Structura Met

YK23-SY0530D-罗马尼亚-V1
Installation Manual on the Ground or

Concrete Flat Roof Mounting System
Step1: we must prepare the tools.
Step 2: we must know the Components List.
Step 3: Check drawing (include array layout and the section drawing)
A represents a concrete foundation.
A represents a PV module.
A line like this , represent a mounting rail.
Please read and understand the drawings. We can learn the following information.
How many concrete foundations or the poses in a row at the each array?
How long is it between concrete foundations or the posts (including from east to west
and from south to north).
1
Concrete foundation size : 400mm(L) x 400mm(W) x 400mm (H).
Base bracket or pose will be connected to the concrete foundation with U-bolt. If in
this order, we designed U-bolt. Please put U-bolt in concrete foundation, fix steady.
We must know the length per rail main beam, rear posts, diagonal brace, back support
at the each array according to the section drawing.
Then we will give you how many cold bending steels in a row as follows.
Array Name Total length Comprise
48*2 Rail 55600mm 4000mm*13+3600mm
64*2 Rail 74200mm 4000mm*18+2200mm
Main beam 4000mm 4000mm*1
Step 4: Installing front post and rear post as bellow:
Attach U-bolt to the base bracket by U bolt kits (contain 2 flats, 2 spring, 2 nut).
Post will be joined to base bracket ,as bellow:
Install base bracket with U-bolt to

fix.
And then attach post to the base

bracket by 2 inner-hexagonal
socket bolts M10*30 kits (contain
2 flats, 1spring, 1nut).
Remark, the posts opening side

will face outside, if in the order
there are some diagonal brace. Otherwise it isn’t enough spare nuts to fix this
mounting system.
Step 5 : Installing hinge and main beam
2
Hinge connected to post as the up image:
Use M10x70 outer-hexagonal bolt (contain 2 flats, 1spring, 1nut) to

connect hinge and post, and use 2 kits M10x30 inner-hexagonal socket
bolt (contain 2 flats, 1spring, 1nut) to connect main beam on hinge.
Hinge as bellow:
Remark: 1. main beam opening side will be up to sky.
2. There may be four holes or three holes on the hinge, but we only use three holes.
Step 6 : Installing mounting rail upon main beam.
Use M10 square nut as

nut to connect main
beam and rail.
As we need, main beam

opening side is to up,
and mounting rail's
opening side up to sky
3
too.
So, we need make inner-hexagonal socket bolt M10*30 through from mounting rail
waist hole to the main beam channel, and use square nut to fix.
The space between each 2 rails should be between 65%~75% of the

modules length.
Square nuts as left: need to be set into U-channel
Step 7: Use rail splice to connect each 2 rails as bellow:
Rail splice is outside of the ends of the rails. We will use M10x30 inner-hexagonal
socket bolt (contain 2 flats, 1spring, 1nut) to connect the rail splice and the rails
Step 8 : Installing diagonal brace
Please skip this step, if in the order there is no diagonal brace.
Diagonal brace will be installed from one hinge to another hinge, and this hinge
location will be adjustable by actual distance.
4
As shown, we will install the hinge on the side with waist holes of the pose or mail
beam, using M10x30 inner-hexagonal socket bolt (contain 2 flats, 1spring, 1nut) to
connect.
Use M10x70 outer-hexagonal bolt (contain 2 flats, 1spring, 1nut) to connect hinge and
diagonal brace.
Step 9: Installing back support
We will install a back support

between the each side or one side
of the adjacent rear poses. So we
need make inner-hexagonal
socket bolt M10*30 through from
waist hole in the back support to
the pose channel, and use square
nut or M10 nut to fix.
We will use the square nut if the contact point is between the back support and the
pose’s opening side.
We will use the M10 nut if the contact point is between the back support and the pose
side with waist holes.
Step 10: Installing PV panel by End clamp and mid clamp.
use M8 inner-hexagonal socket bolt through mid clamp or end clamp to U-channel,
and use square nut to fix, like as bellow:
Make sure all parts fixed steady.

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YK23-SY0530D-罗马尼亚-V1

Installation Manual on the Ground or

Step 2: we must know the Components List.

A represents a concrete foundation.

A line like this , represent a mounting rail.

Array Name Total length Comprise

48*2 Rail 55600mm 4000mm*13+3600mm

64*2 Rail 74200mm 4000mm*18+2200mm

Main beam 4000mm 4000mm*1

Step 4: Installing front post and rear post as bellow:

Post will be joined to base bracket ,as bellow:

Install base bracket with U-bolt to

And then attach post to the base

Remark, the posts opening side

Step 5 : Installing hinge and main beam

Use M10x70 outer-hexagonal bolt (contain 2 flats, 1spring, 1nut) to

Remark: 1. main beam opening side will be up to sky.

Step 6 : Installing mounting rail upon main beam.

Use M10 square nut as

As we need, main beam

The space between each 2 rails should be between 65%~75% of the

Square nuts as left: need to be set into U-channel

Step 7: Use rail splice to connect each 2 rails as bellow:

Step 8 : Installing diagonal brace

Please skip this step, if in the order there is no diagonal brace.

Step 9: Installing back support

We will install a back support

Step 10: Installing PV panel by End clamp and mid clamp.

Make sure all parts fixed steady.

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482 Rail 55600mm 4000mm13+3600mm

642 Rail 74200mm 4000mm18+2200mm