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Day Ending Report_6.10.24

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0% found this document useful (0 votes)
19 views

Day Ending Report_6.10.24

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Sinter Planning
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© © All Rights Reserved
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DAY ENDING FLASH REPORT FOR 06/Oct/24 OPERATIONS DIRECTORATE

As on 07/Oct/24 (0800 hrs.)


ITEM Annual Avg. Avg. Cum. M/R % ful %
Delays/repair/shutdown
Plants
Operating
Daily Actual Production (TPD) ('000 T) ('000 APP CU Unit
Capacity On Date Avg Tpd
APP On Date (T) T)
(MT)
PCM(On Dt/Cum):85T/ 824T & Sand pit Fdy (On Dt/Cum):0T/379T;Pig stk(06.10.24/1st) 11108T / 11218T
Ov.Pushing (nos.) 830 710 702 702 702 85 M/c wise Sinter Plant prod on date (SP-2/ SP-3 M/c-1/ SP-3 M/c-2): 8506T / 0T /10032T
COB-11 86 86
SINTER 10.04 24935 18538 18722 112 580 75 68 Total Coking Coal Stock: 187083 T, as on 06.10.24 (0600 Hrs); No. of days Stock: 13 (as per OP) BF-1 S/D w.e.f. 9.5.24

HOT METAL 6.45 18742 15112 15764 95 489 84 89 HM sent to PCM due to high tare weight of ladle BF-4 1670 1983
'COB Pushing regulated as per BF demand and coke stock
SMS-2 3.00 7645 4880 Casts: 42 4857 29 151 64 59 SP-3 M/c 1: C/R from 0730 hrs (2.10.24)-Contd. (Plan : 6 days) BF-5 1873 2111
SMS-3 3.00 10516 9579 Casts: 57 10031 60 311 95 122 BF#4,5,8 : Poor wind acceptance.
SMS-2: Restricted oprns due to mixer oprns. halted after shop roof collapse above mixer-3 from. 0530 hrs
BF-6 C/R from 21.8.23
CRUDE STEEL 6.00 18161 14459 14887 89 462 82 91 (10.9.24) - Contd. BF-7 4052 3915
RSM (2727 TPD) 0.90 1258 1047 1081 6 33 86 44 RSM (R-60): S/d for 2 hrs 40 min for 2nd Stand / 3 rd Pass change Rolling Hrs BF-8 7517 7755
URM (R-260) : Cumm delay for 7 hrs 15 min due to Tandem roll change/ UR roll changing
URM (3636 TPD) 1.20 3419 2648 2647 16 82 77 81 (due to kink), MCU, cooling bed full(system full, NDT 1 guide adj.), Bloom fallen out side OD TD BF-7/8 (% Pellet) 21/30 14/28
BSP

UTS 90 : RSM 0.65 968 967 947 6 29 98 53 RHF during bloom discharging 20:30 16:40 CDI (BF-8/Shop*) 147/158 160/149
UTS 90 : URM 1.08 3258 2537 2511 15 78 77 85 SMS Grade LS Stock: 93104 T, as on 06.10.24(0600 Hrs); No. of days Stk: 24 16:25 16:01 BF Slag rate* 571 567
MM (2750 TPD) 0.70 1968 1781 1673 10 52 85 87 MM (Ang-65mm) : S/d for 1 hr 50 min for std pass/roll change 22:00 20:58 RSM (Blm- nos./ T) 412 1650
WRM (TMT 10/8/8): Down for 1 hr 30 min due to Cobbles (Cobble in C strnd Horizontal
WRM (1750 TPD) 0.55 1419 1338 1151 7 36 81
76 looper, Cobble in stand 8 &9 in D strnd) 20:00 17:35 URM (Blm- nos./ T) 342 2875
BRM (2727 TPD) 0.90 2806 3100 2860 17 89 102 116 BRM (TMT-12mm) : 19:45 18:20 6-Oct 1-Oct
PM (4242 TPD) 1.40 3774 3810 3519 21 109 93 92 22:00 19:49 Bloom Stk* 83930 82367
Finished Steel 5.40 14645 13724 12930 78 401 88 87 On date generation STG: 25.0 MW, TRTG: 12.0 MW, BPTG: 3.8 MW SMS-3 DS
hts. 20 138 Slab Stk* 14595 11565
Planned S/D for today: WRM for 2 hrs.
SS-PROD. 5.40 16452 15410 13922 84 432 85 94 IPT Slabs for SSP/RSP (OD/Cum): Nil / Nil , Nil/ Nil [Stk.: 183 T/ 0 T as on 7.10.24] Fin Steel Stk* 87588 89484
[ I/O Lump: 168561 T,Stk: 17 days I/O Fines: 229666 T ,Stk: 14 days Pellet 44139 T -Stock as on 06.10.24
SS- DESP. 16452 15212 13994 84 434 85 (0600 Hrs)]
BF coke stk* 25172 26732
PCM (On Dt/Cum): 411 T / 1483T& ASP(On Dt/Cum):190T /766T;Pig stk(06.10.24/1st) 6674T /7543T; M/c
Ov.Pushing (nos.) 341 342 337 337 337 99 wise Sinter Plant prod on date (SP-1/ SP-2): 5039T / 5110T
BF-2 2285 2220
Sinter 3.30 7774 10149 9591 58 297 123 106 Total Coking Coal Stock: 25029 T, as on 06.10.24 (0600 Hrs); No. of days Stock: 4 (As Per OP) BF-3 2175 1975
HM sent to PCM as per offtake
HOT METAL 2.45 6000 7000 6535 39 203 109 97 CCP M/c-1: Down from 0315 hrs(7.10.24) due to early termination (delay in ladle Rolling Hrs BF-4 2540 2330
placement as ladle got through at LF-2)
BRC : Down for 4hrs 15min due to early termination(primary water emergency valve
CRUDE STEEL 2.20 5484 6413 heats: 53 5744 34 178 105 95 OD TD BF Slag rate* 369 358
stopped)
Wheel forge 72,000
190 242 216 216 216 114 ### W/F ( S Profile): 9/17
19:00 17:46 CCP M/C-1/2 11/12
DSP

(Avg. 200 nos./day) nos.


MM (1200 TPD) 0.33 1161 499 1212 7 38 104 134 MM (TMT-20 mm--> 25 mm): Weekly maintenance day & section changing 0:00 18:52 CCP M/C-3/BRC 12/13 11/12
MSM (3200 TPD) 1.00 2194 1332 1311 8 41 60 48 MSM ( A 90): Down for 4 hrs due to lubrication leakage at std#13 15:00 12:43 Btm. Pouring 1 1
SM (550 TPD) 0.16 355 377 315 2 10 89 72 SM (CH-150x75) : 14:00 11:05 CDI (Shop)* 75 65
Finished Steel 1.52 3367 2208 2875 17 89 85 69 IPT coke: ISP (OD/Cum): Nil / 1 Rake 6-Oct 1-Oct
SS- PROD. 2.12 5113 3846 4716 28 146 92 81 SMS Grade Limestone Stock: 6245 T, as on 06.10.24 (0600 Hrs); No. of days Stock: 3 Fin Steel Stk* 22407 19953
SS- DESP. 5113 2914 3753 23 116 73 Planned S/D for today: No Major S/D Planned Semi Fin Stk* 93318 91147
[ I/O Lump: 37216 T,Stk: 8 days I/O Fines: 21382 T ,Stk: 3 days Pellet 0 T -Stock as on 06.10.24 (0600 Hrs)] BF coke stk* 15106 16506
PCM (On Dt/Cum): 185 T / 3170T ; Pig stk(06.10.24/1st) 15877 T / 13885 T
Ov.Pushing (nos.) 568 498 493 493 493 87 M/c wise Sinter Plant prod on date (SP-1/ SP-2/ SP-3 ): 2134T / 6013T /11050T
COB-6 90 90
Sinter 6.77 20194 19197 19281 116 598 95 104 Total Coking Coal Stock: 66979 T, as on 06.10.24 (0600 Hrs); No. of days Stock: 5 (As Per OP) BF-1 2886 2658
HOT METAL 4.00 13226 11561 11528 69 357 87 105 SP-1 Std-2 : Planned S/D from 0800 hrs(4.10.24)-Contd. (Plan : 3 days) BF-4 S/d w.e.f. 5.7.24
SMS-1 0.50 1484 0 Casts: 0 0 0 0 0 0 SMS-1 Conv P : C/R for relining from 2200 hrs (23.9.24) - Cont. (Plan: 18 days) BF-5 8675 8870
SMS-2 3.30 10871 11955 Casts: 75 10732 64 333 99 119 SMS-1 Conv Q : Down for maint. Jobs in moveable hood w.e.f. 0900 hrs (27.9.24) – Contd. BF Slag rate* 376 376
CRUDE STEEL 3.80 12355 11955 10732 64 333 87 103 CDI
(BF-5/Shop*) 140/130 146/135
0.92 2645 3229 2437 15 76 92 97 23 19
RSP

NPM(2788 TPD) 23:20 20:43 SMS-2 Caster-1


PM (1515 TPD) 0.50 1516 1508 1508 9 47 99 110 23:30 22:10 SMS-2 Caster-2 21 17
HSM -1 (5079 TPD) 1.68 0 0 0 0 0 #### 0 IPT Sinter DSP (OD/Cum): Nil /Nil; BSL (OD/Cum):Nil /Nil 0:00 0:00 SMS-2 Caster-3 31 33
HSM -2 (9188 TPD) 2.94 8516 7362 6928 42 215 81 89 18:15 17:01 BF-5 (% Pellet) 0 15
CR Sal (1091 TPD) 0.36 0 0 0 0 0 #### 0 SMS Grade Limestone Stock: 40608 T, as on 06.10.24 (0600 Hrs); No. of days Stock: 14 6-Oct 1-Oct
Finished Steel 3.15 12258 12455 10879 65 337 89 126 On date generation STG: 10.5 MW, TRTG: 15.7 MW, BPTG: 3.7 MW Fin Steel Stk* 86789 91187
SS- PROD. 3.52 12258 12455 10879 65 337 89 113 Planned S/D for today: No Major S/D Planned Slab stk* 126138 125216
SS- DESP. 12258 9604 11139 67 345 91 [ I/O Lump: 105611T,Stk: 22 days I/O Fines: 101579 T ,Stk: 7 days Pellet 8000 T -Stock as on 06.10.24 (0600 Hrs)] BF coke stk* 25144 24874
PCM(On Dt/Cum): 0T / 507T & Fdy(On Dt / Cum): 0T/0T; Pig stk(06.10.24/1st)44546 T/ 47650T M/c
Ov.Pushing (nos.) 512 472 468 468 468 91 wise Sinter Plant prod on date (M/c-1/ M/c-2/M/c-3): 7681T / 5857T / 5651T
BF-1 2932 3009
Sinter 6.90 16323 19189 18383 110 570 113 97 Total Coking Coal Stock: 104383 T, as on 06.10.24 (0600 Hrs); No. of days Stock: 10 (As Per OP) BF-2 4448 4388
HOT METAL 4.70 13839 13716 13179 79 409 95 102 BF-4 3310 3275
SMS-1 1.26 3387 2880 Casts: 24 2442 15 76 72 71 BF-5 3026 2508
SMS-2 3.34 9452 10602 Casts: 38 9920 60 308 105 108 Rolling Hrs BF Slag rate* 418 416
CRUDE STEEL 4.60 12839 13482 12362 74 383 96 98 OD TD CDI (BF-2/Shop*) 115/84 110/88
BSL

HSM (13636 TPD) 4.50 12581 13297 11347 68 352 90 92 21:05 17:46 SMS-1/SMS-2
(hts.)
21/37 21/37
CRM-1/2(5030 TPD) 1.66 1355 1765 1383 8 43 102 30 HSM (Coils) 586 510
CRM-3 (3636 TPD) 1.20 2887 2285 2326 14 72 81 71 CRM-3 HDGL (On date / Cum): 480 T / 2960 T DS heats 0 0 Shop(%Pellet) 0.0 0.5
CR Saleable 4242 4050 3709 22 115 87 ### 6-Oct 1-Oct
IPT coke: ISP (OD/Cum): Nil /1 Rake; IPT Slab: RSP (OD/Cum): 1 Rake / 1 Rake
Finished Steel 4.18 12161 9833 12840 77 398 106 112 Planned S/D for today: COB 1&2: 4hrs, SP M/c-3: 6hrs, BF-2:10hrs, SMS-1 shop:12hrs, HSM:10hrs Fin Steel Stk* 107222 87183
SS- PROD. 4.18 13129 12583 13298 80 412 101 116 SMS Grade Limestone Stock: 19502 T, as on 06.10.24 (0600 Hrs); No. of days Stock: 11 Slab Stk* 485244 481438
SS- DESP. 13129 15275 10407 62 323 79 [ I/O Lump: 81617 T,Stk: 9 days I/O Fines: 138530 T ,Stk: 11 days Pellet 12438 T -Stock as on 06.10.24 (0600 Hrs)] BF coke stk* 41214 43884
PCM(On Dt/Cum): 0T/ 0T & Sand Pit(On Dt/Cum):0T/0T;Pig stk (06.10.24/1st) 1525T/ 1522 T
Ov.Pushing (nos.) 278 280 278 278 278 100 M/c wise Sinter Plant prod on date (M/c-1/ M/c-2): 7292T / 5496T
COB#10,11 98,99 98,98
Sinter 3.88 13002 12788 11627 70 360 89 109 Total Coking Coal Stock: 55340 T, as on 06.10.24 (0600 Hrs); No. of days Stock: 10 (As Per OP) BF-5 (% Pellet) 16 18
HOT METAL 2.70 8065 8703 7450 45 231 92 101 Rolling Hrs BF-5 CDI 135 131
CRUDE STEEL 2.50 7596 7861 Casts: 52 6835 41 212 90 100 OD TD BF Slag rate* 330 335
WRM (1250 TPD) 0.55 1468 1792 1506 9 47 103 100 WRM (7mm WRC) : 21:00 19:06 Conv.1 23 17
ISP

Bar Mill (2430 TPD) 0.90 2581 1916 2215 13 69 86 90 Bar Mill (10 mm TMT) : Down for 1 hr 30 min due to FFB-1 lubrication fault 19:40 17:50 Conv.2 22 18
USM ( ISMC 400) : Effec. delay for 1 hrs 30 min due to MCU and FCS blade changing
USM (2500 TPD) 0.85 1742 1424 1230 7 38 71 53 Planned S/D for today : No major S/D planned 19:20 15:40 Conv.3 7 10
Finished Steel 2.30 5790 5132 4951 30 153 86 79 On date generation STG: 30.6 MW, TRTG: 14.8 MW, BPTG: 0.0 MW Caster-1 14 16
6038 IPT Sinter(On Dt/Cum):0T/0T;Exp Disp(On Dt/Cum):0T/0T; IPT Billet Dis (On Dt/Cum):0T/0T
SS- PROD. 2.39 7317 6002 36 186 82 92 [ I/O Lump: 68866 T,Stk: 58 days I/O Fines: 22515 T ,Stk: 2 days Pellet 3234 T -Stock as on 06.10.24 (0600 Hrs)]
Caster-2 22 20
SS- DESP. 7317 7115 5824 35 181 80 SMS Grade Limestone Stock: 15456 T, as on 06.10.24 (0600 Hrs); No. of days Stock: 9 Caster-3 16 10
Ov.Pushing(nos.) 2528 2301 2278 2278 2278 90 BSP Desp (Rakes) BSP Finishing (T) DSP Loading (nos.) DS Hts (OD/TD) 16 99
*Stock
Sinter 30.89 82227 79861 77604 466 2406 94 92 Under (T)
RH Hts (OD/TD) 0 2
Rail perf. On date Cum. (RSM+URM) 6-Oct Cum. WAP On date Cum.
5 Plants

loading
HOT METAL 20.30 59871 56092 54457 327 1688 91 98 6-Oct 1-Oct
CRUDE STEEL 19.10 56435 54170 50561 303 1567 90 97 (≤)13 M 0.0 1.0 0.0 15270 UTS-90 3504 20746 WAG-9 0 84 Sal Semis 23673 21219
Finished Steel 16.56 48222 43352 44474 267 1379 92 98 26 M 0.0 2.0 0.0 1586 IU/UT/SLRR 191 1617 S-Profile 0 92 Fin Steel Stk* 26279 26919
Other
SS- PROD. 17.61 54269 50332 48818 293 1513 90 101 260 M 3.0 18.0 2.0 3085 Total 3695 22363 Wheels 0 80 BF coke stk* 9649 5222
SS- DESP. 54269 50120 45117 271 1399 83 Total 3.0 21.0 2.0 19941 *Stock - Previous Day Total Wheel 0 256 SAIL Coke stk* 116285 117218
All figures are provisional Loading for Railway (T) On date 3757 Cum. 22389 LHB Axle 0 0
HM Oct'23 1695 CS Oct'23 1574 SS Oct'23 1534 BF Prod. (OD/TD)* 2.00 1.97

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