Wpss Owg 91.4,106.7,30.5us

DISCLAIMER
The details like name of project, name of fabricator, etc. are indicative only.
These should never be referred for any WPSS related matters. Only the
technical details should be referred and followed for the WPSS purpose.
Model WPSS for
Railway OPEN WEB GIRDER
(25t Loading)
Railway Open Web Girder (25t loading)
91.4m clear span
MODEL WPSS No- RDSO/ Infra-II/ B&S/ RG/
OWG./ WPSS 91.4 series (43 nos)
106.7m clear span
OWG./ WPSS 106.7 series (30 nos)
Page 1 of6(
Appendix-V (Ref.CI.26 of B I-2001).
Loading -2008
Girder (Welded though type) 25
T
m. Span Open Web
Welding Procedure Specification Sheet for 106.7
M/s. Royal Infraconstru Ltd.,

Name and address of Fabricator Urla Industrial Growth Centre, Raipur -493221
(C.G.)
ROYAL/SVOK-RANGPO/106.7/01 dated 5/8/2022
WeldingProcedure specfication No.
RDSO/B-17185/R (G.A.)
01. Drawing No.
02. Welding Joint Description. Fillet 8 mm
Base Metal. IS: 2062:2011 E-350 C.
03.
04. Welding Process S.A.W.
05. Welding Posiion. Flat
06. Welding Consumable.
Electrode/Wire
Class W2 of IRS M.39-2001.
6.1 Type Copper Coated Solid Wire.
Drying Method N.A.

6.2 Flux
Class F2 of IRS M.39 - 2001

Type Agglomerated.
Drying Method Recommendation as per manufacturer.

Shielding Gas
6.3 ..
N.A.
Base Metal Preparation Fusion Faces and adjacent surfaces are cleaned and made free from
07. Cracks, Notches, Mil scale, Grease, Paint, Rust etc., which may
affected weld quality.
Joint design Details
7.1
20
(Sketch showing arrangemen ts of parts, weld -20
beat, weld passes & their sequence etc.)
1, Bottom Chord LO –L1- L2
8 MM WELD
-003
B8 MM WELD
(M
20 Rocarch Cicer
Ascletaxi
LOL1-L2
7.2
Joint preparation ... As Per IS: 4353 - 1995, CI.7, IRS B1-2001, CI.17.3 & WBC- 2001,
08. Welding Curent
Type
DC
Polarity
Reverse
Welder qualification
09. As per IS: 7310/7307 (Part-I)-1974
Welding Parameters and technique
10.
Welding Parameters
10.1
Page 2
of6
Appendix-V (Ref.CI.26 of Bl-2001)
Wekd Electrodes Arc Voltage Wire Feed Travel Speed Electrical Stick Gas Flow
Current
Sequence No. wire dia. (Amps) (Volt) Speed (m/min) out (mm) (/min.)
(mm) (m/min)
N.A.
4 550-600 28-32 1.4-1.8 0.35-0.50 15-20
10.2 Welding Sequence and technique Welding from run on to run off tabs at the free ends.
-3
Provision of run-on/ run-off tabs

11. Yes
Cleaning of weld bead before laying next weld
12. bead ..
By brush deaning & grinding
Root preparation before welding other side of

13. groove weld ..
NA.
14.
Preheating and inter pass temperature NA. \o-yo
Peening
15. ..
N.A.
Post Weld treatment

16. N.A.
Rectification of weld defect By re-weldingafter complete removal of defective weld & rectify
17. the weld as per Cl.32.2 of IS 9595-96, usingB1 class of
Electrodes of speam. IRS M.28-2017 after conducting DP Test.
Inspection of Weld Visual, D.P. Test & Macro Etching.
18.
Any other relevant Details Bottom Chord LO -L1 & L1- L2, Diagonal U1--2 & End Raker LO
19.
U1,
205
Page 3 of6C
Weldng Procedure Specification Sheet for 106.7 m, Span Open Web Girder (Welded through type) 25 T
Loading- 2008
Name and address of Fabricator

Urla Industrial Growth Centre, Raipur - 493221 (C.G)
Welding Procedure specification No.
ROYAL /SIVOK-RANGPO/106.7/02 dated 5/8/2022
01. Drawing No.
RDSO/B-17185/R (G.A.)
03. Base Metal. IS: 2062:2011 E-B50 C.
04. Welding Process
S.A.W.
05. Welding Position.
Flat
Electrode/Wire
Class W2 of IRS M.39-2boi,
6.1
Type Copper coated Solid Wire.
Drying Method N.A.
6.2 Flux

Type Agglomerated.

Shielding Gas
6.3 N.A.
07. Cracks, Notches, Mll scale, Grease, Paint, Rust etc,which may
7.1 Joint design Details
..
(Sketch showing arrangements of parts, weld

32
beat, weld passes & their sequence etc.,) r16
Component :- Bottom Chord L2- L3 - L4
Flange with Web 8 MM WELD
008
b8 MM WELD
16
Joint preparation
L243L4
7.2 As Per IS: 4353 - 1995, CI.7, IRS B1-2001, CI.17.3 & WBC - 2001.,
08. Welding Current
Type
DC
Polarity
Reverse
Welder gualification
09. As per IS: 7310/7307 (Part-I) -1974
10.
Welding Parameters ROYAL
10.1
Pracaniif Purkauastha
Page 4 ofo
BI-2001
Appendix-V (Ref.CI.26 of
Wekd
Electrodes Wire Feed Travel Speed Electrical Stick Gas Flow
Sequence No. Current Arc Voltage
wire dia. (Amps) (Volt) Speed (m/min) out (mm) (/min.)
(mm) (m/min)
4 530 - 570 28-32 1.4 - 1.8 0.35- 0.50 15- 20 N.A.
-1
-4
Provision of run-on /run-off tabs
11. Yes
12. bead By brush cleaning & grinding

13. groove weld N.A.
14. Preheating and inter pass temperature
Peening
15. N.A.
16. Post Weld treatment N.A.

Rectification of weld defect By re-welding after complete remnoval of defective weld &
rectify
17. the weld as per C.32.2 of IS 9595-96, using B1 class of
Electrodes of specn. IRS M.28-2017after conducting DP Test
18.
19.
Any other relevant Details
Bottom Chord L2- 13 - L4
206
Page 5ofO
Appendix-v (Ref.C1.26 of B I-2001).
m.
Welding Procedure Specification Sheet for 106.7 Span Open Web Girder(Welded through type) 25T LOading-2008
Name and address of Fabricator M/s. Royal Infraconstru Ltd.,

Urda Industrial Growth Centre, Raipur - 493221 (CG.)
Welding Procedure speafication
01. Drawing No.
No. ROYAL /SIVOK-RANGPO/106.7/03 dated 5/8/2022
RDSO/B-17185/R (GA.)
02. Welding Joint Description.
Fillet 8 mm
03. Base Metal. IS: 2062:2011 E-350 C.
05. Welding Position, Flat
Electrode/Wire
6.1
Drying Method N.A.

6.2 Flux

Type Agglomerated.

ShieldingGas
6.3 NA.
07.
Cracks, Notches, Mill scale, Grease, Paint, Rust etc., which may
7.1 Joint design Detaiis
32
beat, weld passes & their sequence etc.,) r25
Component:- Bottom Chord L4-L5-L6 12
-o8MM WELD
Flange with Web
8 MM WELD
insr (
25
L4-LS6
Joint preparation As Per IS:
7.2 4353- 1995, CI.7, IRS B1-2001, CI17.3 & WBC- 2001.
08. Welding Current
Type DC
Polarity
Reverse
Welder qualification As per IS: 7310/7307 (Part-I)
09. -1974
10.
Welding Parameters
10.1
Prasenit Purkayastha ROYAL -DTLJV)
Sivok
Page 6 of 60
Appendix-V (Ref.CI26 of BI-2001)
Weld Electrodes
Sequence No. Current Arc Voltage Wire Feed Travel Speed Electrical Stick Gas Flow
wire dia. (Amps) (Volt) Speed (m/min) out (mm) (T/min.)
1
(mm) (m/min)
4 530- 570 28-32 1,4- 1.8 0.35 -0.50 15-20 N.A.
10.2 Welding Sequence and technique

Welding from run on to run off tabs at the free ends.
-3
) 1
-4
11. ..
Yes
12. bead By brush deaning & grinding
13. groove weld ..
N.A.
Preheating and inter pass temperature

14.
Peening
Cno'-1S)
15. N.A.
Post Weld treatment
16. N.A.
Rectification of weld defect By re-welding after complete removal'öf defective weld & rectify
17. ..
the weld as per CI.32.2 of IS 9595-96, using B1 cass of
Electrodes of spen. IRS M.28-2017 after conducting DP Test.
Inspection of Weld Visual, D.P, Test & Macro Etching.
18.
19.
Bottom Chord L4 - L5-L6
207
Page 7 of 60
Welding Procedure Specification Sheet for106.7 m. Span Open Web Girder
(Welded through type) 25 T
Loading-2008
Name and address of Fabricator

Welding Procedure spedfication Uda Industrial Growth Centre, Raipur- 493221 (C.G)
No.
01 Drawing No.
RDSO/B-17185/R (G.A.)
03. Fillet 8mm
Base Metal.
04. Welding Process
IS: 2062:2011 E-350C.
05.
: S.A.W.
Welding Position.
06. Welding Consumable. Flat
Electrode/Wire
6.1
:
Drying Method :
N.A.
6.2 Flux
Class F2 of IRS M.39 -2001

Type Agglomerated.
Shielding Gas
6.3
N.A.
Base Metal Preparation
Fusion Faces and adjacent surfaces are deaned and made free from
07. ..
Cracks, Notches, Mill scale, Grease, Paint, Rust etc, which may
..
(Sketch showing arrangements of parts, weld 3271

beat, weld passes & their sequence etc.,) f32
Component: - Bottom Chord L6-L-L8 & L8--9
Flange with Web o8MM WELD

-008
8 MM
WELD
32
L6-L7-L8& L&-L9
7.2
Joint preparation As Per IS:
.... 4353- 1995, CI.7,IRS B1-2001, CI.17.3 &
WBC-2001.
08. Welding Current
Type .. DC
Polarity
Reverse
09. As per IS: 7310/7307
(Part-I)- 1974
10.
Welding Parameters Prasenjit Purkayastha
10.1
GeneratHaneeer PH tivel RÓYAL -TL (JV)
Page 8 of 60
Appendix-V (Ref.C1.26 of BI-2001)
Weld Electrodes Current Arc Voltage Wire Feed Travel Speed Electrical Stick Gas FlovI
Sequence No. wire dia. (Amps) (Volt) Speed (m/min) out (mm) (1/min.)
(mm) (m/min)
1 4 530 - 560 28-30 1.4- 1.8 0.35-0.50 15-20 N.A.
-3
-2
-1
4
11. Yes


14.
Peening N.A.
15.
Post Weld treatment N.A.
16.
Rectification of weld defect
Byre-weldingafter complete removal of defective weld & retify
the weld as per Ci.32.2 of IS 9595-96, using
B1 class of
17. Electrodes of spean. IRS M.28-2017 after conducting DP Test.
Visual, D.P. Test & Macro Etching.
Inspection of Weld
18.
Any other relevant Details Bottom Chord L6-L7-18& L8-L9
19.
208
Page 9 of 60
Appendix-V (Ref.CeR6 of B I-2001).
Welding Procedure Specification Sheet for 106,7

m,
Span Qpen Web Girder (Welded throygh type) 25 T
Loading -2008

Urla Industrial Growth Centre, Raipur- 493221 (C.G.)
Welding Procedure specification No. ROYAL/SVOK-RANGPO/106.7/05 dated 5/8/2022
01. Drawing No. RDSO/B-17185/R (G.A.)
02. Welding Joint DeScription. Fillet 8mm
03.
Base Metal. IS: 2062:2011 E-350C.
05. Welding Position. Flat
Electrode/Wire
Class ..
W2 of IRS M.39-2001,
6.1 Copper Coated Solid Wire.

Type
Drying Method N.A.

6.2 Flux
Type Agglomerated.
Drying Method Recommen dation as per manufacturer.

Shielding Gas ..
N.A.
6.3
Base MetalPreparation Fusion Faces and adjacent surfaces are cleaned and made free from
.. Cracks, Notches, Mill scale, Grease, Paint, Rust etc., which may
07.
7.1
(Sketch showingarrangements of parts, weld

-20
beat,weld passes & their sequen ce etc.,)
Component: - Top Chord U0- U1- U2

Web with Flange
8 MM WELD
12--/ Artstszi Rearcl O. (
U0-U1-U2
Joint preparation As Per IS: 4353- 1995, CI.7, IRS B1-2001, CI.17.3 & WBC-2001.
7.2
08. Welding Current
Type DC
Polarity
Reverse
Welder qualification As per IS: 7310/7307 (Part-I) -1974

09.
-rt(v)
10.
ROYAL
Welding Parameters Prasenjit Purkayastha :
10.1
GAneralMánaseLPLSivot
Page 10 of6
Appendix-V (Ref.CI.26 ofBI-2001
Wekd Electrodes Current Arc Voltage Wire Feed Travel Speed Electrical Stick Gas Flow
(mm) (m/min)
N.A.
1 4 530- 560 28- 30 1.4- 1.8 0.35-0,50 15- 20
-1
2
Provision of
run-on/run-off tabs
11. Yes


14.
Peening
15. NA.
ier (
16.
Post Weld treatment
N.A.
Rectifiation of weld defect By re-welding after complete removal of defective weld & rectify
17. the weld as per Cl.32.2 of IS 9595-96, using B1 class of
Electrodes of specn. IRS M.28-2017 after conducting DP
Test.
18.
19.
Any other relevant Details TopChord Top Chord U0- U1 - U2
209
60
Page 11l of

- 20O08
through type) 25 T
Loading
106.7 m. Span Open Web Girder (Welded
Welding Procedure Specification Sheet for

Name and address of Fabricator 493221 (C.G.)
Urla Industrial Growth Centre, Raipur
-
ROYAL/SIVOK-RANGPO/106.7/06 dated 5/8/2022
Welding Procedure specification No.
Drawing No.
RDSO/B-17185/R (G.A.)
01.
03. Base Metal. IS: 2062:2011 E-350 C.
Electrode/Wire
6.1 Type :
Copper coated Solid Wire.
Drying Method: N.A.

6.2 Flux

Type : Agglomerated.
Drying Method: Recommen dation as per manufacturer.
Shielding Gas N.A.
6.3
07. Cracks, Notches, Mill scale, Grease, Paint, Rust etc., which may
7.1

-12
beat, weld passes & their sequence etc.)
8 1HM WE LD-4 8 111H VE LD-4
–
Component :- Top Chord U0 U1- U2
Web with Top flange
20
Joint preparation As Per IS:4353- 1995, CI.7, IRS B1-2001, CI.17.3 & WBC-2001.
7.2
08. Welding Current
Type DC
Polarity
Reverse
09.
Welder qualification As per IS: 7310/7307 (Part-1) - 1974
10.
Welding Parameters
10.1
ROYAL -TL(JV)
Page 12 of60
Appendix-V (Ref.CL.26 of BI-2001)
Electrical Stick Gas Flow

Weld Electrodes Current Arc Voltage Wire Feed Travel Speed
out (mm) (T/min.)
Sequence No. wire dla. (Amps) (Volt) Speed (m/min)
(mm) (m/min)
15- 20 N.A.
4 540- 570 28-32 1,4-1.8 0.35- 0.50
Provision of run-on / run-off tabs

11, Yes
12, bead By brush cleaning & grinding


14. AA -|so)
Peening
15. N.A.
16.
Post Weld treatment
N.A.
Rectification of weld defect By re-welding after complete removal of defective weld &
rectify
18.
19.
Any other relevant Details Top Chord U0 - U1- U2
2/0
Page 13 of 60
-
m, Sparn Open Web Girder(Welded through type) 25 T
Loading 2008
M/$. Royal Infraconstru Ltd.,

Name and address of Fabricator -
493221 (C.G.)
Urla Industrial Growth Centre, Raipur
Welding Procedure speafication No.
RDSO/B-17185/R (G.A.)
01. Drawing No.
Fillet 8 mm
03. Base Metal.
IS:2062:2011 E-350 C.
04. Welding Process S.A,W.
Electrode/Wire
6.1 Type: Copper Coated Solid Wire.
Drying Method: N.A
6.2 Flux
Type: Agglomerated.

Shielding Gas N,A.
6.3
Base Metal Preparation Fusion Faces and adjacent surfaces are ceaned and made free from
07.
affedted weld quality.
7.1
25
beat weld passes & their sequence etc.)
Component :- Top Chord U2- U3 - U4
Web with Flange
8MM WELD)
16-J Ansta:: Reerei Clicer (
25
U2-U2-U4
7.2
Joint preparation As Per
IS:4353-1995, CI.7, IRS B1-2001, CI.17.3& WBC - 2001.
08. Welding Current
Type DC
Polarity
Reverse
09.
Welder qualification As per 1S: 7310/7307 (Part-I) - 1974
10.
Welding Parameters
10.1
PraseiPHrleauact
Page 14 of60
Appendix-V (Ref. CL26 of BI-2001)
Travel Speed Electrical Stick Gas Flow

Arc Votage Wire Feed
Wet Electrodes Current Speed (m/min) out (mm) (/min.)
(Amps) (Volt)
Sequence No. wire dia. (m/min) N.A.
(mm)
1.4- 1.S 0.35-0.50 15- 20
530- 570 28- 32
10.2 Weding from run on to run off tabs at the free ends.
Weding Sequence and technique
2
Provtsion of run-on / run-off tabs Yes
11.
Cleaning of weld besd before tying next weid
12. bead
Root preparaton before wekding other side of
13. groove weld NA.
Preheatng and inter pass temperature

14.
Peening NA.
15.
Post Weld treatment NA.
16.
Rectication of wekd defet By re-wedng after complete removal of defective weld & redtify
the weld as per C1.32.2 cf IS 9595-96, using B1 class of
17. Electrodes of spen. IRS M.28-2017 after conducting DP Test
Inspectionof Wed ..
13.
Any other relevant Detaiis ..
Top Chord U2- U3 -U4
19.
21
Page 15 of 60
Appendi-V (Ref.CI.26 of B I-2001).

m. Span Open Web Girder (Welded through type) 25
T
Loading- 2008
Name and address of Fabricator ..

Urla
Industrial Growth Centre, Raipur-493221 (C.G.)
Welding Procedure specification No. ROYAL/SVOK-RANGPO/106.7/08 dated 5/8/2022
03. Base Metal. IS: 2062:2011 E-350 C.
Electrode/Wire
6.1 Copper coated Solid Wire.
Type
:
Drying Method N.A.
6.2 Flux
Class F2of IRS M.39 -2001

Type : Agglomerated.

Shielding Gas
6.3 N.A.
07. Cracks, Notches, Mill scale, Grease, Paint, RUst ett, which may
7.1
0%
12
beat weld passes & their sequence etc.,)
Component :- Top Chord U2- U3- U4
8 MM WELD4 8 iM WELD
Web with Top flange
25
7.2
Joint preparation ..
As Per IS:4353 - 1995, CI.7, IRS B1-2001, C1.173& WBC- 2001.
08. Welding Current
Type
DC
Polarity
Reverse
09. As per IS: 7310/7307 (Part-I)- 1974
10.
Welding Parameters
10.1
Page 16 of 60
of BI-2001)
Appendi-V(Ref.CL26
Weld Electrodes Current Arc Voltage Wire Feed Travel Speed Electrical Sick Gas Flo
Sequence No. wlre dia. (Amps) (Volt) Speed (m/min) out (mm) (I/min.)
(mm) (m/min)
1.4- 1.8 0.35-0.50 15-20 N.A.
4 530- 570 28-32
10.2 Welding Sequence and technique Welding from run on torun off tabs at the free ends.
Provislon of run-on / run-off tabs

11. Yes
12. bead By brush cdeaning & grinding
Root preparation before weldingother side of

Preheatingand inter pass temperature ..

14.
Peening N.A, Arlataz:
15.
16.
By re-wekding after complete removai of defective weld & rectify
17. the weld as per CI.32.2 of IS 9595-96, using B1 cass of
Electrodes of spec. IRS M.28-2017 after conducting DP Test
18.
Any other relevant Details Top Chord U2-U3- U4
19.
212
Page 17 of 60
m.
Welding Procedure Specification Sheet for 106.7 Span Open Web Girder (Welded through type) 25T Loadng –2008

Raipur- 493221 (C.G.)
Urla Industrial Growth Centre,
Welding Procedure spedfication No. ROYAL/SNOK-RANGPO/106.7/09 dated 5/8/2022
02.. Welding Joint Description. Fillet 8 mm
03. Base Metal. IS: 2062:2011 E-350 C.
Electrode/Wire
6.1
Drying Method N.A.

6.2 Flux

Type Agglomerated.

Shiekding Gas
6.3 :N.A.
Base Metal Preparation Fusion Faces and adiacent surfaces are cearied and made free from
07. ..
7.1

beat weld passes & their sequence etc.) -12
Component:- Top Chord U4- U5- U6 & U6 8 MB WELD4 8 LIA WELD4
U7-U8 & U8-U9
End Raker- M0-UO & MO-LO

Web with Top flange -8 MM WELD
Web With flange
32
32
32
UeUEU2 BU8-u7-U8 & Us-Ug
7.2 Joint preparation .. As Per IS:4353 - 1995, CI.7, IRS B1-2001, CI.17.3 & WBC - 2001.
08. Welding Current
Type .. DC
Polarity ..
Reverse
09.
As per 1S: 7310/7307 (Part-I) - 1974
10. ..
Welding Parameters
10.1
Page 18 of60
Appendix-V (Ref.Cl.26 of Bl-2001)
Wekd Wire Feed Travel Speed Electrical Stick Gas Flow

Electrodes Current Arc Voltage
Sequence No. Speed (m/min) out (mm) (I/min.)
wire dia. (Amps) (Volt)
(mm) (m/min)
1 4
530 - 570 28-32 1.4- 1.8 0.35- 0.50 15- 20 N.A.
-2
-4

11. Yes
12, bead By brush cleaning & ginding

14.
Peening
15. N.A.
16.
Rectification of weld defect By re-welding after complete removal of defective weld &
rectify
18.
Any other relevant Details Top Chord & End Raker
19.
213
Page 19 ofGQ

Weldlna Pncodurn. Soeciflcatton Sheat for 106.Z.m. Span Onen Web Glder (Weidod throsath tyDa) 25 ILondina- 2008
Name and address of tabikator Inhaconstruttd.,

M/s. Royal
Industlal (Gronth Cntre, Raiur
Urla 3221 (CG).
Weking Procedure seoficatton No, ROYAI/VOK NAN/ 106,7/10 doted 2022
0 Drawing No, ROOD 17199/R (G A)
02. Wekng ont Descripton.
03. Base Metal., 1S 2062:2011 -350 C
04.
Wektng oess S.A,W.
05 Wektg ibstion, Flat
06 Weting Onsumate
Elctrode/Wire
Class: W2of IRSM.39-2001.
6.1
Type: Copper coated Sold Wie.
Dying Method: N.A,

6.2 Flux
Class F2 of IRS M.39- 2001

Type Agglomerated.
6.3 Shieking Gas
N.A.
07. Cracks, Notches, Mill scale, Grease, Paint, Rust etc, which may
affected weld qualty.
Joint design Detalls
7.1 ..

beat wekd passes & their sequence etc.,) -20
Component:- Dlagon al-M0-U1 & MO-LI
Web Wth Flange L-8 MM WELD
00+
8 MM WELD,ste fTa d
iTGa T*
20
AO-U1 8 L0-L1
7.2
Joint preparaion As Per 1S: 4353 - 1995, Ct.7, IRS B1-2001, CI.17.3 & WBC-2001.
08. Weding Current
Type
DC
Polarity
Reverse
09. As per IS: 7310/7307 (Part-1) - 1974
10.
Weding Parameters and technique
Welding Parameters
10.1
Puge 20 of60
Appendix-V(Ref.CI.26of BI-2001 )
Weld Electrodes Wire Feed Travel Speed
Current Arc Voltage Electrical Stick Gas Flow
Sequence No. wire dia. (Amps) (Volt) Speed (m/min) out (mm) (1/min.)
(mm) (m/min)
1 4 530- 570 28-32 1.4-1.8 0.35- 0.50 15-20 N.A.
10,2 Welding Sequence and technique

-2

11. ..
Yes

14.
Preheating and inter pass temperature -
. AA. i(o'e |so'c
Peening
15. N.A.
Post Weld treatment
16. N.A.
Rectification of weld defect By re-welding after complete removal of defedtive weld & rectify
7.
the weld as per CI.32.2 ofIS 9595-96, using B1 class of
Electrodes of specn. IRS M.28-2017after conducting DP Test.
18. ..

19. Diagonal- MO-U1& MO-L1
2)4
Page 21 of 60
Appendix-V (Ref.CI.26 of I-2001).
-
B
m. Span Open Web Girder(Welded though type) 25 Loading 2008
T
Welding Proçedure Specification Sheet for 106.,7

Name and address of Fabricator Urla Industrial Growth Centre, Raipur
-
493221 (C.G)
Wekding Procedure specification No.
01. RDSO/B-17185/R (G.A.)
Drawing No.
Fillet 8 mm
02. Welding Jont Description.
03. Base Metal. : IS: 2062:2011 E-350 C.
Electrode/Wire
Class ..
W2 of IRS M.39-2001.
6.1 Type Copper coated Solid Wire.
Drying Method N.A.

6.2 Flux
Class F2 of
IRSM.39- 2001
Type Agglomerated.

Shiekding Gas
6.3 N.A.
7.1

beat weld passes & their sequence etc.) r20
Component :- Diagonal-M1-U2 & M1-L2
o8 MM WELD
Web With Flange
-00%
--D8 MM WELD
20
M1-U2 & M1-L2
7.2 Joint preparation As Per IS:4353 - 1995, CI.7, IRS B1-2001, CI.173 8& WBC - 2001.
08. Welding Current |..
Type .. DC
Polarity ..
Reverse
09.
Welder qualification As per IS: 7310/7307 (Part-I) - 1974
10.
Welding Parameters
10.1
Page 22 of 60
Appendix-V (Ref.CL26 of BI-2001 )
Wekd Electrodes Current Arc Voltage Wire Feed Travel Speed Electrical Stick Gas Flow
Sequen ce No.
wire dia. (Amps) (Volt) Speed (m/min) out (mm) (/min.)
(mm) (m/min)
1
4 530570 28-32 1.4- 1.8 0.35- 0.50 15-20 N.A.
-3
2
-4

11. ..
Yes
12. bead By brush cdeaning & grinding

13. groove weld . N.A.

14. ..
Peening N.A.
15.
16.
Rectification of weld defect By re-welding after complete removäl of defectivewèld & redtify
17. the weld as per CI.32.2 of IS 9595-96, using B1 class of
Electrodes of spean. IRS M.28-2017 after conducting DP Test.
Inspection of Wekd Visual, D.P. Test & Macro Etching.
18.
Any other relevant Details Diagonal-M1-U2 & M1-L2
19.
2)
Page 23 of 60
Appendix-V (Ref.CI.26 of B 1-2001).
m,
Welding Procedure Specification Sheet for 106.7 Span Open Weh Glrder(Welded through type) 25TLoading-2008

Urla Industrial Growth Centre, Raipur-493221 (CG)
Welding Procedure specification No. ROYAL/SIVOK-RANGPO/106.7/12 dated 5/8/2022
03. Base Metal. IS: 2062:2011 E-350 C.
Electrode/Wire
6.1
Type: Copper coated Solid Wire.
Drying Method N.A.

6.2 Flux
Class F2 of IRS M.39-2001
Type| : Agglomerated.

Shielding Gas
6.3 N.A,
(Sketch showing arrangements of parts, weld 20;1

beat weld passes & their sequence etc.,) 16
Component:- Diagonal-M2-U3, M2-L3 & M3
U4, M3-L4 & M4-U5,M445 8MM WELD
Web With Flange -00
-8 MM WELD
16
MZU2, Ke-L2 & 3-U4. I2-L4
7.2
Joint preparation As Per IS:4353 - 1995, CI.7, RS B1-2001, CI.17.3 & WBC-2001.
08. Welding Current
Type
:DC
Polarity
Reverse
Welder gualification
09. ..
As per IS: 7310/7307 (Part-I) -1974
10.
Welding Parameters
10.1 ROYAL -ITL (JV)
Page 24 of 60
Appendix-V (Ref.CIL26 of BI-2001)
Weld Electrodes Current Arc Voltage Wire Feed TravelSpeed Electrical Stick Gas Flow
(mm) (m/min)
1 4 530 - 570 28 -32 1.4- 1.8 0.35- 0.50 15- 20 N.A,
10.2 Welding Sequence and technique Welding from run on torun off tabs at the free ends.
-3
-2
-4
Provisionof run-on /run-off tabs

11. Yes


14.
Peening N.A.
15.
16.
Rectification of weld defect By re-welding after complete removal of defective weld & rectify
Electrodes of specn. IRS M.28-2017 after conducting TestDP
Inspection of Weld Visual, D.P. Test & Maro Etching.

18.
Any other relevant Details Diagonal-M2-U3, M2-13 & M3-U4, M3-L4 &
M4-U5,M4-L5
19.
-
2) 6
Page 25 of 60
Weldina Procedure Specification Sheet for 1o6.7

m.
Span Open Web Girder(Welded through type) 25 T
Loading- 2008

Raipur- 493221 (C.G.)
Wekding Procedurespedfication No. ROYAL/SIVOK-RANGPO/106.7/13 dated 5/8/2022
01. Drawing No. RDSO/B-17 185/R (G.A.)
03 Base Metal. IS: 2062:2011 E-350 C.
Electrode/Wire
6.1
Copper coated Solid Wire.
Drying Method N.A,

6.2 Flux
Class F2of IRSM.39 - 2001

Agglomerated.

Shielding Gas
6.3 N.A.
07. Cracks, Notches, Millscale, Grease, Paint, Rust etc., which may
7.1
(Sketch showing arrangements of parts, weld 121 12

Component :- Diagon al-M5-U6, M5-L6 & M6
U7, M6-L7 & M7-U8,M7-L8,M8-U9,M8-L9

8 M
WELD
Web With Flange
8 MM
WELD
M6-U6, M5-L6 & M6-U7, M6-L7 &
A7-U8,M17-L8& M&U9, M8L9
7.2
Joint preparation As Per IS:4353 - 1995, CI.7, RS B1-2001, CI.17.3 & WBC -2001.
08. Welding Current
Type
DC
Polarity
Reverse
09. As per IS: 7310/7307 (Part-)- 1974
10.
Welding Parameters
10.1 ROYAL -DTL VI
Page 26 of 60
Wek Electrodes Curent Arc Voltage Wire Feed Travet Speed Electrical Stick Gas Flow
Sequence No. wire dis. (Amps) (Volt) Speed (m/min) ut (rnn) (/min.)
(mm) (m/min)
530 - 570 14- 18 0.35-0.D 15-20 N.A.
28-32
10.2 Welding Sequence and technique Welding from run on to run off tatz at the free erds.
3
2
Provision of run-on l run-off tabs

11. Yes

14,
Preheating and inter pass temperature NA: 18'c-|Soc
Peening
15. N.A.

16.
Rectification of
weld defect By re-welding after complete removal of defective wekd &
recty
17. the weld as per Cl.32.2 of IS 9595-96, using B1 cass of
Electrodes of spen. IRS M.28-2017 after conducting DP Test
Inspection of Weld Visual, D.P. Test & Macro Etchng.
18. •.
Any other relevant Details Diagonal-M5-U6, M5-6 &
M6-U7, M6-L7 &
M2-U8 M7-LS_MS
19. U9,M8-L9
2/
Page 27 of60

m.
Span Open Web Girder (Welded through type) 25 TLoading- 2008

Centre, Raipur- 493221 (C.G.)
Urla Industrial Growth
Welding Procedure speification No. ROYAL/SIVOK-RANGPO/106.7/14 dated 5/8/2022
02. Welding Joint Description. Fillet 8mm
03. Base Metal. IS: 2062:2011 E-350 C.
Electrode/Wire
Class ..
W2 of IRS M.39-2001.
6.1 Copper Coated Solid Wire.

Type:
Drying Method: N.A.
6.2 Flux
Class : F2 of IRS M.39- 2001
Type Agglomerated.

Shielding Gas
6.3 ..
N.A.
Base Metal Preparation Fusion Faces and adjacent Surfaces are cleaned and made free from
07.
..
Cracks, Notches, Millscale, Grease, Paint, Rust etc., which may
7.1
32
(Sketch sthowing arrangements of parts, weld
beat weld passes & their sequence etc.,) 8 MM WELD
Component :- Bottom Chord- L2-L3 & L3-L4
Web With Additional Plate T

-009
-25
12-L3-L4
7.2
Joint preparation As Per IS: 4353 - 1995, CI.7, IRS B1-2001, CI.17.3 & WBC-2001.
08. Welding Curent
Type DC
Polarity ..
Reverse
Welder qualification ..-. As per IS: 7310/7307 (Part-)
09. -1974
10.
Welding Parameters
10.1
Page 28 of6(
Appendix-V (Ref.CL26 ofB-2001
Weld Electrodes Current Arc Voltage Wire Feed Travel Speed Electrical Stick Gas Flow
Sequence No. wire dia. (Amps) (Volt) Speed (m/min) Out (mm) (I/min.)
(mm) (m/min)
4 530- 560 26 - 30 1,4- 1.8 0.35-0.50 15-20 N.A.
Provision of run-on / runoff tabs

11. Yes

14.
Preheating and inter pass temperature :
|AA. |je'C - /So e
15.
Peening N.A. Asrists:t Reke.. Der (
16.
Rectification of weld defect By re-welding after complete removal of defective weld & redtify

Inspection of Weld
18.
Any other relevant Detais Bottom Chord- L2-L3 & L3-L4 Additional Plate
19.
212
Pars 29 of64
Appendi-V (Ref.CI.26 of B I-2001).
Welding Procedure Specification Sheet for 106.7 m. Span Onen Web Grder (WeldedthDugh tyne)) 25T Loading -2008

Centre, Raipur- 493221 (C.G.)
Urta Industrial Growth
Welding Procedure speification No.
RDSO/B-17185/R (G.A,)
01. Drawing No.
02. Welding Joint Desription. Fillet 8 mm
03. Base Metal. IS: 2062:2011 E-350 C.
Electrode/Wire
Cass W2 of IRS M.39-2001.
Drying Method: N.A.

6.2 Flux
Class F2 of IRSM.39-2001
Type Agglomerated.

Shielding Gas N.A.
6.3
Base MetalPreparation Fusion Faces and adjacent surfaces are ceaned and made free from Craks,
07. Notches, Mill scale, Grease, Paint, Rust etc., which may affected vield quality.
Joint design Details :
7.1
(Sketch showing arangements of parts,

weld beat weld passes & their sequence
321
etc.,) o8 MM WELD
Bottom Chord- L445-L6 & L6-L7-L8 & L8
L9
Web With Additional Plate
-008
H-32
L4-L546 & L6-L7-L8 &L8L912
7.2 Joint preparation : As Per IS: 4353 - 1995, CI.7, IRS B1-2001, CI.17.3 & WBC– 2001.
08. Welding Current
Type DC
Polarity ..
Reverse
09. Welder qualification As per IS: 7310/7307 (Part-I) - 1974

10. Welding Parameters and tedhnique
10.1 Welding Parameters

Page 30 of6
BI-2001
Appendix-V (Ref.CL26 of
Wire Feed Travel Speed Eledtrical Stick Gas Flow

Weld Electrodes Current Arc Voltage
Sequence No. (Volt) Speed (mfmin) out (mm) (/min.)
wire dia. (Amps)
(m/min)
(mm) N.A.
4 560- 600 28- 32 2.3-3.2 0.22-0.32 15- 20
10.2 Welding Sequence and technlque Welding from run on to run off tabs at the free ends.
Provision of run-on / run-off tabs Yes

11.
12. bead

Preheating and inter pass temperature - |Soc

14.
AA: 1o'C
Peening N.A.
15.
16.
after complete removal of defective weld redify
&
By re-welding
as per of 9595-96, using B1 cass of
the weld C.32.2 IS
Rectification of weld defect DP Test.
17.
Electrodes of spen. IRS M.28-2017 after conducting
18. Inspection of Weld
Bottom Chord- L4-5-L6 & L6-L7-L8 & L8-L9 Additional Plate
19. Any other relevant Details
219
Page 31 of6C
Appendbx-V (Ref.CI.26 of B I-2001).

-
Girder (Wclded through type) 25
T
Loading 2008
Weldlng Procedure Socclfcaton Shoatfor 106.7
m.
Soan Qoen Web

Urta Industrnal Groth Centre, Raipur- 493221 (CG)
ROYAL/STVOK-RANGPO/106.7/16 dated 5/8/2022
Weding Procedure spedfication No.
01. Drawing No. RDSO/B-17185/R (GA).

02. Welding Jont Description. Fillet 12mm
03. Base Metal. IS: 2062:2011 E-350 C.
(4. Welding Process S.A,W.
05. Wekding Position. Flat
06. Wekding Consumable.
ElectrodeWire
6.1 Copper coated Sold Wire.

Type
Drying Method N.A.
6.2 Flux
Class F2 of -
IRSM.39 2001
Type Agglomerated.

Shielding Gas
6.3 ..
N.A.
07. :Cracks, Notches, Mill scale, Grease, Paint, Rust etc, which may
7.1
(Sketch showingarrangements of parts, weld

Component :- Cross Girder 12 MM WELD
Web with Flange
20-
--12 MM WELD t.
CROSS GIRDER
7.2
Joint preparation As Per IS: 4353 - 1995, C1.7, IRS BI-2001, CI.17.3 & WEC- 2001.
08. Weding Curent
Type DC
Polarity
Reverse
09. As per IS: 7310/7307 (Part-I)- 1974
10.
Weding Parameters
10.1
Page 32 of 060
Travel Speed Electrcal Stick Gas Flow

Arc Voltage Wire Feed (I/min.)
Wekd Electrodes Curent Speed (m/min) out (mm)
(Amps) (Volt)
Sequence No. wire dia. (m/min) N.A.
(mm) - 30 1.4- 1.8 0.35- 0.50 15-20
4 530- 560 26 15-20
N.A.
0.35- 0.50
4 530- 560 26 -30 1.4- 1.8
at free ends.
Welding from run on to run off tabs the
1&5- ~3&7
4&8 -2&:6

11.
By brush cleaning & grinding
12. bead

groove weld N.A.
13.

14.
Peening .A.
15.
16.
By re-welding after complete removal of defective weld & rectify
the weld as per CI.32.2 of IS 9595-96, using B1 class of
17. Electrodes of specn. IRS M.28-2017 after conducting DP Test.
Inspection of Weld
18.
Cross Girder
19.
220
Page 33 of 60
Weldng Procedure Specification Sheet for 106.7

m.
Span Open Web Girder (Welded throgh type) 25 Loading-2008
T

Uta IndustrialGrowth Centre, Raipur- 493221 (C.G.)
Wekding Procedure speaficationNo. |.. ROYAL/SVOK-RANGPO/106.7/17 dated 5/8/2022
01. Drawing No. RDSO/B-17185/R (GA)
03. Base Metal. IS: 2062:2011 E-350 C.

ElectrodeWire
Type
Drying Method N.A.
6.2 Flux

Type Agglomerated.

Shiekding Gas
6.3 N.A.
7.1

beat wekd passes 8& their sequence etc.,)
Component :- Stringer
irri'
L12MM WELD
Web with Flange.
12
12 MM WELD
STRINGER
7.2
Joint preparation As Per IS: 4353 - 1995, CI.7, IRS B1-2001, CI.17.3 & WBC-2001.
08. Welding Current
Type DC
Polarity .
Reverse
Welder qualification per IS: 7310/7307 (Part-I)- 1974
09.
..
As
Welding Parameters and tedhnique
10.
Welding Parameters
10.1 ROYAL -JTL(JV)
Page 34 of 60
Appendix-V (Ref.CL26 of BI-2001)
Arc Voltage Wire Feed TravelSpeed Electrical Stick Gas Flow

Weld Electrodes Current
Sequence No. wire dia. (Amps) (Volt) Speed (m/min) out (mm) (I/min.)
(mm) (m/min)
1
4 540- 580 28- 32 2.0 -2.8 0.24- 0.35 15- 20 N.A.
4 540- 580 28- 32

2.0- 2.8 0.24- 0.35 15 - 20 N.A.
1&5 3&7
4&&8 -2&6

11. Yes


14.
Peening
15. N.A.
16. Post Weld treatment N.A. 343077

Electrodes of specn. IRS M.28-2017 after conducting DP Test.
Inspection of Weld Visual, D.P. Test & Macro etching
18.
Any other relevant Details Stringer Web with Flange.
19.
22{
Page 35 of60
Span Open Web Girder (Welded through type) 25 TLoading-2008
Procedre Specfiation Sheet for 106.7
m.
Welding

Urla Industrial Growth Centre, Raipur- 493221 (C.G.)
Welding Procedure speification No. ROYAL/SVOK-RANGPO/106.7/18 dated 5/8/2022
01. Drawing No. RDSO/B-17185/R (GA.)
02. Welding Joint Desaiption. Fillet 08mm
03. Base Metal. IS: 2062:2011 E-350 C.
Electrode/Wire
Class ..
W2 of IRS M.39-2001.
6.1
Drying Method N.A.

6.2 Flux

Type Agglomerated.
Drying Method Recommendaton as per manufacturer.

Shiekding Gas
6.3 N.A.
07. ..
7.1 Joint design Detais

MM WELD
Component :- All Vertical
Web with Flange. 9
00%
20| t8 M M WELD
L-1-M-1--1 TO
L9-M9-U9
VERTICAL
Joint preparation
7.2 As Per IS: 4353- 1995, CI.7, IRS B1-2001, CI.17.3 & WBC- 2001.
08. Welding Curent
Type DC
Polarity
Reverse
09. As per IS: 7310/7307 (Part-I)- 1974
10.
Welding Parameters
10.1 ..
Page 36 of 60
Arc Voltage Wire Feed Travel Speed Electrical Stick Gas Flow
Weld Electrodes Current
Sequence No. (Amps) (Volt) Speed (m/min) out (mm) (/min.)
wire dia.
(mm) (m/min)
N.A.
1 4 540- 580 28- 32 2.0 - 2.8 0.24- 0.35 15-20
-3
-2
-4
11,

13. groove weld ..
N.A.
Preheating and inter pass temperature ..

14.
Peening N.A.
15.
16.
18.
.
Any other relevant Details Vertical Web with Flange.
19.
222
Page 37 of 60
Weldng Procedure Speciflcation Sheet for 106.7 m.

Span Onen Web Girder (Welded through type) 25 T
Loading - 2008

Urla Industrial Growth Centre, Raipur- 493221 (C.G)
Welding Procedure speiflcation No. ROYAL/SINOK-RANGPO/106.7/19 dated 5/8/2022
03. Base Metal. IS: 2062:2011 E-350 C.
04, Welding Process P
S.A.W.
Electrode/Wire
6.1
Drying Method N.A.

6.2 Flux
Class F2 of IRSM.39 - 2001

Type Agglomerated.
Drying Method Recommendation as per manufacturr.

Shlelding Gas
6.3 N.A.
7.1

Component :- Sway Girder
Web with Flange. Lo8MMWELD.rch Uiicet
10--
8 MM WELD
SWAY GIRDER
7.2
Joint preparation
As Per IS: 4353 - 1995, CI.7, IRS B1-2001, CI,17.3 & WBC- 2001.
08. Welding Curent
Type DC
Polarity
Reverse
09. .. Asper IS: 7310/7307 (Part-I)- 1974
10.
Welding Parameters
10.1 ROYAL -ITL (JV)
Page 38 of60
Appendix-V (Ref.CI26 of BI-2001)
Weld Electrodes Current Arc Voltage Wire Feed Travel Speed Electrical Stidk Gas Flow
(mm) (m/min)
1 4 540- 580 28- 32
2.0-2.8 0.24 - 0.35 15- 20 N.A.
-3
11.
Provision of run-on/ run-off tabs Yes
Cleaning of weld bead before laying net weld

14.
Peening
15. NA.
16.
Rectification of weld defect By re-welding after complete removal of defective weld & redify
18.
Any other relevant Details Sway Girder Web with Flange.
19.
223
Page 39 of 60
m.
Span Open Web Girder(Welded through tvpe)
25 TLoading- 2008
for 106.7
Welding Procedure Specification Sheet
M/s. Royal InfraConstru Ltd., – 493221 (C.G.)

Name and address of Fabricator Urla Industrial Growth Centre, Raipur
RDSO/B-17185/R (G.A.)
01. Drawing No.
Welding ont Description. Fillet 08mm
02.
IS: 2062:2011 E-350 C.
03. Base Metal.
04. Wekding Process S.A.W.
Electrode/Wire
Drying Method N.A.

6.2 Flux

Type Agglomerated.

Shielding Gas N.A.
6.3
Fusion Faces and adjacent surfaces are cleaned and made free
from
Base Metal Preparation may
Cracks, Notches, Millscale, Grease, Paint, Rust etc., which
07.
Joint design Detais ..

7.1

i-8 MM WELD
Component :- Portal
Web with Flange.
10
MRWEo
E8 MMW
PORTAL GIROER
7.2
Jont preparation ..
As Per IS: 4353 - 1995, CI.7, IRS B1-2001, CI.17.3 & WBC - 2001.
08. Welding Current
Type ..
DC
Polarity
.... Reverse
Welder qualification As per IS: 7310/7307 (Part-) -1974
09.
10.
Welding Parameters
10.1
Page 40 of 60
Appendix-V (Ref.CI.26 of BI-2001)
Wire Feed Travel Speed Electrlcal Stick Gas Flow

Weld Electrodes Current Arc Voltage
Sequence No. (Volt) Speed (m/min) out (mm) (I/min.)
wire dia. (Amps)
(mm) (m/min)
28- 32
2.0-2.8 0.24- 0,35 15- 20 N.A.
4 540- 580
13
4 2

11, Yes
12. bead By brush cleaning & ginding

13. groove weld NA,

14.
Peening
15. N.A.
16.
18.
19.
Any other relevant Details Portal Web with Flange.
Page 4l of 60
m. Span Onen Web Girder(Welded through type) 25 Loading-2008

T
Welding Procedure Specification Sheet for 1067

... Urla Industrial Growth Centre, Raipur- 493221 (C.G.)
Wekding Procedure spedfication No. ROYAL/SNOK-RANGPO/106.721 dated 5/8/2022
02. Welding Joint Desaription. Fillet 06mm
03. Base Metal. IS: 2062:2011 E-350 C.

Electrode/Wire
Drying Method : N.A.

6.2 Flux
Class F2 of IRS M.39-2001
Type Agglomerated.
Drying Method Recommen dation as per manufacturersiri22t R

Shielding Gas N.A.
6.3
7.1

Component :- Top Lateral Bracing

LO Joint Bracket
6MMVELD
TOP LATERAL BRACING
Joint preparation As Per IS: 4353- 1995, CI.7, IRS B1-2001, CI.17.3 & WBC- 2001.
7.2
08. Welding Current
Type DC
Polarity
Reverse
Welder qualification As per IS: 7310/7307 (Part-I)- 1974
09.
10.
Welding Parameters
10.1
Page 42 of69
Appendix-V (Ref.CI.26 of Bl-2001)
Weki Electrodes Curent Arc Voltage Wire Feed Travel Speed Eledical Stlck
Sequence No. Gas Flow
wire dia, (Amps) (Volt) Speed (m/min) out (mm) (/min.)
(mn) (m/min)
t -
540 580 28 32 2.0- 2.8 0.24 -0.35 15-20 N.A,
10.2 Welding Sequence andtechnique

1
-2
Provisionof run-on / runoff tabs

11, Yes

13. groove weld •. N.A.

14,
Peening
15. N.A.
Post Weld treatment
16. N.A.
Recification of weld defect By re-welding after complete removal of defective weld & retify
17. the weld as per Ci.32.2 of IS 9595-96, using B1 class of
18,
Inspection of Weld .. Visual, D.P. Test & Macro etching

19, Top Lateral Bracing
225
Page 43 of 6Q
Welding Procedure Specification Sheet for 106,7 m. Span Open Weh Girder(Welded tthrough tye) 25TLoading- 2008
Name andaddress of Fabricator M/s. Royal Infraconstru Ltd., -

UurlaIndustrial GroOth Centre, Raipur 493221 (CG.)
Wekding Procedure specification No. ROYAL/SNOK-RANGPO/106.7/22 dated 5/8/2022
02. Welding Joint Desciption. Fillet 8 mm
03. Base Metal. IS: 2062:2011 E-350 C.
04. Welding Process GMAW
05. Welding Position. Horizontal
Electrode/Wire
Class Iof IRS M 46-2013.
6.1
Type: Copper coated Solkd Wire.
Drying Method N.A.

6.2 Flux
Class N.A.
Type :
N.A
Drying Method N.A

Shiekding Gas
6.3 CO2
Base Metal Preparation Fusion Faces and adjcent surfaces are cleaned and made free from
07. Cracks, Notches, Millscale, Grease,Paint, Rust etc,which may
Joint design Detais
7.1

beat weld passes 8& their sequence etc.,) , -RIB PLATE
Component :- Comer bracket Rib Plate for X 6@s0-480
Girder 570x16x570
V type groove to be fill up by weld material in aa76420z

both plate. $5 590
P. 310x16x590
FILLED UP
WELD MATERIAL
4oPL.
Joint preparation As Per IS: 10178- 1995, CL9, IRS B1-2001, CI.17.3 &
WBC- 2001.
7.2
08. Welding Curent
Type DC
Polarity
Reverse
09. As per IS: 7310/7307 (Part-I)-1974
10.
Welding Parameters
10.1
Rugo 44.of60
Appendix-V (Ref:CI26 ofB-2001|)
(HTent Alc Votage Wlre teet Travel Speed Electrical Stick Gas Flow
(Ays) (Vol) Speet (nVmn) out (mm) (/min.)
(nyanin)
1.- 2.2 N.A, 13 18 15- 20
J-2.2 N.A. 13- 18 15- 20
284 1&3
N.A
Chw ofned bad bee yng next wed

12, By brush cleoning & grinding
Root prrton befre wetng other sike of

13. N.A
14, Pretang nter ns tmprature

15, Pening
NA
Rost Wedtreatment
NA
Reccicatin of wed defct By re-wekding after complete removal of defective weld & rectify
17. the jveld as per Cl.32.2 of IS 9595-96, using B1 class
Ekctrodes of specn. of
IRS M.28-2017 after conducting DP Test.
Inpeton of Wed Visual & D.P. Test.
19.
Any othY ant Detsis
Rib of Corner Bracket
226
Page 45 of6Q
-
Q2en Web Gder (Weded throuoh tyna) 25
T
LOading 2008
Shatf067
m,
Sn
be IndSal GOh Centre, Raipur-493221 (C.G.)
:ROYAL SINOK-RANGPO106.7/23 dated S/S/2022
ROSO S-17185. R
GA)
Fet1Zmm
S: 62:2011 E-35O C.
GMAW
Hxivnta!
eeWre
Cass Iof RS M 46- 2013
Tye: Copper coated Sokd Wre.
Dning Method NA.
Cas NA
Type: NA
Dryig Nethad: NA
63
Seing es Altai
Base Ne Pnarstn Fuson Faces and adjacent surfaes are deaned ahd made free from
07. Cracts, Notches, Mil scale, Grease, Paint, Rust etc., which may
affeted weld quaity.
71 Jont desgn Dezis
Sieh showng rangmats of parts, wed

beet ned peses&her sequne tc,)
Compont-os Gror
-12 MM WELD A
We wh Ed Pate & Fange 20
Vape goetb be fl up by wed material in ENDFLATE CROSS GRDER

fenge & end pate
S: 10178 - 1995, CL9, IRS B1-2001,
As Per - 2001.
ort preparaton CI.17.3 WBC
&
72
CS.
Wedng Qrent
Type DC
Polarty
Reverse
09. Weder quaifcation As per IS: 7310/7307 (Part-I) - 1974

10.
Wedng Paramtesd tecnique
Wedng Paramtas
101
Page 46 of 60
Sequence No. wire dia. (Amps) (Volt) Speed (m/min) out (mm) (T/min.)
(mm) (m/min)
1.2 180- 220 24 - 28 1.4-2.2 N.A. 13- 18 15- 20
2 1.2 200- 220 24- 28 1.6 - 2.4 N.A. 13 - 18 15- 20
3 1.2 180- 220 24 -28 1.4-2.2 N.A, 13 - 18 15-20
2,48:6 1,3&5

11, N.A.
12. bead Yes

Preheatingand inter pass temperature

14.
Peening
15. N.A.
16.
Post Weld treatment
N.A.
Rectification of weld defect By re-welding after complete removal of defective welkd &
redtify
17. the weld asper CI.32.2 of IS 9595-96, using B1 class of
Electrodes of specn. IRS M.28-2017 after conducting DP Test
Inspection of Weld Visual & D.P, Test.
18.
19. End Plate of Cross Girder.
22
Pagc 47 of60
Weldna Procedure Soecifiation Sheet for 106.7

m. Span Open Web Girder (Welded through type) 25TLoading-2008
Name and address of Fabricator M/s. Royal Infraconstu Ltd.,

Ura Industria! Growth Centte, Raipur- 493221 (C.G.)
Weding Procedure specfiaton No. ROYAL/SVOK-RANGPO/106.7/24 dated 5/8/2022
01. Drawing No. RDSO/B-17185/R (GA)
02. Wekding Jont Description. Filet 6mm
|IS: 2062:2011 E-350
C.
03. Base Metal.

06. Weding Consumable
Electode/Wire
Class I of IRS M 46-2013.
6.1
Type Copper coated Solid Wre.
Drying Method : NA.

6.2 Flux
Class N.A.
Type NA
Drying Method N.A

Shieding Gas
6.3 CO2
Base Metal Preparation Fusion Faces and adjacent urfaces are

, deaned and made free from
07. Cracks, Nothes, Mill scale, Grease Paint, Rust etc., which may
Joint design Detais
7.1
..
12&16820825832
(Sketch showing arrangements of parts,wekd
beat wed passes & their sequence etc.,)
Component :- Battern Plate With Flange
Diaph. Plate Wh Web
12
JAPH PATE
12 LE TK
FOR ALL SECTION
Joint preparation ... As Per IS: 10178- 1995, CL9, IRS B1-2001, CI17.3 & WBC- 2001.
7.2
08. Welding Curent
Type DC
Polarity
Reverse
09.
Weder qualtfication As per IS: 7310/7307 (Part-1) - 1974
Weding Paramaters and tecnique
10.
Welding Parameters ..
10.1
Page 48 of 60
Appendix-V (Ref.CL.26 of B-200 )
(mm) (m/min)
1
1.2 180- 220 24- 28 1.4-2.2 N.A. 13-18 15- 20
11.
Provision of run-on/run-off tabs N.A.
12. bead . By brush deaning & grinding


14.
Peening
15. N.A.

16.
17. the weld as per Cl.32.2 of IS 9595-96, using B1 cass of
Inspection of Weld Visual & D.P. Test.
18.
Any other relevant Details Batten Plate & End Diaph.
19.
228
Page 49 of60
Appendix-V (Ref.CI..26 of B I-2001).
-
Welding Procedure Soecification Sheet for 106.7
m. Span Open Web Girder (Welded through type) 25 T
Loading 2008

Urla Industrial Growth Centre, Raipur-493221 (C.G)
Welding Procedure spedfication No. ROYAL/SIVOK-RANGPO/106.7/25 dated 5/8/2022
03. Base Metal. IS: 2062:2011 E-350 C.
Electrode/Wire
Iof IRS M 46-2013.
Cass
Type
Drying Method N.A.
6.2 Flux
Class N.A.
Type N.A
Drying Method N.A
6.3 Gas
Shiekding
CO2
07. ..
affeted weld quality.
Joint design Detaiis .
7.1
6 1MMDO
beat weld passes 8& their sequence etc)
Component:
Lacing (Flat-20x80) Wth Fange of Top Chord&
End Raker
Lacing (Flat-16x80) Wth Flange of Diagonal
Lacing (Flat-16x80) With Fange of Vertical Ayaatarch

(
Lacing
FLAT-20X80
FLAT-16X80
FOR TOP CHORD,END RAKER & DIAGONAL Vertical
Joint preparation As Per IS: 10178- 1995,CL9, IRS B1-2001, CI.17.3 &
WBC- 2001.
7.2 ..|..J
08. Welding Curent

Type DC
Polarity
Reverse
Welder qualification ..
As per IS: 7310/7307 (Part-I)- 1974
09.
10.
Welding Parameters
10.1 . ROYAL -TL (V)
Page 50 of 60
Appendix-V (Ref.CL,26 ofBI-2001)
Weld Arc Voltage Wire Feed Travel Speed Electrical Stick Gas Flow
Electrodes Current
(mm) (m/min)
1.2 180- 220 24 - 28 1.4-2.2 N.A. 13 - 18 15-20

11. N.A.
13. groove weld . N.A.

14.
Peening
15. N.A.
Post Weld treatment
16. N.A.
Rectification of weld defect By re-welding after complete removal 6f defectve weld &
reify
Electtrodes of specn. IRS M.28-2017 after conducting DP Test.
18. Inspection of Weld Visual & D.P, Test.

19. Lacing
229
Page 51 of60
–
m,
Span Open Web Girder (Welded through type) 25 T
Loading 2008

Centre, Raipur- 493221 (C.G)
Urla Industrial Growth
Welding Procedure spefication No. ROYAL/SVOK-RANGPO/106.7/26 dated 5/8/2022
01, Drawing No. : RDSO/B-17185/R (G.A.)
03. Base Metal. IS: 2062:2011 E-350 C.
05. Horizontal
Welding Position.
Electrode/Wire
Class Iof IRSM 46-2013.
Type
Drying Method N.A.

6.2 Flux
Class N.A.
Type N.A
Drying Method N.A

Shielding Gas
6.3 CO2
7.1

beat weld passes & their sequence etc.) 310.593
10A (u
Component :- Comer Bracket for X girder Asit:n: R:scarch Oficor
FLLED
V
type groove to be fill up by weld material in
flange & end plate.
Joint preparation As Per IS: 10178 – 1995, CL.9, IRS B1-2001, CI.17.3 &
WBC- 2001.
7.2
08. Welding Current
Type ..
DC
Polarity
Reverse
09.
10.
Welding Parameters
10.1
Page 52 of69
of BI-2001)
Appendix-V (Ref.CI.26
Travel Speed Electrical Stidk Gas Flo

Wekd Electrodes Arc Voltage Wire Feed
Curent (m/min) out (mm) (T/min.)
Sequenoe No. wire dia. (Amps) (Volt) Speed
(mm) (m/min)
NA. 13- 18 15- 20
180 - 220 24- 28 1.4- 2.2 15- 20
-
200 220 24-28 1.6-2.4 N.A. 13- 18
15-
1.2 180 - 220 24 - 28 1.4-2.2 NA. 13- 18
20
2,4&6 ,3&5
Provision of run-on / run-off tabs NA.

11.
12. bead Yes
Root preparaion befoewekding other side of

13. groove weld NA.
Preheating and inter pass temperature NAr

14.
Peening NA.
15.
16.
Rectification of we'd defect By re-weding after complete removal of defective weld & rectify
the weld as per CI.32.2 of IS 9595-96, using B1 cass of
17. Electrodes of spen. IRS M.28-2017 after conducting DP Test
Inspection of Wekd Visual & D.P. Test.
18.
Any other relevant Detais Corner Braket for X girder
19.
230
Page 53 of 60
Loading - 2008
Girder(Welded through type)
25 T
m.
Span Open Web
Welding Procedure Specifiation Sheet for 106.7
M/s. Royal Infraconstru Ltd., –

Raipur 493221 (C.G.)
Name and address of Fabricator Ura Industrial Growth Centre,
ROYAL/SNOK-RANGPO/106.7/27 dated 5/8/2022
Wekding Procedure speification No. RDSO/B-17185/R (G.A.)
01. Drawing No. Fillet 12mm
02, Welding Joint Description.
IS: 2062:2011 E-350 C.
03. Base Metal. GMAW
04. Wekding Process
Horizontal
05. Welding Position.
Electrode/Wire Iof IRS M 46-2013.
Class
Drying Method N.A.
6.2 Flux
Class N.A.
Type N.A
Drying Method N.A

Shiekding Gas CO2
6.3
Fusion Faces and adjacent surfaces afe caned and
made free from
Base Metal Preparation etc., which may
Cracks, Notches, Mill scale, Grease,Paint, Rust
07.
Joint design Detais
7.1
(Sketch showing arangements of parts, weld

beat wed passes & their sequence etc.,)
Component :- End Bracket web with flange

12 MM WELD
V type groove to be fill up by weld material in 122 12

both plate.
12 MM
WELD 12 MM WELD
STRINGER
Joint preparation As Per IS: 10178– 1995, CL9, IRS B1-2001, CI.17.3 &
WBC- 2001.
7.2
08. Weding Current
Type DC
Polarity
Reverse
Welder qualification As per IS: 7310/7307 (Part-I) -1974
09.
10.
Welding Parameters
10.1
Page 54 of60
Wire Feed Travel Speed Elecrical Stick Gas Flov

Current Arc Voltage
Weld Electrodes Speed (m/min) out (mm) (/min.)
(Amps) (Volt)
Sequence No. wire dia. (m/min)
(mm)
1.4-2,.2 N.A. 13- 18 15- 20
1.2 180- 220 24-28 13- 18 15- 20

200 - 220
N.A.
24- 28 1.6- 2.4
2 1.2 N.A. 13- 18 15-20
3 1.2 180- 220 24- 28 1.4- 2.2
2,4&:6¬, 1,3&5
Provision of run-on / run-off tabs N.A.

11.
Cleaning of weld bead before laying next weld ..
Yes
12. bead

groove weld N.A.
13.

14.
Peening ..
N.A.
15.
16. weld & rectify
By re-welding after complete removal of defective
Rectification of weld defect as per CI.32.2 of IS 9595-96, using B1 class of
the weld DP Test
17. Electrodes of spen. IRS M.28-2017 after conducting
Visual & D.P. Test.
Inspection of Weld
18.
End Bracket web with flange
19.
Page 55 of 60
Welding Procedure Specification Sheet for 106.7 m. Span Open Web Girder (Welded through type) 25 Loading-
T
2008

Urla -
IndustrialGrowth Centre, Raipur 493221 (C.G.)
Welding Procedure specfication No. ROYAL/SVOK-RANGPO/106.7/28 dated 5/8/2022
01, DrawingNo. RDSO/B-17185/R (G.A.)
03. Base Metal. IS: 2062:2011 E-350 C.
Electrode/Wire
Class I of IRSM 46-2013.
6.1
Type Copper Coated Solid Wire.
Drying Method N.A.

6.2 Flux
Class N.A.
Type N.A
(
Drying Method N.A
Shielding Gas
6.3 CO2
,
07. Cracks, Notches, Millscale, Grease Paint, Rust etc., which may
7.1

Component : WEB PLATE!
Pad Plate gircder with Bottom Flange of End

Cross
400 PAD PL. 400x16x380
Joint preparation As Per IS: 10178 - 1995, CL.9, IRS B1-2001, CI.17.3 & WBC- 2001.
7.2
08. Welding Current
Type DC
Polarity
Reverse
09.
10.
Welding Parameters
10.1
Pave 55 of6D
Appendix-V (RefCI26 of BI-2001)
Weld Electrodes Current Arc Voltage Wire Feed Travel Speed Eletrical Sidk Gs Flo
Sequence No. wire dia. (Amps) (Volt) Speed (mfmin) Out (mn) (1/min.)
(mm) (m/min)
1 1.2 180- 220 24-28 1.4- 2.2 N.A. 13 - 18 15- 20
2 1.2 180- 220 24 -28 1.4-2.2 N.A. 13-18 15-20
284 183

11. N.A.

14.
Peening
15. N.A.
16. Post Weld treatment

N.A.
Rectification of weld defect By re-welding after complete removal of defetive weld & retify
17. the weld as per CI.32.2 of S 9595-96, using Bi cass c
Electrodes of spean. IRS M.28-2017 after condutingDP Test.
18.
Inspection of Weld Visual & D.P. Test.

19. Pad Plate of End Cross Grder
232
Page 57 of 60
106.7 m, Span Qnen

Web Girder(Welded through type) 25T Loading- 2008
Yelding Procedure Specification Sheet for
Name and address of Fabricator Raipur - 493221 (C.G.)
RDSO/B-17185/R (G.A.)
01. Drawing No.
02. Welding Joint Desaiption. Fillet 8 mm
03. :IS: 2062:2011 E-350C.
Base Metal.
GMAW
04. Welding Process
Electrode/Wire
Class I of IRSM46-2013.
Drying Method: N.A.
6.2 Flx
Class N.A.
Type: N.A
Drying Method N.A

ShieldingGas CO2
6.3
Fusion Faces and adjacent surfaces are cleaned and made free
from
Base Metal Preparation may
07. Cracks, Notches, Mill scale, Grease,Paint, Rust etc., which
7.1

Component:
End Diaphragm of LO Joint.
o8MM WELD
12
8 M
WELD
Joint preparation As Per IS: 10178 - 1995,CL9, IRS B1-2001, CI.17.3 & WBC- 2001.
7.2
08. Welding Current
Type DC
Polarity
Reverse
Welder qualification As per IS: 7310/7307
09. (Part-I)-1974
10.
Welding Parameters
10.1 ..
ROYAL-DTL (JV)
Page 58 of 60
Appendix-V (Ref.CL26 of B-2001)
Electrodes Arc Votage Wire Feed Travel Speed Electrical Stick Gas Flow
Wekd Current
(mm) (m/min)
1 1.2 180 - 220 24-28 1.4-2.2 N.A. 13- 18 15- 20
2 1.2 180 - 220 24-28 1.4-2.2 N.A. 13- 18 15- 20
2&4 1&3
Provision of run-on run-off tabs

11, N.A.


14.
Peening
15. N.A,
Post Weld treatment
16. N.A.
Rectification of weld defect By re-welding after complete removal of defective weld rectify
&

Inspection of Weld Visual & D.P, Test.
18.
19. End Diaphragm
233
Page 59 of60

Welding ProCdure Spesificatdon Sheet for 106.7 m.
Span Open Web Girder(Welded thirough type) 25T Loading- 2008
Name and address of Fabricator M/s. Royal Infraconstru Ltd. Urla Industrial Growth Centre,
Raipur- 492003 (C.G)
Wekding Procedure speafication No. ROYAL/SIVOK-RANGPO/106.7/30 dated 5/8/2022
01. RDSO Drawing No. RDSO/B-17185/R (G.A.)
02. Welding oint Description. Filet 5 mm Tack Weld
03. Base Metal. IS: 2062:2011 E-350 C.
04. Welding Process GMAW (GMAW machine with CO2 Gas Cylinder.)
O5. Welding Posiöon. Horizontal/ Vertical
6.1 Electro.'e/Nire
Class Iof IRS M 46-2013.
Type: Copper coaed Soid Wire.

Drying Method : NA.
6.2 Flux
Cass: NA.
TYpe NA..
Drying Method: NA.
6.3 Shieldng Gas
CO.
07. Base Meta! Preparation Fusian Faces and adjacent surfaces are deaned and made free from
Cracks, Nothes, Mill scale, Grease, Paint, Rust etc., which may
affeted weld qualty.
7.1 Joint design Detais
Length of tack Weld 50mm

(Sketch showing arrangements of parts, weld Gap between two tack Weld appr.300mm
bead detais, weld passes & ther sequence etc.) Weld Size-5 mm
7.2 Joint preparation As Per IS: 10178- 1995,CL9, IRS B1-2001, CI.17.3 & WBC- 2001.
08. Welding Current
Type: DC
Polarty:|.. Reverse
09. Welder qualification .. As per IS: 7310/7307 (Part-I)- 1974
10. Weldng Parameters and technique
10.1 Welding Parameters

Page 60 of 60
Appendix-V (Ref.CI.26 of BI-2001)
Travel Speed Electrical Stick Gas Flow

Arc Voltage Wire Feed
Weld Pass No. Electrodes Curent
Speed (m/min) out (mm) (/min.)
wire dia. (Amps) (volt)
(m/min)
(mm)
16-18
1 1.2 180- 200 24- 26 1.6- 2.0 N.A. 13- 16
Length of tack Weld 50mm

Gap between two tack Weld appr.300mm
Weld Size-5 mm
11. Provision of run-on/ un-off tabs N.A.
12. Cleaning of weld bead before laying next weld

N.A.
bead
13. Root preparation before welding other side of

N.A.
groove weld
14, Preheating and inter pass temperature

Aslsars Resonrch Ur (li
15. Peening N.A.
16. Post Weld treatment N.A.
17. Rectification of wekd defect By re-welding after complete removal of defective weld.
18. Inspection of Weld •.
Visual & D.P.Test.
19. Any other relevant Details Tack welds of all welded components.
30.5 m clear span ( under slung)
OWG./ WPSS / 30.5 US series (12 nos)
Procedure. Specification Sheet for 30.5 Open Web Girder
Welding Mtr. (Underslung)
(
139-C&F,
laddress of. Slgnature of PEC ENGINEERING CORPORATION. Plot No.-
PUS, PRECISION
Imeand Light Industrlal Area, Bhilal -490026 (C.G.)
PrOCedure
speciflicatlon No.
PEC/RVNL-PUNE/US(30.5)/WPSS/01
ldlng Top Chord Fange slde Plate on Section A-A
Drawing No.
&
Descriptlon, KOSO/8-17146
Welding Jolnt Fillet
Base Metal. IS: 2062- 2011 Gr, E250 BO
Welding Process S.A.W
Welding Positlon, Flat
Consumable.
Weldlng
Electrode/Wire
Class W1 of IRS M:39-2001
Type Copper Coated Mild Steel Wire

Drying Method N.A,
Fux
Class F1 of IRS M:39 - 2001
Type Agglomerated
Drying Method As recommended by Manufacturer

Shielding Gas N.A.
gas cutting. Fusion

:Base Metal Preparation Material to be cut straight & square by controlled
faces and adjacent surfaces are cleaned and made free from Cracks
Paint, Rust etc. which may affect Weld
Notches, Mill Scale, Grease
Quality.
Joint design Details Part sketch shown.
16
Flange Pate
150
18 Slngle Pass
Slde Plate
groove details, weld passes & their sequence
etc.)
10|
400
Flange Plate 1mm to Side Plate Thk. 1Omm of Top Chord
Point preparation .. As Per IRS B1-2001 CI. 17.3,

IRS WBC-2001,
IS 4353-1995 CI.7
Welding
Curent
Type DC
Polarity Reverse
Weder qualificatlon As per IS: 7310 (Part 1) 1974,
&&
IS 7307
Pagc 2
Welding Parameters and technlque:

Welding Parameters
(Amps) Wire Feed Electrode Gas Flow
wire dia. (Volt) Travel Speed
(L/min.)
eNo. (mm) Speed (m/min) Stick out
450-500 (m/min) (mm)
4.00 25-29 N.A.
mm 1.0-1.2 0.45-0.50 15-20
Welding Sequence and technlque
Welding from Run- on – off tabs
deaning of weld bead before laying next weld

N.A.
bead

N.A.
groove weld
IPreheating and inter pass temperature N.A.
Peening Not Required
Post Weld treatment Not Required
Rectification of weld defect By re-welding after complete removal of defect by grinding as per
IS 9595-96 CI. 32.2, using A2 Class of electrodes of Specn. IRS
M.28-02, after conducting D.P. Test.
Any other relevant Details with acceptance level IRS-B1,IRC-24,1S-7307,IS-7310,IS-9595,IS 816

Page 3
welding Procedure Specification
Sheet for 30.5 Mtr.
(Underslung). Open Web Girder
PEC
ddress of Signature of
M/s. PRECISION
ENGINEERING 139-C&F,
specification No
CORPORATION. Plot No.-
oedure
Wwlig No.
Light Industrial Arca,
-
Bhilal 490026
PEC/RVNL-PUNE/US(30.5)/WPSS/02 (C.G)
iAlind Jolnt Descriptlon. RDSO/B-17146 ##
Top Chord Top Plate & Side Plate on Section A-A
jEMètal. Fillet
IS: 2062- 2011
dlngProcess
Positlon. S.A.W
Gr. E250 B0
ding
ConSumable. Flat
ldling
ctrode/Wire

Drying Method
N.A.
Class F1 of IRS M:39-2001
Type Agglomerated
Drying Method
As recommended by Manufacturer
hieldlng Gas
N.A.
ase Metal Preparation
Material to be cut straight square by controlled gas cutting. Fusion
&
Notches, Mil Scale, Grease Paint, Rust etc. which may affect Weld
Quality.
afnt désgn Details Part sketch shown.
Top Plate
550x16
Side Plate
groove details, weld passes & their sequence 400x10
etc.)
Top Plate Thk. 16 mm to Side Plate 10 of Top Chord

ölht
nt preparation As Per IRS B1-2001 Ci. 17.3,
IRS WBC-2001,
IS 4353-1995 CI.7
Weldlng
Current
Type .. DC
Melder
Polarity: Reverse
qualification
As per IS: 7310 (Part 1) 1974,
7207
Page 4
Welding Parameters and technique:

Parameters
Welding
Electrodes Current Arc Voltage Electrode Gas Flow
Wire Feed Travel Speed (L/min.)
wire dla. (Amps) (Volt)
Speed (m/min) Stick out
NO.
(mm) (m/min) (mm) N.A.
4.00 450-500 25-29 1.0-1.2 0.45-0.50 15-20
Bim)
Welding. Sequence
and I technique
Welding from Run - on– off tabs
deaning of weld bead before laying next weld . N.A.

bead:
Root preparation before welding other side of N.A,

groove weld
Preheating and inter pass temperature N.A.
1Peening Not Required
IPöst.Weld treatment Not Required
|Redtification of weld defect

By re-weldingafter complete removal of defect by grinding as per
AY Other relevant Details with acceptance level IRS-B1, IRC-24,1S-7307,IS-7310,IS-9595,IS 816|

Pagc 5
Welding procedure Specification
Sheet for 30.5 Mtr.
(Underslung) Open Web Girder
Signature of PEC
addressof M/s. PRECISION
eand ENGINEERING CORPORATION, Plot No.- 139-C&F,
specificatlon No. Lght Industrial Area,Bhilal –
Procedure. PEC/RVNL-PUNE/US(30.5)/WPSS/03490026(C.G.)
kingDrawing No.
RDSO/B-17146
Jont Description. Section B-B C-C
&
# Top Chord
F| /Welding Fillet Flange &
Side Plate on
Metal.
/Base Process IS: 2062- 2011 Gr. E250
Welding S.A.W B0
| Position.
|WeldingConsumable. Flat
.Welding
Electrode/Wire

Drying Method
N.A,
Type Agglomerated
Drying Method
Shielding Gas N.A,

Material to be cut straight & square by controlled gas cutting. Fusion
Notches, Mill Scale, Grease Paint, Rust etc. which may affect Weld
Quality.
oint design Details Part sketch shown.
Flange Plate
150
(Sketch showing arrangements of parts, weld |8 SIngle Pass
Slde Plate
groove details, weld passes &
their sequence
etc.)
16|
400
Flange Plate 18mm to Side Plate Thk. 16mm of Top Chord
|bintpreparation As Per IRS B1-2001 a. 17.3,

IRS WBC-2001,
IS 4353-1995 CI.7
|Welding
Current ..
Type : DC
Polarity: Reverse
Weder per IS: 7310 (Part 1) 1974,
oualification As
& IS 7307
Pagc 6
Welding Parameters and technigue:

WeidingParameters
Current Arc Voltage Gas Flow
Electrodes Electrode
(Amps) (Volt)
Wire Feed Travel Speed
Stick out
(/min.)
Wet wire dla. Speed (m/min)
equeceNa (mm) (m/min) (mm) N.A.
4.00 450-500 25-29 1.0-1.2 0.45-0.50 15-20
-4(&mm)
andItechnique
L2Wekdingg Sequence
Welding from Run - on - off tabs
Provision of run-on/run-off tabs Yes
deaning of weld bead

before laying next weld N.A.
bead
Root preparation before welding other side of N.A,

groove weld
Not Required
Peening
Not Required
Post Weld treatment
By re-welding after complete removal of defect
by grindingas per
of weld defect electrodes of Specn. IRS
IS 9595-96 CI. 32.2, using A2 Class of
Rectification
Inspection of Weld
816/M
acceptance level IRS-B1,IRC-24,IS-7307,IS-7310,IS-9595,IS
Ay other relevant Details with
Procedure. Specification Sheet Girder
Welding. for 30,5 Mtr. (Underslung) Open Weh
of PEC
adoress of Slgnature PRECISION ENGINEEPING COpPORATION, Plot No.- 159Cer
S.
eand
specificatlon No. ight -
Industrial Area, Bhilal 490026
(CG)
Procdure PEC/RVNL-PUNEJUS(30.5)/WPSS/04 C-C
No. RDSO/8-17146 # Top on Sectlon B-B&
igDrasing Descriptlon. Chord Top Plate Side Plate
&
A/ Waling Jolnt Fillet

Metal. IS: 2062- 2011 Gr, E250 B0
Bsse Process
Weklng S.A.W
Position.
Welding
Consumable
Flat
7 Welding
a Eectrode/Wire

Drying Method
N.A.
Class F1 of IRS M:39- 2001

Type Agglomerated

Shielding Gas N.A.
gas cutting. Fusion

Base Metal Preparation Material to be cut straight & square by controlled
surfaces are cleaned and made free from Cracks
Taces and adjacent
may affect Weld
Notches, Mill Scale, Grease Paint, Rust etc. which
Quality.
Top Plate
550x20
Side Plate
400x16
etc.)
Top Plate Thk. 20 mm to Side Plate 16 of Top Chord
Point preparation As Per IRS B1-2001 CI. 17.3,

IRS WBC-2001,
IS 4353-1995 CI.7
Welding Current
Type DC
.... Reverse
Polarity
Welder
qualification As per IS: 7310 (Part 1) 1974,
& IS 7307
2.38
Page &
Welding Parameters and technlquc:

WeldingParamcters
wirc dia. (Amps)
(Volt) Wire Fecd Travcl Speed Electrode Gas FloW
(mm) Specd Stick out (L/min.)
(m/min)
4.00 450-500 (m/min) (mm)
25-29 N.A.
1.0-1.2 0.45-0.50 15-20
TMeding Sequence
and technique
Welding from Run- on - off tabs
Arovision of run-on / run-off tabs Yes
Cesning of weld bead before laying next weld N.A.

2 bead

N.A.
groove wekd

as per
7:Rectifiation of weld defect By re-welding after complete removal of defect by grinding
IS 9595-96 C. 32.2, using A2 Class of electrodes of Specn. IRS
M.28-02, after conducting D.P, Test.
Visual, D.P, Test & Macro Etching.
hspection of Weld
IRS-B1, IRC-24,IS-7307, IS-7310,IS-9595,IS 818
EAry other relevant Details with acceptance level
Page 9
Procedure sSpecification Sheet for 30.5 Mtr,
weldlng (Underslung) Open Web Girder
Slgnature of PEC
M/s. PRECISION ENGINEERING 139-CaF,
eddress of CORPORATION, Plot No,-
8nd Light Industrial Area,
Bhilal -490026 (C.G)
ie Procadure speclfication No. PEC/RVNL-PUNE/US(30.5)/WPSS/05
Plate
igDaingNo
RDSO/B-17145
on Sectlon A-A # Bottom Chord (L1-L2-L3) Flange Plate to Side
Description. Fillet
EWeltig.Jolnt
Netal
Process
: IS: 2062 - 2011 Gr. E250 BO
E/Bse S.A.W
Helting
Positlon.
Welding Flat
Consumable.
Welding
Wire
Flectrode

Drying Method N.A.
Type Agglomerated

Shielding Gas N.A.
gas cutting. Fusion
Preparation Material to be cut straight & square by controlled
Base Metal
made free from Cracks
Taces and adjacent surfaces are cleaned and
Quality.
Jöint design Details Part sketch shown.
18
Flange Plate
150x18 Side Plste
(Sketch showing arrangements of parts, weld 400x20
groove details, weld passes & their sequence 20
etc.) 400
Flange Plate Thk. 18 mm to Side Plate 20 of Bottom Chord L1-L2-L3
oint preparation As Per IRS B1-2001, Cl. 17.3,

IRS WBC-2001,
IS 10178 -1995 CI.9
Weloing
Current
Type DC
Polarity Reverse
Velder
qualifiation As per IS: 7310 (Part 1) 1974& IS 7307
Page 10

Welding Parameters
Electrode/ Current Arc Voltage Electrode Gas Flow
L1
(Amps) Wire Feed Travel Speed (L/min.)
F
Wed wire dia. (Volt) Stick out
(mm) Speed (m/min)
(m/min) (mm)
4.00 450-500 25-29 N.A.
F8(Bmm) 1.0-1.2 0.45-0.50 15-20
Welding
Sequence and Itechnique
2
–
Welding from Run on -offtabs
4
Provision of run-on / run-off tabs N.A.
Ceaning of weld bead before laying next weld N.A.

2 bead
Root preparation before welding other side of N.A.

groove weld
treatment Not Required

6Post Weld
By re-welding after complete removal of defect by grinding as per

7 Retifiation of weld defect
4Ary other relevant Details with acceptance level IRS-B1, IRC-24,1S-7307,1S-7310,IS-9595,IS 816
Pagc I1
WeldingProcedure Specification
Sheet for 30.5 Mtr. Underslung) Open Web Girder
Slgnature of PEC
address of M/s. PRECISION
ENGINEERING CORPORATION,
Plot No.- 139-CaF,
eand
Procedure specification
No. Light Industrial Area. Bhilal -
490026 (C.G)
PEC/RVNL-PUNE/US(30.5)/WPSS/06
iogDrawingNo.
Additional Plate tO Side
8-l7145 # Bottom Chord (13-L4-L5)
Description. Plate Section B-B
Welding Joint
Fillet
Metal.
Base Process IS: 2062- 2011 Gr. E250 BO
Weldlng S.A.W
Position.
Welding
Consumable. Flat
I.Welding
Wire
Electrode
Type: Copper Coated Mild Steel Wire

Drying Method N.A.
FLx
Type Agglomerated
Shielding Gas N.A.
Base Metal Preparation Material to be cut straight & square by controlled gas cutting. Fuson
Notches, Mill Scale, Grease Paint, Rust etc. whích may affedt Weld
Quality.
300x16
Additlonal
Plate
300
(Sketch showing arrangements of parts, weld 16 1
groove details, weld passes & Slde

their sequence
etc.)
Plate
400x25
400
Addl, Plate Thk. 16 mm to Side Plate 25mm of Bottom Chord L3-LA-LS
oint preparation As Per IRS B1-2001, d. 17.3,

IRS WBC-2001,
IS 10178 -1995 CI.9
Welding
Current ....]..
Type: DC
Polarity Reverse
Weder qualification
As per IS: 7310 (Part 1) 1974& IS 7307
Pngo 12
Weldng Paramctos Dnd (eclhnlquo:
Caramoters
Welding
Elcctrodc Currant Arc Voltaga
Weld (Amps) Wiral'eed Travcl Spccd
Elactrodo Gns flov
Wo, wira clla, (Volt) (L/nin.)
qUenco (mm) Spced (m/min) Stlck out
4.00 450-500 (nm).
25-20 15-20 NA.
J.0:1,2 0,45-0,50
02Welding. SequenCO Dnd technlqug
Wolding from Run-on-off tabs
Proviston of run-on / run-off tabs

N.A.
Cesnlhg of weld bead before laying next weld

N.A.
12.
besd
Root preparation before weldlng other slde N.A,

13.
groove weld
Peenlng Not Required
Post Weld treatment Not Requlred

6.
weld defect re-welding after complete removal of defect by grinding

as per
7Rectification of By
IS 9595-96 CI. 32.2, using A2 Class of clectrodes of Specn. IRS
a Inspection of Weld Visual, D.P. Test & Macro Etching.
Any other relevant Detalls with acceptance level IRS-B1, IRC-24,IS-7307,1S-7310,1S-9595,1S 816
Page 13
Welding procedyre Specification
Sheet for 30.5 Mtr. (Underslung) Open Web Girder
of PEC
address of Signature
Sand M/s. PRECISION
Procedure.pecification ENGINEERING CORPORATION, Plot No.- 139-C&F,
g
No. Light Industrial Area,
Bhilaj 490026
PEC/RVNL-PUNEJUS(30.5)/WPSS/07
-
(C.G.)
Drawing No.
RDSO/B-17145 #
|
Description. Bottom Chord (L3-L4-L5) Aange Plate to Side Plate
Section B-B
weing Joint
Meta!. Fillet
Base
Welding
Process IS: 2062- 2011 Gr. E250 BO
Positlon, S.A.W
Weoing
Consumable. Flat
We'ding
Wire
Bedtrode
Type: Copper Coated Mild Steel Wire

Drying Method
NA.
A
Type Agglomerated
Drying Method As
recommended by Manufacturer
Shielding Gas
N.A
Material to be cut straight & square by controlled gas cutting. Fusion
Quality.
Fange Pate
150 Addtional Plate

(Sketchshowing arrangements of parts, weld 300
etc.) 16
25
Slde
Plate 400
Flange Plate Thk. 20 mm to Side Plate 25mm of Bottom Chord L3-LA-L5
ont preparation As Per IRS B1-2001,

d. 17.3,
IRS WBC-2001,
|Weding
IS10178-1995 a.9
Current
Type: DC
Polarity Reverse
Heder qualification As
per IS: 7310 (Part 1) 1974&IS 7307
241
Page 14

Welding Parameters
Elcctrode/ Current Arc Voltage Gas Flow
(Amps) Wire Feed Travel Speed Electrode
Weld wire dla. (Volt) (Umin.)
Speed Stick out
kAuenceNo. (mm) (m/min)
(m/min) (mm)
4.00 450-500 25-29 N.A.
-8(&nm) 1.0-1.2 0.45-0.50 15-20
Sequence and technique
Welding.
|
Welding from Run- on - off tabs
EProvision of run-on / run-off tabs N.A.
Jeaning of weld bead before laying next weld • N.A.

2 bead

N.A.
groove weld
Not Required
5. Peening
I6 Post VWeld treatment Not Required
I7.Rectfication of weld defect Byre-welding after Complete removal of defect by grindingas per
IS9595-96 a. 32.2, using A2 Cass of electrodes of Specn. IRS

BInspecion of Weld
relevant Details with acceptance level

: IRS-B1, IRC-24,15-7307,1S-7310,IS-9595,1S 816
3: Any other
Welding
Procedure. Specification Page 15
Sheetfor 30.5 Mtr.
(Underslung) Open Web Girder
Signature of PEC
address of
iand a
M/S. PRECISION
ENGI
GINEERING CORPORATION, PIot No. 139-C&F,
Procedure
specification No. Light Industrial Area,
-
Bhilal 490026
PEC/RVNL-PUNE/US(30.5)/WPSS/08 (CG)
rgDrawingNo.
Description. RDSOJB-17147
7 Welding Joint Fllet
# Verticals
Flange Plate to Web Plate
Metal.
ABase Process 1S: 2062- 2011 Gr, E250 BO
FLWelding S.AW
Position.
Weloling
Consumable. Flat
FWelding
Fecrode/Wire
Class WI
of IRS M:39-2001
Drying Method N.A,
Type Agglomerated
Drying Method As
Sieking Gas N.A.
gas ctting. Fusion
B2se Metal Preparation Material to be cut straight & square by controlled
from Cracks
faces and adjacent surfaces are cdeaned and made free
Grease Paint, Rust etc. which may affect Weld
Notches, Mill Scale,
Quality.
Part sketch shown.
Jnt design Details
190
Fanga
plta
10
8 NSinge
showing arrangements of parts, weld
(Sketdh 276 Web
groove details, weld passes & their sequence plate
etc.)
12!
190
Flange Plate Thk. 12 mm to Web Plate 10mm of Verticals
Cl. 17.3,
As Per IRS B1-2001,
oint preparation
IRS WBC-2001,
IS 10178 -1995 CI.9
Yleding
Curent
Type : DC
Polarity : Reverse
1974& IS 7307
Weder qualification As per IS: 7310 (Part 1)
242.
Pago t6
WeldlogParameters anddtechnlguo:
Weldng Parametcrs
Electrocde/ Current Arc Voltago Gug Flow
(Amps) Wire Feed
Travel Speed Electrode
Weld wlre cdla, (Volt)
Stlck out (/mln.)
quencoNo, (mm) Speed (mymin)
(mm)
4,00 450-500 25-29 N.A.
1.0-1,2 0,45-0.50 15-20
4(8um)
Scquence and technlque
2LWeldlio
Welding rom Run--

on - off tabs
Proviston of run-on/run-off tabs N.A,
Ceaning of weld bead before laying next weld

N.A,
bead
Root preparation before welding other sldeof N.A.

groove weld
Preheating and Inter pass temperature N.A.
Not Required
Peening
Not Requlred
Post Weld treatment
Byre-welding after complete removal of defect by grinding
as per
Rectification of weld defect electrodes of Specn. IRS
IS 9595-96 CI 32.2, uslng A2 Class of

|Inspectlon of Weld
IRS-B1, IRC-24,1S-7307,IS-7310,1S-9595,IS
816
Any other relevant Details with acceptance level
//24 Page 17
Procedures Specification
Welding Sheetfor 30.5
of PEC
Mtr. (Underslung) Open Web Girder
Slgnature
address of M/s. PRECISION No.,- 139-C8&F,
and ENGINEERING CORPORATION, Plot
Proccdure
sspeclflcatlon No. LIoht Industrial Area, Bhilal
PEC/RVNL-PUNE/US(30.5)
-
(C.G.)490026
DrawingWo. /WPSS/09 to Side
End Raker (U0-L1 & U10-L9 ) Flange Plate
RDSO/B-17148 #
1 Descriiption. Plate on Section A-A
Jolnt
Welding Fillet
Metal.
D/Base Process IS: 2062-2011 Gr. E250 BO
AWeldlng Positlon. S.A.W
ElWeldling Consumable. Flat
AWelding
Bectrode/Wire
Cass W1 of IRS M:39-2001

Drying Method
N.A.
Flux
Class F1 of IRS M:39 -2001
Type Agglomerated
Drying Method
Shlelding Gas N.A.
Preparation Material to be cut stralght & square by controlled
gas cutting. Fusion
Base Metal
Cracks
taces and adjacent surfaces are cleaned and made free from
Paint, Rust etc. which may affect Weld
Notches, Mill Scale, Grease
Quality.
EJotnt deslgn Details Part sketch shown.
Flange Plate
150x20
20
Side Plate

400
etc.)
Flange Plate
150x20
Flange Plate Thk. 20 mm to Side Plate 20 mm of End Raker
oint preparation As Per IRS B1-2001, Ci. 17.3,

IRS WBC-2001,
IS 10178 -1995 C.9
Weding Current
Type: DC
Polarity: Reverse
Weder qualification As per IS: 7310(Part 1) 1974& IS
7307
243
Pagc 18
Welding Parameters and technlque:
Parameters
Welding
Electrode/ Current Arc Voltage Gas FlOW
(Amps) Wire Feed Travel Speed Electrode
Wed wire dla. (Volt) (Umin.)
Speed Stick out
queneNo. (mm) (m/min)
450-500 (m/min) (mm)
4.00 25-29 15-20
N.A.
(&mm) 1.0-1.2 0.45-0.50
¿8 Sequence and technlque
2:/Weldinga
–
Welding from Run on- offtabs
run-on run-off tabs

I Provisionof / N.A.
deaning of weld bead before laying next weld

N.A.
bead
Root preparation before welding other side of N.A.

groove weld
Not Required
Peening
Not Required
Post Weld treatment
as per
By re-welding after complete removal of defect by grinding
Rectification of weld defect electrodes of Specn. IRS
IS 9595-96 CI. 32.2, using A2 Class of

Inspection of Weld
. IRC-24,1S-7307,IS-7310,IS-9595,IS 816
TRS-B1
Pagc 19
Procedure Specification Shect for 30.5
Mtr.(Underslung))Open Web Girder
eina.
of PEC MIS. PRECSION 139-C&F,
E'IGINEERIIG CORPORATIO, Plot tlo,-
fcation No.
Ught IndustrialArca,
Bhiai
490026(CG)
PEC/RVNL-PUNEJUS30.5)WPSS/10
-
Dli149 Dianon! ans3B, 28.l 7 ) Channc to Side P3te
Soction B-8
Descipption. Flet
IS: 2062- 2011 Gr, E250 BO
SA.W
tyAstoa Pat
Cass W1
cf IRS M:39-2001
Type Copper Coated MidSteel Wire
Drying ethod : NA
Oass Fl of IRS M:39- 2001

Type Agglomerated
Drying Method AS
|: |NA
TRNb
Peperation aterial to be cut sraight & sqUare by controlled gas cutting. Cracks
Fusion
tees and adjacent surfaces are deaned and made free from
may
Scale, Grease Paint, Rust etc. which Weldaffect
Notthes, MZI
Quality.
tsgn Detzis Part sketh shonn.
it 2 side cha nnel (C4ot XJos)
Seitoring erangements of parts, wekd

oe detais, weld passes & their sequence
etc) flatt
Side Channel (400xlI00) mm to Side Plate 32 mm of Diagonal
aion As Per IRS B1-2001, a. 17.3,

IRS WBC-2001,
IS 10178 -1995 C.9
Type: DC
Polarty :
Reverse
As per IS: 7310 (Part 1) 1974& IS 7307
244
Pagc 20
WoddlngParameters and technioA:
Welding Parameters
Elcctrode/ Current Arc Voltage
Weld (Amps) Wire Fecd Travel Speed Electrode Gas Flo
wlrc dla, (Volt) (/min.)
Vence lo. (mm) Specd (m/min) Sttck out
4.00 450-500 25-29 (m/min) (mm)
(Emm) 1,0-1,2 15-20 N.A.
8 0.45-0.50
Welding Sequence and technlque
E
Welding from Run - on -offtabs
hotsionof run-on / run-off tabs N.A,
Ceanng of weld bead before laying next weld

N.A.
besd
preparation before welding other side of

N.A.
Root
groove weld
Preteating and inter pass temperature N.A.
Peering
Not Required

grinding as per
Pectification of weld defect By re-welding after complete removal of defect by
IS 9595-96 CI. 32.2, using A2 Class of electrodes
of Specn. IRS

Irspection of Weld
TDCR1 TRC-24 1S-7307.IS-7310,IS-9595,IS 816
I'age 21
Procedure Specification
welding Shect for 30.5 Mtr. Web Girder
PEC
(Underslung) Open
Signature of
ddrcsS M/s. PRECISION ENGINEERING CORPORATION, Plot tlo.-
139-CaF,
and
spccification No. IndustrialArca, Bhilai – 490026
Light
PEC/RVNL-PUNE/US(30.5)/WPSS/ (C.G.)
DrawingNo.
I1 U6-L7) (U4-L5 UoL5)
B-17149/1 # Diaonnat (4-2 P &
Description. Channcl to Side Plate on Section C-C&

Welding
Joint Fillct D-D
Mctal.
Base Process IS: 2062- 2011 Gr. E250 BO
Welding S.A.W
Position.
Welding
Consumable Flat
I Welding
7Eectrode/Wire
Cass W1 of IRS M:39-2001
Type Copper Coated Mild Steel WNire
Drying Method
N.A,
Au
Type Agglomerated
Drying Method As
Shiclding Gas NA,
Preparation square by controlled gas cutting. Fusion
Material to be cut straight &
Bse Metal
surfaces are ceaned and made mayfree from CrackS
Taces and adjacent affect Weld
Mill Scale, Grease Paint, Rust etc. which
Notches,
Quality.
Details Part sketch shown.
Joint design
E43let:
(Sketch shoving arangements of parts, weld

groove details, weld passes & their
sequence
etc.)
Side Channel (400xl00)

mm to Side Plate 25 mm of Diagonal
As Per IRS B1-2001,

C1. 17.3,
Joint preparation
IRS WBC-2001,
1S 10178 -1995 C.9
Wekfing
Curent
DC
Type:
Reverse
Polarity: 1974& IS 7307
As per IS: 7310 (Part 1)
elder qualfication
Page 22
Parameters and technique:
Weding Parameters
Sectrode/ Current Arc Votage
wie da. (Amps)
(Vot) Wire Feed
Travel Speed Electrode Gas Flow
(mm) Speed Stick out (Umin.)
(m/min)
4.00 450-500 25-29 (m/min) (mm)
1.0-1.2 N.A.
0.45-0.50 15-20
T9nSequence and technique
Welding from Run - on- off tabs
of
ru-on/run-off tabs NA.
weld
Chg cf | bead before laying next weld ..
NA.
preparation before welding other side of

JAat NA.
goewebH
Pehesting and inter pass temperature NA.
Not Required
Pet Wed treatment Not Required
TRectication of wed defect . By re-welding after complete removal of defect by grinding as per
IS 9595-96 a. 32.2, using A2 Cass of electrodes of Specn. IRS
Weld .. Visual, D.P. Test & Maaro Etching.

| pecion of
ky cther relevant Details with acceptance level

IRS-B1, IRC-24,IS-7307,IS-7310,IS-9595,1S 816
A
Pagc23
Procedure Specification
Welding Sheet for 30.5 Mtr. Web Girder
of PEC
(Underslung) Open
of
Slgnature
address PRECTSION ENGINEERING cORPORATION. Plot No.- 139aT
e8nd
Procedure
specificatlon No. -
Lght Industrial Area. Bhilaj
PEC/RVNL-PUNE/USs(30.5)/WPSS/12
490026 (C.G.)
No. RDSO/B-17141
Dawng
Jolnt Descrlptlon. (Series) # All Components, Where requlred
/ elding 5mm Tack Weld on all fillet jointS
FWe Metal. IS: 2062- 2011 Gr. E250 BO
Base Process M.M.A.W.
SFLWelding Postion.
Welding Horizontal -Vertical
Consumable.
Welding
Eectrode/MWire Class A3 of IRS M:28-2008 with Amendment1of 2003
Type Rutile Coating
Drying Method
N.A.
Class N.A.
Type N.A.
Drying Method N.A.
BE/SheingGas
..
N.A.
gas cutting. Fusion
Preparation & square by controlled
tendl to be cut stralght are
..
TBase Metal
adjacent surfaces cleaned and made free from Cracks
ldces and etc. which may affect Weld
Notches, Mill Scale, Grease Paint. Rust
Quality.
designDetails N.A.
4oint
Joint
preparation As Per IRS B1-2001 CI. 17.3,
IRS WBC-2001,
IS 9595-1996 C1.3
........
Welding Current
Type DC
Polarity Reverse
As per IS: 7310 (Part 1) 1974,
& IS 7307
Welding Parameters Electrode Gas Flow
Arc Voltage Wire Feed Travel Speed
VSequence Electrodes Current (m/min) Stick out (/min.)
(Amps) (Volt) Speed
No. wire dia. (mm)
(m/min)
(mm) N.A. N.A. N.A. N.A.
140-180 24-26
3.15 N.A.
deaning of weld bead before laying next weld N.A.
bead
Roct preparation before welding other side of N.A.
qroove weld
N.A.
Preheating and inter pass temperature Not Required
Peening
Not Required
Post Weld treatment
complete removal of defect by grinding as per
By re-welding after
IRS
IS9595-96 C1. 32.2, using A2 Class of electrodes of Specn.
UIrspection Visual.
of Weld TRS-B1, IRC-24,IS-7307,IS-7310,IS-9595,IS
816
Any
other relevant
Details with aceptance level

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DISCLAIMER

M/s. Royal Infraconstru Ltd.,

6.1 Type Copper Coated Solid Wire.

Drying Method N.A.

Class F2 of IRS M.39 - 2001

Drying Method Recommendation as per manufacturer.

Provision of run-on/ run-off tabs

Root preparation before welding other side of

Post Weld treatment

Name and address of Fabricator

Class F2 of IRS M.39 - 2001

Drying Method Recommendation as per manufacturer.

(Sketch showing arrangements of parts, weld

Root preparation before welding other side of

14. Preheating and inter pass temperature

16. Post Weld treatment N.A.

Name and address of Fabricator M/s. Royal Infraconstru Ltd.,

Drying Method N.A.

Class F2 of IRS M.39 - 2001

Drying Method Recommendation as per manufacturer.

Appendix-V (Ref.CI26 of BI-2001)

10.2 Welding Sequence and technique

Preheating and inter pass temperature

Name and address of Fabricator

Class F2 of IRS M.39 -2001

(Sketch showing arrangements of parts, weld 3271

Flange with Web o8MM WELD

Root preparation before welding other side of

Preheating and inter pass temperature

Appendix-V (Ref.CeR6 of B I-2001).

Welding Procedure Specification Sheet for 106,7

Name and address of Fabricator M/s. Royal Infraconstru Ltd.,

6.1 Copper Coated Solid Wire.

Drying Method N.A.

Class F2 of IRS M.39 -2001

Drying Method Recommen dation as per manufacturer.

(Sketch showingarrangements of parts, weld

Component: - Top Chord U0- U1- U2

12--/ Artstszi Rearcl O. (

Welder qualification As per IS: 7310/7307 (Part-I) -1974

Root preparation before welding other side of

Preheating and inter pass temperature

Appendix-V (Ref.CI.26 of B I-2001).

M/s. Royal Infraconstru Ltd.,

Drying Method: N.A.

Class F2 of IRS M.39 -2001

(Sketch showing arrangements of parts, weld

Electrical Stick Gas Flow

Provision of run-on / run-off tabs

Root preparation before welding other side of

Preheating and inter pass temperature

M/$. Royal Infraconstru Ltd.,

Drying Method: N.A

Class F2 of IRS M.39 -2001

Drying Method Recommendation as per manufacturer.

16-J Ansta:: Reerei Clicer (

Travel Speed Electrical Stick Gas Flow

Preheatng and inter pass temperature

Appendi-V (Ref.CI.26 of B I-2001).