Injection molding DP series
Injection molding DP series
Injection molding DP series
DP Series Two-platen
Injection Molding Machine
(500T-4000T)
广东伊之密精密注压科技有限公司
GUANGDONG YIZUMI PRECISION INJECTION MOLDING AND DIE CASTING TECHNOLOGY CO., LTD.
Address: No.12, Shunchang Road, Daliang, Shunde, Foshan, Guangdong Province, China 528306
地址:广东省佛山市顺德区大良顺昌路12号
Tel: TEL:86-757-2921
86-757-2926 2215 Email: imm@yizumi.com 9800 86-757-2926 5150(overseas) www.yizumi.com
www.yizumi.com
We Walk Alongside The World DP Series Two-platen Injection Molding Machine
Special Processes
◆ Based on Germany modular design and excellent equipment structure, a variety of special processes solutions, such as
injection compression molding (ICM) technology, FoamPro microcellular foam technology, precision mold-open technology,
secondary mold-close technology, carbon fiber-based lightweighting technology, long glass fiber (LGF) injection molding
technology and multi-material micro injection molding technology are available.
01 02
We Walk Alongside The World DP Series Two-platen Injection Molding Machine
Modular Design
03 04
二 板Alongside
We Walk 式 注 塑 机The
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系列 DP Series Two-platen 汽 车 配 件Molding
Injection 精 密 注Machine
塑方案
Injection Unit
Model 4800 6150 9000 12050 18500 23750 31750 44500 54500 75500 100000
*Calculation of injection unit model based on international standards: shot volume [cm3] × max. injection pressure [bar]/1000
*Larger platens are optional (see specifications).
Application Examples
Car grille Car light Bumper Washing machine tub TV frame Air conditioner panel Plastic pallet Rubbish bin
05 06
We Walk Alongside The World DP Series Two-platen Injection Molding Machine
Clamping Unit
High-rigidity platens are designed as box structures with high degree of parallelism,
① No contact between tie bars and movable platen
large space between tie bars, large mold thickness and long mold-open stroke.
No frictional resistance, faster mold opening and closing, no need of tie bar
lubrication and clean mold area without oil stain.
Mold closing and opening are controlled by high-response and high-speed proportional
valves, with mold opening repeatability up to ±0.1mm.
② High-pressure mold opening
Diagonally-positioned high-speed cylinders enable mold closing and opening to be High-pressure cylinders offer large mold opening force, which solves the
faster and effectively shorten dry cycle. problem of difficult mold opening in the production of deep-cavity parts.
Clamping force is quickly generated thanks to the synchronous locking nut mechanism ③ Synchronous locking nut mechanism
and four short-stroke high-pressure cylinders. The fast, reliable and durable synchronous locking nut mechanism is driven by
patented impact-cushioning cylinders and performs movements accurately.
Compact two-platen clamp unit saves space by 20%.
① ②
③
④
⑤
⑥
⑦
07 08
We Walk Alongside The World DP Series Two-platen Injection Molding Machine
09 10
① Precision filtration and cooling system
T h e h y d ra u l i c s y ste m i n c l u d e s G e r m a n y’
s HYDAC
low-pressure oil filter and cooling system, with separate
filtration and cooling. Filter fineness up to 5μm ensures clean
hydraulic circuit, stable oil temperature and reliable, durable
hydraulic components.
② Humanized design
The cabinet of the drive unit is designed with L-shape covers
available to opened, which is maintenance-friendly.
③ Fast response
With the use of advanced Ecoservo drive technology, the
system response time is only 50ms.
④ Strong power
The power system employs Italy ’
s branded servo motor and
imported piston variable pump, with fast response, high
overload capacity, double energy savings and energy
consumption reduction up to 56%.
①
1500 200.0 200.0 1500
②
500 100.0 100.0 500
0 50.0 50.0 0 ③
-500 0.0 0.0 -500
④
-1000 -50.0 -50.0 -1000
Hydraulic System
◆ The excellent performance of DP series benefits from the high-performance Ecoservo drive technology and the
piston variable pump, which has strong power, fast response, little internal leak and significant energy savings.
◆ The drive system and injection unit will be matched in the form of modules so as to customize the power for
machine and minimize energy loss.
◆ Mold opening during plasticizing, ejection or core pulling is a standard feature that reduces cycle time.
Data above are reference criterions for factory tests.
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We Walk Alongside The World DP Series Two-platen Injection Molding Machine
Control System
◆ DP series employs Austria’
s KEBA control system with user-friendly interface and higher processing speed.
It is also powerful and capable of providing multiple control software solutions for special processes.
◆ 12’
’
TFT color touch screen, visualized graphic parameter setting, actual parameter values recorded and
displayed with curves, more accurate online process analysis
◆ Free programming is available to meet the needs of special molds and processes. The sequence of machine
movements also can be freely edited.
◆ Extensible I/O modules can integrate with more functions, including temperature control and sequence
valve as needed.
◆ Communication ports for printer, auxiliary equipment and automation.
13 14
We Walk Alongside The World DP Series Two-platen Injection Molding Machine
With the use of rigorous and innovative Germany processes, DP series gives every material distinctive properties and provides
new ideas of application and efficient, intelligent material combinations.
Yizumi is committed to becoming a leader in China’s injection molding machine industry and provide you with cost-saving
injection molding solutions and the best investment return.
Technical points:
Part quality/g
Test part: automotive
928 lampshade
926 Repeatability
924 Without secondary
Technical points: mold closing :0.725%
922
With secondary mold
SmartClamp technology Aircraft aluminum mold technology 920
● ●
1 2 3 4 5 6 7 8 9 10 closing:0.715%
● Alternative temperature technology (ATT) ● FLEXflow servo-driven hot runner system Times
Without secondary mold closing With secondary mold closing
15 16
We Walk Alongside The World DP Series Two-platen Injection Molding Machine
Carbon fiber has been widely used in passenger cars. The greatest advantage of carbon fiber as an automotive material is light
and strong, which will facilitate breakthroughs in automotive lightweighting and bring a social benefit: energy saving. In the
future,“high carbon fiber”will become increasingly popular.
Reaction technology
◆ HP-RTM (high-pressure resin transfer molding), completed with the use of preform, steel mold, vacuum-aided
exhaust, high-pressure injection and high pressure, thermoset composites impregnation and solidification
technologies
◆ Insitu polymerization technology
17 18
We Walk Alongside The World
Standard and Optional Features ● Standard feature ○ Optional feature
- Clamping mechanism with tie bars independent of moving platen - Selectable suck-back before or after plasticizing ●
- High-response servo control of pressure and flow for mold opening and closing ● - Double-deck injection unit ●
- Open ejection mechanism hydraulically-driven by double parallel cylinders ● - Double carriage cylinders ●
- High-accuracy ultrasonic displacemAent sensor measuring stroke of tie ● - Protective cover of injection unit ●
●
bars, mold opening and closing and ejection - Screw cold start protection ●
- Ejection/ tie bar reset/ plasticizing/ core pulling during mold opening ● - Lifting and change of the whole barrel assembly ●
- Robot mounting hole as per EUROMAP 18 ● - Mounting interface for hopper loading platform ●
(Standard) Part Name Brand / Specifications Place of Brand - Sliding support with steel-base copper alloy lubricating bearing ● - Bi-metallic screw barrel ○
- Hardened spring steel strips and guide rails ● - Swivel injection unit ○
Guide ring SKF Sweden - Electrical door(for 500-700DP only) ● - Servo injection system ○
- Quick mold change system ● ○ - Nitrogen injection system ○
Dust seal SKF Sweden - Hydraulic mold clamp ○ - Special low-pressure injection molding system ○
- Magnetic platen ○ - MuCell system ○
High-response proportional valve Rexroth Germany - Increased ejector stroke ○ - Enlarged plasticizing motor ○
- Larger ejection force ○ - Second injection unit for micro injection molding ○
Shaft seal cartridge valve Rexroth Germany - Mold-open cylinders exchange ○ ● Hydraulic System
- Automatic tie bar retraction (upper tie bars optional) ○ - High-performance servo pump system
Shuttle valve HYDAC/Hydraulik Power Germany / Taiwan - PID closed-loop control of barrel and nozzle temperature - Proportional pressure control of injection ●
Variable piston pump Rexroth/YUKEN Germany/Japan - Input and output inspection interface ● - Modular combination of power ●
- Automatic display of alarm messages and acousto-optic alarm system ● - Oil pre-heating system ●
- Safety gate emergency stop function ● 1 set each on the fixed platen and moveable platen.
- Online cycle monitoring ●
800 - 2300 DP: 4 sets of hydraulic core pull. ●
DTFLOCK self-locking nut DTF USA - PDP interface ● - Differential mold opening circuit
- Auto-protection of injection monitoring ● - Injection and mold-close pressure protection ●
- Statistical process control (SPC) interface ● - Precision independent filtration and cooling systems ●
- Electrical enclosure rated IP54 - Automatic pressure and flow calibration
Servo motor PHASE/MODROL Italy/CHINA
● ●
- Screw speed detecting device ● - Imported branded seal ●
- Time/ position/ time + position control modesfor switchover to holding pressure ● - Automatic oil temperature inspection and alarm ●
Barrel assembly TAN STAR/HAYEUR/TONGDA CHINA - Safety pedals in mold area ● - Panel cooler and automatic cooling pump ●
- 3 sets of ( 800-3400DP ) / 2 sets of ( 500-700DP ) 380V 32A socket ● - 6 sets of sequence (injection ) valve interface ●
Tie bar HUAXIANG/GENERAL&GENESIS CHINA - 1 set of ( 800-3400DP ) / 2 sets of ( 500-700DP ) 380V 16A socket ● - Closed-loop proportional variable displacement pump system ● ○
- 1 set of multi-function 220V socket ● - Variable displacement pump system ○
Automatic switch ABB Switzerland - Safety switch for front safety door edge ○ - Adjustable leveling pad ●
- Robot interfaces based on SPI, EUROMAP 67 and customization ○ - 10-in-10-out ( 800 - 3400 DP) / 8-in-8-out (500 - 700 DP ) water regulator with
Air switch FUJI Japan
●
- KEBA 8000 control system ○ fast connector in moving and fixed platen.
● Injection Unit - Special nozzle wrench ●
- With low speed large torque hydraulic motor ● - Glass-tube cooling water flowmeter ●
19 20
DPSeriesTwo-platenInjectionMoldingMachine DPSeriesTwo-platenInjectionMoldingMachine
UN500DPMachineDimensions TechnicalSpecificationsofUN500DP
UN500DP
Description UNIT
InjectionUnit
Model 1885 2695 3330 4800
Note:
200 1.DrycycletimeaccordswithEUROMAP6.
400
700 2.Theload-bearingcapacityofthemovingplatenis2/3ofthetotalmoldweight.
3.TheshotweightiscalculatedbyGPPSanditis0.92timesofthetheoreticalshotvolume.
4.Theinjectionunitdataareininternationalunitsandcalculatedasfollows:theoreticalshotvolume[㎝³]×injectionpressure[Mpa]/100
21 22
DPSeriesTwo-platenInjectionMoldingMachine DPSeriesTwo-platenInjectionMoldingMachine
UN700DPMachineDimensions TechnicalSpecificationsofUN700DP
UN700DP
Description UNIT
InjectionUnit
Model 2695 3330 4800 6800
Note:
1.DrycycletimeaccordswithEUROMAP6.
200
400 2.Theload-bearingcapacityofthemovingplatenis2/3ofthetotalmoldweight.
700
3.TheshotweightiscalculatedbyGPPSanditis0.92timesofthetheoreticalshotvolume.
4.Theinjectionunitdataareininternationalunitsandcalculatedasfollows:theoreticalshotvolume[㎝³]×injectionpressure[Mpa]/100
23 24
DPSeriesTwo-platenInjectionMoldingMachine DPSeriesTwo-platenInjectionMoldingMachine
UN800DP/UN900DPMachineDimensions TechnicalSpecificationsofUN800DP/UN900DP
UN800DP / UN900DP
Description UNIT
InjectionUnit
Model 4800 6150 9000 12050
Screwdiameter mm 84 92 100 92 100 108 100 108 116 116 125 135
Theoreticalshotvolume cm3 2217 2659 3142 2892 3416 3985 4320 5038 5813 6341 7363 8588
Shotweight(GPPS) g 2039 2446 2890 2660 3143 3666 3974 4636 5347 5833 6774 7901
Injectionpressure MPa 218 181 154 213 180 155 209 179 155 190 164 140
ScrewL:Dratio L/D 21.9 20 20 21.7 20 20 21.6 20 20 22.1 20 20
Injectionrate cm3/s 467 560 662 578 683 797 766 894 1031 913 1060 1236
Max.injectionspeed mm/s 89.0 86.9 97.6 86.4
Coolingwaterinlet/outlet Coolingwaterinlet/outlet Transportation Transportation Waterinlet/outlet
formovingmoldhalves forfixedmoldhalves facilities facilities foroilcooler Screwstroke mm 400 435 550 600
Max.screwspeed r/min 154 139 128 113
Screwtorque N.m 6688 8639 11982 14769
Heatingcapacity kW 38.16 38.16 41.66 47.56 47.56 51.96 46.52 46.52 51.32 66.39 66.39 70.65
Barrelheatingzonenumber PCS 6 7 7 8
Nozzlecontactforce kN 178.6 178.6 178.6 178.6
ClampingUnit
Clampingforce kN 8000/9000
Openingforce kN 760
Platensize mm 1755×1655
Spacebetweentiebars mm 1180×1020
Moldthickness mm 480-1120
Powerport
Max.openingstroke mm 1650
UN800DP/UN900DPPlatenDimensions Max.daylight mm 2130
Ejectorforce kN 220
Ejectorstroke mm 320
Ejectornumber PCS 17
Electrical&hydraulicUnit
Systempressure MPa 17.5,25 17.5,25 17.5,25 17.5,25
Motor kW 28.7×2+39.4 31×2+39.4 55.6+31+39.4 55.6×2+39.4
Totalpower kW 134.6 134.6 138.1 149 149 153.4 172.5 172.5 177.3 217 217 221.2
General
Oiltankcapacity L 1200 1200 1500 1500
Drycycle s/mm 4.8/826 4.8/826 4.5/826 4.5/826
Max.moldweight T 14 14 14 14
Machineweight(clamping+ T
injectionunits,nooil) 32+10 32+11 32+12 32+14
Robotmountingholes Machinedimensions m 10.5x3.3x2.9 10.5x3.3x2.9 10.6×3.3×2.9 10.6×3.3×3.1
accordingtoEuromapE18
100
150
Note:
1.DrycycletimeaccordswithEUROMAP6.
200
400 2.Theload-bearingcapacityofthemovingplatenis2/3ofthetotalmoldweight.
700
3.TheshotweightiscalculatedbyGPPSanditis0.92timesofthetheoreticalshotvolume.
4.Theinjectionunitdataareininternationalunitsandcalculatedasfollows:theoreticalshotvolume[㎝³]×injectionpressure[Mpa]/100
UN800DP,900DP-IU6150 SR15 ø4.5 10591 2026 2869 2798 1339 1459 95 281.4
8 (10+10)×11 160 3~4 5~6
UN800DP,900DP-IU9000 SR15 ø4.5 10666 2026 2869 2842 1356 1486 95 305.1
UN800DP,900DP-IU12050 Sr20 ø6 10666 2181 3024 2842 1356 1486 120 347.3
25 26
DPSeriesTwo-platenInjectionMoldingMachine DPSeriesTwo-platenInjectionMoldingMachine
UN1000DP/UN1100DPMachineDimensions TechnicalSpecificationsofUN1000DP/UN1100DP
UN1000DP / UN1100DP
Description UNIT
InjectionUnit
Model 6150 9000 12050 18500
Screwdiameter mm 92 100 108 100 108 116 116 125 135 135 145 155
Theoreticalshotvolume cm3 2892 3416 3985 4320 5040 5812 6341 7363 8588 10020 11559 13208
Shotweight(GPPS) g 2660 3143 3666 3974 4636 5347 5833 6774 7901 9218 10634 12152
Injectionpressure MPa 213 180 155 209 179 155 190 164 140 184 160 140
ScrewL:Dratio L/D 21.7 20 20 21.6 20 20 22.1 20 20 23.6 22 20
Injectionrate cm3/s 578 683 797 766 894 1031 913 1060 1236 1251 1444 1650
Max.injectionspeed mm/s 86.9 97.6 86.4 87.4
Coolingwaterinlet/outlet Coolingwaterinlet/outlet Transportation Transportation Waterinlet/outlet Screwstroke mm 435 550 600 700
formovingmoldhalves facilities facilities foroilcooler
forfixedmoldhalves
Max.screwspeed r/min 139 128 113 118
Screwtorque N.m 8639 11982 14769 18949
Heatingcapacity kW 47.56 47.56 51.96 46.52 46.52 51.32 66.39 66.39 70.65 98.9
Barrelheatingzonenumber PCS 7 7 8 8
Nozzlecontactforce kN 178.6 178.6 178.6 296.7
ClampingUnit
Clampingforce kN 10000/11000
Openingforce kN 875
Platensize mm 1860×1850
Spacebetweentiebars mm 1310×1200
Powerport Moldthickness mm 500-1200
Max.openingstroke mm 1850
UN1000DP/UN1100DPPlatenDimensions Max.daylight mm 2350
Ejectorforce kN 274
Ejectorstroke mm 360
Ejectornumber PCS 25
Electrical&hydraulicUnit
Systempressure MPa 17.5,25 17.5,25 17.5,25 17.5,25
Motor kW 31×2+39.4 55.6+31+39.4 55.6×2+39.4 60×3
Totalpower kW 149 149 153.4 172.5 172.5 177.3 217 217 221.2 278.9
General
Oiltankcapacity L 1200 1500 1500 2400
Drycycle s/mm 6/917 5.8/917 5.6/917 5.5/917
Max.moldweight T 20 20 20 20
Machineweight(clamping+ T
injectionunits,nooil) 40+11 40+12 40+14 40+22
Robotmountingholes Machinedimensions m 10.9×3.4×3.0 10.9×3.4×3.0 10.9×3.4×3.1 11.9×3.6×3.4
100
150
250
accordingtoEuromapE18
Note:
400 1.DrycycletimeaccordswithEUROMAP6.
700
1000 2.Theload-bearingcapacityofthemovingplatenis2/3ofthetotalmoldweight.
3.TheshotweightiscalculatedbyGPPSanditis0.92timesofthetheoreticalshotvolume.
4.Theinjectionunitdataareininternationalunitsandcalculatedasfollows:theoreticalshotvolume[㎝³]×injectionpressure[Mpa]/100
UN1000DP,1100DP-IU9000 SR15 ø4.5 10991 2086 2928 2842 1356 1486 95 305.1
8 (10+10)×11 160 3~4 5~6
UN1000DP,1100DP-IU12050 SR20 ø6 10991 2241 3083 2842 1356 1486 120 347.3
UN1000DP,1100DP-IU18500 Sr20 ø8 11991 2536 3378 3599 1675 1924 150 517.6
27 28
DPSeriesTwo-platenInjectionMoldingMachine DPSeriesTwo-platenInjectionMoldingMachine
UN1300DP/UN1500DPMachineDimensions TechnicalSpecificationsofUN1300DP/UN1500DP
UN1300DP / UN1500DP
Description UNIT
InjectionUnit
Model 9000 12050 18500 23750
Screwdiameter mm 100 108 116 116 125 135 135 145 155 145 155 165
Theoreticalshotvolume cm3 4320 5039 5812 6341 7363 8588 10020 11559 13208 12385 14152 16037
Shotweight(GPPS) g 3974 4636 5347 5833 6774 7901 9218 10634 12152 11394 13020 14756
Injectionpressure MPa 209 179 155 190 164 140 184 160 140 192 168 148
ScrewL:Dratio L/D 21.6 20 20 22.1 20 20 23.6 22 20 23.5 22 20.1
Injectionrate cm3/s 766 894 1031 913 1060 1237 1251 1444 1650 1505 1715 1950
Max.injectionspeed mm/s 97.6 86.4 87.4 91.1
Coolingwaterinlet/outlet Coolingwaterinlet/outlet Transportation Transportation Waterinlet/outlet
formovingmoldhalves forfixedmoldhalves facilities facilities foroilcooler Screwstroke mm 550 600 700 750
Max.screwspeed r/min 128 113 118 114
Screwtorque N.m 11982 14769 18949 24522
Heatingcapacity kW 46.52 46.52 51.32 66.39 66.39 70.65 98.9 112.39
Barrelheatingzonenumber PCS 7 8 8 10
Nozzlecontactforce kN 178.6 178.6 296.7 296.7
ClampingUnit
Clampingforce kN 13000/15000
Openingforce kN 1230
Platensize mm 2340×2040
Spacebetweentiebars mm 1540×1280
Electrical&hydraulicUnit
Systempressure MPa 17.5,25 17.5,25 17.5,25 17.5,25
Motor kW 55.6+31+39.4 55.6×2+39.4 60×3 60×3+55.6
Totalpower kW 172.5 172.5 177.3 217 217 221.2 278.9 348
General
Oiltankcapacity L 1500 1500 2400 2600
Drycycle s/mm 7.2/1078 6.8/1078 6.7/1078 6.4/1078
Max.moldweight T 30 30 30 30
Robotmountingholes Machineweight(clamping+ T
accordingtoEuromapE18 injectionunits,nooil) 57+12 57+14 57+22 57+23
Machinedimensions m 11.9×3.8×3.5 11.9×3.8×3.5 12.9×3.8×3.5 13.5×3.8×3.6
100
150
250
Note:
400 1.DrycycletimeaccordswithEUROMAP6.
700
1000 2.Theload-bearingcapacityofthemovingplatenis2/3ofthetotalmoldweight.
3.TheshotweightiscalculatedbyGPPSanditis0.92timesofthetheoreticalshotvolume.
4.Theinjectionunitdataareininternationalunitsandcalculatedasfollows:theoreticalshotvolume[㎝³]×injectionpressure[Mpa]/100
UN1300DP,1500DP-IU12050 SR20 ø6 11940 2364 3206 2842 1356 1486 120 347.3
10.5 (10+10)×11 160 3~4 5~6
UN1300DP,1500DP-IU18500 SR20 ø8 12940 2514 3501 3599 1675 1924 150 517.6
UN1300DP,1500DP-IU23750 SR25 ø8 13540 2534 3540 3434 1618 1816 150 627.3
29 30
DPSeriesTwo-platenInjectionMoldingMachine DPSeriesTwo-platenInjectionMoldingMachine
UN1700DP/UN1850DPMachineDimensions TechnicalSpecificationsofUN1700DP/UN1850DP
UN1700DP / UN1850DP
Description UNIT
InjectionUnit
Model 9000 12050 18500 23750 31750
Screwdiameter mm 100 108 116 116 125 135 135 145 155 145 155 165 155 165 180
Theoreticalshotvolume cm3 4320 5039 5812 6341 7363 8588 10020 11559 13208 12385 14152 16037 15661 17747 21121
Shotweight(GPPS) g 3974 4636 5347 5833 6774 7901 9218 10634 12152 11394 13020 14756 14409 16328 19431
Injectionpressure MPa 209 179 155 190 164 140 184 160 140 192 168 148 215 190 159
ScrewL:Dratio L/D 21.6 20 20 22.1 20 20 23.6 22 20 23.5 22 20.1 20.8 22 22
Injectionrate cm3/s 766 894 1031 913 1060 1237 1251 1444 1650 1505 1715 1950 1670 1892 2252
Max.injectionspeed mm/s 97.6 86.4 87.4 91.1 88.5
Coolingwaterinlet/outlet Coolingwaterinlet/outlet Transportation Transportation Waterinlet/outlet
formovingmoldhalves forfixedmoldhalves facilities facilities foroilcooler Screwstroke mm 550 600 700 750 830
Max.screwspeed r/min 128 113 118 114 98
Screwtorque N.m 11982 14769 18949 24522 34833
Heatingcapacity kW 46.52 46.52 51.32 66.39 66.39 70.65 98.9 112.39 144.63
Barrelheatingzonenumber PCS 7 8 8 10 10
Nozzlecontactforce kN 178.6 178.6 296.7 296.7 296.7
ClampingUnit
Clampingforce kN 17000/18500
Openingforce kN 1380
Platensize mm 2660×2240
Spacebetweentiebars mm 1870×1425
Electrical&hydraulicUnit
Systempressure MPa 17.5,25 17.5,25 17.5,25 17.5,25 17.5,25
Motor kW 55.6+31+39.4 55.6×2+39.4 60×3 60×3+55.6 60×4+55.6
Totalpower kW 172.5 172.5 177.3 217 217 221.2 278.9 348 440.2
General
Oiltankcapacity L 1500 1500 2400 2600 3400
Drycycle s/mm 8.2/1309 7.8/1309 7.7/1309 7.4/1309 7.4/1309
Max.moldweight T 45 45 45 45 45
Machineweight(clamping+ T
Robotmountingholes injectionunits,nooil) 73+12 73+14 73+22 73+23 73+37
accordingtoEuromapE18
100
150
250
400
Note:
400
700
1000 1.DrycycletimeaccordswithEUROMAP6.
1300
2.Theload-bearingcapacityofthemovingplatenis2/3ofthetotalmoldweight.
3.TheshotweightiscalculatedbyGPPSanditis0.92timesofthetheoreticalshotvolume.
31 32
DPSeriesTwo-platenInjectionMoldingMachine DPSeriesTwo-platenInjectionMoldingMachine
UN2000DP/UN2300DPMachineDimensions TechnicalSpecificationsofUN2000DP/UN2300DP
UN2000DP / UN2300DP
Description UNIT
InjectionUnit
Model 12050 18500 23750 31750 44500
Screwdiameter mm 116 125 135 135 145 155 145 155 165 155 165 180 180 190 200
Theoreticalshotvolume cm3 6341 7363 8588 10020 11559 13208 12385 14152 16037 15661 17747 21121 23666 26368 29217
Shotweight(GPPS) g 5833 6774 7901 9218 10634 12152 11394 13020 14756 14409 16328 19431 21772 24259 26879
Injectionpressure MPa 190 164 140 184 160 140 192 168 148 215 190 159 195 175 158
ScrewL:Dratio L/D 22.1 20 20 23.6 22 20 23.5 22 20.1 20.8 22 22 23.4 22.1 20
Injectionrate cm3/s 913 1060 1237 1251 1444 1650 1505 1715 1950 1670 1892 2252 2200 2451 2716
Max.injectionspeed mm/s 86.4 87.4 91.1 88.5 86.5
Coolingwaterinlet/outlet Coolingwaterinlet/outlet Transportation Transportation Waterinlet/outlet
formovingmoldhalves forfixedmoldhalves facilities facilities foroilcooler Screwstroke mm 700 750 830 930
600
Max.screwspeed r/min 113 118 114 98 75
Screwtorque N.m 14769 18949 24522 34833 41778
Heatingcapacity kW 66.39 66.39 70.65 98.9 112.39 144.63 170 183 189
Barrelheatingzonenumber PCS 8 8 10 10 8
Nozzlecontactforce kN 178.6 296.7 296.7 296.7 296.7
ClampingUnit
Clampingforce kN 20000/23000
Openingforce kN 1880
Platensize mm 2900×2440
Spacebetweentiebars mm 2020×1620
Moldthickness mm 750-1810
Powerport
Max.openingstroke mm 3060
UN2000DP/UN2300DPPlatenDimensions Max.daylight mm 3810
Ejectorforce kN 460
Ejectorstroke mm 430
Ejectornumber PCS 25
Electrical&hydraulicUnit
Systempressure MPa 17.5,25 17.5,25 17.5,25 17.5,25 17.5,25
Motor kW 55.6×2+39.4 60×3 60×3+55.6 60×4+55.6 110×2+66
Totalpower kW 217 217 221.2 278.9 348 440.2 456 469 475
General
Oiltankcapacity L 1500 2400 2600 3400 4000
Drycycle s/mm 12.5/1414 11.5/1414 10.5/1414 10/1414 10/1414
Max.moldweight T 60 60 60 60 60
Machineweight(clamping+ T
injectionunits,nooil) 94+14 94+22 94+23 94+37 94+37
Robotmountingholes
accordingtoEuromapE18 Machinedimensions m 13.0×4.4×3.8 14.0×4.4×3.8 14.7×4.4×3.8 15.2×4.4×3.8 15.2×4.4×3.9
400
150
250
Note:
700 1.DrycycletimeaccordswithEUROMAP6.
1000
1300 2.Theload-bearingcapacityofthemovingplatenis2/3ofthetotalmoldweight.
3.TheshotweightiscalculatedbyGPPSanditis0.92timesofthetheoreticalshotvolume.
UN2000DP,2300DP-IU18500 SR20 ø8 14090 2769 3756 3599 1675 1924 150 517.6
UN2000DP,2300DP-IU23750 SR25 ø8 14690 2789 3795 3434 1618 1816 150 627.3 12.5 (10+10)×11 200 3~4 5~6
UN2000DP,2300DP-IU31750 SR25 ø8 15187 2825 3831 3702 1816 1886 185 780.9
UN2000DP,2300DP-IU44500 SR25 ø8 15187 2840 3846 3702 1816 1886 185 991.1
33 34
DPSeriesTwo-platenInjectionMoldingMachine DPSeriesTwo-platenInjectionMoldingMachine
UN2700DP/UN2850DPMachineDimensions TechnicalSpecificationsofUN2700DP/UN2850DP
UN2700DP / UN2850DP
Description UNIT
InjectionUnit
Model 18500 23750 31750 44500 54500 75500 100000
Screwdiameter mm 135 145 155 145 155 165 155 165 180 180 190 200 190 200 215 215 230 245 230 245 260
Theoreticalshotvolume cm3 10020 11559 13208 12385 14152 16037 15661 17747 21121 23666 26368 29217 28353 31416 36305 41025 46949 53272 56089 63644 71675
Shotweight(GPPS) g 9218 10634 12152 11394 13020 14756 14409 16328 19431 21772 24259 26879 26085 28903 33401 37743 43193 49010 51602 58552 65941
Injectionpressure MPa 184 160 140 192 168 148 215 190 159 195 175 158 200 180 156 185 161 142 183 161 143
ScrewL:Dratio L/D 23.6 22 20 23.5 22 20.1 20.8 22 22 23.4 22.1 20 23.4 22.1 22 22 22 22 22 22 22
Injectionrate cm3/s 1251 1444 1650 1505 1715 1950 1670 1892 2252 2200 2451 2716 2512 2783 3216 2796 3199 3630 3199 3630 4089
Electrical&hydraulicUnit
Systempressure MPa 17.5,25 17.5,25 17.5,25 17.5,25 17.5,25 17.5,25 17.5,25
Totalpower kW 278.9 348 440.2 456 469 475 503 510 533 703 721 740 721 740 782
General
Oiltankcapacity L 2400 2600 3400 4000 5300 5300 5300
Drycycle s/mm 12/1526 11/1526 10.5/1526 10.5/1526 10.5/1526 10/1526 10/1526
Max.moldweight T 75 75 75 75 75 75 75
Robotmountingholes Machineweight(clamping+ T
accordingtoEuromapE18 injectionunits,nooil) 114+22 114+23 114+37 114+41 114+60 114+60 114+65
100
250
400
700
1000 Note:
1300
1600
1.DrycycletimeaccordswithEUROMAP6.
2.Theload-bearingcapacityofthemovingplatenis2/3ofthetotalmoldweight.
Sectionalareaof Full-load Bearingcapacity Numberofcooling Coolingwaterflow Coolingwater Compressed 3.TheshotweightiscalculatedbyGPPSanditis0.92timesofthetheoreticalshotvolume.
Model A B L H1 H2 W W1 W2 mainpowercord current offoundation waterlineport (moldexcluded) pressure airpressure
mm mm mm mm mm mm mm mm mm
2
A t/m
2
n×L/min L/min bar bar 4.Theinjectionunitdataareininternationalunitsandcalculatedasfollows:theoreticalshotvolume[㎝³]×injectionpressure[Mpa]/100
UN2700DP,2850DP-IU18500 SR20 ø8 14894 2909 3896 3599 1675 1924 150 517.6 5.Becauseofconstanttechnicalimprovement,themachinespecificationsaresubjecttochangewithoutnotice.
UN2700DP,2850DP-IU23750 SR25 ø8 15495 2929 3935 3434 1618 1816 150 627.3
UN2700DP,2850DP-IU31750 SR25 ø8 15995 2965 3971 3702 1816 1886 185 780.9
UN2700DP,2850DP-IU44500 SR25 ø8 15995 2980 3986 3702 1816 1886 185 991.1 14.5 (10+10)×11 200 3~4 5~6
UN2700DP,2850DP-IU54500 SR25 ø8 17243 3019 4035 3702 1816 1886 240 1124.2
UN2700DP,2850DP-IU75500 SR25 ø8 19010 3969 4085 4328 2066 2262 300 1387.6
UN2700DP,2850DP-IU100000 SR25 ø8 19010 3969 4085 4328 2066 2262 400 1401.3
35 36
DPSeriesTwo-platenInjectionMoldingMachine DPSeriesTwo-platenInjectionMoldingMachine
UN3200DP/UN3400DPMachineDimensions TechnicalSpecificationsofUN3200DP/UN3400DP
UN3200DP / UN3400DP
Description UNIT
InjectionUnit
Model 18500 23750 31750 44500 54500 75500 100000
Screwdiameter mm 135 145 155 145 155 165 155 165 180 180 190 200 190 200 215 215 230 245 230 245 260
Theoreticalshotvolume cm3 10020 11559 13208 12385 14152 16037 15661 17747 21121 23666 26368 29217 28353 31416 36305 41025 46949 53272 56089 63644 71675
Shotweight(GPPS) g 9218 10634 12152 11394 13020 14756 14409 16328 19431 21772 24259 26879 26085 28903 33401 37743 43193 49010 51602 58552 65941
Injectionpressure MPa 184 160 140 192 168 148 215 190 159 195 175 158 200 180 156 185 161 142 183 161 143
ScrewL:Dratio L/D 23.6 22 20 23.5 22 20.1 20.8 22 22 23.4 22.1 20 23.4 22.1 22 22 22 22 22 22 22
Injectionrate cm3/s 1563 1800 2060 1505 1715 1950 1670 1892 2252 2200 2451 2716 2512 2783 3216 2796 3199 3630 3199 3630 4089
Coolingwaterinlet/outlet Coolingwaterinlet/outlet Transportation Transportation Waterinlet/outlet mm/s
formovingmoldhalves Max.injectionspeed 109.2 91.1 88.5 86.5 88.6 77.0 77.0
forfixedmoldhalves facilities facilities foroilcooler
Screwstroke mm 700 750 830 930 1000 1130 1350
Max.screwspeed r/min 118 114 98 75 65 62 45
Screwtorque N.m 18949 24522 34833 41778 48741 69630 76593
Heatingcapacity kW 98.9 112.39 144.63 170 183 189 182 189 212 263 281 300 281 300 342
Barrelheatingzonenumber PCS 8 10 10 8 8 9 9 9 10 11 9 10 11
Nozzlecontactforce kN 296.7 296.7 296.7 296.7 296.7 296.7 296.7
ClampingUnit
Clampingforce kN 32000/34000
Openingforce kN 2550
Platensize mm 3220×2810
Powerport mm
Spacebetweentiebars 2240×1900
Moldthickness mm 1100-2000
Max.openingstroke mm 3100
UN3200DP/UN3400DPPlatenDimensions Max.daylight mm 4200
Ejectorforce kN 460
Ejectorstroke mm 500
Ejectornumber PCS 33
Electrical&hydraulicUnit
Systempressure MPa 17.5,25 17.5,25 17.5,25 17.5,25 17.5,25 17.5,25 17.5,25
Totalpower kW 334.5 348 440.2 456 469 475 503 510 533 703 721 740 721 740 782
General
Oiltankcapacity L 2600 2600 3400 4000 5300 5300 5300
Robotmountingholes Max.moldweight T 81 81 81 81 81 81 81
accordingtoEuromapE18 Machineweight(clamping+ T 143+22 143+23 143+37 143+41 143+60 143+60 143+65
150
250
400
injectionunits,nooil)
Machinedimensions m 16.1×5.0×4.0 16.1×5.0×4.1 16.6x5.0x4.1 16.6x5.0x4.1 17.8x5.0x4.2 19.1x5.0x4.2 19.1x5.0x4.2
700
1000 Note:
1300
1600
1.DrycycletimeaccordswithEUROMAP6.
2.Theload-bearingcapacityofthemovingplatenis2/3ofthetotalmoldweight.
Sectionalareaof Full-load Bearingcapacity Numberofcooling Coolingwaterflow Coolingwater Compressed 3.TheshotweightiscalculatedbyGPPSanditis0.92timesofthetheoreticalshotvolume.
Model A B L H1 H2 W W1 W2 mainpowercord current offoundation waterlineport (moldexcluded) pressure airpressure
mm mm mm mm mm mm mm mm mm
2
A t/m
2
n×L/min L/min bar bar 4.Theinjectionunitdataareininternationalunitsandcalculatedasfollows:theoreticalshotvolume[㎝³]×injectionpressure[Mpa]/100
UN3200DP,3400DP-IU18500 SR20 ø8 16094 3019 4006 3599 1675 1924 150 517.6 5.Becauseofconstanttechnicalimprovement,themachinespecificationsaresubjecttochangewithoutnotice.
UN3200DP,3400DP-IU23750 SR25 ø8 16094 3039 4045 3434 1618 1816 150 627.3
UN3200DP,3400DP-IU31750 SR25 ø8 16591 3075 4081 3702 1816 1886 185 780.9
UN3200DP,3400DP-IU44500 SR25 ø8 16591 3090 4095 3702 1816 1886 185 991.1 14.5 (10+10)×11 200 3~4 5~6
UN3200DP,3400DP-IU54500 SR25 ø8 17839 3140 4145 3702 1816 1886 240 1124.2
UN3200DP,3400DP-IU75500 SR25 ø8 19109 3190 4195 4328 2066 2262 300 1387.6
UN3200DP,3400DP-IU100000 SR25 ø8 19109 3190 4195 4328 2066 2262 400 1401.3
37 38
DPSeriesTwo-platenInjectionMoldingMachine DPSeriesTwo-platenInjectionMoldingMachine
MachineDimensionsUN4000DP TechnicalSpecificationsofUN4000DP
UN4000DP
Description UNIT
InjectionUnit
Model 18500 23750 31750 44500 54500 75500 100000
Screwdiameter mm 135 145 155 145 155 165 155 165 180 180 190 200 190 200 215 215 230 245 230 245 260
Theoreticalshotvolume cm3 10020 11559 13208 12385 14152 16037 15661 17747 21121 23666 26368 29217 28353 31416 36305 41025 46949 53272 56089 63644 71675
Shotweight(GPPS) g 9218 10634 12152 11394 13020 14756 14409 16328 19431 21772 24259 26879 26085 28903 33401 37743 43193 49010 51602 58552 65941
Injectionpressure MPa 184 160 140 192 168 148 215 190 159 195 175 158 200 180 156 185 161 142 183 161 143
ScrewL:Dratio L/D 23.6 22 20 23.5 22 20.1 20.8 22 22 23.4 22.1 20 23.4 22.1 22 22 22 22 22 22 22
Injectionrate cm3/s 1563 1800 2060 1505 1715 1950 1670 1892 2252 2200 2451 2716 2512 2783 3216 2796 3199 3630 3199 3630 4089
Electrical&hydraulicUnit
Systempressure MPa 17.5,25 17.5,25 17.5,25 17.5,25 17.5,25 17.5,25 17.5,25
Totalpower kW 334.5 348 440.2 456 469 475 503 510 533 703 721 740 721 740 782
General
Oiltankcapacity L 2600 2600 3400 4000 5300 5300 5300
Max.moldweight T 86 86 86 86 86 86 86
Machineweight(clamping+ T
Robotmountingholes injectionunits,nooil) 181+22 181+23 181+37 181+41 181+60 181+60 181+65
accordingtoEuromapE18
Machinedimensions m 16.5×5.2×4.3 16.5×5.2×4.3 17.0×5.2×4.3 17.5×5.2×4.4 19.5×5.2×4.4 19.5x5.2x4.4 19.5x5.2x4.4
Note:
1.DrycycletimeaccordswithEUROMAP6.
2.Theload-bearingcapacityofthemovingplatenis2/3ofthetotalmoldweight.
Model A B L H1 H2 W W1 Sectionalareaof
W2 mainpowercord Full-load Bearingcapacity Numberofcooling Coolingwaterflow Coolingwater Compressed 3.TheshotweightiscalculatedbyGPPSanditis0.92timesofthetheoreticalshotvolume.
current offoundation waterlineport (moldexcluded) pressure airpressure
mm mm mm mm mm mm mm mm mm 2
A t/m
2
n×L/min L/min bar bar 4.Theinjectionunitdataareininternationalunitsandcalculatedasfollows:theoreticalshotvolume[㎝³]×injectionpressure[Mpa]/100
39 40