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Arif Iqbal

Assistant Manager
Blanks Pressing Department
Sandvik Coromant India
Mob: +91-7428864201
Email-arif.nitskm@gmail.com

CAREER OBJECTIVE
Seeking a challenging and a rewarding career as a professional where my functional expertise,industry
exposure, analytical skills and management skills would be utilized productively to achieve company's visions.
Work Experience
A result oriented professional with over 6-years in Process Engineering (In Automotive &
Insert manufacturing industry) Presently associated with Sandvik, Pune as Assistant Manager for Process
Improvement & Product development (PDP/NPI), having responsibility of production line setup, process
design, Line balancing & product development from scratch and continuous improvement till mass production.

Assistant Manager Process


Roles & responsibilities:
Developing SOPs & subsequent time studies for optimizing productivity
Feasibility study for new product & Lead activity for New product development by involving concern
department
Drive out OEE improvement activity
Establishment of new powder pressing technology
Analyze & bridge gaps in production against by identifying pain areas & prepare action plan
Identify scope for implementation of Poka-yoke & lead the activity
Optimization of process flow through eliminating 3M (Muda, Mura,Muri)
Drive automation activity, creating SOR, budget calculation
Root cause analysis & implement counter measures
Prepare technical documents PFMEA, Control plan & inspection protocol
Co-ordinate with supplier for development of jigs, fixtures etc.
Ensure full adherence to 5S, Kaizen & strategy development
Performing DOE to fix process window
Ensure effectiveness of the product and process audit & take necessary corrective & preventive action
Lead & ensure effective change management (product & process) to ensure no impact on operational
efficiency
Ensure timely up gradation for all sorts of work instruction/process/line layouts as per relevant norms.
Identify scope of Muda elimination through Digitalization
Train new employe for shop floor safety, SPM machine operation
Prepare department expense report, & monthly defect reduction plan

Assistant Manager (Process Engineering) at DENSO Haryana Pvt. Ltd.


Roles & responsibilities:
Layout designing for new assembly line.
Engage and align the workforce to the productivity objectives & targets.
Responsible for the delivery through lean implementation
Lead New product & process development activity ensuring that all activities are completed and
documented in accordance with procedure.
Make Monthly KPI report & action plan for achieving target results.
Perform process capability & report with validation data.
Line layout/equipment layout preparation and installation with support of vendor.
Prepare machine specification for new process/product requirement.
Prepare RFQ & SOR document.
Drive & Lead machine time reduction activity to improve OEE & productivity.
Ensure shop floor efficiency, Value stream mapping & improvement by use of problem-solving tools.
Lead low-cost automation activities.
Knowledge of own area technology
Knowledge of press fitting process (both servo & hydraulic)
Knowledge of Bolt tightening/screw tightening process
Knowledge of various inspection processes (Leak, Thrust, Clearance, Camera & Performance
check) related to assembly line.
Powder pressing & sintering operation.

Senior Engineer (Process Engineering) at DENSO Haryana Pvt. Ltd. Dec 2)


Roles & responsibilities:
1.New projects schedule activities implementation for New product/process or designchange
Process design/modification for the change point in new product drawing
Prepare technical documents P-FMEA, PCS & QA Network
Perform process capability & report with validation data
Preparation equipment/machine specification for new product
Line layout/equipment layout preparation and installation
Utility specification preparation with outside vendor and installation
Make process window & implement Poya-yoke, Kaizen.
Involve with maker during equipment setup & process setting
Prepare process design & New manufacturing/assembly process implementation
Conducting line balancing activities by using relevant standards to improve shop floor efficiency
Record various losses in HVPT & prepare HVPT report
2.Productivity Up (Existing Lines)
Execute Machine Time & Operation Ratio (OR) improvement activities
Detailed study & modification of process flow to improve OR
Area productivity calculation for new line installation
Understand capacity of lines from capacity sheet
3.Quality up (Existing Lines)
Lead defect reduction activity. Prioritize defect for reduction, gather related data, & establish cause
by using QA tools. Take action & validate after cause established (PDCA cycle)
ESC monitoring & documentation (FMEA, QA-Net, PCS, Cp CpK report etc.) preparation for ESC
release
Countermeasures if Cp CpK NG observed during quality confirmation.
4.Annual Plan
Support for listing activities for annual plan & preparing supporting data
Process planning for exiting & new model.
5.Department regular activities
Support HoS(head of section) in managing dept. expenses.
Support HoS for customer requests for quality issues.
Study at Gemba & provide closures for improved customer satisfaction.
Start CFT to resolve mass production problems.
6.Cost saving activity
Manpower saving through automation.
Jigs design modification for cost saving
Localization of major consumable items for cost reduction
Engineer (Process Engineering) at DENSO Haryana Pvt. Ltd.
Roles & responsibilities:
1. New projects schedule activities implementation for New product/model/process
change/designchange
New product drawing study and change point identification Update existing process documents
PFD,PCS, P-FMEA,
Control plan and QA Network Arranging child parts with PC support for new equipment
trial &process setting Utility installation as per specification with outside vendor help
2. Quality up (Existing Lines)
Involve in defect reduction activities (Analysis using QC tools)
Understand Line quality using control charts & make action plan
Involve in process document periodic review & update
Trainee Engineer (Process Engineering) at DENSO Haryana Pvt. Ltd.
Roles & responsibilities:
Continuously reviewing the existing manufacturing process and systems.
Defect monitoring to increase operation ratio and reduce costs.
Assy Line shifting & layout change from straight to U-Shape to increase manpower flexibility
Process evaluation by conducting the Process Capability (Cp, Cpk) studies to ensure high
reliabilityof the process after shifting & layout change.

BASICACADEMICCREDENTIALS
Qualification Board/University Year of Percentage/CGPA
passing
B. Tech (Mechanical
NIT Sikkim 2018 7.86/10
Engineering)
70.8%
Intermediate CBSE 2013
CBSE
High School 2011 9.4/10

ACHIEVEMENTS
Secured AIR 23K in JEE Main 2014
Secured 2nd in technical quiz at NIT Sikkim organized by NIRMAN (Civil Eng. Society)
Secured 1st position in Tech quiz organized by NATIONAL INSTITUTE OF TECHNOLOGY
SIKKIM during 16
SKILLS/KNOWLEDGE
Industry Knowledge
Advanced Product Quality Planning (APQP)
Statistical Process Control (SPC)
Production Part Approval Process (PPAP)
Failure Mode and Effects Analysis (FMEA)
Lean Six Sigma & Continuous improvement.
Process design
Data analysis
G&T, Tolérance Chain analysais
Press fitting, Laser marking, Screw tightening, Assembly process & Vision inspection technology
Tools & Technologies
Product Design Software: AutoCAD
Application Software: MS-Office, Outlook, Minitab, Miro
Root Cause Analysis tools (A3, Why-Why,7QC tool)
B. Tech PROJECTS
Design of Microfluidic channel
The aim of microfluidic mixing is to achieve mixing through rapid mixing of multiple samples in Microscale
devices. In such low Re no. Flow turbulent mixing is not possible one has to riley on diffusion mixing.
B. Tech Workshop
National Symposium on recent trends during 22-23rd Jan. 2015 by C. N. R. Rao.
Workshop on AutoCAD by LOGICVILLA
Participated in the International Machine Tool exhibition IMTEX-2017 and TOOLTECH-2017 at
Bangalore International Exhibition Centre organized by IMTMA.
Industrial Training at TOOL ROOM &TRAINING CENTRE PATNA
Industrial Training and Tour at ACE MICROMATICS
CO-CIRRICULAR ACTIVITIES
Worked as Technical Head of (Tech Fest of NIT Sikkim).
Worked in the team of Event Management Udgam 2k16
Working as Internshala Student Partner
Worked as coordinator of Procurement team of
Worked as Sponsorship and Publicity Head of
PERSONAL DETAILS
Name: - Abdul Matin
Permanent Address: - Mohabbatpur Dhaka, Distt.East champaran, Bihar-845410
Date of Birth: - 05/11/1996
Language Known: - English, Hindi, Urdu, Bhojpuri
Nationality: - Indian
Interest & Hobbies: - Playing cricket, listening song ,Nature Photography

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