PMH2_0208_76

Configuration Manual 02/2008
SIMAG H2 Hollow-Shaft Measuring System

SIMODRIVE 611
SIMOVERT MASTERDRIVES MC
SINAMICS S120
Foreword
Description of the encoder 1
Mounting 2
SINAMICS S120, SIMODRIVE,
SIMOVERT MASTERDRIVES
Dimension sheets 3
SIMAG H2 Hollow-Shaft Measuring A
Appendix
System
Configuration Manual
(PMH2), Edition 02/2008

6SN1197-0AB31-0BP7
Safety Guidelines
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
with a safety alert symbol, indicates that minor personal injury can result if proper precautions are not taken.
CAUTION
without a safety alert symbol, indicates that property damage can result if proper precautions are not taken.
NOTICE
indicates that an unintended result or situation can occur if the corresponding information is not taken into
account.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The device/system may only be set up and used in conjunction with this documentation. Commissioning and
operation of a device/system may only be performed by qualified personnel. Within the context of the safety notes
in this documentation qualified persons are defined as persons who are authorized to commission, ground and
label devices, systems and circuits in accordance with established safety practices and standards.
Prescribed Usage
Note the following:
WARNING
This device may only be used for the applications described in the catalog or the technical description and only
in connection with devices or components from other manufacturers which have been approved or
recommended by Siemens. Correct, reliable operation of the product requires proper transport, storage,
positioning and assembly as well as careful operation and maintenance.
Trademarks
All names identified by ® are registered trademarks of the Siemens AG. The remaining trademarks in this
publication may be trademarks whose use by third parties for their own purposes could violate the rights of the
owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.
Siemens AG Ordernumber: 6SN1197-0AB31-0BP7 Copyright © Siemens AG 2008.

Industry Sector Ⓟ 05/2008 Technical data subject to change
Postfach 48 48
90327 NÜRNBERG
GERMANY
Foreword
Information on the documentation

You will find an overview of the documentation, which is updated on a monthly basis, in the
available languages in the Internet under: http://www.siemens.com/motioncontrol
Select the menu items "Support" → "Technical Documentation" → "Overview of Publications".
The Internet version of DOConCD (DOConWEB) is available at:
http://www.automation.siemens.com/doconweb
Information on the range of training courses and FAQs (frequently asked questions) are
available on the Internet under:
http://www.siemens.com/motioncontrol under the menu item "Support"
Target group
Planners and project engineers
Benefits
The Configuration Manual supports you when selecting motors, calculating the drive
components, selecting the required accessories as well as when selecting line and motor-
side power options.
Standard scope
The scope of the functionality described in this document can differ from the scope of the
functionality of the drive system that is actually supplied. Other functions not described in this
documentation might be able to be executed in the drive system. This does not, however,
represent an obligation to supply such functions with a new control or when servicing.
Extensions or changes made by the machine manufacturer are documented by the machine
manufacturer.
For the sake of simplicity, this documentation does not contain all detailed information about
all types of the product and cannot cover every conceivable case of installation, operation, or
maintenance.

Configuration Manual, (PMH2), Edition 02/2008, 6SN1197-0AB31-0BP7 5
Foreword
Technical Support
If you have any technical questions, please contact our hotline:
Europe / Africa Asia / Australia America

Phone +49 (0) 180 5050 – 222 +86 1064 719 990 +1 423 262 2522
Fax +49 (0) 180 5050 – 223 +86 1064 747 474 +1 423 262 2289
Internet http://www.siemens.com/automation/support-request
E-mail mailto:adsupport@siemens.com
Note
For technical support telephone numbers for different countries, go to:
http://www.siemens.com/automation/service&support
Questions about this documentation

If you have any questions (suggestions, corrections) regarding this documentation, please
fax or e-mail us at:
Fax +49 9131 98 63315

E-mail E-mail to: docu.motioncontrol@siemens.com
A fax form is available in the appendix of this document.
Internet address for products

http://www.siemens.com/motioncontrol
EC Declarations of Conformity
The EC Declaration of Conformity for the EMC Directive can be found/obtained:
● in the Internet:
http://support.automation.siemens.com
under the Product Order No. 15257461 or
● at the relevant regional office of the A&D MC Group of Siemens AG.
The EC Declaration of Conformity for the EMC Directive can be found/obtained
● in the Internet:
http://support.automation.siemens.com
under the Product Order No. 22383669 or
● at the relevant regional office of the A&D MC Group of Siemens AG.

6 Configuration Manual, (PMH2), Edition 02/2008, 6SN1197-0AB31-0BP7
Foreword
Disposal
Motors must be disposed of carefully taking into account domestic and local regulations in
the normal recycling process or by returning to the manufacturer.
The following must be taken into account when disposing of the motor:
● Oil according to the regulations for disposing of old oil
● Not mixed with solvents, cold cleaning agents of remains of paint
● Components that are to be recycled should be separated according to:
– Electronics waste (e.g. sensor electronics, sensor modules)
– Iron to be recycled
– Aluminum
– Non-ferrous metal (gearwheels, motor windings)
Danger and warning information
DANGER
Start-up/commissioning is absolutely prohibited until it has been completely ensured that
the machine, in which the components described here are to be installed, is in full
compliance with the specifications of Directive 98/37/EC.
Only appropriately qualified personnel may commission SINAMICS, SIMODRIVE and
SIMOVERT MASTERDRIVES drive units and the motors.
This personnel must carefully refer to the technical customer documentation belonging to
the product and be knowledgeable and observe the specified information and instructions
on the hazard and warning labels.
Operational electrical equipment and motors have parts and components which are at
hazardous voltage levels.
When the machine or system is operated, hazardous axis movements can occur.
All of the work carried-out on the electrical machine or system must be carried-out with it in
a no-voltage condition.
SINAMICS, SIMODRIVE and SIMOVERT MASTERDRIVES drive units have been
designed to be connected to line supplies grounded through a low-ohmic connection (TN
line supplies). For additional information please refer to the appropriate documentation for
the drive converter systems.
WARNING
The successful and safe operation of this equipment and motors is dependent on
professional transport, storage, installation and mounting as well as careful operator
control, service and maintenance.
For special versions of the drive units and motors, information and data in the catalogs and
quotations additionally apply.
In addition to the danger and warning notices in the technical customer documentation
supplied, the applicable domestic, local and plant-specific regulations and requirements
must be carefully taken into account.

Foreword
CAUTION
The motors can have surface temperatures of over +100 °C.
This is the reason that temperature-sensitive components, e.g. cables or electronic
components may neither be in contact nor be attached to the motor.
When connecting-up cables, please observe that they
– are not damaged
– are not subject to tensile stress
– cannot be touched by rotating components.
CAUTION
Motors should be connected-up according to the circuit diagram provided. They must not
be connected directly to the three-phase supply because this will damage them.
SINAMICS, SIMODRIVE and SIMOVERT MASTERDRIVES drive units with motors are
subject, as part of the type test, to a voltage test corresponding to EN 50178. According to
EN 60204-1, Section 19.4, while electrical equipment of industrial machines are being
subject to a voltage test, all of the SINAMICS, SIMODRIVE and SIMOVERT
MASTERDRIVES drive unit connections must be disconnected/withdrawn in order to avoid
damaging the SINAMICS, SIMODRIVE and SIMOVERT MASTERDRIVES drive units.
Note
SINAMICS, SIMODRIVE and SIMOVERT MASTERDRIVES drive units with motors fulfill,
when operational and in dry equipment rooms, the Low-Voltage Directive 73/23/EEC.
SINAMICS, SIMODRIVE and SIMOVERT MASTERDRIVES drive units with motors fulfill, in
the configurations specified in the associated EC Declaration of Conformity, EMC Directive
89/336/EEC.

Foreword
ESDS instructions
CAUTION
An electrostatic-sensitive device (ESDS) is an individual component, integrated circuit, or
module that can be damaged by electrostatic fields or discharges.
ESDS regulations for handling boards and equipment:
When handling components that can be destroyed by electrostatic discharge, it must be
ensured that personnel, the workstation and packaging are well grounded!
Personnel in ESD zones with conductive floors may only touch electronic components if
they are
– grounded through an ESDS bracelet and
– wearing ESDS shoes or ESDS shoe grounding strips.
Electronic boards may only be touched when absolutely necessary.
Electronic boards may not be brought into contact with plastics and articles of clothing
manufactured from man-made fibers.
Electronic boards may only be placed on conductive surfaces (table with ESDS surface,
conductive ESDS foam rubber, ESDS packing bag, ESDS transport containers).
Electronic boards may not be brought close to data terminals, monitors or television sets.
Minimum clearance to screens > 10 cm).
Measurements may only be carried-out on electronic boards and modules if
– the measuring instrument is grounded (e.g. via a protective conductor) or
– before making measurements with a potential-free measuring device, the measuring head
is briefly discharged
(e.g. by touching an unpainted blank piece of metal on the control cabinet).
Information regarding third-party products
NOTICE
This document contains recommendations relating to third-party products. This involves
third-party products whose fundamental suitability is familiar to us. It goes without saying
that equivalent products from other manufacturers may be used. Our recommendations are
to be seen as helpful information, not as requirements or regulations. We cannot accept
any liability for the quality and properties/features of third-party products.

Foreword
Residual risks of power drive systems

When carrying out a risk assessment of the machine in accordance with the EU Machinery
Directive, the machine manufacturer must consider the following residual risks associated
with the control and drive components of a power drive system (PDS).
1. Unintentional movements of driven machine components during commissioning,
operation, maintenance, and repairs caused by, for example:
– Hardware defects and/or software errors in the sensors, controllers, actuators, and
connection technology
– Response times of the controller and drive
– Operating and/or ambient conditions not within the scope of the specification
– Parameterization, programming, cabling, and installation errors
– Use of radio devices / cellular phones in the immediate vicinity of the controller
– External influences / damage
2. Exceptional temperatures as well as emissions of light, noise, particles, or gas caused by,
for example:
– Component malfunctions
– Software errors
3. Hazardous shock voltages caused by, for example:
– Component malfunctions
– Influence of electrostatic charging
– Induction of voltages in moving motors
– Condensation / conductive contamination
4. Electrical, magnetic and electromagnetic fields generated in operation that can pose a
risk to people with a pacemaker, implants or metal replacement joints, etc. if they are too
close.
5. Release of environmental pollutants as a result of improper operation of the system or
failure to dispose of components safely and correctly.
For more information about residual risks of the power drive system components, see the
relevant chapters in the technical user documentation.

Table of contents
Foreword ................................................................................................................................................... 5
1 Description of the encoder ....................................................................................................................... 13
1.1 Features .......................................................................................................................................13
1.2 Technical data..............................................................................................................................15
1.3 Sensor head.................................................................................................................................18
1.4 Measuring wheel..........................................................................................................................18
1.5 Connecting kit ..............................................................................................................................19
1.6 Disassembly tool (optional)..........................................................................................................19
2 Mounting.................................................................................................................................................. 21
2.1 General ........................................................................................................................................21
2.2 Mounting the measuring wheel ....................................................................................................22
2.3 Mounting/adjusting the sensor head............................................................................................24
2.4 Mounting, connecting kit ..............................................................................................................25
2.5 Adapter kit ....................................................................................................................................26
3 Dimension sheets .................................................................................................................................... 29
A Appendix.................................................................................................................................................. 37
A.1 Suggestions/corrections...............................................................................................................37
A.2 References...................................................................................................................................39
Index........................................................................................................................................................ 41

Description of the encoder 1
1.1 Features
Field of application
SIMAG H2 is an incremental measuring system (encoder system) to sense rotational angles
and rotational velocities.
SIMAG H2 is used for hollow-shaft applications with 1FE1 and 1PH2 direct drives, third-party
spindles. It is also used as autonomous spindle encoder.
SIMAG H2 can be used with the following SIEMENS drive systems:
● SIMODRIVE 611 digital
● SIMODRIVE 611 analog (in this case, only in conjunction with a measuring wheel with a
pole number of 2n)
● SIMOVERT MASTERDRIVES
● SINAMICS S120
Design
The SIMAG H2 measuring system consists of the following components:
● Measuring wheel
● Sensor head with connecting cable 1 unit and feeler gauge (0,30 mm)
● Connecting kit comprising a flange-mounted socket, straight or angled
● Adapter kit (optional)
Using this adapter kit, the mechanical system of the SIMAG H2 can be adapted to other
measuring systems without having to modify the mechanical system of the particular
machine.
Adapter kits are available for the following measuring systems:
– SIZAG 2
– SIMAG H
The magnetic division on the measuring wheel is used as unit of measurement. Different
internal diameters are available for each outer diameter,
The internal diameter can be re-worked.
The measuring wheel is retained using a shaft nut.
Alternatively, it is possible to screw it against a shaft shoulder (this isn't possible for all
measuring wheel versions) or the measuring wheel can also be shrunk on.
The non-contact sensor head scans the incremental and reference tracks on the measuring
wheel and amplifies the signals.

Description of the encoder
1.1 Features
The encoder is connected to the flange-mounted socket using standard motor signal cables
(refer to Chapter "Dimension drawings").
Figure 1-1 SIMAG H2
NOTICE
SIMAG H2 is a measuring device.
Assembly of the encoder system may only be carried out by qualified personnel.
Any type of damage will have a severe negative impact on the function and/or make the
system unusable. We will not assume any liability for damages caused due to incorrect
handling.
Only remove the encoder components from their packaging at the place of installation!
The ESDS handling rules must be carefully maintained (refer to Foreword).
All work must be carried-out with the system under no-voltage condition.
It should be ensured that suitable HF grounding is provided.
In order to secure a high degree of noise immunity, the sensor head and the flange-
mounted socket must be conductively mounted onto a grounded metal body or assembly.
Output signals
The mounted and adjusted measuring system supplies the following signals:
● Two sinusoidal incremental signals with 1 Vpp shifted through 90°
● A squarewave reference signal for each revolution
Connection
Pre-fabricated signal cables are available to connect the measuring system to SIMODRIVE,
SIMOVERT MASTERDRIVES and SINAMICS drive converters.
For the order designation, refer to catalog, chapter connection systems.

1.2 Technical data
1.2 Technical data
Table 1-1 Technical Specifications, SIMAG H2 Hollow-Shaft Measuring System
Feature Description / Technical specifications

Pitch precision of the ±96" if no. of poles = 192
measuring wheel, 1 mm pole ±72" if no. of poles = 256
pitch ±46" if no. of poles = 400
±38" if no. of poles = 480
±23" if no. of poles = 800
Storage temperature –20 °C ... +70 °C (-4 °F to 160 °F) (packed)
Operating temperature –20 °C ... +120 °C (-4 °F to 250 °F)
Degree of protection acc. to IP67 (when installed)
EN 60529 (IEC 60529)
Permissible bending radius Connecting cable for the cable assembly:
Bending radius > 25 mm once
Bending radius > 60 mm, several times
Permissible cable length Max. 50 m depending on the closed-loop control used
(for the cables that can be used refer to the connection systems section of the catalog)
Vibration (50 to 2000 Hz) Max. 200 m/s2
Shock (11 ms) Max. 1000 m/s2
Axial assignment Nominal size 3 mm (refer to Chapter "Dimension drawings", Fig. "Mounting drawing,
measuring wheel – sampling SIMAG H2").
head Permissible axial tolerance: ±1 mm relative to the nominal size.
The permissible axial tolerance must be adhered to under all operating conditions
(temperature, vibration, etc.).
Radial assignment Pole pitch 1 mm:
measuring wheel – sampling Nominal size can be adjusted using a feeler gauge: 0.3 mm (refer to the Chapter
head "Dimension drawings", Fig. "Mounting drawing, SIMAG H2").
Permissible radial tolerance: +0.1 mm relative to the nominal size
The permissible radial tolerance must be adhered to under all operating conditions
(temperature, vibration etc.).
Maximum permissible speed 6FX2001-6RB12-3☐☐☐: 33000 1/min
6FX2001-6RB12-4☐☐☐: 25000 1/min
6FX2001-6RB12-5☐☐☐: 16000 1/min
6FX2001-6RB12-6☐☐☐: 13000 1/min
6FX2001-6RB12-7☐☐☐: 8000 RPM
Power supply 5 VDC ±5 %
Current consumption (typical) 30 mA
Output signals Sinusoidal 1 Vpp if signal cable is terminated with 120 Ω

1.2 Technical data
Table 1-2 Technical specifications for measuring wheel
Feature Description / technical specifications

External diameter of measuring wheel 60.72 mm
Internal diameter 1) 40H6 mm
Outer diameter D1 60.72 mm
Thickness 15 mm
Pulse number 192
Moment of inertia, approx. 1.0 x 10-4 kgm2
Approx. weight 0.20 kg
Internal diameter 1) 45H6 mm 55H6 mm 60H6 mm 65H6 mm
Outer diameter D1 81.14 mm 81.14 mm 81.14 mm 81.14 mm
Thickness 15 mm 15 mm 15 mm 15 mm
Pulse number 256 256 256 256
Moment of inertia, approx. 3.8 x 10-4 kgm2 3,2 x 10-4 kgm2 2.8 x 10-4 kgm2 2.2 x 10-4 kgm2
Approx. weight 0.35 kg 0.30 kg 0.25 kg 0.20 kg
Internal diameter 1) 65H6 mm 85H6 mm 100H6 mm
Outer diameter D1 126.92 mm 126.92 mm 126.92 mm
Thickness 15 mm 15 mm 15 mm
Pulse number 400 400 400
Moment of inertia, approx. 25 x 10-4 kgm2 21 x 10-4 kgm2 16 x 10-4 kgm2
Approx. weight 1.0 kg 0.75 kg 0.5 kg
Internal diameter 1) 80H6 mm 110H6 mm
Outer diameter D1 152.39 mm 152.39 mm
Thickness 15 mm 15 mm
Pulse number 480 480
Moment of inertia, approx. 54 x 10-4 kgm2 42 x 10-4 kgm2
Approx. weight 1.5 kg 1.0 kg
Internal diameter 1) 150H6 mm
Outer diameter D1 254.25 mm
Thickness 15 mm
Pulse number 800
Moment of inertia, approx. 420 x 10-4 kgm2
Approx. weight 3.9 kg
Sampling head with cable
Housing material Aluminum
Signal cable outlet 45°
1) The measuring wheels can be post-machined (by increasing the inner diameter or by drilling holes/tapping
threads); refer to "Mounting types" table

1.2 Technical data
Error due to eccentricity

Additional error when mounted:

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2) Max. permissible eccentricity at room temperature: 20 μm
Output signals
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Figure 1-2 Encoder signals for clockwise rotation
Table 1-3 Signal tolerances (at the measuring system outputs with a 120 Ω termination)
Parameters Description Comments min. typ. max. Units

Signal AￚA*; BￚB*
Signal size A–A*; B–B* 0,75 1 1,20 Vpp
Ratio (A–A*)/(B–B*) 0,9 1,0 1,1 -
DC component (offset) Voff (A–A*); -15 0 +15 mV
Voff (B–B*) VB = 5 V
Phase shift between track A and β f ≤ 20 kHz 89 90 91 Degree
track B
Signal RￚR*
Wanted signal R–R* 0,4 - 1,2 V
DC component (offset) Voff (R–R*) -300 -450 -600 mV
Clear signal range, R signal α1; α2 90 180 270 Degree

1.3 Sensor head
1.3 Sensor head

● Compact sensor head for mounting on the bearing endshield of a motor or a spindle
● It is adjusted using a feeler gauge
Table 1-4 Order number of sensor head
Order number Version

6FX2001–6AA12–1CA0 Sensor head with 0.2 m cable, pre-fabricated
6FX2001–6AA12–1FA0 Sensor head with 0.5 m cable, pre-fabricated
6FX2001–6AA12–3AA0 Sensor head with 2.0 m cable, pre-fabricated
6FX2001–6AA12–2AA5 Sensor head with 1.0 m cable, open conductor ends
6FX2001-6AA12-2FA8 Sensor head with 1.5 m cable, open conductor ends
6FX2001-6AA12-4FA8 Sensor head with 3,5 m cable, open conductor ends
1.4 Measuring wheel

● Magnetic material on a steel hub
● One track for each of the incremental signals as well as for the zero signal
● Pole pitch of the incremental track, 1 mm
● Number of poles (resolution) of the incremental track depending on the outer diameter
● Various inner diameters (refer to the table )
● Mounting types (refer to Chapter "Mounting the measuring wheel")
● The inner diameter can be machined, e.g., by turning on a lathe
● It is not possible to machine the outer diameter D1.
Table 1-5 Measuring wheel versions (for an assignment of the dimensions, refer to Chapter
"Dimension drawings")
Order number Pole number Outer diameter Inner diameter

Measuring wheel D1 [mm] D2 [mm] D2 max. [mm]
6FX2001–6RB12–
3EA0 192 60,72 40 45
4EF0 256 81,14 45 65
4FF8 256 81,14 55 65
4GA0 256 81,14 60 65
4GF0 256 81,14 65 65
5GF0 400 126,92 65 100
5JF0 400 126,92 85 100
5LA0 400 126,92 100 100
6JA0 480 152,39 80 125
6MA0 480 152,39 110 125
7SA0 800 254,25 150 220

1.5 Connecting kit
1.5 Connecting kit

Flange-mounted sockets in straight or angled versions are available as connecting kit:
Table 1-6 Order number for connecting kit
Order number Version

6FX2001–6FA12–0GA0 Straight
6FX2001–6FA12–0WA0 Angled
1.6 Disassembly tool (optional)

A special tool is required to remove the insulating insert from the flange-mounted socket.
Order Nos.: 6FX2001–6FK12–0AA0

1.6 Disassembly tool (optional)

Mounting 2
2.1 General
Mounting and installation steps

The encoder system is mounted in three steps:
1. Mount the measuring wheel onto the spindle shaft.
2. Mounting/adjusting the sensor head
3. Assembly of the connecting kit
Dimension data and tolerances

All of the dimension data, tolerances and designations in this Chapter refer to the dimension
drawings (refer to Chapter "Dimension drawings").
NOTICE
Assembly of the encoder system may only be carried out by qualified personnel.
Any type of damage will have a severe negative impact on the function and/or make the
system unusable.
Only remove the encoder components from their packaging where they are to be actually
installed!
The ESDS handling rules must be carefully maintained (refer to Foreword).
All work must be carried-out with the system under no-voltage condition.
We will not assume any liability for damages caused due to incorrect handling.

Mounting
2.2 Mounting the measuring wheel
Mounting space of the measuring system
CAUTION
The space/area in which the measuring system is mounted must be free of chips, dust and
oil.
It must be guaranteed that no foreign objects can attach themselves to the area between
the measuring wheel and sensor head. Otherwise, there is a danger that the measuring
wheel and/or sensor head could be damaged. If necessary, appropriately cover the
measuring system.
External fields
Current flowing through motor windings and power cables generates magnetic fields.
In order to avoid negative effects on the measuring accuracy of the encoder system, a
minimum clearance of 10 mm should be maintained between the motor windings/power
cables and sensor head at all sides.
NOTICE
Permanent magnets, magnetic holders for dial gauges etc. must be kept away from the
measuring wheel; only use non-magnetic tools!
Note
The eccentricity of the mounted measuring wheel influences the accuracy of of the total
system (refer to Chapter "Technical specifications").
Tolerances, motor shaft

Permissible running tolerances as well as position tolerances of the holes, refer to Chapter
"Dimension drawings", Fig. "Bearing endshield and shaft (SIMAG H2)".
Mounting types
The measuring wheel can be attached to the shaft in the following ways:
● Shrink fit
● Axially screwed
● Axially clamped

Mounting
Table 2-1 Mounting types
Application Diameters D2, D2max, D5 Notes

Shrink fit D2/D5 • Inductive heating is not permissible
(retaining type) Press fit • Heating is only permissible in an air-circulating
Hub tolerance (inside diameter of measuring oven
wheel) H6, – Max. permissible measuring wheel temperature
shaft tolerance to be determined by the 150 °C
customer according to the characteristics of (302 °F)
the spindle/motor (e.g., acceleration, rpm) and – Max. permissible heating duration 2 hours
the measuring wheel (e.g., inertia).
Screws D2max • Mounting holes/
(retaining type) Removing material beyond D2max removal threads should be provided on the
is not permissible customer side
• Screws and washers are not included in the scope
of supply
• Carefully note the tightening torque (refer to
Chapter "Dimension Drawings", Fig. "SIMAG H2
rotary-encoder system")
Shaft nut ––– • The shaft nut is not included in the scope of supply
(retaining type) • Tightening torque: MD = f(Fclamp), Fclamp = 20 kN
according to the manufacturers data
Increasing D2 Customer-specific diameter • Mounting over D3 with clamping clip
on a lathe It is not permissible to remove • Maintain radial eccentricity 0.02 mm from D1 to D2
material beyond D2max
Play D2/D5 –––
Max. permissible play: 0.02 mm
D1 External diameter of measuring wheel

D2 Internal diameter of measuring wheel
D2max Removing material up to D2max permissible
D3 Clamping collar measuring wheel for reworking
D5 Diameter of shaft

Mounting
2.3 Mounting/adjusting the sensor head
2.3 Mounting/adjusting the sensor head
NOTICE
The sensor head must be screwed to a grounded metal body or assembly through a good
electrical connection
The sensor head is adjusted using the feeler gauge provided.
It is not permissible to adjust the sensor head using the encoder signals.
Before and during installation/mounting, all of the parts and mounting surfaces must be free
of any dirt.
The tightening torques must be observed (refer to Chapter "Dimension drawings", Fig.
"SIMAG H2 rotary-encoder system")

The mounting location must be free of any accumulated dirt.
Numbers in brackets, refer to Chaper "Dimension drawings", Fig. "SIMAG H2 rotary encoder
system".
1. Mount the measuring wheel (1) to the shaft either using screws, shaft nuts or by shrinking
it to the shaft collar (refer to Chapter "Mounting the measuring wheel", table "Mounting
types").
2. Screw the sensor head (2) with two screws M4 (4), washers DIN 125 (3) to the bearing
endshield, slightly tighten the screws.
The metal piece on the sensor head must face toward the measuring wheel.
3. Adjust the air gap using the feeler gauge supplied (7). A minimum air gap must be
maintained (refer to Chapter "Dimension drawings", Fig. "Mounting drawing, SIMAG H2").
Position the sensor head with slight pressure against the feeler gauge and measuring
wheel; tighten the screws (4) and secure so that they cannot become loose.
4. Remove the feeler gauge
5. When mounting the rotary encoder in spindles/motors, the insulating body of the cable
should be guided through the mounting hole for the flange-mounted socket (5).
6. Mounting/disassembling the flange-mounted socket (5) is described in the associated
mounting instructions of the connecting kit (refer to Chapter "Connecting kit").

Mounting
2.4 Mounting, connecting kit
2.4 Mounting, connecting kit

NOTICE
The flange-mounted socket must be screwed to a grounded metal body/assembly with a
good electrical connection. Remove any paint from the mounting surface.
In order to guarantee disturbance-free operation, the pre-assembled conductor ends may
not be disassembled.
Dimensions of the flange-mounted socket and mounting holes, refer to Chapter "Dimension
drawings".
EMC Directive
NOTICE
The general Directives for EMC correct cable routing must be carefully observed.

Prerequisite: The measuring wheel and sensor head have been mounted.
1. Insert the insulating insert into the flange-mounted socket. Make sure that it reliably
engages.
2. Insert the flange-mounted socket in the mounting hole and retain using the four M2.5
screws supplied (for the tightening torque, refer to the Table in Fig. "SIMAG H2 rotary
encoder system").
3. Route the temperature sensor cable to the motor temperature sensor terminals; if
required, shorten the cable and connect to the motor temperature sensor.
4. When connecting-up the temperature sensor cable, carefully observe the polarity!Refer to
the product documentation of the motor manufacturer.
Conductor color and polarity of the cable: Refer to the connection assignment, connecting
socket, Chapter "Technical specifications".
Note
A special tool is required to remove the insulating insert (refer to Chapter "Disassembly
tool" (optional)".
Cable installation
When routing the signal and temperature encoder cables the following should be carefully
observed:
● Cables should be routed so that they are not strained in any way
● They should not be routed over sharp edges
● They should be kept away from rotating parts
● They should be firmly retained (cable ties)
● Do not exceed the permissible bending radii (refer to Chapter "Technical specifications").

Mounting
2.5 Adapter kit
2.5 Adapter kit

The adapter kit allows the SIMAG H2 to be mounted in existing mounting assemblies of
other measuring systems. Adapter kits are available for SIMAG H and SIZAG 2.
Table 2-2 Order number of adapter kit for SIMAG H
Components Order number

Adapter plate 6FX2001–6AK12–0HA0
Adapter ring 45 mm 6FX2001–6RK12–4EF0
Adapter ring 60 mm 6FX2001–6RK12–4GA0
Table 2-3 Order Number of adapter kit for SIZAG 2
System SIZAG 2 Follow-on system SIMAGH2 Optional adapter

Sampling head with cable Sampling head with cable and connection kit 1) Adapter plate 2)
6FX2001-8AA03 6FX2001-6AA12-1FA0, 6FX2001-6AK12-0SA0
Cable 0.5 m, 6FX2001-6FA12-0WA0
6FX2001-8AA05 6FX2001-6AA12-1FA0, 6FX2001-6AK12-0SA0
Cable 0.5 m, 6FX2001-6FA12-0WA0
6FX2001-8AJ03 6FX2001-6AA12-3AA0, 6FX2001-6AK12-0SA0
Cable 2,0 m, 6FX2001-6FA12-0WA0
6FX2001-8AJ05 6FX2001-6AA12-3AA0, 6FX2001-6AK12-0SA0
Cable 2,0 m, 6FX2001-6FA12-0WA0
6FX2001-8AK03 6FX2001-6AA12-1CA0, 6FX2001-6AK12-0SA0
Cable 0,2 m, 6FX2001-6FA12-0WA0
6FX2001-8AK05 6FX2001-6AA12-1CA0, 6FX2001-6AK12-0SA0
Cable 0,2 m, 6FX2001-6FA12-0WA0
Measuring wheel Measuring wheel Pulse number per revolution
customization3)
6FX2001-8RA03-1B, 6FX2001-6RB12-4EF0, Not required
da = 77,1 mm, di = 45 mm, 256 S/R da = 81 mm, di = 45 mm, 256 S/R
6FX2001-8RA03-1C, 6FX2001-6RB12-4GA0, Not required
6FX2001-8RA05-1F, 6FX2001-6RB12-5GF0, Required
da = 129 mm, di = 65 mm, 256 S/R da = 127 mm, di = 65 mm, 400 S/R
6FX2001-8RA05-2F, 6FX2001-6RB12-5JF0, Required
6FX2001-8RA03-1D, 6FX2001-6RB12-6JA0, Required
6FX2001-8RA03-1E, 6FX2001-6RB12-6MA0, Required
6FX2001-8RA05-1G, 6FX2001-6RB12-7SA0, Required

Mounting
2.5 Adapter kit
1) The order number fo the connection kit with angle flange box is cited in the table. However the straight version can
also be used: 6FX2001-6FA12-0GA0
2) The adapter plate is required if SIMAG H2 components are mounted in an installation space that is dimensioned
for the SIZAG 2.
3) For some measuring wheels after the system change from SIZAG 2 to SIMAG H2 it may be necessary to
customize the pulse number per revolution in the controller.
S/R = Signals / Revolution

Mounting
2.5 Adapter kit

Dimension sheets 3
Figure 3-1 SIMAG H2 rotary encoder system

Dimension sheets
Figure 3-2 SIMAGH2 measuring wheel

Dimension sheets
Figure 3-3 SIMAGH2 sensor head

Dimension sheets
Figure 3-4 SIMAGH2 connecting kit

Dimension sheets
Figure 3-5 Bearing end shield and shaft (SIMAG H2)

Dimension sheets
Figure 3-6 Overview tables, SIMAG H2

Dimension sheets
Figure 3-7 Mounting drawing, SIMAG H2

Dimension sheets
Figure 3-8 Assignment diagram, SIMAG H2

Appendix A
A.1 Suggestions/corrections
Should you come across any printing errors when reading this publication, please notify us
on this sheet. We would also be grateful for any suggestions and recommendations for
improvement.
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Appendix
A.1 Suggestions/corrections

Appendix
A.2 References
A.2 References
Overview of publications of planning manuals

An updated overview of publications is available in a number of languages on the Internet at:
www.siemens.com/motioncontrol
Select "Support", "Technische Documentation", "Documentation Overview".
Catalogs
Abbreviations Catalog
NC 61 SINUMERIK & SINAMICS
NC 60 SINUMERIK & SIMODRIVE
D 21.1 SINAMICS S120
DA 65.3 Servo motors
DA 65.4 SIMODRIVE 611 universal and POSMO
DA 65.10 SIMOVERT MASTERDRIVES VC
DA 65.11 SIMOVERT MASTERDRIVES MC
DA 48 SIMOSYN Motors
Electronic Documentation
Abbreviations DOC ON CD
CD1 The SINUMERIK System
(includes all SINUMERIK 840D/810D and SIMODRIVE 611D)
CD2 The SINAMICS System

Appendix
A.2 References

Index
Adapter kit, 26
Output signals, 14
A
Adjusting the sensor head, 24
R
Residual risks, 9
D
Danger and warning information, 7
Design, 13
S
Dimension drawings, 29 Signal tolerances, 17
Disposal, 6 Specifications, 15
E T
ESDS instructions, 9 Technical Support, 5
Third-party products, 9
F
Field of application, 13
H
Hotline, 5
I
Installation
Connecting kit, 25
Measuring wheel, 22
Sensor head, 24
O
Order Nos.
Adapter kit, 26
Connecting kit, 19
Sensor head, 18
Order Nos.
Measuring wheel, 18
Order Nos.
Special tool, 19
Order Nos.

Index

Siemens AG
Automation and Drives

Motion Control Systems
P.O. Box 3180
91050 ERLANGEN
GERMANY
www.siemens.com/motioncontrol

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Configuration Manual 02/2008

SIMAG H2 Hollow-Shaft Measuring System

Description of the encoder 1

(PMH2), Edition 02/2008

Siemens AG Ordernumber: 6SN1197-0AB31-0BP7 Copyright © Siemens AG 2008.

Information on the documentation

SIMAG H2 Hollow-Shaft Measuring System

Europe / Africa Asia / Australia America

Questions about this documentation

Fax +49 9131 98 63315

Internet address for products

SIMAG H2 Hollow-Shaft Measuring System

Danger and warning information

SIMAG H2 Hollow-Shaft Measuring System

SIMAG H2 Hollow-Shaft Measuring System

Information regarding third-party products

SIMAG H2 Hollow-Shaft Measuring System

Residual risks of power drive systems

SIMAG H2 Hollow-Shaft Measuring System

SIMAG H2 Hollow-Shaft Measuring System

SIMAG H2 Hollow-Shaft Measuring System

Figure 1-1 SIMAG H2

SIMAG H2 Hollow-Shaft Measuring System

1.2 Technical data

Table 1-1 Technical Specifications, SIMAG H2 Hollow-Shaft Measuring System

Feature Description / Technical specifications

SIMAG H2 Hollow-Shaft Measuring System

Table 1-2 Technical specifications for measuring wheel

Feature Description / technical specifications

SIMAG H2 Hollow-Shaft Measuring System

Error due to eccentricity

        

W\S ˞ W\S ˞

Figure 1-2 Encoder signals for clockwise rotation

Parameters Description Comments min. typ. max. Units

SIMAG H2 Hollow-Shaft Measuring System

1.3 Sensor head

Table 1-4 Order number of sensor head

Order number Version

1.4 Measuring wheel

Order number Pole number Outer diameter Inner diameter

SIMAG H2 Hollow-Shaft Measuring System

1.5 Connecting kit

Table 1-6 Order number for connecting kit

Order number Version

1.6 Disassembly tool (optional)

SIMAG H2 Hollow-Shaft Measuring System

SIMAG H2 Hollow-Shaft Measuring System

Mounting and installation steps

Dimension data and tolerances

SIMAG H2 Hollow-Shaft Measuring System

Mounting space of the measuring system

2.2 Mounting the measuring wheel

Tolerances, motor shaft

SIMAG H2 Hollow-Shaft Measuring System

Table 2-1 Mounting types

Application Diameters D2, D2max, D5 Notes

D1 External diameter of measuring wheel

SIMAG H2 Hollow-Shaft Measuring System

2.3 Mounting/adjusting the sensor head

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