Chapter I RCD Prestress
Chapter I RCD Prestress
LECTURE MANUAL
IN
CE 107
PRINCIPLES OF Reinforced/PRESTRESS
concrete
CHAPTER I
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PROPERTIES OF CONCRETE AS CONSTRUCTION MATERIALS
1.1 Introduction
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The complete structural frame of a building structure can be
broken down into the following elements:
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Figure 1.0: Reinforced Concrete Structural Frame of Building
Structure
1.2 Concrete
Concrete workability is the relative ease with which a fresh mix can
be handled, placed, compacted, and finished without segregation or
separation of the individual ingredients. Good workability is required to
produce concrete that is both economical and high in quality. Fresh
concrete has good workability if it can be formed, compacted, and
finished to its final shape and texture with minimal effort and without
segregation of the ingredients. Concrete with poor workability does not
flow smoothly into forms or properly envelop reinforcing steel and
embedded items, and it is difficult to compact and finish. Depending on
the application, though, a mix that has good workability for one type or
size of element may be too stiff or harsh for another, so the term is
relative. Each mix must be suitable for its intended use, achieving a
balance among required fluidity, strength, and economy. Workability is
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related to the consistency and cohesiveness of the mix and is affected by
cement content, aggregates, water content, and admixtures.
Fresh Concrete – refers to the wet mix of ingredients before they begin
to cure.
Green Concrete – refer to the concrete material that begins to set but
is not fully cured.
Hardened Concrete – refer to the concrete after it has fully cured.
Types of Concrete
1.) Plain Concrete – are concrete in which the stresses are almost
entirely compressive and without adding reinforcement, such as
dams, piers or certain types of footing.
5.) Riprap – is another type of concrete formation where large hard and
durable stones are laid and concrete mixtures serves as plate and
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paste. It is composed of 30% concrete and 70% boulders or stones.
Sometimes it is considered as Masonry works.
1.21 Water
Water used for mixing concrete should be drinkable. Any water that is
drinkable is generally free of harmful impurities. In urban areas where
municipal water supplies are available, contaminated water is usually
not a problem. The same is true in most
rural areas where well water is usually tested by local health officials to
assure that it is fit for human consumption. In general, if water is
reasonably clear and does not have a foul odor, or a brackish or salty
taste, it is acceptable for mixing concrete. It should be clean and free
from injurious amount of oil, acid, alkali, organic matter or other
deleterious substance. Salt water and sea water should be avoided. It
should be equal to 15% that of cement, by weight, or 4 to 6 gallons
every 1 bag of 40 kg cement.
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Water for Curing
The water in a concrete mix takes one of the following three forms,
as a consequence of hydration:
Curing – is the name given to procedures that are employed for actively
promoting the hydration of cement in a suitable environment during the
early stages of hardening of concrete. It is “the process of preventing
the loss of moisture from the concrete while maintaining a satisfactory
temperature regime”. Curing is essential for producing ‘good’ concrete
that has the desired strength, impermeability and durability, and is of
particular importance in situations where the water-cement ratio is low,
or the cement has a high rate of strength development or if the
pozzolanic content is high. Moist curing aims to keep the concrete as
nearly saturated as possible at normal
1.22 Cement
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cement is only one of the ingredients in concrete. It is also an ingredient
in masonry mortar, stucco, and other materials.
Types of Cement
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■ Type I is a general-purpose cement and is by far the most commonly
used, especially in residential work. Type I Portland cement is suitable
whenever the special characteristics of other types are not required.
■ Type III is a “high early strength” cement. High early strength does not
mean higher strength—only that strength develops at a faster rate.
This can be an advantage during winter construction because it
reduces the time during which fresh concrete must be protected from
the cold. Early strength gain can also permit removal of forms and
shoring more quickly.
1.23 Aggregates
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Classification of Aggregates
Note:
a. Unit weights of concrete use for insulation is 800 kg/m3
b. Unit weight of aggregate for structural lightweight concrete is
1920 kg/m3
• particle size, shape and surface texture: ‘size’ and ‘shape’ influence
strength; ‘shape’ and ‘texture’ influence bond (between the aggregate
and the cement paste) — for instance, it is found that angular and
somewhat porous aggregates are conducive to good bond.
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• geological classification: based on the mineral type of the parent
rock.
• specific gravity and bulk density: of aggregate particle and
aggregate whole respectively.
• moisture content, water absorption and bulking of sand : the
moisture present in aggregate or the moisture that may be absorbed by
the aggregate, as the case may be, must be accounted for in the water
content of the concrete mix; moreover, the presence of water films in
between sand particles results in an increase in volume (bulking of
sand) that must be accounted for in case volume batching is employed
in mix preparation.
• strength: resistance to compression, measured in terms of the
aggregate crushing value.
• toughness: resistance to impact, measured in terms of the aggregate
impact value
• hardness: resistance to wear, measured in terms of the aggregate
abrasion value
• soundness: which indicates whether or not the aggregate undergoes
appreciable volume changes due to alternate thermal changes, wetting
and drying, freezing and thawing.
• deleterious constituents: such as iron pyrites, coal, mica, clay, silt,
salt and organic impurities, which can adversely affect the hydration of
cement, the bond with cement paste, the strength and the durability of
hardened concrete.
This topic is the study of low cost of concrete, the ratio of sand,
gravel, cement and water. As specified in previous understanding, in a
certain mixture of concrete water is present, to compensate the strength.
A mixture uses 4.0 to 4.5 gallons of water for a class AA concrete, then
add 1 gallon for every class of proportioned.
Number of
Cu.m of Cu.m of
Class Proportion Cement
Sand Gravel
(bags)
AA 1:2:3 9 0.42 0.84
A 1:2:4 7.5 0.44 0.86
B 1:2.5:5 6 0.46 0.88
C 1:3:6 5 0.48 0.90
1.25 Admixtures
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Admixtures are substances other than cement, water, or aggregates
which are added to concrete mixes for the purpose of altering properties
of the fresh or hardened concrete. Admixtures are not generally required
to produce high-quality, low-cost concrete, but they may sometimes be
necessary or desirable to alter specific properties of the concrete for
specific conditions or circumstances. They must be carefully controlled,
however, to avoid adversely affecting the concrete, so it is best to use
admixtures only in concrete supplied by an experienced and reputable
ready-mix producer. Accurate job-site mixing can be difficult to achieve,
and the ready-mix producer has the advantage of batching and mixing in
a controlled environment with precisely calibrated equipment.
1.) Set accelerators, speed up the setting time and early strength
development of concrete. This can be helpful in winter weather to
reduce the length of time required for curing and protection and to
compensate for the effects of low temperatures on strength
development. Setting time can be reduced by one-third to one-half.
Calcium chloride is the most widely used chemical accelerator, but it
has a corrosive effect on embedded steel reinforcement and should
never be used in concentrations exceeding 2% of the weight of the
cement. Other chemicals such as calcium nitrite and calcium formate
have a less corrosive effect but are not as widely available. The so
called “antifreeze compounds” for concrete are actually set
accelerators. Antifreeze mixtures manufactured for the automotive
industry will severely damage concrete and should never be used.
2.) Set retarders, slow down the hydration process so that the concrete
stays plastic and workable for a longer time after mixing. This can be
helpful in hot weather where high temperatures tend to speed up the
normal setting time, and for complicated pours where placement takes
a little longer than usual.
3.) Water reducers lower the amount of mixing water required without
decreasing workability. This can be helpful when the available
materials simply will not produce concrete of adequate workability
and consistency without exceeding recommended water-cement
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ratios. In practice, water-reducing admixtures are typically used only
on commercial projects because they require the testing of trial
batches of concrete to determine their effect on other properties
Air-Entraining Agents:
Coloring Pigments:
One of the ways to introduce color to concrete is the addition of
natural or synthetic mineral coloring pigments to the mix. The pigments
must be insoluble in water, free from soluble salts and acids, colorfast in
sunlight, chemically stable in the alkaline cement paste, and have no
adverse effect on the setting time, strength
development, or durability of the concrete. Synthetic oxide pigments are
stronger than natural oxide pigments so less is required, but the cost is
higher. Many manufacturers package their pigments in amounts
appropriate to color one cubic meter of concrete containing six bags of
cement. Both liquid and powder pigments are available. Using white
Portland cement instead of grey produces cleaner, brighter, more vivid
colors.
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Slump Test – is a test which is done before the construction in a certain
area, to see if a source of aggregates near the propose construction site
is suitable for concrete used.
Grade of Concrete
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durability. For example, the use of high strength is desirable in the
columns of very tall buildings, in order to reduce their cross-sectional
dimensions; this is desirable even under ‘mild’ environmental exposure.
Stress-Strain Curves
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sharper the peak of the curve, and the less the failure strain. For low
strength concrete, the curve has a relatively flat top, and a high failure
strain. When the stress level reaches 70–90 percent of the maximum,
internal cracks are initiated in the mortar throughout the concrete mass,
roughly parallel to the direction of the applied loading. The concrete
tends to expand laterally, and longitudinal cracks become visible when
the lateral strain exceeds the limiting tensile strain of concrete (0.0001—
0.0003). The cracks generally occur at the aggregate-mortar interface.
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machine must be sufficiently rigid‡ (i.e., it must have a very high value of
load per unit deformation); otherwise, the concrete is likely to fail
abruptly (sometimes, explosively) almost immediately after the maximum
stress is reached. The fall in
stress with increasing strain is a phenomenon which is not clearly
understood; it is associated with extensive micro-cracking in the mortar,
and is sometimes called softening of concrete.
Compressive Strength
Among the properties that can be easily tested, and is perhaps the
most valuable (from the viewpoint of structural design) is the
compressive strength. Universal Testing Machine is the most common
equipment used to test for compressive and flexural strength.
Compression is the main property of plain concrete. And plain concrete
is mostly used for construction of piers, pavements and roads. Could only
be used to high rise structures with the additional of reinforcing steel.
Tensile Strength
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Figure 1.20: Composition of Cylinder Test for Tensile
Strength
Flexural Strength
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Modulus of Elasticity (EC) – unlike steel and other materials concrete
has no definite modulus of elasticity. Its value is dependent on the
characteristics of cement and aggregates used, age of concrete and
strength.
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Figure 1.40: Various Description of Modulus Elasticity of
Concrete
IT = Initial tangent ; T = Tangent ; S = Secant
Where:
Ec = Modulus elasticity of concrete in MPa
Wc = the unit weight of concrete in kg/m3
f’c = the 28-day compressive strength of concrete in MPa
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Creep
Shrinkage
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Figure 1.50: Typical Variation of Shrinkage with
Time
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Concrete is reinforced with steel primarily to make up for concrete’s
incapacity for tensile resistance. Steel embedded in concrete, called
reinforcing steel, can effectively take up the tension that is induced due
to flexural tension, direct tension, ‘diagonal tension’ or environmental
effects. Reinforcing steel also imparts ductility to a material that is
otherwise brittle.
Reinforcing bars are produced in two grades: hot rolled mild steel
bars have a yield strength fy of 250 N/mm 2; hot rolled or cold worked
high yield steel bars have a yield strength fy of 460 N/mm 2. Steel fabric
is made from cold drawn steel wires welded to form a mesh; it has a yield
strength fy of 460 N/mm2.
Types of Reinforcement
1.Metal Reinforcements
If this type is use as concrete reinforcement, it shall be deformed
metal bars, except that plain reinforcement consisting of structural
steel, steel pipe or steel tubing. Reinforcing bars to welded shall be
indicated on the drawing and welding procedure to be used shall
conform to Philippine National Standard (PNS). PNS reinforcing bar
specification shall be supplemented, as a report of material properties
necessary to conform to welding procedures specified in “structural
welding code-Reinforcing steel” (AWS D.14) American Welding
Standards.
2.Deformed Reinforcement
Deformed reinforcing bars shall conform to the standards specified
in section Deformed reinforcing bars with a specified yield strength fy
exceeding 415 MPa shall be permitted, provided fy shall be the stress
corresponding to strain of 0.35 percent and the bars otherwise
conform to one of the ASTM and PNS specification.
3.Plain Reinforcement
Plain bars for spiral reinforcement shall conform to ASTM A615M –
which is carbon steel, A706M – an alloy, A955M – stainless steel and
A1035M – a low carbon chromium steel. For wire specified yield
strength fy exceeding 415 MPa, fy shall be the stress corresponding to
a strain of 0.35 percent if the yield strength specified in the design
exceeds 415 MPa.
4. Ultimate strength, fu
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5. Steel strain below yield point, Єs = fs/Es
6. Steel strain at yield point, Єy = fy/Es
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Table 1.20: From National Structural Code of the Philippines (NSCP)
Volume I, 7th
Edition and ACI Code. Standard Reinforcement for
Prestress Concrete.
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1) For concrete cast and permanently exposed to earth, such as footings,
minimum concrete cover is 75mm.
2) For concrete member expose to weather, 40 to 50 mm.
3) For slabs walls and joists, minimum covering is 20 mm.
4) For beams and columns, minimum covering is 40 mm.
5) For bundle bars, the minimum concrete cover shall be equal to the
equivalent diameter of the bundle, but need not be greater than 50
mm, except for concrete cast permanently exposed to earth the
minimum cover shall be 75 mm.
Hook Specifications:
1) 180° bend plus 4 d extension but not less than 65 mm at free end.
2) 90° bend plus 12 d extension at free end of bar.
3) For 16 mm Ø bar and smaller, 90° bend plus 6d extension at free end
of bar.
4) 20 mm Ø and 25 mm Ø bar, 90° bend plus 12d extension at free end
of bar.
5) 25 mm Ø bar and smaller, 135° bend plus 6d extension at free end of
bar.
1.60 Loadings
Load – weight applied to structure during its life and the worst possible
combination that might occur simultaneously. Considered as
forces of other actions that results from the weight of all
buildings materials, occupants and their possessions,
environmental effects, differential movements and restrained
dimensional changes.
Permanents loads – are those loads in which variations over time are
rare or small magnitude.
Nominal loadings – is a designed load that stressed a member of
fastening to the full allowable stresses. This loading maybe
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applied for approximately 10 years, either continuously or
cumulatively, and 90% of this load maybe applied for the
remainder of the life of the member.
Factored loads – a load that is multiplied by appropriate load factor.
Classification of Loads
2.) Live Loads – are loads that may change in magnitude and
position. These are loads produced by the use and occupancy of
the building and other structure and do not include dead load,
construction load and environmental loads.
a.) Moving Loads – are live loads that move under own power, such as
trucks, people and cranes.
b.) Movable Loads – are loads that may be move, such as furniture’s,
warehouse materials and show.
c.) Lateral Loads – are loads caused by Wind and Earthquake.
d.) Traffic Loads for Bridges – series of concentrated loads of varying
magnitude caused by group of trucks or train wheels.
e.)Impact Loads – caused by the vibration of moving or movable loads.
Table 1.30: Live Loads Considered in the Design of Structure for each
Type of Occupancy
Occupancy or Use Live loads (Pa)
1. Residential or Apartments
a.) Barracks 1,900
b.) Dormitories:
Partitioned 1,900
Non-Partitioned 2,900
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2. Hotels: 1,900
Guest rooms 4,800
Public rooms 4,800
Corridors serving public rooms 4,800
Public corridors 3,800
Private corridors 4,800
Recreational rooms (Not used for dancing)
3. Schools: 1,900
Classrooms 4,800
Corridors 2,900
Shower and Wash rooms 4,800
Stairs, Fire Escapes and Exit ways
4,800
4. Theaters: 2,900
Aisles, Corridors and Lobbies 2,900
Orchestra Floors – Fixed seat 7,200
Balconies – Fixed seat 1,900
Stage Floors
Toilets 2,400
5. Office Buildings: 4,800
Office
Lobbies
1.70 Stresses
Es
1. Modulus Elasticity, n = = 10
Ec
2. Flexure:
Compression, fc = 0.45 f’c= 7.78
Footing and Walls, fc = 0.13 √ f ’ c = 0.54
3. Shear: The tests of concrete shearing stress have yielded values of
one-third to four-fifth of the compressive strength.
a. Diagonal tension at distance “d” from face of support
V = 0.03 √ f ’ c = 0.37
b. Joist with no web reinforcement, v = √ f ’ c = 0.42
c. Punching shear at distance d/2, vp = 0.17 √ f ’ c = 0.71
4. Bearing
a. On full area, fc = 0.25 f’c = 4.32
b. On one third area or less, fc = 0.375 = 6.48
Allowable Stresses
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1. Modulus of Elasticity of Concrete, Ec = 4,730 √ f ’ c Mpa
2. Modulus of Elasticity of Steel, Es = 200,000 MPa
3. Allowable Shearing stress, Va = 0.09 √ f ’ c MPa
4. Allowable Punching shear, Vp = 0.17 f’c MPa
5. Allowable band stress:
7.18 √ f ' c
a. For top bars in tension, Ua = nor 2.42 MPa
D
10.14 √ f ' c
b. Bars other than top bars in tension, Ua = nor 3.46 MPa
D
c. For plain bars; use one-half of the values above but not less than
1.11MPa
d. For tension bars with sizes and deformations conforming to ASTM
A408
Top bars, U = 0.18 √ f ’ c MPa
Bars other than top bars, U = 0.25 √ f ’ c MPa
e. For all deformed compression bars, Ua = 0.54 √ f ’ c MPa
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`
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Section 104 – Design Requirements
Buildings, towers and other vertical structures and all portions thereof
shall be design and constructed to sustain, within the limitations
specified in this code, all loads set forth in chapter 2 and elsewhere in
this code, combined in accordance with section 203.
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other deformations that adversely affect the intended used and
performance of buildings, towers and other vertical structures. The
design should also consider durability, resistance to exposure to
weather or aggressive environment, crack control and other conditions
that affect the intended used and performance of buildings, towers and
other vertical structures.
104.3 Analysis
2. Self-straining Forces
3. Anchorage
Anchorage of the roof to walls and columns, and of walls and column
to foundations shall be provided and adequately to resist the uplift and
sliding forces that result from the application of the prescribed forces.
Concrete and masonry walls shall be anchored to all floors, roof and
other structural elements, that provide lateral support for the wall. Such
anchorage shall provide a positive direct connection capable of resisting
the horizontal forces.
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104.4 Foundation Investigation
Where:
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f 1 = 1.0 for floors in places of public assembly, for live
loads in excess
of 4.8kPa, and garage live load.
= 0.5 for other live loads.
W = D + H
--------------------------------------- eq. 8
W = D + H
+ F + L + T ------------------------- eq. 9
W = D + H
+ F + (Lr or R) --------------------- eq. 10
W = D + H
+ F + 0.75[L + T(Lr or R) --------- eq. 11
E
W = D + H + F + (0.6W or ) ---------------- eq. 12
1.4
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