Chapter1 Notes

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Chapter 1 Programmable Logic Controllers [PLCs]: An Overview

 Define what a programmable logic controller (PLC) is and list its


advantages over relay systems?

PLC is an industrial grade computer that is capable of being programmed to perform


control functions. some benefits of PLC's are:
1. Increased reliability
2. More flexibility
3. Lower cost
4. Communications capability
5. Faster response time
6. Easier to troubleshoot
7. Easier to test field devices

 A(n) __open___ architecture design allows the system to be easily


connected to devices and programs from other manufacturers. A(n)
proprietary_____ architecture makes connecting devices from different
manufacturers more challenging.
 Inputs and Outputs (I/O) are integrated into the PLC in either fixed or
modular_configuration____.
 Open I/O is typical of small PLC's. The unit is non separable and has
a fixed number of I/O terminals.
 Modular I/O is divided by compartments into which separate modules
can be plugged into. (most PLC's)
 When I/O is modular, it slots into the ___rack__. It connects to the
backplane allowing the CPU to communicate with the modules.
 What makes a PLC a real-time system? The outputs of the system
controlled by the PLC depend on the input condition.
 A PLC is capable of not only performing relay switching tasks but also
performing .....? timing, counting, calculating, comparing, and
processing of analog signals

 Identify the main parts of a PLC and describe their functions?

central processing unit (cpu, processor)


input/output (I/O) section
power supply
programming device

 The __CPU_____ controls all PLC activity.


 Outline the basic sequence of operation for a PLC

RUN operation, Program operation, scan operation

 The PLC program is executed as part of a repetitive process referred


to as a ______scan, scan consist of
1. Read inputs
2. Execute program
3. Update outputs
4. Diagnostics & communication
 Outputs devices are Motor starters, solenoid valves, indicator lights
 Inputs devices are pushbuttons, limit switches, sensors
 A field device is an external device physically wired in the field
 A programming device is a device used to enter the desired program
into the memory of a processor. (usually a PC or a hand-held device)
 A program is a user-developed series of instructions that directs the
PLC to execute actions (Relay ladder logic, function block logic)

 Identify the general classifications of PLC’

PLC software like ladder logic allows to program and document

PLC software like HMI human machine interface allows to monitor


and control the process

 What are the two categories in which software associated with a PLC operates
on a PC?
1. HMI
2. PLC software program on computer
 PLC size
Nano less then 15 I/O, Micro type (15 to 128 I/O), Medium type
(128 to 512 I/O), and large type ( over 512 I/O )
 PLC application; single-ended, multitask, and control
management.
 How do you measure the speed of response of a PLC? how fast it takes to
complete one scan cycle

 What is a PAC (programmable automation controller)? It is a newer device that is


a combination of a PC and PLC. It has the PLC ruggedness with PC

.
functionality
 What are the three major types of PLC application?
1. Single-ended/stand-alone PLC which involves one PLC controlling one
process
2. Multitask PLC which involves one PLC controlling several processes
3. Control management PLC which involves one PLC controlling several
others PLCs

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