JOINT OPERATIONS

DOCUMENT: ENGINEERING SPECIFICATION SUBJECT: PIPING-SELECTION & DESIGN

ISSUED BY: APPROVED BY:
REVISION NO. 6 February, 2014
Sr. Design Engineer - FE Team Leader - FE
DOCUMENT NO. : JOS-02-01 PIPING MATERIAL Page 38 of 73
(APPENDIX-B) SPECIFICATION (PMS)

PIPING CLASS AW1

SERVICE: NON SOUR SERVICES (CORROSIVE HYDROCARBON, OIL > 5% BS&W, EMULSION
(RAW OIL + WATER), CORROSIVE WATER DRAINS FROM EQUIPMENT), BRACKISH CLASS: 150
WATER, FIRE WATER SYSTEM (ABOVE GROUND)
TEMPERATURE : -20 to 400°F (-29 0C to 204 0C) CODE: ASME B31.3 RATING: ASME B16.5
0
DESIGN PRESSURE: 270 Psig @ 100ºF / 38 C (Note 1) TEST PRESSURE: As per ASME B31.3 PWHT: See Note-8
NDT: Visual, 10% of all butt welds to be 100% radiographed. Hardness survey minimum 10% of all
C.A.: 0.125” (3.175 mm)
welds

PIPE
SIZE (INCH) DESCRIPTION MATERIAL SPECIFICATION
½ to 2 Sch 40s, SEAMLESS, PE (BE for 2”) ASTM A 790 UNS - S31803
2 (Note-9) Sch 80, SEAMLESS, BE API 5L Gr. BN PSL-2 (INTERNALLY COATED)
3 to 6 Sch 40, SEAMLESS, BE API 5L Gr. BN PSL-2 (INTERNALLY COATED)
8 to 12 Sch STD, SEAMLESS, BE API 5L Gr. BN PSL-2 (INTERNALLY COATED)
14 to 24 Sch STD, SEAM, BE API 5L Gr. BM PSL-2 (SAWL, one L-Seam) - (INTERNALLY COATED)
26 to 36 Sch 20, SEAM, BE API 5L Gr. BM PSL-2 (SAWL, one L-Seam) - (INTERNALLY COATED)

FITTINGS

SIZE
ITEM DESCRIPTION MATERIAL SPECIFICATION
(INCH)
½ to 1½ Class 3000, SW, ASME B16.11 ASTM A 182 Gr. F51
2 Sch 40s, SEAMLESS, BW, ASME B16.9 ASTM A815 Gr. WP-S (S31803)
2 Sch 80s, SEAMLESS, BW, ASME B16.9 ASTM A234 Gr. WPB (INTERNALLY COATED)
900 ELBOW &
3 to 6 Sch 40, SEAMLESS, BW, ASME B16.9 ASTM A234 Gr. WPB (INTERNALLY COATED)
450 ELBOW
8 to 12 Sch STD, SEAMLESS, BW, ASME B16.9 ASTM A234 Gr. WPB (INTERNALLY COATED)
14 to 24 Sch STD, SEAM, BW, ASME B16.9 ASTM A234 Gr. WPB-W (INTERNALLY COATED)
26 to 36 Sch 20, SEAM, BW, ASME B16.9 ASTM A234 Gr. WPB-W (INTERNALLY COATED)
½ to 1½ Class 3000, SW, ASME B16.11 ASTM A 182 Gr. F51
2 Sch 40s, SEAMLESS, BW, ASME B16.9 ASTM A815 Gr. WP-S (S31803)
2 Sch 80, SEAMLESS, BW, ASME B16.9 ASTM A234 Gr. WPB (INTERNALLY COATED)
EQUAL /
3 to 6 Sch 40, SEAMLESS, BW, ASME B16.9 ASTM A234 Gr. WPB (INTERNALLY COATED)
REDUCING TEE
8 to 12 Sch STD, SEAMLESS, BW, ASME B16.9 ASTM A234 Gr. WPB (INTERNALLY COATED)
14 to 24 Sch STD, SEAM, BW, ASME B16.9 ASTM A234 Gr. WPB-W (INTERNALLY COATED)
26 to 36 Sch 20, SEAM, BW, ASME B16.9 ASTM A234 Gr. WPB-W (INTERNALLY COATED)
2 Sch 40s, SEAMLESS, BW, ASME B16.9 ASTM A815 Gr. WP-S (S31803)
2 Sch 80, SEAMLESS, BW, ASME B16.9 ASTM A234 Gr. WPB (INTERNALLY COATED)

REDUCER (CONC 3 to 6 Sch 40, SEAMLESS, BW, ASME B16.9 ASTM A234 Gr. WPB (INTERNALLY COATED)
/ ECC) 8 to 12 Sch STD, SEAMLESS, BW, ASME B16.9 ASTM A234 Gr. WPB (INTERNALLY COATED)
14 to 24 Sch STD, SEAM, BW, ASME B16.9 ASTM A234 Gr. WPB-W (INTERNALLY COATED)
26 to 36 Sch 20, SEAM, BW, ASME B16.9 ASTM A234 Gr. WPB-W (INTERNALLY COATED)
½ to 1½ Class 3000, NPT, ASME B16.11 ASTM A 182 Gr. F51
2 Sch 40s, SEAMLESS, BW, ASME B16.9 ASTM A815 Gr. WP-S (S31803)
CAP 2 Sch 80, SEAMLESS, BW, ASME B16.9 ASTM A234 Gr. WPB (INTERNALLY COATED)
3 to 6 Sch 40, SEAMLESS, BW, ASME B16.9 ASTM A234 Gr. WPB (INTERNALLY COATED)
8 to 12 Sch STD, SEAMLESS, BW, ASME B16.9 ASTM A234 Gr. WPB (INTERNALLY COATED)

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 JOINT OPERATIONS

DOCUMENT: ENGINEERING SPECIFICATION SUBJECT: PIPING-SELECTION & DESIGN

ISSUED BY: APPROVED BY:
REVISION NO. 6 February, 2014
Sr. Design Engineer - FE Team Leader - FE
DOCUMENT NO. : JOS-02-01 PIPING MATERIAL Page 39 of 73
(APPENDIX-B) SPECIFICATION (PMS)

SIZE
ITEM DESCRIPTION MATERIAL SPECIFICATION
(INCH)
14 to 24 Sch STD, SEAM, BW, ASME B16.9 ASTM A234 Gr. WPB-W (INTERNALLY COATED)
26 to 36 Sch 20, SEAM, BW, ASME B16.9 ASTM A234 Gr. WPB-W (INTERNALLY COATED)
HALF / FULL
½ to 1½ Class 3000, SW, ASME B16.11 ASTM A 182 Gr. F51
COUPLING
CROSS ½ to 1½ Class 3000, SW, ASME B16.11 ASTM A 182 Gr. F51
SIZE
ITEM DESCRIPTION MATERIAL SPECIFICATION
(INCH)
½ to 1½ Class 3000, SOCKOLET, ASME B16.11 ASTM A 182 Gr. F51
O’LET ½ to 1½ Class 3000, THREDOLET, ASME B16.11 ASTM A 182 Gr. F51
2 to 36 Sch to match pipe, WELDOLET, MSS SP-97 ASTM A105 (INTERNALLY COATED)
½ to 1½ Sch. 40s, 100mm Long, TBE CUT FROM PIPE
PIPE NIPPLE ½ to 1½ Sch. 40s, 100mm Long, TOE CUT FROM PIPE
½ to 1½ Sch. 40s, 100mm Long, PE CUT FROM PIPE
SWAGE NIPPLE ½ to 1½ Sch 40s, PE, MSS SP-95 ASTM A 182 Gr. F51
½ to 1½ Class 150, SWRF, ASME B16.5 ASTM A 182 Gr. F51

2 Class 150, WNRF, Sch. to match pipe, ASTM A 182 Gr. F51
ASME B16.5
FLANGE Class 150, WNRF, Sch. to match pipe,
2 to 24 ASTM A105 (INTERNALLY COATED)
ASME B16.5
Class 150, WNRF, Sch. to match pipe,
26 to 36 ASTM A105 (INTERNALLY COATED)
ASME B16.47, SERIES A
½ to 2 Class 150, RF, ASME B16.5 ASTM A 182 Gr. F51
BLIND FLANGE 2 to 24 Class 150, RF, ASME B16.5 ASTM A105 (INTERNALLY COATED)
26 to 36 Class 150, RF, ASME B16.47, SERIES A ASTM A105 (INTERNALLY COATED)
UNION DO NOT USE

VALVES
ITEM SIZE (INCH) DESCRIPTION VALVE IDENTIFICATION NUMBER
½ to 1½ Class 300, SW VB-322
BALL (Note 2)
2 to 36 Class 150, RF VB-120
½ to 1½ Class 800, SW VC-822
CHECK
2 to 36 Class 150, RF VC-120
½ to 1½ Class 800, SW VG-822
GATE
2 to 36 Class 150, RF VG-120
½ to 1½ Class 800, SW VO-822
GLOBE
2 to 36 Class 150, RF VO-120
BUTTERFLY 3” & Above Class 150, RF VF-120

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 JOINT OPERATIONS

DOCUMENT: ENGINEERING SPECIFICATION SUBJECT: PIPING-SELECTION & DESIGN

ISSUED BY: APPROVED BY:
REVISION NO. 6 February, 2014
Sr. Design Engineer - FE Team Leader - FE
DOCUMENT NO. : JOS-02-01 PIPING MATERIAL Page 40 of 73
(APPENDIX-B) SPECIFICATION (PMS)

PIPING CLASS AW1

MISCELLANEOUS
SIZE
ITEM DESCRIPTION MATERIAL SPECIFICATION
(INCH)

BLIND (Paddle, Fig.8, ½ to 1½ Class 150, RF, ASME B16.48 ASTM A182 Gr. F51
spacer & Blind) - Note 3 2 to 36 Class 150, RF, ASME B16.48 ASTM A 182 Gr. F51 / A 240 UNS – S31803
Spiral wound Duplex SS, flexible graphite filled, with solid
GASKET ½ to 36 Class 150, RF, ASME B16.20
carbon steel centering ring
STUD BOLT w/ 2
- - ASTM A193 Gr. B7 / ASTM A194 Gr. 2H (PTFE Coated)
HEAVY HEX. NUTS
ORIFICE FLANGES 2 to 36 Class 300, RF, ASME B16.36 ASTM A182 Gr. F51, Bored to suit ½” taps and jack bolts

½ to 1½ Sch 160, Thrd, ASME B16.11 Bull, ASTM A 182 Gr. F51
PLUG
½ to 1½ Class 3000, ASME B16.11 Hex Head, ASTM A 182 Gr. F51

PIPING CLASS AW1

NOTES
1. For design temperatures above 100 °F the rated pressure shall be de-rated according to ASME B 16.5.
Ball valves should be used as shown in the P&ID, where (quarter turn) quick operation is essential. Ball valve (Full Bore) is to be
2.
used for pipelines with pigging facility.
3. Blinds shall be in accordance with ASME B16.48 for sizes upto 24” and should be designed as per ASME B31.3 for higher sizes.
Pipe and pipe fittings shall be internally coated as per specification JOS-02-05 or fabricated using DUPLEX SS (for sizes upto 2”).
4.
Field Girth welds shall be protected as per JOS-02-04. The minimum branch size on internally coated piping shall be 2” NPS.
Pipe shall be supplied with internal coating. Internal coating of fittings may be carried out at shop as per coating manufacturer’s
5
instructions and guidelines.
Limitations on pipe end tolerances and weld flash & trim (of welded pipes / fittings) for internal coating shall be confirmed with the
6.
coating Vendor, prior to ordering the pipes.
7. NDT requirements to AW1 specification as above. All NDT on welding must be performed prior to internal coating.
PWHT for production welds is required, if WPS was qualified with PWHT to control hardness.100% Radiography shall be carried
8.
out after PWHT.
Duplex SS pipe & fittings shall be used for 2” piping works and internally coated 2” CS pipe & fittings shall be used for branch
9.
connections only.
10. For branch connections, refer Annexure-2 to Appendix-B of this specification.

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