Manual Book High Speed Door
Manual Book High Speed Door
TECHNICAL MANUAL
D311
ENGLISH
D311-MEC-INST-EN-004.0
1 ● Table of contents DYNACO Europe n.v
© Copyright 2017
ENTREMATIC BELGIUM n.v. All right reserved
No part of this work (including
attachments and inclusions) may
be reproduced or transmitted in
any form or by any means,
electronic or mechanical, or by
any information storage or
retrieval system without
permission in writing from the
publisher.
1 Table of contents
1 TABLE OF CONTENTS ........................................................................................................... 3
2 INTRODUCTION ...................................................................................................................... 5
3 SUPPLIED ITEMS .................................................................................................................... 6
4 DIRECTIVE AND STANDARDS .............................................................................................. 7
5 SAFETY INSTRUCTIONS ....................................................................................................... 8
5.1 GENERAL INSTRUCTIONS. ................................................................................................. 8
5.2 PRECAUTIONS DURING INSTALLATION ................................................................................ 8
5.3 PRECAUTIONS DURING OPERATION. .................................................................................. 9
5.4 PRECAUTIONS DURING MAINTENANCE. .............................................................................. 9
5.5 PRECAUTIONS FOR THE FREQUENCY INVERTER. .............................................................. 10
5.6 AUTOMATIC OPENING DURING POWER FAILURE ................................................................ 10
5.7 AUTO/MANUAL SWITCH (DEAD MAN'S OPERATION) (OPTIONAL) ..................................... 10
6 TECHNICAL CHARACTERISTICS ....................................................................................... 11
6.1 D311LF ........................................................................................................................ 12
6.1.1 Properties ................................................................................................................. 12
6.1.2 Space required ......................................................................................................... 12
6.2 D-311 LF CLEANROOM. ................................................................................................. 13
6.2.1 Properties ................................................................................................................. 13
6.2.2 Space required ......................................................................................................... 13
7 INSTALLATION ..................................................................................................................... 14
7.1 THE TOOLS REQUIRED .................................................................................................... 14
7.2 CHECKS TO BE CARRIED OUT BEFORE THE INSTALLATION OF THE DOOR. ........................... 14
7.3 FOREFRAME. ................................................................................................................. 15
7.4 ASSEMBLY ON THE FLOOR .............................................................................................. 16
7.5 INSTALLATION OF THE SEALING CURTAIN. ........................................................................ 18
7.6 LIFTING THE DOOR ......................................................................................................... 19
7.7 ATTACHMENT TO THE WALL ............................................................................................ 21
7.8 INSTALLING THE DOOR AT RIGHT ANGLES. ........................................................................ 23
7.9 INSERTING THE RETAINING STRAPS INTO THE SIDE GUIDES. .............................................. 24
7.10 SETTINGS OF THE LIMIT SWITCHES. ................................................................................. 25
7.11 LUBRICATION D3XX........................................................................................................ 27
7.12 ELECTRICAL CONNECTIONS TO THE DOOR. ...................................................................... 28
7.12.1 Standard door. ......................................................................................................... 28
7.13 WARRANTY AND LIABILITY............................................................................................... 29
8 COMMISSIONING .................................................................................................................. 30
8.1 MANUAL OPENING WITH THE CRANK. ............................................................................... 30
9 MAINTENANCE ..................................................................................................................... 31
9.1 PREVENTIVE MAINTENANCE (TO BE CARRIED OUT EVERY 6 MONTHS OR 50,000 CYCLES). .. 31
9.1.1 Dynalogic Controller. ................................................................................................ 31
9.1.2 Motor, reduction gear and encoder. ......................................................................... 31
9.1.3 Door panel................................................................................................................ 31
9.1.4 Frame. ...................................................................................................................... 31
9.1.5 Infrared photocell. .................................................................................................... 32
9.1.6 WDD contact detector. ............................................................................................. 32
9.1.7 Side guides .............................................................................................................. 32
9.1.8 Reintroduction system ............................................................................................. 32
9.2 PARTS SUBJECT TO WEAR. ............................................................................................. 32
9.3 TROUBLESHOOTING ....................................................................................................... 33
9.3.1 The door reopens during the closing cycle. ............................................................. 33
9.3.2 The door will not close. ............................................................................................ 34
9.3.3 The door remains closed/does not work. ................................................................. 35
9.3.4 It is as if the door has too little power....................................................................... 36
2 Introduction
Since 1987, DYNACO has concentrated its know-how on a unique and patented system of
automatic, high-speed doors that have the following characteristics:
Perfect seal
Total safety
Guaranteed to be self-repairing
Wind proof
Very high speed
Smooth operation
DYNACO continuously develops its products to accurately meet the specific needs of every
sector of the industry.
DYNACO has an experienced team for design, customer advice, production, and providing
service with the shortest possible lead times.
In the context of this policy of continuous development of its products, DYNACO reserves the
right to change the characteristics of its products or parts, without prior notice.
3 Supplied items
Door manual.
Control box manual
Frequency inverter manual.
Electrical options manual.
Maintenance book.
Production sheet.
The following guidelines and standards are implemented in the construction of DYNACO doors.
Dynaco doors can be controlled in various ways. The control units offer a number of options for
connecting hand operated and/or automatic opening controls.
The choice of opening commands depends on a large number of factors, including intensity of
use, safety of users, the environment and the type of traffic using the door.
DYNACO Europe offers a wide range of opening controls. The installer, in consultation with the
user, can offer added value within his or her area of responsibility by selecting the most
appropriate actuators.
The opening controls selected by the installer or end user must meet the guideline for Electro-
magnetic compatibility, 2004/108/EC. For remote control using a radio frequency, guideline
R&TT E, 99/5/EC, also applies. The opening controls must be adapted for the use and
environment in which they are to be installed. They may not influence the control unit. Neither
must their operation in turn be impacted by environmental factors nor by the control unit. The
control and safety components that are built-in as standard, must be replaced with identical
replacement parts.
All components connected to the door, the connections, the working methods and materials
must meet the required standards listed under the guidelines set out above, or those imposed by
local authorities.
5 Safety instructions
The description below uses symbols to draw the reader's attention to the various dangers and to
provide useful advice.
Important information.
Only authorised personnel may work on DYNACO doors. Personnel concerned must be
properly informed about the contents of the manual, remarks and warnings regarding
transport, and about the installation and commissioning of this door. Work by unauthorised
personnel can bring about risks for the users. Install the door with the assistance of qualified
forklift drivers and electricians.
Installation by unauthorised personnel may lead to damage of the door components and poor
operation of the door.
Not following the manual during installation, or installation by unauthorised personnel will lead
to an invalidation of the warranty.
Please ensure that all accessories meet IEC standards.
The equipment and accessories must be installed in accordance with the manufacturer's
instructions, as well as national and other standards.
Beware: the cables between main switch and power supply always remains live.
When a frequency inverter has power supplied to it, the electrical elements and a number of
operating controls are also 'live'. Never touch these elements. This is extremely dangerous.
When the emergency stop is activated, the frequency inverter remains 'live'. If this is a threat
to the safety of the staff, the power circuit must be interrupted by locking the main switch on
the control box.
After locking the main switch, it is always necessary to wait 15 minutes before starting work.
This is the time required for discharging the capacitors of the frequency inverter.
The frequency inverter has integrated safety systems for stopping the door. A mechanical
blockage, fluctuations in voltage and interruptions of the power supply can also bring the door
to a stop.
This is shown with a fault message on the frequency inverter screen.
Lock the main switch before removing the cause of a blockage.
Unlock the main switch to put the door into service again.
An impulse via the ‘'Open' push button on the control box will reset the controller.
For more detailed information, please check the manual of the frequency inverter in the
control box.
For doors with the 'automatic opening during power failure' option, it is not
enough to interrupt the general feed from the electricity supply, because the
UPS current will continue to flow. In order to carry out work on the door, the
door must be shut down completely by locking the main switch on the control
box. The cable that connects the UPS with the main switch will then remain
'live'.
Consult the manual of the UPS for interrupting the current on the cable between the UPS and
the main switch.
6 Technical characteristics
Designed for a very wide range of applications, both internally and externally, every DYNACO
door has its own characteristics.
DYNACO doors meet the most stringent safety requirements in every respect.
Some doors close using gravitational force and flexible ballast, others have been designed to
close without ballast, by pushing or pulling the curtain up or down in the side guides.
DYNACO offers a range of doors, of which the technical details are shown in this documentation.
All dimensions indicated are net: it is necessary to add the required space for installation and
maintenance.
D311 LF without covers:
Top panel +100, motor side (at motor level) +150, other side +100, front side +300
Top panel +200, motor side (at motor level) +250, other side +200, front side +300
6.1 D311LF
6.1.1 Properties
Test in
Characteristics Standard accordance Results
with
Water permeability EN 12425 EN 12489 Class 2
Wind load EN 12424 EN 12444 Class 1
Wind permeability EN 12426 EN 12427 Class 1
Safe opening EN 12453 EN 12445 Pass
Mechanical resistance EN 12604 EN 12605 Pass
Unanticipated movements EN 12604 EN 12605 Pass
Thermal resistance EN 12428 EN 12428 6,02 W/m²K
Performance (cycles) EN 12604 EN 12605 1.000.000
7 Installation
Please contact the person responsible at the customer's place of business – check access
1
conditions and prevailing safety regulations.
First check the dimensions of the construction opening – The exact measurements can be
2
found on the production sheet supplied with the door. (Packing list)
3 Carefully unpack the door and check the various components against the packing list.
Materials required for assembly of the various components are part of the delivery.
The fastening materials for attaching the door to the wall must be chosen to suit the
loading and substrata. These fasteners are not included in the delivery.
7.3 Foreframe.
Foreframe dimensions: the clear opening of the foreframe is the same of the door width. The
height of the foreframe depends on the door type
Door type X X1 X2 X3
D313 H + 400 80 80
M2 Reduced
H + 365 80 120
lintel
D121 H + 450 80 80
W = door width
Only DYNACO qualified personnel are authorised to carry out this work.
DYOKT2000004 = GALVA
DYOKT2000005 = Stainless Steel
Attach the sealing curtain using a flat batten (20 x 3 mm) and self-drilling screws (3.5 x 16 ) to the
sealing profile.
Once the door has been attached to the wall, the sealing curtain must be attached to the wall with
a flat batten (20 x 3 mm).
Protect the drum and the curtain during the installation of the door.
B = W + 36mm
The attachment of the door posts to the wall has to be done correctly. All
attachment points have to be used.
Remove the protective packaging of the drum without damaging the curtain. Let the door come
down manually with the handle supplied at the bottom of the control box and insert the guiding
cord into the reintroduction block.
DOOR CLOSED:
For D311 For D313 and D311 Cleanroom
- The sealing flap fits to the sealing profile - The curtain presses against the drum cover.
- The bag at the bottom of the curtain fits to the - The bag at the bottom of the curtain fits to the
floor. floor.
Beads and side guides of D310-D311 and D313 doors have to be perfectly
lubricated in order to ensure good performances.
Use DYNACO DLFS 407 lubricant, and NO OTHER ONE (1)
Use a silicone pistol to put some spots of the DLFS-407 lubricant on the side
guides.(2)
Use a brush to spread the lubricant all over the inside of the side guides.
Let the door run for about 20 cycles.(3)
This action will lubricate the bead and side guides and let the excess of
lubricant come out of the side guides.
Remove this excess of lubricant on the outside of the side guides.(4) 1
2 2 3
Install the control panel at the location agreed with the user.
Check if the main power supply complies with the connections of the transformer, motor and
frequency inverter. Modify, if necessary.
Connect in the following order as per the electrical diagram and the specific notes supplied with
the door:
The motor.
The encoder.
The safety equipment, such as the photocell, the proximity sensor, etc.
The various operating controls.
Activate the emergency stop button and check whether the main switch is off.
Make sure that the power cable is not “live” and connect the control panel to the mains power
supply.
For more information, see DYNALOGIC II OR III manual
8 Commissioning
The door can be opened manually using the standard delivered crank in case of power
interruption.
Turn OFF and lock the main switch (using a padlock): take the crank from its
support under the controlbox, the crank switch is then automatically turned OFF and act
as an emergency stop.
For doors equipped with the crank switch installed on the back side of the motor, this
crank switch will be turned off as soon as the crank is inserted in the back side of the
motor.
Insert the six-sided part of the crank into the opening under the motor and turn in one
direction or the other direction to open or close the door.
Put the crank back on its support and unlock the main switch
or
To open.
9 Maintenance
9.1.4 Frame.
Condition of the door posts.
Attachment of the door and its components
Condition of the bearings, drive mechanism and drum.
9.3 Troubleshooting
9.3.1 The door reopens during the closing cycle.
- Check the attachment of the radar unit to
prevent vibration.
Has the door been - Change the range of the radar unit to
fitted with a radar? YES ensure that no movement in the door is
detected.
- Reduce the sensitivity.
NO
Has the door been YES The receiver can be affected by a source
fitted with an HF other than the transmitter: change the
transmitter? code.
NO
NO
Does the photocell Check the photocell for alignment and
function correctly? visibility.
YES
NO
Has the deactivation
Check the deactivation of the photocell and
of the photocell been
adjust if necessary
adjusted correctly?
YES
YES -Is there an obstacle in the door opening?
Is the WDD activated
-Check whether the WDD is functioning
during the closing
-Check whether the WDD has been
cycle?
attached properly
YES
Only for D3xx and YES
D411.
Is the DBD activated See chapter DBD
during the closing
cycle?
YES
YES
Does the controller
Consult the manual for the controller.
show an error code?
NO
YES YES
NO Does the YES
Has the handle Position the
controller Consult the manual
been attached to handle in the
show an error for the controller
the support? correct place.
code?
YES NO
Has the
automatic/manu NO
Set the switch to Contact your
al selector
automatic. supplier.
switch been set
to automatic?
YES
Does the NO - Check whether the transmitter and receiver are aligned with each
photocell work other.
properly? - Clean the transmitter and receiver lenses.
- Readjust the sensitivity of the amplifier.
YES - Check the wiring of the transmitter and receiver at the terminal strip.
1.
YES
NO
Has the emergency Unlock the emergency
stop been unlocked? stop.
YES
YES
Has the handle been NO
Position the handle in
attached to the
the correct place.
support?
YES
Have the electrical NO
Attach the wires
connections been
correctly.
attached correctly?
YES
Has the cabling of the NO Connect everything in
motor and the coding
accordance with the
system been done
wiring diagram.
correctly?
YES
Have the operating NO
Check the wiring of
controls been wired
the operating controls.
correctly?
YES
YES
Does the controller Consult the manual for
show an error code? the controller
YES
Is the power
supply voltage at NO
Check the power
the input side of
supply.
the control panel
adequate?
YES
YES
NO
YES
NO
Is there more wind,
draughts or
pressure than YES
allowed for the Contact the seller
type of door that
has been
installed?
NO
Contact your
supplier.
NO
Does the door open NO
Adjust the limit switch position
beyond the reintroduction
for “open”.
point?
YES
YES
NO
Is the 150 mm lining Check the attachment of the
aligned with the guide lining and the guides
YES
YES
Is there a gap between the Check the attachment of the
lining and the guide? lining and the guides
NO
YES
Is the 150 mm lining worn? Replace the lining
NO
10 Installation checklist
MANUFACTURER:
ENTREMATIC BELGIUM
Waverstraat 21
B-9310 Moorsel
www.dynacodoor.com
Name:
Type:
Serial number:
Date commissioned:
Manager:
2. Curtain
Dimensions:
Weight:
Material:
3. Drive
Manufacturer or supplier:
Type:
Drive speed:
Opening speed:
Closing speed:
4: Opening control
Type of control:
5. Other information
The sections below do not need to be filled out if the inspection report on tests carried out is in a
comparable document, such as Test Protocols.
They need to be added to the logbook.
Faults repaired: date and
signature
Signature of inspector and
company name
Inspection results and measures to be
of cycles taken
Number
Date
No. Signature
Date Company Name Work carried out and remarks
cycles customer
No. Signature
Date Company Name Work carried out and remarks
cycles customer
FF-DEU-MON-
002V03
INSTALLATION CHECKLIST P.1
28/07/2010
Installer Customer
Remarks:
11 Table of drawings
5.2 KITACC311042 Bearing plate, right side D311 - inox 304, 3mm PC price/piece
5.3 KITACC311043 Bearing plate, left side D311 - galva 3mm PC price/piece
5.4 KITACC311044 Bearing plate, right side D311 - inox 304, 3mm PC price/piece
5.5 KITACC311033 Bearing plate, right side, motor right side Cleanroom PC price/piece
5.6 KITACC311035 Bearing plate, right side, motor right side Cleanroom - PC price/piece
Stainless steel
5.7 KITACC311037 Bearing plate, right side, motor left side Cleanroom PC price/piece
5.8 KITACC311039 Bearing plate, right side, motor left side, Cleanroom - PC price/piece
Stainless steel
5.9 KITACC311034 Bearing plate, left side, motor left side Cleanroom PC price/piece
5.10 KITACC311036 Bearing plate, left side, motor left side, Cleanroom - PC price/piece
Stainless steel
5.11 KITACC311038 Bearing plate, left side, motor right side Cleanroom PC price/piece
5.12 KITACC311040 Bearing plate, left side, motor right side Cleanroom - PC price/piece
Stainless steel
----------- set of 25 screws+6 brackets galva for D311 drum&motor PC
6.1 PDFKIT311013 price/piece
covers
6.2 PDFKIT311014 set of 25 screws+6 brackets inox for D311 drum&motor PC price/piece
covers
----------- Reintroduction block D313-D311-D310 LF PC
7.2 PDFKIT313004 price/meter
17.3 PDFCST311004 Finishing left side post - painted (std. RAL DYNACO) PC price/piece
17.6 PDFCST311003 Finishing right side post - painted (std. RAL DYNACO) PC price/piece
----------- Drum cover PC
19.1 PDFCTA311006 price/piece
20.6 PDFCMO311009 Motor cover size 80 left - painted (std. RAL DYNACO) PC price/piece
20.12 PDFCMO311010 Motor cover size 80 right - painted (std. RAL DYNACO) PC price/piece
----------- lateral top cover left side D310-D311 - galva 1.5mm PC
21.1 CAPTAM311003 price/piece
21.2 CAPTAM311004 lateral top cover left side D310-D311 - Inox 304 bross PC price/piece
1.5mm
21.4 CAPTAM311005 lateral top cover right side D310-D311 - galva 1.5mm PC price/piece
21.5 CAPTAM311006 lateral top cover right side D310-D311 - Inox 304 bross PC price/piece
1.5mm
21.6 PDFCTA311004 lateral top cover left side D310-D311 - painted (std. RAL PC price/piece
DYNACO)
21.7 PDFCTA311005 lateral top cover right side D310-D311 - painted (std. RAL PC price/piece
DYNACO)
----------- DBD (good unwinding switch) alone PC
35 FINDETALL001 price/piece
----------- DBD switch support (2 pieces) for D311 - Stainless steel PC
36 PDFCELALL019 price/piece
37.2 PDFCELALL052 kit DBD complete - left - cable 10m - D311 - NO PC price/piece
37.3 PDFCELALL051 kit DBD complete - right - cable 20m - D311 - NO PC price/piece
37.4 PDFCELALL053 kit DBD complete - left - cable 20m - D311 - NO PC price/piece
----------- Reinforcement piece right (D311 before Feb 2010) - PC
38.2 KITTRO311002 price/piece
Stainless steel
38.4 KITTRO311004 Reinforcement piece left (D311 before Feb 2010) - Stainless PC price/piece
steel
38.5 KITTRO313001 Right reinforcement part 4mm D310-D311-D313 PC price/piece
45.4 MOT08002P012 Motor T80 - 0.75kW (S3) - 230/400V tri- 2p - STD EU PC price/piece
47.3 MOTRED015006 Réducteur FRS50 PCPC B5a/25 1/15 IEC 80B14 with PC price/piece
integral VB
----------- Gear box flange SC STM40 PC
49.1 MOTSUPALL008 price/piece
51.14 PDFMOT080022 D311 Motor Kit 0. - 75kW 133V + reducteur 50 1/15 + Frein + PC price/piece
Support Galva + DNC2 Upgrade Kit
51.15 PDFMOT080023 D311 Motor Kit 0. - 75kW 133V + reducteur 50 1/15 + Frein + PC price/piece
Support Inox + DNC2 Upgrade Kit
51.50 PDFKITMOT002 Upgrade kit D311 tot D311 High Speed DYNALOGIC3 + PC price/piece
Upgrade kit DNC2
----------- motor fan cover (size 80 0.75kW) PC
57 MOTACCALL018 price/piece
----------- fan for motor size 80 0.75kW PC
59 MOTACCALL016 price/piece
----------- Photocell transmitter Carlo Gavazzi MOFT20-M12-5-20M PC
90.1 ELECELALL021 price/piece
98.2 DY0KT200001 Screws for Motor Cover D311 - Stainless steel PC price/piece
----------- 10 Screws for Motor Cover, Drum Cover and Belt cover - PC
99.1 DY0KT200002 price/piece
Galvanised steel
99.2 DY0KT200003 10 Screws for Motor Cover, Drum Cover and Belt Cover - PC price/piece
Stainless steel
----------- Screws for Door Post - Header assembly D310/D311/D313 - PC
102.1 DY0KT200004 price/piece
Galvanized steel
102.2 DY0KT200005 Screws for Door Post - Header assembly D310/D311/D313 - PC price/piece
Stainless steel
----------- Screws for Door Post Cover D310/D311 - Galvanised steel PC
103 DY0KT000011 price/piece
103.2 DY0KT000036 Screws for Door Post Cover D310/D311 - Stainless steel PC price/piece
----------- Motor Cable ROZ1KEMC4G.1.5 - Price per meter M
121.1 MOTCABALL016 price/meter
121.2 MOTCABALL018 Motor cable 4G1. - 5+2 + X 1 Std / per meter M price/piece
----------- Tube 120x80x3 - galva, Length 6m PC
200.1 STRPROTUB001 price/piece
300.2 PDFKIT313008 1 Box of 20 cartridges Lubricant DYNACO DLFS 407 300ml PC price/piece
437.5 ELECABALL054 25m cable for DNC2 + female field connector PC price/piece
----------- Retrofit kit DNC2 (D311-M2-M3-D501) - STOCK PC
438.1 PDFCODALL002 price/piece
438.3 PDFCODALL008 Retrofit kit DNC2 (D311-SC-SC+ 0.55kW) + AbenPC Card PC price/piece
----------- Bracket for Dynacount 2 PC
439 PDFCODALL003 price/piece
----------- Dynacount 2 PC
440.2 MOTCODALL005 price/piece
443.8 PDFZIPBEA002 BEAD with reinforced black fabric (tailor made) RIGHT - right PC price/piece
443.9 PDFZIPBEA003 BEAD with reinforced black fabric (6m) RIGHT - right PC price/piece
443.10 PDFZIPBEA004 BEAD with reinforced black fabric (4m) RIGHT - right PC price/piece
443.11 PDFZIPBEA005 BEAD with reinforced black fabric (tailor made) Left - left PC price/piece
443.12 PDFZIPBEA006 BEAD with reinforced black fabric (6m) Left - left PC price/piece
443.13 PDFZIPBEA007 BEAD with reinforced black fabric (4m) Left - left PC price/piece
----------- Kit of 4 rubber parts ( '1/2 drops')to close the bottom bag PC
444.1 PDFBACACC003 price/piece
(Fi21)
----------- Doorcurtain with pneumatic bottom edge detector
445.1 PDFBAC311001 curtain_withoutWDD_pn
446.49 PDFBACFEN076 Vision banner PVC fire retardant class B-s3-d0 according to PC x doorwidth
EN13501-1 230 mm - white edge
446.50 PDFBACFEN077 Vision banner PVC fire retardant class B-s3-d0 according to PC x doorwidth
EN13501-1 230 mm - blue edge
446.51 PDFBACFEN078 Vision banner PVC fire retardant class B-s3-d0 according to PC x doorwidth
EN13501-1 230 mm - yellow edge
446.52 PDFBACFEN079 Vision banner PVC fire retardant class B-s3-d0 according to PC x doorwidth
EN13501-1 230 mm - red edge
----------- Vision panel in PVC, 640x580 - white edge PC
447.1 PDFBACFEN001 price/piece
Foreframe tube