: Defective lid lock
Solution: Open manually and have unit serviced

Possible reason: No power from PC board

Solution: Call for service

Possible reason: Lid lock is jammed

Solution: Call for service

Possible reason: Centrifuge is not receiving power

Solution: See “Centrifuge will not start”

Centrifuge cannot be started, although power

is on
Possible reason: Lid not closed correctly
Solution: Close lid correctly
Possible reason: No speed or time has been selected
Solution: Set speed and/or time

Centrifuge displays error “03”

Possible reason: Lid opened prior to signal “00”.
Solution: Close lid and open lid
GENERAL MAINTENANCE

If BioHazardous Materials have been used in the centrifuge, and

it is removed from usage for service or disposal, it must be properly
disinfected according to standard BioSafety Guidelines. See
Disinfection, below.

Centrifuge service
The centrifuge requires no routine maintenance other than the
occasional routine cleaning. All repairs should be performed by
authorized, qualified personnel only.
Repairs performed by unauthorized personnel may void the warranty.
Cleaning the centrifuge
Always keep the centrifuge housing, rotor chamber, rotor and rotor
accessories clean. All parts should be wiped down periodically with a
soft cloth. For more thorough cleaning, use a neutral cleaning agent
(pH between 6 and 8) applied with a soft cloth.
Excessive amounts of liquid should be avoided. Liquid should not come
into contact with the motor. After cleaning, ensure that all parts are
dried thoroughly by hand or in a warm air cabinet (maximum
temperature 50ºC).
Cleaning the rotor
The rotor should be cleaned after each use. When spinning samples
containing phenol or phenol chloroform, the rotor should be cleaned
immediately after use.
Disinfection
Should a spill of infectious materials occur within the rotor or chamber,
the unit should be disinfected. This should be performed by qualified
personnel with proper protective equipment. Information on
decontaminants, their use, etc. are available in the Laboratory Safety
Manual published by the World Health Organization.
Autoclaving the rotor
The rotor and rotor shields can be autoclaved at 121°C for 20
minutes. Please be sure to let the shields cool for 20 minutes before
running them in the centrifuge.
Replacing fuses
Check the fuse when it is recommended in the Troubleshooting Guide
located in this manual. The fuse holder is located in the power inlet on
the rear of the unit. Disconnect the power cord from the power inlet.
Open the fuse holder drawer by inserting a small screwdriver under
the tab and prying it open. Remove the
innermost (operative) fuse from its retaining tabs and replace the fuse
if necessary. A spare fuse is located in the outermost chamber of the
fuse drawer. Replace only with a fuse of exactly the same value as the
original. (Fuse type may be found in the “Specifications” section of this
manual.)
Rotor maintenance
The rotor should be cleaned thoroughly after each use. Thorough
cleaning must be performed when spinning samples containing
phenol or phenol chloroform.
Periodically inspect the rotor for dents, dings, scratches,
discoloration and cracks. If any damage to the rotor is found,
discontinue use of the rotor immediately and replace.
Removing and Installing the angle rotor
Remove the rotor screw from the motor shaft by turning the screw
counterclockwise. Lift the rotor upward and remove from the
centrifuge. Ensure that the motor shaft adapter remains on the
motor shaft (Figure 1). Clean the motor shaft and motor shaft
adapter (see figure 1). Place the rotor on the motor shaft (figure 1)
and over the motor shaft adapter (see figure 1 and 2). Note: Figure
1 and 2 are located on the following page. When loading the rotor,
refer to figure 3 (located on the following page). Loading in the
pattern indicated will ensure a balanced load. Tubes to be loaded
should be filled equally by eye. The difference in the weight between
the tubes should not exceed 5 grams. A partially loaded rotor may be
centrifuged if the loading scheme for balancing a rotor given in figure
3 is followed.
Overloading the rotor
The maximum load of the rotor and the maximum speed have been
established by the manufacturer. Do not attempt to exceed these
values. The maximum speed of the rotor has been measured for
liquids having a homogeneous density of 1.2g/ml or less. In order to
centrifuge liquids with a higher density it is necessary to reduce the
speed.
Failure to reduce the speed may result in
damage to the rotor and centrifuge. The
revised maximum speed can be calculated with
the following formula
Reduced speed (nred) x max speed

Example:
Where the density of the liquid is 1.7, the new maximum speed would
be calculated as follows:

red = x 6,500 = 5,461 rpm

If in doubt concerning maximum speeds, please contact the manufacturer for
assistance.

User replaceable accessories and spare parts

The following accessories are available for the Centrifuge:
Angle rotor for 6 x 15ml tubes (included with
unit)
Order no.: TR100 Qty.1
Tube measurement: 15ml (17x125mm)-10ml
(16x100mm)
Max. speed: 6,500rpm
Centrifuging radius: 8.5cm
RCF (g-value): 4,000 x g
Rotor angle: 30°
Pack of 6 Adapters for 5ml (12x75mm) and 7ml
(13x100mm) tubes
Order no.: 521-2856 (Included with CS4 model)
Tube measurement: 12x75mm, 13x100mm, or common branded
style blood collection tubes
USE OF TUBE ADAPTERS
• Centrifuging 7ml tubes (13 x 100mm) or any tube with a diameter
of less than 14mm and a height above 90mm. (Figure A.)

• Configure combination adapter so that the single line mark lines up

with the double line mark.
• Place the adapter in the rotor shield with the hollow side up (per
figure A.)

• Centrifuging 5ml tubes (12 x 75mm) or any tubes with a

diameter less than 14 and a height below 90mm.

• Take the larger half of the combination adapter and place it in the
rotor shield with the double line mark up and the single line mark
down (per figure B.)
TUBE COMPATIBILITY CHART

Capacity may vary due to serum volume.

DETERMINATION OF G-VALUES
The centrifuging radius of the rotor is 8.5cm. See the tube compatibility chart
for the correct radius when using adapters and smaller tubes. The chart on the
next page can be used to determine g-values.

To use this chart, find the radius value on the radius scale. Place the edge of a
ruler on the value. Place the right side edge of the ruler on the speed scale at the
desired speed. The estimated RCF can then be read from the RCF scale where
the ruler edge passes through it. This chart can also be used to determine the
proper speed for the desired RCF value.