Steel Fabrication (Capital - 2)

PROJECT REPORT FOR
STEEL FABRICATION
INTRODUCTION :-
Fabrication units have good scope in the recent times in view of the expending
construction activities and also mention in industrialization process. There are number of
items that are manufactured through fabrication more like gates, grills, rolling shutters,
window frames, Building structure etc. using steel section racks, tresses, steel metal,
plates etc. The technology of manufacture is simple and thus provides more scope for the
entrepreneurs to start the unit immediately. The items are generally manufactured as per
the requirement of customer.
MARKET POTENTIAL
As already stated earlier such unit has good scope due to the expansion of activities of
construction works. Industry automobile, electrical and to some extent agricultural related
activities this items are needed. Due to the increase in living standard of the people also
the demand is increasing and the units are not finding difficulty in getting the jobs.
TECHNICAL ASPECTS :-
The manufacturing process involve cutting of flats, section, stribs etc. to the required size
and welding them to shape. Generally the job included raw materials cutting, drilling,
turning, facing, welding, milling and parting off inspection. Depending upon the process
of manufacturing can be a combination of any of these activity. The finished materials is
then painted according to requirement.
FINANCIAL ASPECTS
1. FIXED CAPITAL
Particulars Amount(Rs.)
a) Land Own
b) Building (Factory shed with office, store and

chowkidar room etc.)
(As per estimate) 6,00,000.00
c) Machinery & Equipments

i) Transformer 200 KVA complete with
200 fitted with PVC cables 01 1,49,200.00
ii) Hand Drill without drill bit 04 42,900.00
iii) Grinder with table 05 55,000.00
v) 18” Shepher machine complete with motor
And other accessories 01 1,73,250.00
vi) Hand Shearer 04 45,000.00
vii) Bench – vice with bench 04 52,000.00
ix) Pillar type drill machine 25mm cap.
With accessories and motor 04 58,000.00
x) Straight hand Grinder 04 48,200.00
xi) Gas welding Set complete 04 52,000.00
xii) Hammer – 5 kg, 4 kg, 2 kg, 1 kg, (2 sets) 25 kgs 7,500.00
xiii) Iron cutting machine (10 HP) 2 1,05,400.00
xiv) Hydraulic Sheering machine 24” with all
All attachments, complete with
all accessories & attachments 01 2,90,100.00
xiv) Plate type weighing scale 5 ton
Capacity 41,500.00
xv) Lathe machine 4 ½ “ with all standard
accessories and 1 HP Motor 2,75,490.00
xvi) Painting gun & Compressor 9,800.00
xv) 60 KVA, 440 volts Kirloskar Silent Generator Set with self starter
and accessories 3,22,750.00
17,28,090.00
c) Transportation of Machinery 51,330.00
d) Electrical Installation 36,500.00
e) Misc. Fixed Assets 10,000.00
f) Accessories 5,000.00
Total (a+b+c+d) 24,30,920.00
Say, 24,31,000.00
WORKING CAPITAL
SALARIES & WAGES

Sl. No. Designation Nos. Scale of pay Amount(Rs.)
01. Skilled – I 1 6,000/- 72,000.00
02. Skilled – II 2 3,500/- 84,000.00
03. Semi skilled 3 3,000/- 1,08,000.00
04. Unskilled 9 2,500/- 2,70,000.00
Total 15 5,34,000.00
RAW MATERIALS
Sl. No. Particulars Qty. Amount(Rs.)

01 M.S. Angle, Rods, G. R. Sheet, Flats, 600 Mt. 60,00,000.00
Squares, Bars, Shutter Guides,
Channels, Mixed Irons etc.
02. Welding Gas and other consumables 2 Mt. 1,00,000.00
TOTAL 61,00,000.00
UTILITIES AND OTHER EXPENSES :
01 Power : 15 H.P./10units/Hrs. for 8 Hours
and 300 days in a year @ Rs. 2.50 per unit 60,000.00
02. Repair & maintenance : 36,000.00
03. Traveling etc.@ 3000/- per month 36,000.00
04. Postage, Telephone & stationery 15,000.00
05. Insurance & other legal expenses 15,000.00
06. Miscellaneous expenses 24,000.00
07. Transportation of Raw Materials 4,80,000.00
TOTAL 6,66,000.00
TOTAL WORKING CAPITAL(at 100% of capacity utilization)

1. Raw materials and consumables 61,00,000.00
2. Salaries & wages 5,34,000.00
3. Utilities and overhead 6,66,000.00

73,00,000.00
TOTAL COST OF THE PROJECT

1. Fixed Capital 24,31,000.00
(As per statement)
2. Margin Money for Working Capital 6,08,333.00

(for 1 month)
TOTAL 33,57,333.00
MEANS OF FINANCE
Promoters Contribution 33,57,333.00
TOTAL 33,57,333.00
STATEMENT OF PRODUCTION AND SALES REALISATION
(At 100% capacity utilization)
Particulars Qnty Amount(Rs.)

Grill, Tanks, Shutters
Gate, Fencing, 600 M.T. 90,10,000.00
Structures etc. .
Total 90,10,000.00
PROJECTED PROFITABILITY STATEMENT

(Rs. in Lakhs)
Particulars 1st year
Capacity Utilization 100%
No. of working days 300
No. of Shifts Single
Sales Realization 90.10
Cost of Production
Raw Materials 61.00
Wages & salaries 5.34
Utilities & other expenses 6.66
Total cost of prod. 73.00
Gross Profit 17.10
Less : Depreciation 2.75
Net Profit 14.35
PROJECT REPORT
ON
STEEL FABRICATION UNIT
NAME OF THE UNIT
M/s. VIKITO STEEL FABRICATION

ADC Colony, Zunheboto : Nagaland
Prop. Vikito

Steel Fabrication (Capital - 2)

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PROJECT REPORT FOR

b) Building (Factory shed with office, store and

c) Machinery & Equipments

c) Transportation of Machinery 51,330.00

d) Electrical Installation 36,500.00

e) Misc. Fixed Assets 10,000.00

SALARIES & WAGES

Sl. No. Particulars Qty. Amount(Rs.)

02. Repair & maintenance : 36,000.00

03. Traveling etc.@ 3000/- per month 36,000.00

04. Postage, Telephone & stationery 15,000.00

05. Insurance & other legal expenses 15,000.00

06. Miscellaneous expenses 24,000.00

07. Transportation of Raw Materials 4,80,000.00

TOTAL WORKING CAPITAL(at 100% of capacity utilization)

2. Salaries & wages 5,34,000.00

3. Utilities and overhead 6,66,000.00

TOTAL COST OF THE PROJECT

2. Margin Money for Working Capital 6,08,333.00

Promoters Contribution 33,57,333.00

Particulars Qnty Amount(Rs.)

PROJECTED PROFITABILITY STATEMENT

STEEL FABRICATION UNIT

NAME OF THE UNIT

M/s. VIKITO STEEL FABRICATION

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