Drilling Engineering Assignment 2
Drilling Engineering Assignment 2
Group Members
Equipment related;
The integrity of drilling equipment and its maintenance are major factors in minimizing drilling
problems. These problems include;
Outdated and worn-out tools
Low quality equipment
Poor monitoring, management and maintenance of the equipment
Mitigations;
Continuing education and training for personnel directly or indirectly involved is
essential to successful drilling/completion practices.
Proper rig hydraulics (pump power) for efficient bottom and annular hole cleaning
Proper hoisting power for efficient tripping out
Well-control systems that allow kick control under any kick situation.
Proper monitoring and recording systems that monitor trend changes in all drilling
parameters and can retrieve drilling data at a later date
Proper tubular hardware to accommodate all anticipated drilling conditions.
ii. Formation damage
Damage Mechanisms
Formation damage is a combination of several mechanisms including solids plugging, clay-
particle swelling or dispersion, saturation changes, wettability reversal, emulsion blockage,
aqueous-filtrate blockage, and mutual precipitation of soluble salts in wellbore-fluid filtrate and
formation water.
Mitigation.
To minimize this form of damage, minimize the quantity of fine solids in the mud
system and fluid loss.
Circulating fluids at slow rates.
To solve the problem of wettability reversal, the quantity of excess surfactants used in
oil-based mud systems should be kept at a minimum.
Proper mud weight selection and maintenance.
Mitigations.
Use of highly viscus drilling fluids.
Increasing the flow rate.
SOLUTION
A jar is an impact tool installed in the drill string to free a stack pipe.
1. Mechanical jars
Mechanical jars operate using a series of springs, lock and release mechanisms. Mechanical jars
trip up at preselected tensile force and down at a pre-selected compressional force. The jar trips
only at set thresholds that are normally beyond forces reached while drilling. The position of the
mechanical jar during drilling is either cocked(natural) or tripped up or tripped down as shown in
figure 3. The position is according to the driller’s preference.
Figure 2: Cross section of mechanical jars showing tripped up, cocked and tripped down
positions. (Source: Denis Adelung et al., 1991)
Drilling is never conducted with jar tripped down because un-necessary down jarring might
damage the bit and MWD equipment. The release threshold is set either downhole or at surface
depending on jar design.
Hydraulic jars
Hydraulic jar consists of 2 reservoirs of hydraulic fluid separated by a valve. When tension or
compression is applied to the tool in cocked position, fluid from one chamber is compressed and
passes through valve at high flow resistance into the 2nd chamber. This allows tool to extend or
contract. The distance travelled is called metering stroke. When the stroke reaches a certain
point, the compressed fluid is allowed to suddenly bypass the valve. The jar trips as fluid rushes
into 2nd chamber instantly equalizing pressure between the two chambers. The greater the force
on jar, the greater the compression of fluid and the sooner and more forceful release. Once the
hydraulic jar is cocked it will fire if given enough time to complete the metering stroke.
Figure 4: Schematic of valve and oil reserve assemblies during metering and tripping of the jar.
Hydraulic jar has an advantage of having a continuously variable jarring force within with-in the
design limits. During drilling it’s recommended that hydraulic jar is run in extended position
because if run in cocked position there is risk of unintended firing because usually tension and
compression forces are not balanced.
A fish a part of the drill string that separates from the upper remaining portion of the drill string.
This can result from the drill string failing mechanically, or from the lower portion of the drill
string becoming stuck and having to be disconnected from the lower portion to instigate an
operation to free and retrieve the lower portion with a strengthened, specialized string. Whereas
Junks are small items that fall into the borehole, or are left behind in the borehole during drilling
operations. Junk should be removed from the wellbore before any drilling operations continue
since they are non-drillable items.
Fishing is defined as the technique of removing a fish or junk from a borehole. During fishing
operations, there is trade-off between time and economics, for instance the longer, the fish stays
in an open hole, the more likelihood is well instability to occur.
Briefly, there are a number of causes for fishing operations and the major ones include;
Stuck drill pipes as this can be due to many causes, differential pressure pipe sticking,
mechanical pipe sticking, caving in of the borehole, cuttings accumulations.
Mechanical fatigue and overstress of the drilling operations.
Logging cable and wireline can part due to the logging tool becoming stuck. Such cable
and wireline can be removed by special fishing tools.
Corroded and later weakened production tubulars after long periods of service in a
borehole.
Broken bit components.
Fishing Tools
There are basically three categories of fishing tools. These are: -
Those used to define the geometry and orientations of the fish or junk in the borehole
Those used to recover tubular items (fish)
Those used to recover miscellaneous items (junk). Nevertheless, many other categories
have been invented as technological innovation in oil and gas ranks higher.
Free point is depth to where the drill string is free and where the sticking commences. When a
drillstring or other tubular becomes stuck in a borehole it is very important that the depth where
the pipe is stuck be determined. In most cases this can be accomplished rather simply. The depth
to where the drillstring is free and where sticking of the pipe commences is called the free point.
Special tool that is used to determine where the drill string (or other tubulars) is stuck. Prior to
using the free point tool must be calibrated in the free pipe and this calibration is achieved using
anchoring system in the free string before operations.
Chemical cutter. Lowered inside the pipe that is to be cut to depth one or two joints
above the stuck point. A collar locater is used to correlate depths. The chemical cutter
uses a blast of powerful acid (at high speed and temperature) to make smooth cut without
flare or distortion to OD or ID of pipe. It doesn’t damage outer string of casing making it
easy engaging pipe being cut.
Outside fishing tools must pass over the outside of the fish before attaching themselves.
The die collars. This is a short tubular that has case-hardened coarse threads cut in the
inner surface of the tool. Such a tool is used to recover tubular items.
The overshot. This tool consists of a tapered bowl in which slips are free to move up and
down. The entire tool is designed to fit over the upper part of a fish. The entire tool is
designed to fit over the upper part of a fish.
Basically, these type of equipment allow the fishing tools to attach themselves to the fish.
Knuckle Joint. Such a device used in conjunction with an overshot and a wall hook
guide can be used effectively to engage a fish in a washed-out portion of the borehole.
Multi-string cutter. Used to cut multiple string or casing cemented together. There are 3
or 4 bladed cutter designs and both actuated hydraulically. The tool is run to desired
depth and rotation is begun. As hydraulic pressure increases the knives are forced in
cutting position and cut is made.
Wash over back-off safety joint. Used to cross the wash pipe back to the jarring
assembly and allow for wash over, screwing into fish and making a string shot back off in
one trip.
Jarring devices
There are items other than tubulars that must be fished from boreholes. These are drill bit parts,
pieces of downhole tools left in the borehole and hand tools accidentally dropped in the borehole.
Milling Tool. The milling tool is a common device used for fishing junk. The milling
tool is used to grind the junk into small pieces so that the pieces can be circulated to the
surface or removed in a junk basket. These milling tools are especially designed to drill
steel. The milling tool is placed on the bottom of a drillstring designed to drill up junk.
Such milling tools are designed with carbide cutting surfaces.
Junk Basket. The junk basket is a tool that can be run in conjunction with a milling tool
or separately. It is designed to recover the smaller pieces that have been milled or pieces
too large to be circulated to the surface.
i. Volumetric method
This method is used when the kick is taken during tripping up the hole with the drill bit far from
the bottom of the hole. The constant bottom-hole pressure principle is used to control the
situation. The fundamental principle of this method is equating the pit volume change with the
corresponding change in annulus pressure.
∆V p
∆ P s= 0.052 ~γ m
Va
where ∆ P s = change in surface pressure at casing side in psi
∆ V p = change in pit volume (volume gained) in bbl
~γ = mud specific weight in lb/gal
m
Solution
ρm
Buoyancy Factor, BF=1−
ρsteel
10.562
BF ¿ 1−
65
WD tb=¿ 4 x M x D
= 4 x 25000 x 6000
= 600,000,000 lb. ft
WD dc = 2 x c x D
= 830,122,800 lb. ft
= 2,042,533,200 lb. ft
2,042,533,200
Round trip in ton-miles =
2000 X 5280
2,991,537,600
Round trip in ton-miles =
2000 X 5280
RT8000 = 283.290 ton miles
Calculate:
i. Weight of the drill string in air and in mud
ii. Hook load
iii. Deadline and fastline load
iv. Dynamic crown load
v. Design factor for wireline for running drillstring if breaking strength is 230,000 lb
vi. Design factor for running casing string of 7” OD and 30 lb/ft
Solution
i. Weight of the drill string in air and in mud
Weight of drill string in air = weight of drill pipe in air + weight of drill collars in air
= [(9000 – 600) x 19.5] + (600 x 160)
= 259,800 lb
10.027
BF ¿ 1−
65
n n W
Deadline load F s=K F f =K
nE
Fs = 0.961510 x 30,186.740
Deadline load= 20,384.924 lb
v. Design factor for wireline for running drillstring; breaking strength is 230,000 lb
Fastline tension
W (1−K )
Ff =
K (1−K n)
253,420(1−0.9615)
Ff =
0.9615(1−0.961510)
Fastline tension= 31,250.862 lb
breaking strength
Design factor = F astline tension
230000
= 31,250.862
= 7.360
Design factor = 7.360
Drill string volume = Volume of drillpipe + volume of HWDP + volume of drill collars
Total annulus volume = volume of mud in cased hole + volume of mud in open hole.
= 1,328.06 bbl
= 1,523.2986 bbl
= 1,328.06 ÷ 0.136
= 9,765.147 strokes
=9,765 strokes
= 1,523.2986/0.136
= 11,200.725 strokes
=11,201 strokes
Travel time
500
= 9.6 +( )
11000∗0.052
= 0.3092 psi/stroke
Circulating Rate:
=Pump output (bbl/stk) x kill rate speed (stk/min)
= 0.136 x 40
= 5.44 bbl/min
1130
= 9.0 + ( )
4000 × 0.052
= 14.43 ppg rounded up tp o 14 ppg
Initial MAASP =(Max allowable mud weight – Current mud density)X shoe TVDX 0.052