SMC 30 - 20 - 10 Sinamics

Equipment Manual 12/2004 Edition
sinamics
SINAMICS S120
Control Units and
Additional System Components
Preface
System Overview 1
Control Units 2
SINAMICS
Additional System
Components 3
SINAMICS S120
Equipment Manual Control Units 4
Encoder System Connection
and Additional System Components
Electromagnetic
Compatibility (EMC) 5
Equipment Manual
Spring-Loaded Terminals/
Screw Terminals A
Abbreviations B
References C
(GH1), 12/2004 Edition

6SL3097-2AH00-0BP1
SINAMICS®-Documentation
Printing History
Brief details of this edition and previous editions are listed below.
The status of each edition is shown by the code in the "Remarks" column.
Status code in the "Comments" column:
A New Documentation
B Unrevised reprint with new order no.
C Revised edition with new status
If factual changes have been made on the page in relation to the same software version, this is indicated by a new edition coding in the
header on that page.
Edition Order No. Comments

12.04 6SL3097-2AH00-0BP1 C
Trademarks
SIMOVERT®, SIMATIC®, SIMATIC HMI®, SIMATIC NET®, SIMOTION®, SINUMERIK® and SINAMICS® are registered trademarks of
Siemens AG. The designations in this documentation whose use by third-parites for their own purpose may infringe the rights of the
owner.
For further information please visit us at::

http://www.siemens.com/motioncontrol
This publication was produced with SIPS+

We have checked that the contents of this document correspond to the
The reproduction, transmission or use of this document or its contents is hardware and software described. Since deviations cannot be precluded
not permitted without express written authority. Offenders will be liable for entirely, we cannot guarantee complete conformance. However, the data in
damages. All rights, including rights created by patent grant or registration this manual is reviewed regularly and any necessary corrections included in
of a utility model or design, are reserved. subsequent editions. We are thankful for any recommendations or
suggestions.
© Siemens AG, 2004. All rights reserved We reserve the right to make technical changes.
Order No. 6SL3097-2AH00-0BP1 Siemens Aktiengesellschaft
Printed in Germany
Preface
Information on the SINAMICS S documentation

The SINAMICS S documentation is divided into the following areas:
• General documentation / catalogs
• Manufacturer/service documentation
• Electronic documentation
This documentation is an integral part of the manufacturer/service documentation developed
for SINAMICS. All documents can be obtained separately.
You can obtain detailed information about the documents named in the documentation
overview and other documents available for SINAMICS from your local Siemens office.
For the sake of simplicity, this documentation does not contain all detailed information about
all types of the product and cannot cover every conceivable case of installation, operation, or
maintenance.
The contents of this documentation are not part of an earlier or existing agreement, a
promise, or a legal agreement, nor do they change this. All obligations entered into by
Siemens result from the respective contract of sale that contains the complete and sole valid
warranty arrangements. These contractual warranty provisions are neither extended nor
curbed as a result of the statements made in this documentation.
Audience
This documentation is aimed at machine and plant builders, commissioning engineers, and
service personnel who use SINAMICS.
Objective
This manual describes the hardware components of the SINAMICS S system. It provides
information about installation, electrical connection, and cabinet design.
Equipment Manual Control Units and Additional System Components

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Preface
Danger and warning symbols - explanations

The following danger and warning notices are used in this document:
Danger
Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury or in
substantial property damage.
Warning
Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury or in
substantial property damage.
Caution
Used with the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result
in minor or moderate injury or in property damage.
Caution
Used without safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in
property damage.
Notice
Used without the safety alert symbol indicates a potential situation which, if not avoided, may result in an
undesirable result or state.
Note
This notice indicates that there are further issues to be taken into consideration.

vi Equipment Manual, (GH1), 12/2004 Edition, 6SL3097-2AH00-0BP1
Preface
Qualified personnel
With reference to this manual and the warning labels on the product, a "qualified person" is
someone who is familiar with the installation, mounting, start-up, and operation of the
equipment and who has certified qualifications for the type of responsibility involved, such
as:
• Trained or authorized to energize, de-energize, ground, and tag circuits and equipment
in accordance with established safety procedures.
• Trained in the proper care and use of protective equipment in accordance with
established safety procedures.
• First aid training.
Finding information
To help you find information more easily, the following sections have been included in the
appendix in addition to the table of contents:
1. References
2. Index
Technical information
Hotline
If you have any further questions, please call our hotline:
A&D Technical Support
Tel.: +49 (0) 180 5050 - 222
Fax: +49 (0) 180 5050 - 223
http.//www.siemens.de/automation/support-request
Please send any questions about the documentation (suggestions for improvement,
corrections, and so on) to the following fax number or e-mail address:
Fax: +49 (0) 9131 98 - 2176
Fax form: See feedback page at the end of this publication
e-mail: motioncontrol.docu@erlf.siemens.de
Internet address
Up-to-date information about our products can be found on the Internet at the following
address:
http://www.siemens.com/motioncontrol

Equipment Manual, (GH1), 12/2004 Edition, 6SL3097-2AH00-0BP1 vii
Preface
ESD Notices
Caution
Electrostatic sensitive devices (ESDs) are individual components, integrated circuits, or
boards that may be damaged by either electrostatic fields or electrostatic discharge.
Regulations for handling ESD components:
When handling components, make sure that personnel, workplaces, and packaging are well
earthed.
Personnel in ESD areas with conductive flooring may only handle electronic components if:
They are grounded with an ESD wrist band
They are wearing ESD shoes or ESD shoe grounding straps
Electronic boards should only be touched if absolutely necessary. They must only be
handled on the front panel or, in the case of printed circuit boards, at the edge.
Electronic boards must not come into contact with plastics or items of clothing containing
synthetic fibers.
Boards must only be placed on conductive surfaces (work surfaces with ESD surface,
conductive ESD foam, ESD packing bag, ESD transport container).
Do not place boards near display units, monitors, or television sets (minimum distance from
screen: 10 cm).
Measurements must only be taken on boards when:
The measuring instrument is grounded (via protective conductors, for example).
The measuring probe is briefly discharged before measurements are taken with an isolated
measuring device (for example, touching a bare metal housing).

viii Equipment Manual, (GH1), 12/2004 Edition, 6SL3097-2AH00-0BP1
Preface
Safety guidelines
Danger
Commissioning shall not start until you have ensured that the machine in which the
components described here are to be installed complies with Directive 98/37/EC.
SINAMICS S equipment must only be commissioned by suitably qualified personnel.
The personnel must take into account the information provided in the technical customer
documentation for the product, and be familiar with and observe the specified danger and
warning notices.
When electrical equipment and motors are operated, the electrical circuits automatically
conduct a dangerous voltage.
Dangerous mechanical movements may occur in the system during operation.
All work on the electrical system must be performed after the system has been switched off
and disconnected from the power supply.
SINAMICS S equipment with three-phase motors may only be connected to the line system
via residual current devices (RCDs) if compatibility of the SINAMICS equipment with the
RCD has been ensured as specified in EN 50178, Subsection 5.2.11.2.
Warning
Correct and safe operation of SINAMICS S equipment assumes correct transportation,
storage, setup, and installation, as well as careful operation and maintenance.
The details in the catalogs and proposals also apply to the design of special equipment
versions.
In addition to the danger and warning information provided in the technical customer
documentation, the applicable national, local, and system-specific regulations and
requirements must be taken into account.
Only protective extra-low voltages (PELVs) that comply with EN60204-1 must be connected
to all connections and terminals between 0 and 48 V.

Equipment Manual, (GH1), 12/2004 Edition, 6SL3097-2AH00-0BP1 ix
Preface
Caution
As part of routine tests, SINAMICS equipment with three-phase motors will undergo a
voltage test in accordance with EN 50178. Before the voltage test is performed on the
electrical equipment of industrial machines to EN 60204-1, Section 19.4, all connectors of
SINAMICS equipment must be disconnected/unplugged to prevent the equipment from
being damaged.
Motors must be connected in accordance with the circuit diagram provided. They must not
be connected directly to the three-phase supply because this will damage them.
Note
When operated in dry operating areas, SINAMICS equipment with three-phase motors
conforms to low-voltage Directive 73/23/EEC.
SINAMICS equipment with three-phase motors conforms to EMC Directive 89/336/EEC in
the configurations specified in the associated EC Certificate of Conformity.
Caution
Operating the equipment in the immediate vicinity (< 1.5 m) of mobile telephones with a
transmitter power of > 1 W may lead to incorrect operation.

x Equipment Manual, (GH1), 12/2004 Edition, 6SL3097-2AH00-0BP1
Preface
Notes

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Contents
Preface .......................................................................................................................................................v
1 System Overview.................................................................................................................................... 1-1
1.1 Field of application ..................................................................................................................... 1-1
1.2 Product variants ......................................................................................................................... 1-2
1.3 Platform concept and Totally Integrated Automation................................................................. 1-2
1.4 Introduction ................................................................................................................................ 1-4
1.5 SINAMICS S120 components.................................................................................................... 1-7
1.6 Power sections........................................................................................................................... 1-8
1.7 System data ............................................................................................................................... 1-9
2 Control Units........................................................................................................................................... 2-1
2.1 Introduction ................................................................................................................................ 2-1
2.2 Control Unit 320 (CU320) .......................................................................................................... 2-4
2.2.1 Description ................................................................................................................................. 2-4
2.2.2 Safety information ...................................................................................................................... 2-4
2.2.3 Interface description................................................................................................................... 2-5
2.2.3.1 Overview .................................................................................................................................... 2-5
2.2.3.2 Connection example .................................................................................................................. 2-6
2.2.3.3 X100 - X103: DRIVE-CLiQ interface ......................................................................................... 2-7
2.2.3.4 X122: Digital inputs/outputs ....................................................................................................... 2-8
2.2.3.6 X124: Electronics power supply .............................................................................................. 2-10
2.2.3.7 X126: PROFIBUS ................................................................................................................... 2-11
2.2.3.8 PROFIBUS address switches .................................................................................................. 2-12
2.2.3.9 X140: Serial interface (RS232) ............................................................................................... 2-13
2.2.3.10 Measurement sockets T0, T1, and T2 ..................................................................................... 2-13
2.2.3.11 Slot for the CompactFlash Card............................................................................................... 2-14
2.2.3.12 Description of the LEDs on the Control Unit ............................................................................ 2-15
2.2.4 Dimension drawing .................................................................................................................. 2-16
2.2.5 Installation ................................................................................................................................ 2-17
2.2.6 Technical specifications ........................................................................................................... 2-21

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Contents
3 Additional System Components.............................................................................................................. 3-1

3.1 Communication Board CAN (CBC10)........................................................................................ 3-1
3.1.1 Description ................................................................................................................................. 3-1
3.1.3.1 Overview .................................................................................................................................... 3-2
3.1.3.2 CAN bus interface X451............................................................................................................. 3-3
3.1.3.3 CAN bus interface X452............................................................................................................. 3-3
3.1.3.4 2-pin SMD DIL switch................................................................................................................. 3-4
3.1.4 Installation .................................................................................................................................. 3-5
3.1.5 Technical specifications ............................................................................................................. 3-5
3.2 Option Board: Terminal Board 30 (TB30) .................................................................................. 3-6
3.2.1 Description ................................................................................................................................. 3-6
3.2.3.2 Overview .................................................................................................................................... 3-8
3.2.3.3 Connection example .................................................................................................................. 3-9
3.2.3.4 X424: Power supply for digital inputs/outputs ......................................................................... 3-10
3.2.3.5 X482: Analog inputs/outputs ................................................................................................... 3-11
3.2.4 Installation ................................................................................................................................ 3-12
3.2.5 Electrical connection ................................................................................................................ 3-13
3.3 Terminal Module 31 (TM31)..................................................................................................... 3-14
3.3.1 Description ............................................................................................................................... 3-14
3.3.2 Safety information .................................................................................................................... 3-14
3.3.3 Interface description................................................................................................................. 3-15
3.3.3.1 Overview .................................................................................................................................. 3-15
3.3.3.2 Connection example ................................................................................................................ 3-16
3.3.3.3 X500 and X501: DRIVE-CLiQ interface ................................................................................... 3-17
3.3.3.4 X524: Electronics power supply .............................................................................................. 3-17
3.3.3.5 X520: Digital inputs ................................................................................................................. 3-18
3.3.3.6 X530: Digital inputs ................................................................................................................. 3-19
3.3.3.7 X540: Auxiliary voltage for the digital inputs ........................................................................... 3-20
3.3.3.8 X521: Analog inputs ................................................................................................................ 3-21
3.3.3.9 S5 current/voltage changeover switch for analog inputs ......................................................... 3-21
3.3.3.10 X522: Analog outputs/temperature sensor connection ........................................................... 3-22
3.3.3.11 X541: Bidirectional digital inputs/outputs ................................................................................. 3-23
3.3.3.12 X542: Relay outputs ................................................................................................................ 3-24
3.3.3.13 Description of the LEDs on the Terminal Module 31 (TM31)................................................... 3-24
3.3.4 Dimension drawing................................................................................................................... 3-25
3.3.5 Installation ................................................................................................................................ 3-26

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Contents
3.4 CX32 ........................................................................................................................................ 3-29

3.4.1 Description ............................................................................................................................... 3-29
3.4.3.1 Overview .................................................................................................................................. 3-30
3.4.3.2 Connection example ................................................................................................................ 3-31
3.4.3.3 DRIVE-CLiQ interface X100 - X103......................................................................................... 3-32
3.4.3.4 X122: Digital inputs/outputs ..................................................................................................... 3-33
3.4.3.5 Electronics power supply X124................................................................................................ 3-34
3.4.3.6 Description of the LEDs on the CX32 ...................................................................................... 3-35
3.4.5 Installation ................................................................................................................................ 3-37
4 Encoder System Connection .................................................................................................................. 4-1
4.1 Introduction ................................................................................................................................ 4-1
4.2 Overview of Sensor Modules ..................................................................................................... 4-2
4.2.1 Description ................................................................................................................................. 4-2
4.2.2 Sensor connection ..................................................................................................................... 4-3
4.3 Sensor Module Cabinet 10 (SMC10)......................................................................................... 4-3
4.3.1 Description ................................................................................................................................. 4-3
4.3.3.1 Overview .................................................................................................................................... 4-6
4.3.3.2 DRIVE-CLiQ interface X500 ...................................................................................................... 4-7
4.3.3.3 X520 sensor system .................................................................................................................. 4-8
4.3.3.4 Electronics power supply X524.................................................................................................. 4-9
4.3.3.5 Description of the LEDs on the SMC10 ..................................................................................... 4-9
4.3.5 Installation ................................................................................................................................ 4-11
4.4 Sensor Module Cabinet 20 (SMC20)....................................................................................... 4-12
4.4.1 Description ............................................................................................................................... 4-12
4.4.3.1 Overview .................................................................................................................................. 4-13
4.4.3.2 DRIVE-CLiQ interface X500 .................................................................................................... 4-14
4.4.3.3 X520 sensor system ................................................................................................................ 4-15
4.4.3.5 Description of the LEDs on the SMC20 ................................................................................... 4-16
4.4.5 Installation ................................................................................................................................ 4-18

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Contents
4.5 Sensor Module Cabinet 30 (SMC30) ....................................................................................... 4-19

4.5.1 Description ............................................................................................................................... 4-19
4.5.3.1 Overview .................................................................................................................................. 4-22
4.5.3.2 DRIVE-CLiQ interface X500 .................................................................................................... 4-23
4.5.3.3 X520 sensor connection 1 TTL with open-circuit monitoring ................................................... 4-24
4.5.3.4 X521 sensor connection 2 HTL/TTL without open-circuit monitoring ...................................... 4-25
4.5.3.5 X531 sensor connection 2 HTL/TTL without open-circuit monitoring ...................................... 4-25
4.5.3.7 Description of the LEDs on the SMC30 ................................................................................... 4-26
4.5.4 Dimension drawing................................................................................................................... 4-27
4.5.5 Installation ................................................................................................................................ 4-28
5 Electromagnetic Compatibility (EMC) ..................................................................................................... 5-1
5.1 General....................................................................................................................................... 5-1
5.2 General information about EMC ................................................................................................ 5-2
5.3 Directives and standards............................................................................................................ 5-2
A Spring-Loaded Terminals/Screw Terminals ............................................................................................A-1
B Abbreviations..........................................................................................................................................B-1
C References .............................................................................................................................................C-1

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Contents
Tables
Table 2-1 Overview of the CU320 interfaces ............................................................................................. 2-4
Table 2-2 DRIVE-CLiQ interface................................................................................................................ 2-7
Table 2-3 Terminal block X122 .................................................................................................................. 2-8
Table 2-5 Terminal block X124 ................................................................................................................ 2-10
Table 2-6 PROFIBUS interface X126 ...................................................................................................... 2-11
Table 2-7 PROFIBUS address switches .................................................................................................. 2-12
Table 2-8 Serial interface (RS-232-C) X140 ............................................................................................ 2-13
Table 2-9 Measurement sockets T0, T1, and T2 ..................................................................................... 2-13
Table 2-10 Description of the LEDs on the Control Unit ............................................................................ 2-15
Table 2-11 Technical specifications ........................................................................................................... 2-21
Table 3-1 CAN bus interface X451 ............................................................................................................ 3-3
Table 3-2 CAN bus interface X452 ............................................................................................................ 3-3
Table 3-3 2-pin SMD DIL switch ................................................................................................................ 3-4
Table 3-4 Technical specifications ............................................................................................................. 3-5
Table 3-5 Interface overview of the TB30 .................................................................................................. 3-6
Table 3-10 Interface overview of the TM31................................................................................................ 3-14
Table 3-11 DRIVE-CLiQ interface X500 .................................................................................................... 3-17
Table 3-12 Terminals for the electronics power supply ............................................................................. 3-17
Table 3-13 Screw terminal X520................................................................................................................ 3-18
Table 3-17 Current/voltage selector S5 ..................................................................................................... 3-21
Table 3-19 Terminals for bidirectional digital inputs/outputs...................................................................... 3-23
Table 3-21 Description of the LEDs on the TM31...................................................................................... 3-24
Table 3-23 DRIVE-CLiQ interface X100-X103........................................................................................... 3-32

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Contents

Table 3-26 Description of the LEDs on the CX32 ...................................................................................... 3-35
Table 3-27 Mounting the CX32 on an additional CX32.............................................................................. 3-38
Table 4-1 Connectable sensor systems..................................................................................................... 4-2
Table 4-2 Specification............................................................................................................................... 4-3
Table 4-3 DRIVE-CLiQ interface X500 ...................................................................................................... 4-7
Table 4-4 Sensor interface X520................................................................................................................ 4-8
Table 4-6 Description of the LEDs on the SMC10 ..................................................................................... 4-9
Table 4-9 Sensor interface X520.............................................................................................................. 4-15
Table 4-11 Description of the LEDs on the SMC20 ................................................................................... 4-16
Table 4-13 Connectable sensors with supply voltage................................................................................ 4-19
Table 4-14 Maximum signal cable lengths................................................................................................. 4-19
Table 4-16 Sensor connection X520 .......................................................................................................... 4-24
Table 4-20 Description of the LEDs on the SMC30 ................................................................................... 4-26
Table 4-21 Properties of the connectable pulse encoders......................................................................... 4-30
Table 5-1 Directives ................................................................................................................................... 5-2
Table 5-2 Standards................................................................................................................................... 5-3
Table A-1 Spring-loaded terminals .............................................................................................................A-1
Table A-2 Screw terminals..........................................................................................................................A-2
Table B-1 List of abbreviations ...................................................................................................................B-1

xviii Equipment Manual, (GH1), 12/2004 Edition, 6SL3097-2AH00-0BP1
System Overview 1
1.1 Field of application
SINAMICS is the new range of drives from Siemens designed for mechanical and plant
engineering applications. SINAMICS offers solutions for all drive tasks:
• Simple pump and fan applications in the process industry.
• Complex individual drives in centrifuges, presses, extruders, elevators, as well as
conveyor and transport systems.
• Drive line-ups in textile, plastic film, and paper machines, as well as in rolling mill plants.
• Highly dynamic servo drives for machine tools, as well as packaging and printing
machines.
Depending on the application, the SINAMICS range offers the ideal version for any drive
task.
Figure 1-1 SINAMICS applications

Equipment Manual, (GH1), 12/2004 Edition, 6SL3097-2AH00-0BP1 1-1
System Overview
1.2 Product variants
1.2 Product variants
SINAMICS offers different versions designed to meet a range of requirements:

• SINAMICS G is designed for standard applications with asynchronous motors.
These applications have less stringent requirements regarding the dynamics and
accuracy of the motor speed.
• SINAMICS S handles complex drive tasks with synchronous/asynchronous motors and
fulfills stringent requirements regarding:
– Dynamics and accuracy
– Integration of extensive technological functions in the drive control system
1.3 Platform concept and Totally Integrated Automation
All SINAMICS versions are based on a platform concept. Joint hardware and software
components, as well as standardized tools for design, configuration, and commissioning
tasks ensure high-level integration across all components. SINAMICS handles a wide variety
of drive tasks with no system gaps. The different SINAMICS versions can be easily
combined with each other.
SINAMICS is a part of the Siemens "Totally Integrated Automation" concept. Integrated
SINAMICS systems covering configuration, data storage, and communication at automation
level, ensure low-maintenance solutions with SIMATIC, SIMOTION, and SINUMERIK.

1-2 Equipment Manual, (GH1), 12/2004 Edition, 6SL3097-2AH00-0BP1
System Overview
1.3 Platform concept and Totally Integrated Automation
Figure 1-2 SINAMICS as part of the Siemens modular automation system

System Overview
1.4 Introduction
1.4 Introduction
Figure 1-3 SINAMICS S120 system overview
Modular system for complex drive tasks

SINAMICS S120 solves complex drive tasks for a wide range of industrial applications and
is, therefore, designed as a modular system. Users can choose from many different
harmonized components and functions to create a solution that best meets their
requirements. SIZER, a high-performance configuration tool, makes it easier to choose and
determine the optimum drive configuration.
SINAMICS S120 is enhanced by a wide range of motors. Whether synchronous or
asynchronous, all motor types are supported by SINAMICS S120.

System Overview
1.4 Introduction
Drive for multi-axis applications

The trend towards separate axes in mechanical engineering is growing all the time. Where
possible, central drives are being replaced by electronically coordinated servo drives. These
require drives with a connected DC link, which allows cost-saving energy balancing between
braking and driving axes.
SINAMICS S120 features infeeds and inverters that cover a large power range, are designed
for seamless integration, and enable space-saving, multi-axis drive configurations.
New system architecture with a central Control Unit

Electronically coordinated individual drives work together to perform your drive tasks. Higher-
level controllers operate the drives to achieve the required coordinated movement. This
requires cyclic data exchange between the controller and all the drives. This exchange
always had to take place via a field bus, which required a great deal of time and effort for
installation and configuration. SINAMICS S120 takes a different approach. A central Control
Unit controls the drive for all connected axes and also establishes the technological links
between the axes. Since all the required data is stored in the central Control Unit, it does not
need to be transferred. Cross-axis connections can be established within a Control Unit and
easily configured in the STARTER commissioning tool using a mouse.
Simple technological tasks can be carried out automatically by the SINAMICS S120 Control
Unit. For complex numerical or motion-control tasks, high-performance SINUMERIK or
SIMOTION D modules are used instead.
DRIVE-CLiQ – a digital interface between all components

All SINAMICS S120 components, including the motors and encoders, are interconnected via
a joint serial interface called DRIVE-CLiQ. The standardized cables and connectors reduce
the variety of different parts and cut storage costs.
Converter boards for converting standard encoder signals to DRIVE-CLiQ are available for
third-party motors or retrofit applications.
Electronic type plates in all components

All SINAMICS S120 components have an electronic type plate that contains all the relevant
data about that particular component. In the motors, for example, this data includes the
parameters of the electric equivalent circuit diagram and characteristic values for the in-built
motor encoder. The Control Unit records this data automatically via DRIVE-CLiQ so that it
does not need to be entered during commissioning or if the equipment is replaced.
In addition to the technical data, the type plate includes logistical data (manufacturer ID,
order number, and globally unique ID). Since this data can be called up electronically on site
or remotely, all the components used in a machine can always be individually identified,
which helps simplify servicing.

System Overview
1.4 Introduction
Figure 1-4 The electronic type plate for SINAMICS S120

System Overview
1.5 SINAMICS S120 components
1.5 SINAMICS S120 components

This overview features the SINAMICS S120 components that are primarily used for multi-
axis drive tasks.
Figure 1-5 SINAMICS S120 component overview

System Overview
1.6 Power sections
The following power components are available:

• Line-side power components, such as fuses, contactors, reactors, and filters for switching
the power supply and meeting EMC requirements.
• Line Modules, which supply power centrally to the DC link.
• DC link components (optional), which stabilize the DC link voltage.
• Motor Modules, which act as inverters, receive power from the DC link, and supply the
connected motors.
To carry out the required functions, SINAMICS S120 is equipped with:
• A Control Unit that carries out all drive and technological functions across all axes.
• Additional system components that enhance functionality and offer different interfaces for
encoders and process signals.
The SINAMICS S120 components were developed for installation in cabinets. They have the
following features and characteristics:
• Easy to handle, simple installation and wiring
• Practical connection system, cable routing in accordance with EMC requirements
• Standardized design, seamless integration
• Internal ventilators (other cooling methods available on request).
1.6 Power sections
Line Modules
Convert the three-phase supply into a DC voltage for the DC link.
• Smart Line Modules
The Smart Line Modules generate a non-stabilized DC link voltage and are capable of
regenerative feedback.
• Active Line Modules
The Active Line Modules generate a stabilized DC link voltage and are capable of
regenerative feedback.
Motor Modules
• Convert energy from the DC link for the connected motors with variable voltage and
variable frequency.

System Overview
1.7 System data
1.7 System data
Technical data
Unless explicitly specified otherwise, the following technical specifications are valid for all
components of the SINAMICS S120 booksize drive system.
Electrical specifications
Line connection voltage 3 AC 380 V to 480 V ±10 %
(-15 % < 1 min)
Line frequency 47 – 63 Hz
Electronics power supply 24 V DC, -15/+20 %*
Conducted radio interference
• Standard No conducted radio interference
• With line filter Class A1 to EN 55011
Overvoltage category Class I to EN 60 664-1
*If a motor holding brake is used, restricted tolerances may have to be taken into account.
Mechanical data
Vibratory load
• Transportation EN 60 721-3-2, class 2M3
• Warning EN 60 721-3-3, class 3M4
Shock stressing
• Transportation EN 60 721-3-2, class 2M3
• Warning EN 60 721-3-3, class 3M4
Ambient conditions
Degree of protection IP20 to EN 60 529
The Safety-Integrated safety function:
The components must be protected against conducted contamination (e.g. by installing them in a cabinet with degree of
protection IP54).
Provided that conducted interference can be prevented at the installation site, the degree of protection for the cabinet can
be decreased accordingly.
Class of protection Class I (with protective conductor system) and
Class III (PELV) to EN 61 800-5-1
Permissible ambient and coolant temperature (air) during 0° C to 40° C without derating,
operation for line-side components, Line Modules and Motor >40° C to +55° C (see derating characteristics)
Modules
Permissible ambient and coolant temperature (air) during 0° C to +55° C
operation for Control Units, additional system components,
DC link components and Sensor Modules

System Overview
1.7 System data
Ambient conditions
Ambient climatic conditions
• Storage Class 1K3 to EN 60 721-3-1
Temperature: -40° C to +70° C
• Transportation Class 2K4 to EN 60 721-3-2
Temperature: -40° C to +70° C
Max. humidity: 95 % at 40° C
• Warning Class 3K3 to EN 60 721-3-3
Relative air humidity 5 to 65 % (annual average,
≦ 80 % above the maximum for 2 months a year.
Avoid splashing water and do not allow condensation or ice
to form
(EN 60 204, Part 1)
Storage and transportation:
The above-mentioned conditions only apply to components in their original packaging.
Environmental class
• Storage Class 1C2 to EN 60 721-3-1
• Transportation Class 2C2 to EN 60 721-3-2
• Warning Class 3C2 to EN 60 721-3-3
Organic/biological influences
• Storage Class 1B1 to EN 60 721-3-1
• Transportation Class 2B1 to EN 60 721-3-2
• Warning Class 3B1 to EN 60 721-3-3
Degree of contamination 2 to EN 60 664-1
Installation altitude Up to 1,000 m above sea level without derating,
>1,000 m to 5,000 m above sea level (see derating
characteristics)
Approbation
Certification CE (low-voltage and EMC Directives), cULus
(file pos.: E192450, E164110, E70122, and E214113)
Modules
Line Modules in booksize format
• Rated supply voltage 3AC 380 V
Active Line Modules in booksize format
• Rated pulse frequency 8 kHz
Motor Modules in booksize format
• DC link connection voltage 510 V DC to 750 V DC
• Rated pulse frequency 4 kHz

Control Units 2
2.1 Introduction
Description
The Control Units 320 (CU320) of the SINAMICS S system are principally designed for use
with several drives.
The number of variable-speed drives depends on:
• The required performance
• The required special functions
• The required operating mode (servo, vector, or V/f).
The software and the parameters are stored on a plug-in CompactFlash Card.
The option slot is used to expand the number of terminals or adapt to other communication
interfaces (to the higher-level control).

Control Units
2.1 Introduction
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Figure 2-1 Overview of the CU320
Note
The Control Unit, the Option Board, and the CompactFlash Card must be ordered
separately.
If your application requires more than one Control Unit, the number can be increased
accordingly. The Control Units are then interconnected via PROFIBUS, for example.
A Control Unit communicates with the associated components (Motor Modules,
Line Modules, Sensor Modules, Terminal Modules, and so on) via the system-internal
DRIVE-CLiQ interface.

Control Units
2.1 Introduction
Controller
PROFIBUS
CU Active Single Single CU Active Single Single

320 line motor Motor 320 line motor motor
module module Module module module module
X103 X103
X102 X102
X101 X101
X100 X100
X202 X202 X202 X202 X202 X202
X201 X201 X201 X201 X201 X201
X200 X200 X200 X200 X200 X200

DRIVE-CLiQ DRIVE-CLiQ
Figure 2-2 Sample configuration

Control Units
2.2 Control Unit 320 (CU320)
2.2.1 Description
The Control Unit 320 (CU 320) is a central control module in which the closed-loop and
open-loop functions are implemented for one or more active line and/or Motor Modules.
The CU320 contains the following interfaces:
Table 2-1 Overview of the CU320 interfaces
Type Number
Digital inputs 8
Digital inputs/outputs 8
DRIVE-CLiQ interfaces 4
PROFIBUS interface 1
Serial interface (RS232) 1
Option slot 1
2.2.2 Safety information
Caution
The Option Board may only be inserted and removed when the Control Unit and Option
Board are disconnected from the power supply.
Notice
The 80 mm clearances above and below the components must be observed.
Note
The CompactFlash Card may only be inserted and removed when the Control Unit is
disconnected from the power supply.

Control Units
2.2.3 Interface description
2.2.3.1 Overview
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Control Units
2.2.3.2 Connection example

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Control Units
2.2.3.3 X100 - X103: DRIVE-CLiQ interface
Table 2-2 DRIVE-CLiQ interface
Pin Signal name Technical specifications

1 TXP Transmit data +
2 TXN Transmit data -
3 RXP Receive data +
4 Reserved, do not use
6 RXN Receive data -
A + (24 V) Power supply
B GND (0 V) Electronic ground
Blanking plate for DRIVE-CLiQ interface: Molex, order number: 85999-3255

Control Units
2.2.3.4 X122: Digital inputs/outputs
Table 2-3 Terminal block X122
Terminal Name1) Technical specifications

1 DI 0 Voltage: -3 V to 30 V
2 DI 1 Typical current consumption: 10 mA at 24 V DC
Isolation: The reference potential is terminal M1
3 DI 2 Level (incl. ripple)
4 DI 3 High level: 15 V to 30 V
Low level: -3 V to 5 V
5 M1 Signal propagation times:
6 M L → H approx. 50 μs
H → L: approx. 100 µs
7 DI/DO 8 As input:
8 DI/DO 9 Voltage: -3 V to 30 V
Typical current consumption: 10 mA at 24 V DC
9 M
Level (incl. ripple)
10 DI/DO 10 High level: 15 V to 30 V
11 DI/DO 11 Low level: -3 V to 5 V
Terminal numbers 8, 10, and 11 are "fast inputs"
12 M Signal propagation times for inputs/"fast inputs":
L → H: approx. 50 μs/5 μs
H → L: approx. 100 µs/50 µs
As output:
Voltage: 24 V DC
Max. load current per output: 500 mA
Continued-short-circuit-proof
Max. connectable cross-section: 0.5 mm2
Type: Spring-loaded terminal 1 (see Appendix A)
1) DI: digital input; DI/DO: bidirectional digital input/output; M: electronic ground M1: ground reference
Note
An open input is interpreted as "low".
The "fast inputs" can be used for position sensing.
To enable digital inputs (DI) 0 to 3 to function, terminal M1 must be connected. This can be
done as follows:
Connect the ground reference of the digital inputs, or
a jumper to terminal M (Notice: this removes isolation for these digital inputs).
Note
If a momentary interruption in the voltage occurs in the 24 V supply, the digital outputs will
be deactivated until the interruption has been rectified.

Control Units

3 DI 6 Level (incl. ripple)
5 M2 Signal propagation times:
6 M L → H 50 μs
H → L: 100 μs
7 DI/DO 12 As input:
Voltage: -3 V to 30 V
8 DI/DO 13
9 M Level (incl. ripple)
Low level: -3 V to 5 V Terminal numbers 8, 10, and 11
11 DI/DO 15 are "fast inputs"
12 M Terminal numbers 8, 10, and 11 are "fast inputs"
Signal propagation times for inputs/"fast inputs":
As output:
Voltage: 24 V DC
1) DI: digital input; DI/DO: digital input/output; M: electronic ground; M2: ground reference
Note
done as follows:
Connect the reference mass of the digital inputs, or a jumper to terminal M
(Notice this removes isolation for these digital inputs).
Note

Control Units
2.2.3.6 X124: Electronics power supply
Terminal Function Technical specifications

+ Electronics power supply Voltage: 24 V DC (20.4 V - 28.8 V)
+ NC Current consumption: max. 0.8 A (without DRIVE-CLiQ
or digital outputs)
M Electronic ground
Max. current via jumper in connector:
M Electronic ground 20 A at 55° C

Type: Screw terminal 2 (see Appendix A)
Note
The two "+" and "M" terminals are jumpered in the connector and not in the unit.
This ensures the supply voltage is looped through.
The total current consumption is the sum of the no-load current consumption plus the
DRIVE-CLIQ, digital output and PROFIBUS teleservice current requirements.

Control Units
2.2.3.7 X126: PROFIBUS

The PROFIBUS interface is a standard interface on every Control Unit.
Table 2-6 PROFIBUS interface X126
Pin Signal name Meaning Range

1 SHIELD Ground connection
2 M24_SERV Power supply for teleservice, ground 0V
3 RxD/TxD–P Receive/transmit data P (B/B’) RS485
4 CNTR–P Control signal TTL
5 DGND PROFIBUS data reference potential (C/C’)
6 VP Supply voltage plus 5 V + -10 %
7 P24_SERV Power supply for teleservice, + (24 V) 24 V (20.4 V – 28.8 V)
8 RxD/TxD–N Receive/transmit data N (A/A’) RS485
9 - Do not use
Type: 9-pin SUB-D female
Note
A teleservice adapter can be connected to the PROFIBUS interface (X126) for remote
diagnosis purposes.
The power supply for the teleservice terminals 2 and 7 withstands a max. load and continued
short-circuit current of 150 mA.
Caution
If the CAN connector is mistakenly plugged into the PROFIBUS connector, this can destroy
the CAN master.
Terminating resistors
The first and last nodes in a bus must contain terminating resistors. Otherwise data
transmission will not function correctly.
The cable shield must be connected at both ends over large-surface area contacts.

Control Units
2.2.3.8 PROFIBUS address switches
Table 2-7 PROFIBUS address switches
Technical specifications Switch Significance
20 21 22 23 24 25 26 S1 20 = 1
Significance:
1 2 4 8 16 32 64 S2 21 = 2
ON S3 22 = 4
OFF S4 23 = 8
S1 S2 S3 S4 S5 S6 S7
S5 24 = 16
1 + 4 + 32 = 37
Example: S6 25 = 32
PROFIBUS address = 37
S7 26 = 64
Note
The PROFIBUS address switches are defaulted to 0 or 127. In these two settings,
addresses are assigned via parameters.
The address switch is behind the blanking plate. The blanking plate is part of the scope of
supply.
Setting the PROFIBUS address

The following reference contains information about setting the PROFIBUS address:
Reference: /IH1/ SINAMICS S120 Commissioning Manual

Control Units
2.2.3.9 X140: Serial interface (RS232)

For operation and parameterization you can connect either a PG/PC with STARTER (start-
up tool) or an external display and operator panel via the serial interface. The interface is
located on the underside of the CU.
Table 2-8 Serial interface (RS-232-C) X140
Pin Name Technical specifications

2 RxD Receive data
3 TxD Transmit data
5 Ground Ground reference
2.2.3.10 Measurement sockets T0, T1, and T2
Table 2-9 Measurement sockets T0, T1, and T2
Socket Function Technical specifications

T0 Measurement socket 0 Voltage: 0 V to 5 V
T1 Measurement socket 1 Resolution: 8 bits
Load current: max. 3 mA
T2 Measurement socket 2 Continued-short-circuit-proof
M Ground The reference potential is terminal M
The measurement sockets are only suitable for bunch pin plugs with a diameter of 2 mm.

Control Units
2.2.3.11 Slot for the CompactFlash Card
Figure 2-5 CompactFlash Card slot
Caution
The CompactFlash Card may only be inserted as shown in the figure (arrow top right).
The CompactFlash Card may only be inserted or removed when the Control Unit is
disconnected from the power supply.
When returning a defective Control Unit, remove the CompactFlash Card and keep it for
insertion in the replacement unit. If you do not do this, the CompactFlash Card and all the
data on it (parameters, firmware, licenses, etc.) may be lost during transportation.

Control Units
2.2.3.12 Description of the LEDs on the Control Unit
Table 2-10 Description of the LEDs on the Control Unit
LED Color State Description

RDY - OFF Electronics power supply outside permissible tolerance range
(READY) Continuous The component is ready for operation and cyclic DRIVE-CLiQ
Green communication is taking place.
Flashing Writing to CompactFlash Card
2 Hz
Continuous At least one fault is present in this component.
Red Flashing CompactFlash Card has not been inserted.
0.5 Hz Boot error (e.g. firmware cannot be loaded to the RAM).
Green Flashing Control Unit 320 is ready for operation.
Red 0.5 Hz No software licenses for device.
Orange Continuous DRIVE-CLiQ communication is being established.
Flashing Unable to load firmware to RAM
0.5 Hz
Flashing Firmware CRC error
2 Hz
DP1 - OFF Cyclic communication is not (yet) running.
(PROFIBUS Note:
cyclic operation) The PROFIBUS is ready for communication when the Control Unit is
ready for operation (see RDY LED).
Green Continuous Cyclic communication is running.
Flashing Cyclic communication is not yet running fully.
0.5 Hz Possible reasons:
• The master is not transmitting setpoints.
• No global control (GC) or master sign-of-life is transmitted during
isochronous operation.
Red Continuous Cyclic communication has been interrupted.
OPT - OFF Electronics power supply outside permissible tolerance range.
(OPTION) The component is not ready for operation.
The Option Board is missing or an associated drive object has not
been created.
Green Continuous Option Board ready for operation
Flashing Depends on the Option Board used
0.5 Hz
Red Continuous At least one fault is pending in this component.
The Option Board is not ready (e.g. after power ON).
MOD - OFF Reserved
Green Continuous Reserved

Control Units
Cause and rectification of faults

The following reference contains information about the cause and rectification of faults:
RESET button
The RESET button is located behind the blanking plate.
Function of the RESET button

Reference: /IH1/ SINAMICS S, Commissioning Manual
2.2.4 Dimension drawing
Figure 2-6 Dimension drawing of the CU320

Control Units
2.2.5 Installation
Mounting the CU320 directly on a Line Module booksize
Figure 2-7 Mounting the CU320 directly on a Line Module booksize

Control Units
Installing the CU320 directly on a mounting surface
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Figure 2-8 Installing the CU320 directly on a mounting surface

Control Units
Installing the CU320 on a mounting surface using spacer elements

To provide the correct mounting depth for a booksize line-up with internal air cooling, you
can use spacer elements.
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Figure 2-9 Installing the CU320 on a mounting surface using spacer elements

Control Units
Removing/opening the cover of the CU320
Unlatch
Remove Swing open
Figure 2-10 Removing/opening the cover of the CU320

Control Units
2.2.6 Technical specifications
Table 2-11 Technical specifications
Unit Value
Electronics power supply
Voltage VDC 24 DC (20.4 – 28.8)
Current (without DRIVE-CLiQ or ADC 0.8
digital outputs)
Power loss W 20
Max. ambient temperature up to an
altitude of 2000 m °C 55
Note:
As of an altitude of 2000 m, the max. ambient temperature decreases by 7° C every 1000 m.
PE/ground connection On housing with M5/3 Nm screw
Weight kg 1.5

Additional System Components 3
3.1 Communication Board CAN (CBC10)
3.1.1 Description
The Communication Board CAN 10 (CBC10) is a communication board for linking to CAN.
Caution
Caution
The CBC10 must only be operated by qualified personnel. The ESC notices must be
observed.

3.1.3.1 Overview
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Figure 3-1 Interface description of the CBC10

3.1.3.2 CAN bus interface X451

The X451 CAN bus interface has the following socket assignments:
Table 3-1 CAN bus interface X451

2 CAN_L CAN signal (dominant low)
3 CAN_GND CAN ground
5 CAN_SHLD Optional shield
6 GND CAN ground
7 CAN_H CAN signal
Type: 9-pin SUB-D female
Caution
If the CAN connector is mistakenly plugged into the PROFIBUS connector, this can destroy
the CAN master.
3.1.3.3 CAN bus interface X452
Table 3-2 CAN bus interface X452

2 CAN_L CAN signal (dominant low)
3 CAN_GND CAN ground
5 CAN_SHLD Optional shield
6 GND CAN ground
7 CAN_H CAN signal
Type: 9-pin SUB-D male

3.1.3.4 2-pin SMD DIL switch
Figure 3-2 Switch S1/S2
Table 3-3 2-pin SMD DIL switch
ID on the board Switch Function Switch position Default

S1 Bus terminating OFF Inactive OFF
resistor ON Active
S2 Operation OFF Ground-free OFF
with/without operation
ground ON Operation with
ground

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Figure 3-3 Installation CBC10
Communication Board CAN (CBC10)

Max. current requirements (at 24 V DC) ADC 0.1
Power loss W <10
Weight, approx. kg 0.1

3.2 Option Board: Terminal Board 30 (TB30)
3.2.1 Description
The Terminal Board 30 (TB30) is a terminal expansion board for plugging in to the Control
Unit.
The TB30 contains the following terminals:
Table 3-5 Interface overview of the TB30
Type Number
Digital inputs 4
Digital outputs 4
Analog inputs 2
Analog outputs 2
Caution
Caution
The TB30 must only be operated by qualified personnel. The ESC notices must be
observed.


1 DI 0 Voltage: - 3 V to 30 V
2 DI 1
Ground reference: X424. M
3 DI 2 Signal propagation times:
4 DI 3 L → H approx. 50 μs
High level: 15 V to 30 V
5 DO 0 Voltage: 24 V DC
6 DO 1 Max. load current per output: 500 mA
7 DO 2 Ground reference: X424.M
8 DO 3
1) DI: digital input, DO: Digital output
Note
The power supply and the digital inputs/outputs are isolated from the Control Unit.
Note

3.2.3.2 Overview
TB30
X424
Power supply for the
digital inputs/outputs
X481
Digital inputs/outputs
X482
Analog inputs/outputs
Figure 3-4 Interface description of the TB30

+
Ext. M
24 V
+ M
X424
+
+ 24 V
+
M
M
M
M
X481
Terminal board 30
1 1
DI 0
2
DI 1
3
DI 2
4
DI 3
5
DO 0
6
DO 1
7
DO 2
8 8
DO 3
X482
1 1
AI 0+
±10 V 2
AI 0-
3
AI 1+
4
AI 1-
5
V AO 0+
6
AO 0-
7
V AO 1+
8 8
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Figure 3-5 Example connection of TB30

3.2.3.4 X424: Power supply for digital inputs/outputs

+ Power supply Voltage: 24 V DC (20.4 V – 28.8 V)
+ Reserved, do not use Current consumption: max. 4 A (per digital output max. 0.5 A)
M Ground Max. current via jumper in connector:

M Ground 20 A at 55° C

Note
The two "+" and "M" terminals are jumpered in the connector and not in the unit. This
ensures the supply voltage is looped through.
This power supply is required for the digital inputs/outputs only. The electronics power
supply and the power supply for the analog inputs/outputs are drawn via the option slot of
the Control Unit.
Note
The power supply of the digital inputs/outputs and the electronics power supply of the
Control Unit are isolated.
Note

3.2.3.5 X482: Analog inputs/outputs

1 AI 0+ Voltage: -10 V to +10 V
2 AI 0- Internal resistance: 65 kΩ
Resolution: 13 bits + sign
3 AI 1+
4 AI 1-
5 AO 0+ Voltage range: -10 V to +10 V
Load current: max. -3 mA to +3 mA
6 AO 0-
Resolution: 11 bits + sign
7 AO 1+
8 AO 1-
1) AI: analog input, AO: analog output
Note
An open input is interpreted as approximately "0V".
The power supply of the analog inputs/outputs is drawn via the option slot of the Control Unit
and not via X424.
The shield is connected to the Control Unit (see Electrical connection).
Caution
The common-mode range must not be infringed.
The analog differential voltage signals can have a maximum offset voltage of +/-30 V with
respect to the ground potential. If the range is infringed, incorrect results may occur during
analog/digital conversion.
Handling analog inputs

The following reference contains more information about analog inputs:

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Figure 3-6 Installation TB30

3.2.5 Electrical connection
Shield connection of the TB30 on the Control Unit
Figure 3-7 Shield contact for the TB30
The bending radii of the cables must be taken into account (see description of MOTION-
CONNECT).
Unit Value
Voltage VDC 24 DC (20.4 – 28.8)
Current via the option slot of the CU ADC 0.05
(without digital outputs)
Power loss W <3
Weight kg 0.1

3.3 Terminal Module 31 (TM31)
3.3.1 Description
The Terminal Module 31 (TM31) is a terminal expansion board that can be attached to a DIN
50022 mounting rail. It can be used to increase the number of available digital inputs/outputs
and analog inputs/outputs within a drive system.
The TM31 contains the following terminals:
Table 3-10 Interface overview of the TM31
Type Number
Digital inputs 8
Digital inputs/outputs 4
Analog inputs 2
Analog outputs 2
Relay outputs 2
Temperature sensor input 1
Danger

3.3.3.1 Overview
DRIVE-CliQ X500
interfaces X501
X524
Electronics power
supply
LED 1 X540
Auxiliary voltage for
X520 1 digital inputs
Digital 1
inputs X530
S5
Voltage/current X541
1
measurement
1 Digital
inputs/outputs
X521
Analog inputs
1
1
X522
Analog outputs X542
Relay outputs
Shield connection
PE conductor connection
M4 / 1.8 Nm
Figure 3-8 Interface description TM31


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3.3.3.3 X500 and X501: DRIVE-CLiQ interface
Table 3-11 DRIVE-CLiQ interface X500

3.3.3.4 X524: Electronics power supply
Table 3-12 Terminals for the electronics power supply
Terminal Name Technical specifications

+ Electronics power supply Voltage: 24 V DC (20.4 V – 28.8 V)
Current consumption: max. 0.5 A
+ Reserved, do not use
M Electronic ground
Max. current via jumper in connector:
M Electronic ground 20 A at 55° C
Max. connectable cross-section: 2.5 mm²

Note
The two "+" and "M" terminals are jumpered in the connector and not in the unit.
This ensures the supply voltage is looped through.
The total current consumption is the sum of the no-load current consumption plus the
DRIVE-CLiQ socket and the digital output current requirements.

3.3.3.5 X520: Digital inputs
Table 3-13 Screw terminal X520

1 DI 0 Voltage: - 3 V to 30 V
Isolation: The reference potential
3 DI 2 is terminal M1
4 DI 3 Signal propagation times:
5 M1 L → H approx. 50 μs
6 M
1) DI: digital input; M: electronic ground M1: ground reference
Note
To enable the digital inputs to function, terminal M1 must be connected. This can be done as
follows:
1) Connect the reference mass of the digital inputs, or
2) a jumper to terminal M (Notice: this removes isolation for these digital inputs).

3.3.3.6 X530: Digital inputs

3 DI 6
Signal propagation times:
4 DI 7 L → H approx. 50 μs
5 M2 H → L: approx. 100 µs
6 M
1) DI: digital input; M: electronic ground; M2: ground reference
Note
To enable the digital inputs to work, terminal M2 must be connected. This can be done as
follows:
1) The ground reference of the digital inputs, or
2) A jumper to terminal M (Notice: this removes isolation for these digital inputs).

3.3.3.7 X540: Auxiliary voltage for the digital inputs
Terminal Name Technical specifications

1 +24 V Voltage: +24 V DC
2 +24 V Max. total load current: 150 mA
3 +24 V
4 +24 V
5 +24 V
6 +24 V
7 +24 V
8 +24 V

Note
This voltage supply is only for powering the digital inputs.

3.3.3.8 X521: Analog inputs

1 AI 0+ You can set the following input signals using the
2 AI 0- appropriate parameters:
Voltage: -10 V to 10 V; Ri = 100 kΩ
3 AI 1+ Current 1: 4 mA to 20 mA; Ri = 250 Ω
4 AI 1- Current 2: -20 mA to 20 mA; Ri = 250 Ω
Current 3: 0 mA to 20 mA; Ri = 250 Ω
Resolution: 12 bits
5 P10 Auxiliary voltage:
P10 = 10 V
6 M
N10 = -10 V
7 N10
8 M
1) AI: analog inputs; P10/N10: auxiliary voltage; M or GND: ground reference
Caution
A current of 40 mA must not be exceeded during current measurement.
The common-mode range must not be infringed, that is, the analog differential voltage
signals can have a maximum offset voltage of +/- 30 V with respect to the ground potential.
If the range is infringed, incorrect results may occur during analog/digital conversion.
3.3.3.9 S5 current/voltage changeover switch for analog inputs
Table 3-17 Current/voltage selector S5
Switch Function
S5.0 Selector voltage (V)/current (I) Al0
S5.1 Selector voltage (V)/current (I) Al1

3.3.3.10 X522: Analog outputs/temperature sensor connection

1 AO 0V+ You can set the following output signals using parameters:
2 AO 0- Voltage: -10 V to 10 V (max. 3 mA)
3 AO 0C+ Current 1: 4 mA to 20 mA (max. load resistance ≤ 500 Ω)

4 AO 1V+ Current 2: -20 mA to 20 mA (max. load resistance ≤ 500 Ω)
5 AO 1- Current 3: 4 mA to 20 mA (max. load resistance ≤ 500 Ω)
6 AO 1C+ Resolution: 11 bits + sign
7 +Temp Temperature sensor connection KTY84-1C130/PTC
8 -Temp
1) AO xV: analog output voltage; AO xC: analog output current

3.3.3.11 X541: Bidirectional digital inputs/outputs
Table 3-19 Terminals for bidirectional digital inputs/outputs

1 + As input:
3 DI/DO 9
4 DI/DO 10 L → H approx. 50 μs
5 DI/DO 11 H → L: approx. 100 µs
As output:
6 M
Voltage: 24 V DC
Max. total current of outputs: 400 mA
1) DI/DO: bidirectional digital input/output; M or GND: electronic ground
Note
Note
Notice
Terminals "+" and "M" must be used to power the bidirectional digital inputs/outputs on this
connector.

3.3.3.12 X542: Relay outputs

1 DO 0.NC Contact type: Two-way contact max. load current: 8 A
2 DO 0.COM Max. switching voltage: 250 VAC, 30VDC max. switching
power at 250 VAC: 2000 VA (cosϕ = 1)
3 DO 0.NO
Max. switching power at 250 VAC: 750 VA (cosϕ = 0.4)
4 DO 1.NC
Max. switching power at 30 VDC: 240 W (ohmic load)
5 DO 1.COM
Required minimum current: 100 mA
6 DO 1.NO Overvoltage category: Class III to EN 60 664-1
Max. connectable cross-section. 2.5 mm2

1) DO: digital output, NO: normally-open contact, NC: normally-closed contact, COM: mid-position contact
3.3.3.13 Description of the LEDs on the Terminal Module 31 (TM31)
Table 3-21 Description of the LEDs on the TM31

- OFF Electronics power supply outside permissible tolerance range.
Green Continuous The component is ready for operation and cyclic DRIVE-CLiQ
communication is taking place.
READY Red Continuous At least one fault is present in this component.
Green Flashing Firmware is being downloaded.
Red 2 Hz
Green/ Flashing Component recognition via LED is activated (p0154).
Orange 2 Hz Note:
or both options depend on the LED status when module recognition is
Red/ Orange activated via p0154 = 1.


Figure 3-10 Dimension drawing of the TM31

3.3.5 Installation
Installation
1. Place the component on the DIN rail.
2. Snap the component on to the DIN rail. Make sure that the mounting slides at the rear
latch into place.
3. You can now move the component on the DIN rail to the left or to the right to its final
position.
Removal
3XOOWKHFRPSRQHQWIRUZDUG
0RXQWLQJVOLGHV
3XVKWKHOXJGRZQ
Figure 3-11 Releasing the component from a DIN rail

Shield contact for components from Weidmüller
:HLGPíOOHU
2UGHUQR./%8&2
Figure 3-12 Shield contacts
Company internet addresses:

Weidmüller: http://www.weidmueller.com

Connector codes
To ensure that identical connectors are assigned correctly on the TM31, the connecters are
encoded as shown in the following diagram.
Connector coding
Figure 3-13 Connector codes of the TM31
The bending radii of the cables must be taken into account (see description of MOTION-
CONNECT).

3.4 CX32
Unit Value
Voltage VDC 24 DC (20.4 – 28.8)
digital outputs)
Power loss W <10
Note:
PE/ground connection On housing with M4/1.8 Nm screw
Weight kg 1
3.4 CX32
3.4.1 Description
The controller extension 32 (CX32) is used as an extension of the SINUMERIK and
SIMOTION modules to boost their drive processing performance (if necessary).
Notice

3.4 CX32
3.4.3.1 Overview
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Figure 3-14 Interface description of the CX32 (covers removed)

3.4 CX32

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Figure 3-15 CX32 connection example

3.4 CX32
3.4.3.3 DRIVE-CLiQ interface X100 - X103
Table 3-23 DRIVE-CLiQ interface X100-X103

Blanking plate for DRIVE-CLiQ interface: Tyco, order no.: 969556-5

3.4 CX32

3 DI 2
5 M1 Low level: -3 V to 5 V
6 M
L → H approx. 50 μs
7 DI/DO 8 As input:
9 M
11 DI/DO 11 Low level: -3 V to 5 V
12 M Terminal numbers 8, 10, and 11 are "fast inputs"
Signal propagation times for inputs/"fast inputs":
As output:
Voltage: 24 V DC
Type: Spring-loaded terminal 1
1) DI: digital input; DI/DO: bidirectional digital input/output; M: electronic ground M1: ground reference
Note
done as follows:
Connect the ground reference of the digital inputs, or
a jumper to terminal M (Notice: this removes isolation for these digital inputs).

3.4 CX32
3.4.3.5 Electronics power supply X124

+ Electronics power supply Voltage: 24 V DC (20.4 V - 28.8 V)
+ NC Current consumption: max. 0.8 A (without load)
M Electronic ground Max. current via jumper in connector:
20 A at 55° C
M Electronic ground

Type: Screw terminal 2
Note
The total current consumption is the sum of the no-load current consumption plus DRIVE-
CLiQ and the digital output current requirements.

3.4 CX32
3.4.3.6 Description of the LEDs on the CX32
Table 3-26 Description of the LEDs on the CX32

OFF Electronics power supply outside permissible tolerance range
Continuous CX32 is ready for operation
RDY, Green
READY Flashing 2 Hz Writing to CompactFlash Card
H1 Continuous At least one fault is pending (e.g. RESET, watchdog monitoring,
Red basic system error).
CX32 is being started up
Flashing 0.5 Hz Boot error (e.g. firmware cannot be loaded into the RAM)
Yellow Continuous Firmware loading into RAM
Flashing 0.5 Hz Unable to load firmware into RAM
Flashing 2 Hz Firmware CRC error
OFF Electronics power supply outside the permissible tolerance range.
CX32 is not ready for operation.
DP1, Green Continuous CU_LINK is ready for communication and cyclic communication is
CU_LINK running
H2
Flashing 0.5 Hz CU_LINK is ready for communication and no cyclic communication is
running
Red Continuous At least one CU_LINK fault is present.
CU_LINK not ready for operation (e.g. after power ON)

RESET button
The RESET button is on the front of the device under the cover.
Function of the RESET button


3.4 CX32
Figure 3-16 Dimension drawing of CX32

3.4 CX32
3.4.5 Installation
Mounting the CX32 directly on a Line Module booksize
Figure 3-17 Mounting the CX32 directly on a Line Module booksize

3.4 CX32
Mounting the CX32 on an additional CX32
Table 3-27 Mounting the CX32 on an additional CX32
Open the cover. Unscrew the screw. The bracket must be moved so that the
pin is in the opening of the bracket.
Secure the screw.
The bracket is attached. Close the cover.

3.4 CX32
Installing the CX32 directly on a mounting surface
6HFXUHZLWK
VFUHZV01P
Figure 3-18 Installing the CX32 directly on a mounting surface

3.4 CX32
Installing the CX32 on a mounting surface using spacer elements

To provide the correct mounting depth for a booksize line-up with internal air cooling, spacer
elements are available using order No.: 6SL3064-1BB00-0AA0.
6SDFHUV
Figure 3-19 Installing the CX32 on a mounting surface using spacer elements

3.4 CX32
Removing/opening the cover of the CX32
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5HPRYH
2SHQRXW
Figure 3-20 Removing/opening the cover of the CX32

3.4 CX32
Unit Value
Voltage VDC 24 DC (20.4 – 28.8)
digital outputs)
Note:
Weight kg 1.5

Encoder System Connection 4
4.1 Introduction
The Sensor Modules evaluate the signals from the connected motor sensors or external
sensors and convert them to DRIVE-CLiQ. The sensor system can only be connected to
SINAMICS S120 via DRIVE-CLiQ, whereby motor sensors are connected to the associated
Motor Module, while external sensors are connected to the Control Unit. In conjunction with
motor sensors, the motor temperature can also be evaluated using Sensor Modules.
Cabinet-mounted Sensor Modules (SMC)

Cabinet-mounted Sensor Modules (SMC) can be ordered and configured separately. They
can be used when a motor with a DRIVE-CLiQ interface is not available and when external
sensors in addition to the motor sensor are required. Only one sensor system can be
connected to each cabinet-mounted Sensor Module (SMC). Only sensor systems in which
the power supply for the sensor system is not grounded may be connected.

4.2 Overview of Sensor Modules
4.2 Overview of Sensor Modules
4.2.1 Description
SMC10 SMC20 SMC30
Figure 4-1 Sensor Modules
Connectable sensor systems
Table 4-1 Connectable sensor systems
SMC
Measuring systems SMC10 SMC20 SMC30
Resolver Yes - -
Incremental encoder sin/cos (1Vpp) - Yes -
Absolute encoder EnDat - Yes -
Incremental encoder TTL/HTL - - Yes
Temperature evaluation Yes Yes Yes

4.3 Sensor Module Cabinet 10 (SMC10)
4.2.2 Sensor connection example
Figure 4-2 Sensor connection
4.3.1 Description
The SMC10 evaluates encoder signals and transmits the speed, actual position value, rotor
position and, if necessary, the motor temperature via DRIVE-CLiQ to the Control Unit.
The SMC10 is used to evaluate sensor signals from resolvers.
Table 4-2 Specification
Resolver Value
Ratio r=0.5
Amplitude monitoring threshold (secondary side) 1 Vrms
Excitation voltage (secondary side) 2.05 Vrms
Excitation voltage at r=0.5 4.1 Vrms

The minimum permissible impedances of the resolver to be connected are shown in the
following diagram:
0LQLPXPLPSHGDQFHV

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Figure 4-3 Connectable impedances
Note
If no XL is specified in the data sheet for the resolver, XL is calculated as follows: 2*π*f*L.
If the frequency of the current controller is not known, f can be 5000Hz. If the impedance is
then within the permissible curve range, the appropriate resolver can be connected.
The maximum signal cable lengths are:

• For 2-pin resolver: 130 m
• For multi-pin resolver: 50 m
The module is snapped on to a DIN50022 mounting rail.

Caution
Notice
Only measuring systems in which the measuring system power supply is not grounded may
be connected.

4.3.3.1 Overview
X500
DRIVE-CliQ interface
X524
LED
X520
Sensor system connector
M4 / 1.8 Nm
Figure 4-4 Interface description of the SMC10

4.3.3.2 DRIVE-CLiQ interface X500

A Reserved, do not use

4.3.3.3 X520 sensor system
Table 4-4 Sensor interface X520

3 A (sin+) Incremental signal A
4 A* (sin-) Inverted incremental signal A
5 Ground Ground (for internal shield)
6 B (cos+) Incremental signal B
7 B* (cos-) Inverted incremental signal B
9 RESP Resolver excitation positive
11 RESN Resolver excitation negative
13 +Temp Motor temperature measurement KTY+
25 -Temp Motor temperature measurement KTY-
Shell Ground Outer shield


+ Electronics power supply Voltage: 24 V (20.4 V – 28.8 V)
+ Reserved, do not use Current consumption: max. 0.3 A
M Electronic ground Maximum current via jumper in connector: 20 A at 55° C
M Electronic ground

Note
4.3.3.5 Description of the LEDs on the SMC10
Table 4-6 Description of the LEDs on the SMC10
LED Color State Technical specifications

Red Continuous At least one fault is present in this component.
RDY
Red 2 Hz
Green/ Flashing Component recognition via LED is activated (p0144)
Orange 2 Hz Note:
or both options depend on the LED status when module recognition
Red/ Orange is activated via p0144 = 1.


Figure 4-5 Dimension drawing of the SMC10

4.3.5 Installation
Installation
latch into place.
position.
Removal
0RXQWLQJVOLGHV
3XVKWKHOXJGRZQ

Unit Value
Voltage VDC 24 DC (20.4 – 28.8)
Current ADC max. 0.3
Note:
Weight kg 0.8
4.4.1 Description
position and, if necessary, the motor temperature and reference point via DRIVE-CLiQ to the
Control Unit.
The connectable encoders are incremental encoders SIN/COS (1 Vpp) and absolute
encoders EnDat.
The maximum signal cable length is 100 m.
The module may be snapped on to a DIN50022 mounting rail.
Caution
Notice
be connected.

4.4.3.1 Overview
X500
X524
Rating plate
LED
X520
Sensor system connector
M4 / 1.8 Nm



4.4.3.3 X520 sensor system
Table 4-9 Sensor interface X520

1 P encoder Sensor power supply
2 M encoder Ground for sensor power supply
3 A Incremental signal A
4 A* Inverted incremental signal A
6 B Incremental signal B
7 B* Inverted incremental signal B
10 EnDat_Clock Clock EnDat interface
12 EnDat_Clock* Inverted clock EnDat interface
13 +Temp Motor temperature measurement
KTY+/PTC
14 5 V Sense Sense input sensor power supply
15 EnDat_Data Data EnDat interface
16 0 V Sense Ground sense input sensor power
supply
17 R Reference signal R
18 R* Inverted reference signal R
19 C Absolute track signal C
20 C* Inverted absolute value signal C
21 D Absolute track signal D
22 D* Inverted absolute track signal D
23 EnDat_Data* Inverted data EnDat interface
25 -Temp Motor temperature measurement
KTY-/PTC
Shell Ground Outer shield


M Electronic ground Maximum current via jumper in
connector: 20 A at 55° C
M Electronic ground

Note
LED Color State Technical specifications

RDY Green Flashing Firmware is being downloaded.
Red 2 Hz
Green/ Orange Flashing Component recognition via LED is activated (p0144)
or 2 Hz Note:
Red/ Orange both options depend on the LED status when module recognition is
activated via p0144 = 1.



4.4.5 Installation
Installation
latch into place.
position.
Removal
0RXQWLQJVOLGHV
3XVKWKHOXJGRZQ

Unit Value
Voltage VDC 24 DC (20.4 – 28.8)
Current ADC Max. 0.4
Power loss W <10
Note:
Weight kg 0.8
4.5.1 Description
position and, if necessary, the motor temperature and reference point via DRIVE-CLiQ to the
Control Unit.
TTL (to RS422 standard) and HTL rectangular signal sensors can be connected.
Table 4-13 Connectable sensors with supply voltage
Sensor type to X520 (SUB-D) to X521/X531 (terminal

block)
TTL (bipolar) with 5 V sensor supply Yes Yes
TTL (bipolar) with 24 V sensor supply Yes No
HTL (unipolar/bipolar ) with 24 V sensor supply No Yes
Table 4-14 Maximum signal cable lengths
Sensor type Maximum signal cable length in m

TTL* 100
HTL unipolar 100
HTL bipolar 300
*For TTL sensor on X520 → Remote Sense → 100 m

For TTL sensors with 5 V supply on X521/X531, the cable lengths (for 0.5 mm2 cable cross-
sections) depend on the sensor current:
100
90
80
70
60
Cable length [m]
50
40
30
20
10
0
0 0.05 0.1 0.15 0.2 0.25 0.3 0.35 0.4
Sensor current consumption [A]
Figure 4-10 Cable length as a function of the sensor current consumption

Danger
Notice
Only one measuring system can be connected to each Sensor Module.
be connected.
Caution
When you use screw terminals, the signal cable must be shielded and connected to the
shield contact with the greatest possible surface area.

4.5.3.1 Overview
X500
X524
LEDs
X520
TTL with open-circuit
monitoring
HTL, TTL without open-

circuit monitoring
PE conductor connection Shield connection

M4 / 1.8 Nm



4.5.3.3 X520 sensor connection 1 TTL with open-circuit monitoring
Table 4-16 Sensor connection X520

4 P_Encoder 5 V / 24 V Sensor power supply
5 P_Encoder 5 V / 24 V
6 P_Sense Sense input sensor power supply
7 M_Encoder (M) Ground for sensor power supply
9 M_Sense Ground sense input
11 R* Inverted reference signal R
Caution
The sensor power supply can be parameterized to 5 V or 24 V. The sensor may be
destroyed if you enter the wrong parameters.

4.5.3.4 X521 sensor connection 2 HTL/TTL without open-circuit monitoring

6 R* Reference signal R*
7 CTRL Control signal
8 M Ground via inductivity

When unipolar HTL sensors are used, terminal block A*, B*, and R* must be jumpered with M.
4.5.3.5 X531 sensor connection 2 HTL/TTL without open-circuit monitoring

1 P_Encoder 5 V / 24 V Sensor power supply
2 M_Encoder Ground for sensor power supply
3 -Temp Motor temperature measurement KTY84-1C130
Temperature sensor connection KTY84-1C130/PTC
4 +Temp
Note
Ensure that when the sensor is connected via terminals, the cable shield must be placed on
the module.
Shield brackets for the SMC30 are available from:

Weidmüller: http://www.weidmueller.com


M Electronic ground Max. current across
jumper in connector: 20 A at 55° C
M Electronic ground
Note

RDY
Red 2 Hz
Green/ Orange Flashing Component recognition via LED is activated (p0144)
or 2 Hz Note:
Red/ Orange both options depend on the LED status when module recognition
is activated via p0144 = 1.
OUT > 5 V - OFF Electronics power supply outside permissible tolerance range.
Measuring system supply ≤ 5 V (only when ready for operation).
Orange Continuous Measuring system supply > 5 V.



4.5.5 Installation
Installation
latch into place.
position.
Removal
0RXQWLQJVOLGHV
3XVKWKHOXJGRZQ


Shield contacts are only required if the system is connected to X521/X531.
Shield contact for the SMC30 from Weidmüller
:HLGPíOOHU
2UGHUQR./%8&2
Figure 4-14 Shield contacts for the SMC30
Weidmüller:
The bending radii of the cables must be taken into account (see description of
MOTION-CONNECT).
Unit Value
Voltage VDC 24 DC (20.4 – 28.8)
Current ADC max. 0.6
Note:
Weight kg 0.8

Table 4-21 Properties of the connectable pulse encoders
Parameter Name Unit Min. Max .

Code signals (TTL) To EIA standard
RS-422
Signal level high UH V 8 VCC
(HTL unipolar)
Signal level low UL V 2
(HTL unipolar)
Signal level high UH V 3 VCC
(HTL bipolar)
Signal level low UL V -3
(HTL bipolar)
Signal frequency fS kHz 500
Identification range α1; α2 Degrees 50 270
VCC supply voltage of sensor (max. 30 V)
Figure 4-15 Time between two edges with pulse encoders
The minimum interval between two edges is 250 ns.

Electromagnetic Compatibility (EMC) 5
5.1 General
The SINAMICS S components are designed in accordance with degree of protection IP20 to
EN 60529 and as open-type devices to UL 50. This ensures protection against electric
shocks. To ensure protection against mechanical stress and climatic conditions too, the
components should only be operated in housing/cabinets/rooms that fulfill at least degree of
protection IP54 and, as enclosure types, are designed to UL 50.
Prefabricated MOTION CONNECT cables are recommended.
The Safety-Integrated safety function:
The components must be protected against conducted contamination (e.g. by installing them
in a cabinet with degree of protection IP54).
Provided that conducted interference can be prevented at the installation site, the degree of
protection for the cabinet can be decreased accordingly.
Low-voltage switchgear and controlgear assemblies

Part 1: Type-tested and partially type-tested low-voltage switchgear assemblies
If the SINAMICS S drive line-up is used for the electrical equipment of machines, the
applicable requirements of EN 60204-1 must also be adhered to.
Safety of machinery
Electrical equipment of machines
Part 1: General requirements
All information for device selection in this section applies to
• Operation in a TN system
• Operating voltage range 3AC 360 V to 3AC 440 V

Electromagnetic Compatibility (EMC)
5.2 General information about EMC
5.2 General information about EMC

EMC requirements can be found in EN 60439-1 and recommendations in EN60204-1. The
order number for the EMC Installation Guideline is 6FC5297-AD30-0AP. For installation of
components in cabinets, the following conditions must be ensured to comply with the EMC
Directive:
• Operation in TN systems with SINAMICS line filters
• Observance of information about cable shielding and equipotential bonding
• The recommended Siemens power and signal cables must be used.
• Only Siemens cables must be used for DRIVE-CliQ connections.
For MOTION-CONNECT cables, see catalog D21.1 or D21.2
Caution
For DRIVE-CliQ connections self-prefabricated cables or couplings must not be used.
5.3 Directives and standards

The following directives and standards apply within the European Union:
Table 5-1 Directives
Directive Description
73/23/EEC Directive of the Council of February 19, 1973, on the approximation of the laws of the member
states relating to electrical equipment designed for use within certain voltage limits
Low-Voltage Directive
98/37/EC Directive of the Council of August 12, 1998, on the approximation of laws of the member
states relating to machinery
Machine Directive
93/68/EEC Directive of the Council on the approximation of laws of the member states relating to
electromagnetic compatibility
EMC guidelines
Conformance with the harmonized standards is an indication of conformance with the basic
requirements of these laws.
The following table lists some application-relevant standards:

Electromagnetic Compatibility (EMC)
5.3 Directives and standards
Table 5-2 Standards
Standard Description
EN 292–1 Safety of machinery
General principles for design
Part 1: Basic terminology, methodology
Part 1: Safety-related parts of control systems
EN 1037 Safety of machinery
Prevention of unexpected startup
EN 1921 Safety of integrated manufacturing systems
EN 61000-6-4 Electromagnetic compatibility (EMC)
Generic standard emission
Part 2: Industrial environments
EN 50178 Electronic equipment for use in power installations
Electrical equipment of machines
EN 60439–1 Low-voltage switchgear and controlgear assemblies
Part 1: Type-tested and partially type-tested assemblies
EN 60529 Degrees of protection provided by enclosures
EN 61000-6-2 Electromagnetic compatibility (EMC)
Part 2: Generic standard immunity, industrial environments
EN 61800–3 Adjustable speed electrical power drive systems
Part 3: EMC product standard including specific test methods
UL 508C Power conversion equipment

Spring-Loaded Terminals/Screw Terminals A
Connectable conductor cross-sections of spring-loaded terminals
Table A-1 Spring-loaded terminals
Spring-loaded terminal type

1 Connectable conductor Flexible 0.14 mm2 to 1.5 mm2
cross-sections With wire end ferrule, without plastic sleeve 0.25 mm2 to 1.5 mm2
With wire end ferrule, with plastic sleeve 0.25 mm2 to 0.5 mm2
Insulation stripping length 7 mm
Tool Screwdriver 0.4 x 2.0 mm
cross-sections
Insulation stripping length 8 to 9 mm

Equipment Manual, (GH1), 12/2004 Edition, 6SL3097-2AH00-0BP1 A-1
Spring-Loaded Terminals/Screw Terminals
Connectable conductor cross-sections of screw terminals
Table A-2 Screw terminals
Screw terminal type

cross-sections With wire end ferrule, without plastic sleeve 0.25 mm2 to 1.5 mm2
With wire end ferrule, with plastic sleeve 0.25 mm2 to 0.5 mm2
Tightening torque 0.22 to 0.25 Nm
cross-sections With wire end ferrule, without plastic sleeve 0.25 mm2 to 1 mm2
With wire end ferrule, with plastic sleeve 0.5 mm2 to 1 mm2
4 Connectable conductor Flexible 0.2 mm2 to 4 mm2

A-2 Equipment Manual, (GH1), 12/2004 Edition, 6SL3097-2AH00-0BP1
Abbreviations B
Table B-1 Abbreviations
Abbreviation German English

A
A... Warnung Alarm
AC Wechselstrom Alternating Current
ADC Analog-Digital-Konverter Analog Digital Converter
AI Analogeingang Analog Input
AO Analogausgang Analog Output
AOP Advanced Operator Panel Advanced Operator Panel
ASCII Amerikanische Code-Norm für den American Standard Code for Information Interchange
Informationsaustausch
B
BB Betriebsbedingung Operating Condition
BERO Firmenname für einen Näherungsschalter Tradename for a type of proximity switch
BI Binektoreingang Binector Input
BIA Berufsgenossenschaftliches Institut für Berufsgenossenschaftliches Institut für Arbeitssicherheit
Arbeitssicherheit (German Institute for Occupational Safety)
BICO Binektor-Konnektor-Technologie Binector Connector Technology
BLM Basic Line Module Basic Line Module
BOP Basic Operator Panel Basic Operator Panel
C
C Kapazität Capacitance
CAN Controller Area Network Controller Area Network
CBC Kommunikationsbaugruppe CAN Communication Board CAN
CD Compact Disc Compact Disc
CDS Befehlsdatensatz Command Data Set
CI Konnektoreingang Connector Input
CNC Computerunterstützte numerische Steuerung Computer Numerical Control
CO Konnektorausgang Connector Output
CO/BO Konnektor-/Binektorausgang Connector Output/Binector Output
COB-ID CAN Object-Identification CAN object identification
COM Mittelkontakt eines Wechselkontaktes Mid-position contact of a changeover contact
CP Kommunikationsprozessor Communication Processor
CPU Zentralbaugruppe Central Processing Unit
CRC Checksummenprüfung Cyclic Redundancy Check
CU Control Unit Control Unit

Equipment Manual, (GH1), 12/2004 Edition, 6SL3097-2AH00-0BP1 B-1
Abbreviations

D
DAC Digital-Analog-Konverter Digital Analog Converter
DC Gleichstrom Direct Current
DCN Gleichstrom negativ Direct current negative
DCP Gleichstrom positiv Direct current positive
DDS Antriebsdatensatz Drive Data Set
DI Digitaleingang Digital Input
DI/DO Digitaleingang/-ausgang bidirektional Bidirectional Digital Input/Output
DMC DRIVE-CLiQ Module Cabinet (Hub) DRIVE-CLiQ Module Cabinet (Hub)
DO Digitalausgang Digital Output
DO Antriebsobjekt Drive Object
DPRAM Speicher mit beidseitigem Zugriff Dual Ported Random Access Memory
DRAM Dynamischer Speicher Dynamic Random Access Memory
DRIVE-CLiQ Drive Component Link with IQ Drive Component Link with IQ
DSC Dynamic Servo Control Dynamic Servo Control
E
EDS Geberdatensatz Encoder Data Set
EGB Elektrostatisch gefährdete Baugruppen Electrostatic Sensitive Devices (ESD)
EMK Elektromagnetische Kraft Electromagnetic Force
EMV Elektromagnetische Verträglichkeit Electromagnetic Compatibility (EMC)
EN Europäische Norm European Standard
EnDat Geber-Schnittstelle Encoder-Data-Interface
EP Impulsfreigabe Enable Pulses
ES Engineering System Engineering System
F
F... Störung Fault
FAQ Häufig gestellte Fragen Frequently Asked Questions
FCC Function Control Chart Function Control Chart
FCC Flussstromregelung Flux Current Control
FEPROM Schreib- und Lesespeicher nichtflüchtig Flash-EPROM
FG Funktionsgenerator Function Generator
FI Fehlerstrom-Schutzschalter Earth Leakage Circuit-Breaker (ELCB)
FP Funktionsplan Function diagram
FW Firmware Firmware
G
Global-Control-Telegramm (Broadcast-
GC Global Control Telegram (Broadcast-Telegram)
Telegramm)
GSD Gerätestammdatei: beschreibt die Merkmale Device master file: describes the features of a
eines PROFIBUS-Slaves PROFIBUS slave
H
HF Hochfrequenz High frequency
HFD Hochfrequenzdrossel High frequency reactor
HLG Hochlaufgeber Ramp-function generator

B-2 Equipment Manual, (GH1), 12/2004 Edition, 6SL3097-2AH00-0BP1
Abbreviations

HMI Mensch-Maschine-Schnittstelle Human Machine Interface
HTL Logik mit hoher Störschwelle High Threshold-Logic
HW Hardware Hardware
I
i. V. in Vorbereitung: diese Eigenschaft steht zur in preparation: this feature is currently not available
Zeit nicht zur Verfügung
I/O Eingang/Ausgang Input/Output
IBN Inbetriebnahme Commissioning
ID Identifizierung Identifier
IEC Internationale Norm in der Elektrotechnik International Electrotechnical Commission
IGBT Bipolartransistor mit isolierter Steuerelektrode Insulated Gate Bipolar Transistor
IT Drehstromversorgungsnetz ungeerdet Insulated three-phase supply network
J
JOG Tippen Jogging
K
KDV Kreuzweiser Datenvergleich Data cross-checking
KIP Kinetische Pufferung Kinetic buffering
Kp Proportionalverstärkung Proportional gain
KTY Spezieller Temperatursensor Positive temperature coefficient temperature sensor
L
L Induktivität Inductance
LED Leuchtdiode Light Emitting Diode
LSB Niederwertigstes Bit Least Significant Bit
M
M Masse reference potential, zero potential
MB Megabyte Megabyte
MCC Motion Control Chart Motion Control Chart
MDS Motordatensatz Motor Data Set
MLFB Maschinenlesbare Fabrikatebezeichnung machine-readable product designation
MMC Mensch Maschine Kommunikation Man-Machine Communication
MSB Höchstwertigstes Bit Most significant Bit
MSCY_C1 Zyklische Kommunikation zwischen Master Master Slave Cycle Class 1
(Klasse 1) und Slave
N
N... Keine Meldung oder Interne Meldung No Report
N. C. Nicht angeschlossen Not connected
NC Öffner Normally Closed (contact)
NC Numerische Steuerung Numerical Control
Normengremium in USA (United States of
NEMA National Electrical Manufacturers Association
America)
NM Nullmarke Zero Mark
NO Schliesser Normally Open (contact)

Abbreviations
O
OEM Original Equipment Manufacturer Original Equipment Manufacturer
OLP Busstecker für Lichtleiter Optical Link Plug
OMI Option Module Interface Option Module Interface
P
p... Einstellparameter Adjustable parameter
PcCtrl Steuerungshoheit Master Control
PDS Leistungsteildatensatz Power Module Data Set
PE Schutzerde Protective Earth
PELV Schutzkleinspannung Protective Extra Low Voltage
PG Programmiergerät Programming terminal
PI Proportional Integral Proportional Integral
PID Proportional Integral Differential Proportional Integral Differential
PLC Speicherprogrammierbare Steuerung (SPS) Programmable Logical Controller
PLL Baustein zur Synchronisierung Phase locked Loop
PNO PROFIBUS Nutzerorganisation PROFIBUS user organisation
PRBS Weißes Rauschen Pseudo Random Binary Signal
PROFIBUS Serieller Datenbus Process Field Bus
PS Stromversorgung Power Supply
PTC Positiver Temperaturkoeffizient Positive Temperature Coefficient
PTP Punkt zu Punkt Point to Point
PWM Pulsweitenmodulation Pulse Width Modulation
PZD PROFIBUS Prozessdaten PROFIBUS Process data
Q
R
r… Beobachtungsparameter (nur lesbar) Display Parameter (read only)
RAM Speicher zum lesen und schreiben Random Access Memory
RCCB Fehlerstrom-Schutzschalter Residual Current Circuit Breaker
RCD Fehlerstrom-Schutzschalter Residual Current Device
RJ45 Norm. Beschreibt eine 8-polige Standard. Describes an 8-pole plug connector with
Steckverbindung mit Twisted-Pair Ethernet. twisted pair Ethernet.
RO Nur lesbar Read Only
RPDO Receive Process Data Object Receive Process Data Object
RS232 Serielle Schnittstelle Serial Interface
RS485 Norm. Beschreibt die Physik einer digitalen Standard. Describes the physical characteristics of a
seriellen Schnittstelle. digital serial interface.
S
S1 Dauerbetrieb Continuous Duty
S3 Aussetzbetrieb Periodic Duty
SBC Sichere Bremsenansteuerung Safe Brake Control
SGE Sicherheitsgerichtetes Eingangssignal Safe input signal
SH Sicherer Halt Safe Standstill
SI Safety Integrated Safety Integrated

B-4 Equipment Manual, (GH1), 12/2004 Edition, 6SL3097-2AH00-0BP1
Abbreviations
SIL Sicherheitsintegritätsgrad Safety Integrity Level

SLM Smart Line Module Smart Line Module
SLVC Geberlose Vektorregelung Sensorless Vector Control
SM Sensor Module Sensor Module
SMC Sensor Module Cabinet Sensor Module Cabinet
SPC Sollwertkanal Setpoint Channel
SPS Speicherprogrammierbare Steuerung Programmable Logic Controller (PLC)
STW PROFIBUS Steuerwort PROFIBUS Control Word
T
TB Terminal Board Terminal Board
TIA Totally Integrated Automation Totally Integrated Automation
TM Terminal Module Terminal Module
TN Drehstromversorgungsnetz geerdet Grounded three-phase supply network
Tn Nachstellzeit Integral time
TPDO Transmit Process Data Object Transmit Process Data Object
TT Drehstromversorgungsnetz geerdet Grounded three-phase supply network
TTL Transistor-Transistor-Logik Transistor Transistor Logic
U
UL Underwriters Laboratories Inc. Underwriters Laboratories Inc.
V
VC Vektorregelung Vector Control
Vdc Zwischenkreisspannung DC link voltage
VDE Verband Deutscher Elektrotechniker Association of German Electrical Engineers
VDI Verein Deutscher Ingenieure Association of German Engineers
Vpp Volt Spitze zu Spitze Volt peak to peak
VSM Voltage Sensing Module Voltage Sensing Module
W
WZM Werkzeugmaschine Machine tool
X
XML Erweiterbare Auszeichnungssprache Extensible Markup Language
(Standardsprache für Web-Publishing und
Dokumentenmanagement)
Y
Z
ZK Zwischenkreis DC link
ZSW PROFIBUS Zustandswort PROFIBUS Status Word

References C
SINAMICS Documentation
Catalogs
/D11.1/ SINAMICS G110 Inverter Chassis Units 0.12 kW to 3 kW
Order no.: E86060-K5511-A111-A1-766, 12.2003 Edition
/D11/ SINAMICS G130 Drive Converter Chassis Units, SINAMICS G150 Drive Converter
Cabinet Units
/D21.1/ SINAMICS S120 Vector Control Drive System
This catalog is only available in PDF format., 12.2004 Edition
/D21.2/ SINAMICS S120 Servo Control Drive System
/D21.3/ SINAMICS S150 Drive Converter Cabinet Units
75 kW to 1200 kW
This catalog is only available in PDF format., 04.2004 Edition
Related catalogs
/ST70/ SIMATIC Components for Totally Integrated Automation, catalog ST70
Ordering information
/PM10/ Motion Control System SIMOTION, catalog PM10
Ordering information
Interactive catalogs
/CA01/ The Offline Mall of Automation and Drives
CD-ROM
Order no.: E86060-D4001-A100-C3-7600, 10.2004 Edition
/Mall/ A&D Mall, Catalog and Online Ordering System
http://www.siemens.com/automation/mall

Equipment Manual, (GH1), 12/2004 Edition, 6SL3097-2AH00-0BP1 C-1
References
Electronic documentation
/CD2/ SINAMICS
The SINAMICS System
Order no.: 6SL3097-2CA00-0YG1, 12.2004 Edition
User Documentation
/BA1/ SINAMICS G150
Operating Manual
Order no.: On request, 12.2004 Edition
/BA2/ SINAMICS G130
Operating Manual
/BA3/ SINAMICS S150
Operating Manual
/GH1/ SINAMICS S120
Equipment Manual for Control Units and Additional System Components
Order no.: 6SL3097-2AH00-0BP1, 12.2004 Edition
/GH2/ SINAMICS S120
Equipment Manual for Booksize Power Sections
Order no: 6SL3097-2AC00-0BP1, 12.2004 Edition
/GH3/ SINAMICS S120
Equipment Manual for Chassis Power Sections
Order no.: 6SL3097-2AE00-0BP0, 12.2004 Edition
/GH4/ SINAMICS S120
Equipment Manual for Booksize Cold-Plate Power Sections
Order no.: 6SL3097-2AJ00-0BP1, 12.2004 Edition
/GS1/ SINAMICS S120
Getting Started
Order no.: 6SL3097-2AG00-0BP1, 12.2004 Edition
/IH1/ SINAMICS S120
Commissioning Manual
Order no.: 6SL3097-2AF00-0BP2, 12.2004 Edition
/FH1/ SINAMICS S120
Functional Manual
Order no.: 6SL3097-2AB00-0BP0, 12.2004 Edition
/IH2/ SINAMICS S120
CANopen Commissioning Manual
Order no.: 6SL3097-2AA00-0BP1, 12.2004 Edition
/LH1/ SINAMICS S
List Manual
Order no.: 6SL3097-2AP00-0BP2, 12.2004 Edition

C-2 Equipment Manual, (GH1), 12/2004 Edition, 6SL3097-2AH00-0BP1
References
Further Supplementary Documentation

1 Drive ES Basic V5.1
Function Description
Engineering System for Drives from the SIEMENS A&D Product Range
Order no.: 6SW1700-0JA00-0BA0, 08.2001 Edition
2 SIMOTION Engineering System
Handhabung
Order no.: 6AU1900-1AB31-0BA0, 01.2004 Edition
/PJAL/ SIMODRIVE, SIMOVERT MASTERDRIVES, SINAMICS
General Part for Synchronous Motors
Planning Guide
Order no.: 6SN1197-0AD04-0BP2, 11.2004 Edition
/PFK7S/ SINAMICS Synchronous Motors 1FK7
Planning Guide
/PFT6S/ SINAMICS Synchronous Motors 1 FT6
Planning Guide
Order no.: 6SN-1197-0AD12-0BP0, 09.2004 Edition
/PFK7/ SIMODRIVE and SIMOVERT MASTERDRIVES Synchronous Motors 1FK7
Planning Guide
/PFT6/ SIMODRIVE and SIMOVERT MASTERDRIVES Synchronous Motors 1FT6
Planning Guide
PROFIBUS Documentation
/P1/ PROFIBUS-DP/DPV1 IEC 61158
Basic Information, Tips and Tricks for Users
Hüthig; Manfred Popp; 2nd edition
ISBN 3-7785-2781-9
/P2/ PROFIBUS-DP, Getting Started
PROFIBUS User Organization; Manfred Popp
Order no.: 4.071
/P3/ Decentralization with PROFIBUS-DP
Architecture and Fundamentals, Configuration and Use of PROFIBUS-DP with SIMATIC S7
SIEMENS; Publicis MCD Verlag; Josef Weigmann, Gerhard Kilian
Order no.: A19100-L531-B714
ISBN 3-89578-074-X
/P4/ Manual for PROFIBUS Networks, SIEMENS
Order no.: 6GK1970-5CA20-0BA0
/P5/ PROFIBUS Profile PROFIdrive Profile Drive Technology
PROFIBUS User Organization
Haid- und Neu-Straße 7, D-76131 Karlsruhe
Order no.: 3.172 Version 3.1 November 2002

Equipment Manual, (GH1), 12/2004 Edition, 6SL3097-2AH00-0BP1 C-3
References
/IKPI/ SIMATIC NET, Industrial Communication and Field Devices

Catalog
Order no.: E86060-K6710-A101-B4, 2005 Edition
/PDP/ PROFIBUS Installation Guidelines
Installation Guideline for PROFIBUS-FMS/DP
Installation and Wiring Recommendation for RS 485 Transmission
Order no. 2.112 Version 1.0
Documentation for Safety Equipment
Note
For more information about technical documentation for Safety Integrated, visit the following
address:
http://www.siemens.de/safety
The following list contains some of the safety-related documentation available.
/LVP/ Low-Voltage Switchgear

Catalog
Order no.: E8606-K1002-P101-A5, 2005 Edition
/LV10/ Controlgear for Industry
Catalog
Order no.: E86060-K1002-A101-A4, 2004 Edition
/LV20/ BERO - Sensors for Automation
Catalog:
/LV30/ Products and Systems for Low-Voltage Power Distribution
Catalog
/MRL/ Directive 98/37/EG of the European Parliament and Council
Machinery Directive
Bundesanzeiger-Verlags GmbH, 22.06.1998 Edition
/SIAH/ Safety Integrated
Application Manual
Order no.: 6ZB5000-0AA01-0BA0, 4th edition
/SICD/ Safety Integrated
CD-ROM
Order no.: E20001-D10-M103-X-7400, 09.2004 Edition

C-4 Equipment Manual, (GH1), 12/2004 Edition, 6SL3097-2AH00-0BP1
Index
C I
Cabinet-Mounted Sensor Module 10 (SMC10), 4-3 Installation
Cabinet-Mounted Sensor Module 20 (SMC20), 4-11 Communication Board CAN (CBC10), 3-5, 3-12
Cabinet-Mounted Sensor Module 30 (SMC30), 4-19 Control Unit 320 (CU320), 2-18
Components Controller extension 32, 3-36
Cabinet-Mounted Sensor Module 10 (SMC10), 4-3 Interface descriptions
Cabinet-Mounted Sensor Module 20 (SMC20), 4-11 Controller extension 32, 3-30
Cabinet-Mounted Sensor Module 30 (SMC30), 4-19 Introduction, 1-4
Communication Board CAN (CBC10), 3-1
Control Unit 320 (CU320), 2-3
Terminal Board 30 (TB30), 3-6 P
Terminal Module 31 (TM31), 3-14
Platform Concept, 1-3
Controller extension 32 (CX32) components
Power Sections, 1-8
Controller extension 32 (CX32), 3-29
Preface, iii
D S
Dimension drawings
Safety information
Cabinet-Mounted Sensor Module 10 (SMC10), 4-9
Cabinet-Mounted Sensor Module (SMC10), 4-4
Controller extension 32, 3-35
Terminal Board 30 (TB30), 3-6
E Screw terminals, A-1
Electrical connections Sensor Modules, 4-1
Cabinet-Mounted Sensor Module 30 (SMC30), 4-28 Sensor systems, 4-2
Terminal Board 30 (TB30), 3-13 Spring-loaded terminals, A-1
Terminal Module 31 (TM31), 3-27 System Data, 1-9
EMC Directive, 5-2
F
Field of application, 1-1

Equipment Manual, (GH1), 12/2004 Edition, 6SL3097-2AH00-0BP1 Index-1
Index
T
Technical specifications
Cabinet-Mounted Sensor Module (SMC10), 4-11
Terminal Board 30 (TB30), 3-13
The communication board CAN 10 (CBC10), 3-1
The Control Unit 320 (CU320), 2-3
The Terminal Board 30 (TB30), 3-6
The Terminal Module 31 (TM31), 3-14
TM31
Connector codes, 3-27
Totally Integrated Automation, 1-3
V
Versions, 1-2

Index-2 Equipment Manual, (GH1), 12/2004 Edition, 6SL3097-2AH00-0BP1
To Suggestions
SIEMENS AG
Corrections
A&D MC BMS
For Publication/Manual:
Postfach 3180
SINAMICS S120
91050 ERLANGEN, GERMANY
Equipment Manual (GH1)
Phone : +49 (0) 180 / 5050 - 222 (hotline)

Fax.: +49 (0) 9131 / 98 - 2176 (documentation)
E-mail: motioncontrol.docu@erlf.siemens.de Manufacturer/Service Documentation
From Equipment Manual
Name
Order no.: 6SL3097-2AH00-0BP1
Company/Dept.
Edition: 12.04
Address
Should you notice any printing errors when reading
this publication, please notify us on this sheet.
Phone: / Suggestions for improvement are also welcome.
Fax: /
Suggestions and/or corrections
Overview of SINAMICS Documentation (12.2004)
General Documentation/Catalogs
SINAMICS SINAMICS SINAMICS SINAMICS SINAMICS

G110 G130/G150 S120 S120 S150
D 11.1 D11 D 21.1 D 21.2 D 21.3

Converter 0.12-- 3 kW Converter 75-- 800 kW Vector Control Servo Control Vector Control
Chassis Units Chassis/Cabinet Units Drive System Drive System 75-- 1200 kW
(incl. Motors) (incl. Motors) Cabinet Units
Manufacturer/Service Documentation
SINAMICS SINAMICS SINAMICS SINAMICS SINAMICS SINAMICS

G110 G110 G110 G130 G150 G130/G150
Operating List Manual Getting Started Operating Operating List Manual

Instructions Parameters, Instructions Instructions Parameters,
Function Diagrams Function Diagrams
SINAMICS SINAMICS SINAMICS SINAMICS SINAMICS SINAMICS SINAMICS

S120 S120 S120 S120 S120 S S120
Equipment Equipment Equipment Installation & Getting Started List Manual Function
Manual Manual Manual Start-Up Manual Parameters, Manual
Control Unit, Booksize Power Chassis Power Alarms
Additional System Sections Sections Function Diagrams
Components
SINAMICS
SINAMICS
G110/G130/
S150 G150/
S120/S150
Motors
Operating DOCONCD Planning Guide EMC

Instructions Motors Installation
1FT6; 1FK7; Guideline
1PH7; 1PH4; 1PH2
Siemens AG
Automation and Drives
Motion Control Systems
Postfach 3180 © Siemens AG, 2004
Subject to change without prior notice
91050 ERLANGEN Order No.: 6SL3097-2AH00-0BP1
GERMANY
www.siemens.com/motioncontrol Printed in Germany

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Equipment Manual 12/2004 Edition

(GH1), 12/2004 Edition

Status code in the "Comments" column:

Edition Order No. Comments

For further information please visit us at::

This publication was produced with SIPS+

Order No. 6SL3097-2AH00-0BP1 Siemens Aktiengesellschaft

Information on the SINAMICS S documentation

Equipment Manual Control Units and Additional System Components

Danger and warning symbols - explanations

Equipment Manual Control Units and Additional System Components

Equipment Manual Control Units and Additional System Components

Equipment Manual Control Units and Additional System Components

Equipment Manual Control Units and Additional System Components

Equipment Manual Control Units and Additional System Components

Equipment Manual Control Units and Additional System Components

Equipment Manual Control Units and Additional System Components

3 Additional System Components.............................................................................................................. 3-1

Equipment Manual Control Units and Additional System Components

3.4 CX32 ........................................................................................................................................ 3-29

Equipment Manual Control Units and Additional System Components

4.5 Sensor Module Cabinet 30 (SMC30) ....................................................................................... 4-19

Equipment Manual Control Units and Additional System Components

Equipment Manual Control Units and Additional System Components

Table 3-25 Terminal block X124 ................................................................................................................ 3-34

Equipment Manual Control Units and Additional System Components

Figure 1-1 SINAMICS applications

Equipment Manual Control Units and Additional System Components

1.2 Product variants

SINAMICS offers different versions designed to meet a range of requirements:

1.3 Platform concept and Totally Integrated Automation

Equipment Manual Control Units and Additional System Components

Figure 1-2 SINAMICS as part of the Siemens modular automation system

Equipment Manual Control Units and Additional System Components

Figure 1-3 SINAMICS S120 system overview

Modular system for complex drive tasks

Equipment Manual Control Units and Additional System Components

Drive for multi-axis applications

New system architecture with a central Control Unit

DRIVE-CLiQ – a digital interface between all components

Electronic type plates in all components

Equipment Manual Control Units and Additional System Components

Figure 1-4 The electronic type plate for SINAMICS S120

Equipment Manual Control Units and Additional System Components

1.5 SINAMICS S120 components

Figure 1-5 SINAMICS S120 component overview

Equipment Manual Control Units and Additional System Components

The following power components are available:

1.6 Power sections

Equipment Manual Control Units and Additional System Components

1.7 System data

Equipment Manual Control Units and Additional System Components

Equipment Manual Control Units and Additional System Components

Equipment Manual Control Units and Additional System Components

Figure 2-1 Overview of the CU320

Equipment Manual Control Units and Additional System Components

CU Active Single Single CU Active Single Single

X202 X202 X202 X202 X202 X202

X201 X201 X201 X201 X201 X201