RFCC PROJECT

JOB HAZARD ANALYSIS

Task / Job Description: Installation of Riser R-103, SP-102 (Slide valve) Revision No : Rev 00
JHA No : HEIC/RAPID/JHA/002 Date : 08/03/2017 – 08/06/2017 Task Duration : 3 Month Specific Area :

Development Team
No. Name Position Signature No. Name Position Signature
1. Jim Chung CM CCSM 7.
2. Liu Hexin Site Supervisor (TCC) 8.
3. Tongjun HSE (TCC) 9.
4. Vu Minh Tuan Field Engineer (CCSM) 10.
5. Thaweep Vangsri Site Supervisor (CCSM) 11.
6. Kevin HSE (CCSM) 12.

CONTRACTOR Main Contractor/IPMT

Prepared by: Reviewed by: Reviewed by: Reviewed by: Verified by: Approved by:

_____________ _______________ _______________ _______________ _______________ _______________

(Vu Minh Tuan) (Liu Hexin) (Jim Chung) ( ) ( ) ( )
Field Engineer Site Supervisor CM. HSEM/SHO HSE Lead Project Manager

Basic job steps

1. Mobilization of material to work site.
2. Lift spool pipe to the position.
3. Secure hanging spool pipe/Slide valve to the structure.
4. Cutting, Grinding and bevelling work.
5. Welding work.
6. Frame support, spring hanger installation.
7. Housekeeping.
 RFCC PROJECT
JOB HAZARD ANALYSIS
Task / Job Description: Installation of Riser R-103, SP-102 (Slide valve) Revision No : Rev 00
JHA No : HEIC/RAPID/JHA/002 Date : 08/03/2017 – 08/06/2017 Task Duration : 3 Month Specific Area :

work supervisor : I certified that I have explain this JSA to all workers

No. Name Position IC No. Signature witness by IPMT/CCSM Signature Date

workers : I has been brief about all the hazard involve in this activities & will comply to all HSE requirement needed while performing this task
No Name Signature Date No. Name Signature Date
.
1 16
2 17
3 18
4 19
5 20
6 21
7 22
8 23
9 24
10 25
11 26
 RFCC PROJECT
JOB HAZARD ANALYSIS
Task / Job Description: Installation of Riser R-103, SP-102 (Slide valve) Revision No : Rev 00
JHA No : HEIC/RAPID/JHA/002 Date : 08/03/2017 – 08/06/2017 Task Duration : 3 Month Specific Area :

12 27
13 28
14 29
15 30

Potential Hazard Examples for Specific Categories : risk rating

severity : likelihood :
slip/trip/fall back injury extreme multiple facilities, extensive damage or high Probable, likely to
occur
struck/against hazardous chemical prolong loss of production > RM2000 (0-0.5 year)
overhead work contact by/with high single fatality, major injury, > 1 lost Time medium Possible could occur
burn (heat/chemical) caught/in/on/between Injury (LTI) major and loss of production (0.5-4 year)
eye injury strains medium major & minor injury/loss of production low remote, unlikely to
occur
radiation hazard electrical hazard low no injury, slight damage to equipment (4-30 year)
sharp objects and no loss to production

Equipment Environment likelihood Mitigation

fire gas release (HC/H2s) severity Low Medium High Low Safe working Practices
damage (physical) spill or loss of containment Low L L M Medium SWP , PTW , HSEMS
loss of production dusty Medium L M H High SWP , PTW , HSEMS , awareness
explosion off-site impact High M H EX Extreme Special procedure, HSE awareness ,
OSH
program
 RFCC PROJECT
JOB HAZARD ANALYSIS
Task / Job Description: Installation of Riser R-103, SP-102 (Slide valve) Revision No : Rev 00
JHA No : HEIC/RAPID/JHA/002 Date : 08/03/2017 – 08/06/2017 Task Duration : 3 Month Specific Area :

Who or What might

Risk Risk
be harmed
Basic Job Step Potential Hazard Controls Action by
(person/Equipment
rating rating
Environment)

1 Mobilization of material Material fall from vehicle E&P M  Properly secure material by proper lashing L TCC
to work site method. Supervisor
 Double check material arrangement prior to move.
Traffic/ vehicle accident P M  Driver must own valid driving license, competent L
and attend the safety induction training
TCC
 Escort trailer movement if necessary.
Supervisor
 Flagman to guide trailer movement inside work
area.
 Full supervision by work supervisor.
Grating remove (if Unauthorized grating P M  Grating removal to be controlled by specific PTW L TCC
required) remove/ national falls  Loose material shall be secured from falling Supervisor
 Barrier and put signages
2. Lift spool pipe to the Soft soil E&P M  Work with valid PTW L
position.  Conduct safety briefing to the team member prior
to work TCC
(The weight of  Lifting supervisor to ensure ground condition Supervisor
1311/1312-R-103: 36.250 before work start
 Fully extend outrigger & Steel plate provided
kg, SP-102: 8700 kg)

Wrong signal P M  Assign competent signalman. L TCC

 Ensure proper communication hand signal, Supervisor
walkie-talkie or whistle.
 Review the critical lift permit by competent lifting
 RFCC PROJECT
JOB HAZARD ANALYSIS
Task / Job Description: Installation of Riser R-103, SP-102 (Slide valve) Revision No : Rev 00
JHA No : HEIC/RAPID/JHA/002 Date : 08/03/2017 – 08/06/2017 Task Duration : 3 Month Specific Area :

Who or What might

Risk Risk
be harmed
Basic Job Step Potential Hazard Controls Action by
(person/Equipment
rating rating
Environment)

supervisor before start lifting work

 Use tagline to control load while lifting
Defective lifting. P&E M  Ensure sling and lifting shackles have SWL mark & L
clearly stamped on it with testing certificate
TCC
 Tool box meeting to be conducted prior start of
Supervisor
work.
 Inspect the lifting equipment as per checklist and
validated before use.
Hydraulic/mechanical P&E M  Check and inspect crane parts. L
systems failure  Update service/maintenance logbook TCC
 Proper visual inspection on all hydraulic system & Supervisor
certified by crane inspector
 - Maintain daily checklist
Falling objects P M  Cordon off work area with proper signage and L
barricade. TCC
 Competent riggers to carry out rigging activity Supervisor
prior to lift.
 Double check by lifting supervisor before start lift.
3. Secure hanging spool Pinch point P M  Proper buddy system work to be apply. L TCC
pipe/Slide valve to the  Full supervision by work supervisor. Supervisor
structure.  Good communication between the team work.
 Proper PPE (hand glove) to be use.
(R-103_Chain block for
lifting and then
Sling/support for
hanging, SP-102 put on
 RFCC PROJECT
JOB HAZARD ANALYSIS
Task / Job Description: Installation of Riser R-103, SP-102 (Slide valve) Revision No : Rev 00
JHA No : HEIC/RAPID/JHA/002 Date : 08/03/2017 – 08/06/2017 Task Duration : 3 Month Specific Area :

Who or What might

Risk Risk
be harmed
Basic Job Step Potential Hazard Controls Action by
(person/Equipment
rating rating
Environment)

structure)

Load Fall E&P H  Work supervisor to confirm equipment/ material M

to be use to secure load properly.
 Correct lashing/ hanging method to be follow as TCC
per method statement. Supervisor
 To ensure SWL of lashing material suitable with
the load to be hang.
 The factor for lifting/ hanging is two times load
Fall from height P H  Personal need to attend WAH training by CCSM M
prior to work.
 Full body harness with double lanyard to be worn
at all time.
 Ensure body harness has inspected with update
colour code. TCC
 100% tie off to be apply while working at height. Supervisor
 Full supervision by work supervisor.
 Personal to carry daily body harness check by their
own.
 Only secure platform are allowed to work at.
 Only approved scaffolding with valid green tag can
be use as a work plat form.
4. Cutting, Grinding and Electrocution P M  Check for electrical connection. L TCC
beveling work  Provide ELCB & proper earthing to machine Supervisor
 Cover motor & other electrical parts with plastic
cover.
 Ensure tools and equipment has been inspected by
 RFCC PROJECT
JOB HAZARD ANALYSIS
Task / Job Description: Installation of Riser R-103, SP-102 (Slide valve) Revision No : Rev 00
JHA No : HEIC/RAPID/JHA/002 Date : 08/03/2017 – 08/06/2017 Task Duration : 3 Month Specific Area :

Who or What might

Risk Risk
be harmed
Basic Job Step Potential Hazard Controls Action by
(person/Equipment
rating rating
Environment)

CCSM Inspector
 Pre-use inspection by user before use
Tools mishandling P M  Experience manpower to carry out the task L TCC
 Use correct tools and in accordance with the work Supervisor
 Unplug socket if not in use

Flying object P L  Experience manpower to carry out the task L TCC

 Signage for work area
Supervisor
 Wear proper PPE (face shield & safety glass)
Rupture disc P M  Disc must have a durability of more than machine and in L TCC
accordance with the work
 Ensuring the machine is equipped with guards Supervisor
 Close supervision by work leader
 Wear proper PPE (face shield & leather gloves)
Spark P&E M  Make sure the work area free fromflammable materials L TCC
 Use adequate fire blanket
(Ignition fire)  Fire extinguishers are always available and fit to use Supervisor
 Fire watcher to be standby
Exposure to excessive noise P L  Wear proper PPE (ear plug) L TCC
Supervisor

Sharp edges P M  Eliminate/secure any sharp edges L TCC

 Wear proper PPE (semi-leather gloves)
Supervisor

5. Welding work Electrocution P M  Ensure tools and equipment has been inspected by L TCC
CCSM Inspector Supervisor
 Pre-use inspection by user before use
Spark P&E M  Make sure the work area free from flammable materials L TCC
 Use adequate fire blanket
 RFCC PROJECT
JOB HAZARD ANALYSIS
Task / Job Description: Installation of Riser R-103, SP-102 (Slide valve) Revision No : Rev 00
JHA No : HEIC/RAPID/JHA/002 Date : 08/03/2017 – 08/06/2017 Task Duration : 3 Month Specific Area :

Who or What might

Risk Risk
be harmed
Basic Job Step Potential Hazard Controls Action by
(person/Equipment
rating rating
Environment)

(Ignition fire)  Fire extinguishers are always available and fit to use Supervisor
 Fire watcher to be standby
 Wear proper PPE (welding gloves)
Fumes P M  Avoid inhalation of fumes by wearing mask L TCC
 Provide good ventilation if necessary Supervisor

UV Light P M  Wear proper PPE (welding shield & safety glasses) L TCC
 Proper protection of welding area from other person. Supervisor

Fall from height H  Personal need to attend WAH training by CCSM M TCC
prior to work. Supervisor
 Full body harness with double lanyard to be worn
at all time.
 Ensure body harness has inspected with update
colour code.
 100% tie off to be apply while working at height.
 Full supervision by work supervisor.
 Personal to carry daily body harness check by their
own.
 Only secure platform are allowed to work at.
 Only approved scaffolding with valid green tag can
be use as a work plat form.
6. Frame support, spring Pinch point P M  Proper buddy system work to be apply. L
hanger installation  Full supervision by work supervisor. TCC
 Good communication between the team work. Supervisor
 Proper PPE (hand glove) to be use.
 RFCC PROJECT
JOB HAZARD ANALYSIS
Task / Job Description: Installation of Riser R-103, SP-102 (Slide valve) Revision No : Rev 00
JHA No : HEIC/RAPID/JHA/002 Date : 08/03/2017 – 08/06/2017 Task Duration : 3 Month Specific Area :

Who or What might

Risk Risk
be harmed
Basic Job Step Potential Hazard Controls Action by
(person/Equipment
rating rating
Environment)

Load Fall E&P H  Work supervisor to confirm equipment/ material M

to be use to secure load properly.
 Correct lashing/ hanging method to be follow as TCC
per method statement. Supervisor
 To ensure SWL of lashing material suitable with
the load to be hang.
 The factor for lifting/ hanging is two times load
Fall from height P H  Personal need to attend WAH training by CCSM M
prior to work.
 Full body harness with double lanyard to be worn
at all time.
 Ensure body harness has inspected with update
colour code. TCC
 100% tie off to be apply while working at height. Supervisor
 Full supervision by work supervisor.
 Personal to carry daily body harness check by their
own.
 Only secure platform are allowed to work at.
 Only approved scaffolding with valid green tag can
be use as a work plat form.
Falling objects P M  Cordon off work area with proper signage and L
barricade. TCC
 Competent riggers to carry out rigging activity Supervisor
prior to lift.
 Double check by lifting supervisor before start lift.
7. Housekeeping Materials obstruction P M  Ensure the area kept clean L TCC
 Secure all the equipment after the work is completed
 RFCC PROJECT
JOB HAZARD ANALYSIS
Task / Job Description: Installation of Riser R-103, SP-102 (Slide valve) Revision No : Rev 00
JHA No : HEIC/RAPID/JHA/002 Date : 08/03/2017 – 08/06/2017 Task Duration : 3 Month Specific Area :

Who or What might

Risk Risk
be harmed
Basic Job Step Potential Hazard Controls Action by
(person/Equipment
rating rating
Environment)

 Waste material should be disposed at designated place Supervisor

 Work material must not blocking the road / emergency
access way
Ergonomic P L  Buddy system implementation L TCC
 Use proper method to lift material
Supervisor

Sharp object P M  Eliminate/secure any sharp edges L Supervisor

 Wear proper PPE (safety gloves)

*general notes
1 PPE shall be worn at all times 5 Vehicle to exit immediately to designated parking area after of materials
2 Set up barricades around work area & display warning signs 6 No eating & resting on site. Use designated eating & resting area
3 All PTW & Supported permits must valid before any works begins 7 Maintain good housekeeping daily at all the work places
4 hearing fire alarm siren, stop all works & walk on foot to nearest muster point 8 Tool box talk specific on work instruction & briefing on hazards & control measures to be
conducted before start of work