799-40484

COMPRESSOR
CHAPTER 6 OPERATION
 799-40484

CONTENTS
Some Important Items __________________ 799-40350

Operating Procedure ___________________ 799-40353

Operating Limits _______________________ J03-03105

Troubleshooting _______________________ 799-40351

Recommendation of Lubricant
and/or Seal Oils ______________________ J07-09576

Operation for Oil Console _______________ J07-09549

Operation for Dry Gas Seal Control Unit ___ J07-09559

Wash water injection system

Wash oil system _______________________ J07-09560

 799-40484

CONTENTS
Some Important Items ______ 799-40350
 CONTENTS
1 Some Important Items ____ 799-40350
1-1 Seal Unit ________________________ 1

1-2 Surging Point ____________________ 3

1-3 Initial Start-up Operation

for Dry Gas Seal _________________ 4

1-4 Condensation of Process Gas

in Compressor
and Seal Gas Supply Line _________ 4

1-5 Wash Oil Injection ________________ 5

1-6 Cooling Water Injection ___________ 5

iA
 799-40350

1 Some Important Items

Carefully read and understand well about the following some important items before operating the
Compressor.

1-1 Seal Unit

(See Fig.1)
To reduce the load on the thrust bearing of the centrifugal compressor, the thrust force generated
in impellers is balanced with a balance piston. Its outside port D is connected to the low pressure
side by way of a balance connector.
The seal unit employed is of dry gas sealing type, which supplies the C-pocket with the seal gas.
The seal gas is supplied from outside of compressor, through the gas filter, to the C-pocket. The
seal gas leaked through the seal surface is discharged to the outside of compressor.
The seal unit employed is tandem type. Primary leakage gas is discharged from the B-pocket,
and secondary leakage gas is discharged from the A-pocket. The process gas is almost sealed
by primary seal, so secondary seal is back up seal normally.
Oil separation seal of labyrinth type is provided to prevent lube oil from migrating down the shaft
and into the dry gas seal. The separation gas pressurized slightly higher than atmosphere is
supplied, through F-pocket, to the oil separation seal and discharged from the A-pocket and
G-pocket.

IMPORTANT
Major Routine Check Item
 Seal gas quality
 Quantity of leakage gas
 Separation gas flow rate

1A
 799-40350

Fig.1 Construction of Seal Part

2A
 799-40350

1-2 Surging Point

For a relation between compressor flow rate and pressure characteristic, a maximum pressure
point appears on the lower load side than that at the design point. A further decrease in flow rate
would lead to a decline of pressure curves to the left.
As a result, the compressor will be operated unstable, with gas flow and pressure fluctuating.
This point is called the surging point, the larger flow side of which may be deemed as a range of
safe operations and the smaller flow side as a range of unsafe operations. Should such a
surging phenomenon take place the flow rate will deviate in a great measure, the discharge
pressure will vibrate and noise vibration will be caused. In the worst case, it might result in
damage to the machine. A large surge, moreover, would cause a reverse flow of the discharge
gas while the discharge gas temperature would rapidly rise, with the discharge gas recompressed.
To get rid of a surge, the suction flow rate is increased while keeping the speed constant or the
speed is decreased while keeping the suction flow rate constant.
Sudden change of operating and process gas condition shall be avoided. Because compressor
system might be damaged due to the surge and/or choke phenomena that would be caused by
sudden change of operating and process gas condition.

IMPORTANT
Major Routine Check Item
 Surge margin
 Prevent sudden change of operating and process gas condition

3A
 799-40350

1-3 Initial Start-up Operation for Dry Gas Seal

After first installation or periodical maintenance overhaul of compressors, initial start-up operation
for dry gas seal is required to protect gas seal surface from entering solids and liquids during
transportation and maintenance.
Compressor shall be operated at least 1 hour with clean buffer gas from the external source as
initial start-up operation.
If available buffer gas pressure is not adequately higher than the normal seal pressure, low
pressure operation using the available clean buffer gas (usually N2 gas) is required.
For normal start-up operation, clean buffer gas from external source is required while compressor
discharge pressure is not adequately higher than internal pressure even if it is temporary period.
Vender can not guarantee the dry gas seal in the case that clean external gas is not supplied as
buffer gas during start-up operation,

IMPORTANT
Major Check Item
 Initial start-up operation shall be conducted prior to normal start-up

1-4 Condensation of Process Gas in Compressor

and Seal Gas Supply Line
In case that compressor process discharge gas is used as seal gas for dry gas seal and its dew
point at settling out (stand still) pressure is higher than atmosphere temperature, process gas in
compressor and seal gas supply line condense during settling out (stand still) condition since they
are cooled by atmosphere air if settling out (standstill) pressure is kept in compressor. And if
compressor re-starts from settling out pressure condition, condensate of process gas may enter
dry gas seal surface. This causes a damage of dry gas seal.
So compressor shall be depressurized until dew point of process gas in compressor and seal gas
supply line becomes lower than atmosphere temperature when compressor is stopped.

IMPORTANT
Major Routine Check Item
 Depressurizing at standstill condition

4A
 799-40350

1-5 Wash Oil Injection

Wash oil should be injected from suction piping and/or each return bend to wash fouling away from
inner surface. The quantity of oil injection should be kept within 1% of total weight flow for each
section.
Excessive injection becomes the cause of alternative stress for impeller. In the worst case, it might
result in fatigue crack of impeller.

IMPORTANT
Major Routine Check Item
 Quantity of oil injection

1-6 Cooling Water Injection

Valves of cooling water for process gas cooler must be locked open in order
to prevent the Compressor from being over design temperature.

The cooling water should be injected from each return bend to prevent fouling by reducing the
discharge temperature for each section. However, the excessive injection more than saturate will
be harmful condition.
Therefore, the quantity of water injection shall be complied with the specified value shown on
WATER INJECTION P & I DIAGRAM.

IMPORTANT
Major Routine Check Item
 Quantity of water injection

5A
 799-40484

CONTENTS
Operating Procedure _______ 799-40353
 CONTENTS
1 Operating Procedure _____ 799-40353
1-1 Post-Installation Requirements _____ 1

1-2 Prior to Operation ________________ 2

1-3 Start-up _________________________ 4

1-4 Stop ___________________________ 6

1-5 After stop _______________________ 6

1-6 Restart-up ______________________ 6

1-7 Periodical Inspection _____________ 7

i
1 Operating Procedure
This document will list the points to be checked for on site operation of the Compressor.
To safely operate the compressors, check each item shown as follows at each occasion of
operation, at the very minimum.

IMPORTANT
Perform correct operating procedure of the Compressor.
Incorrect operating procedure can burn rotor shaft, and damage the
Compressor.

1-1 Post-installation Requirements

After the Compressor installation, verify that the following requirements are satisfied.

 Compressor

1 Airtight test: Completed

2 Flushing: Completed

3 Alignment: Completed

 Lubrication and gas seal system

1 Airtight test: Completed

2 Flushing: Completed

3 Alignment: Completed

4 Instrumentation calibration: Completed

5 Checking of direction of check valve: Completed

1-2 Prior to Operation
Before operating the Compressor, verify that the following are performed.

 Compressor

1 Fully close main gas piping.

2 Fully open casing drain valve.

3 Fully close casing drain valve.

NOTE
• Purge casing with N 2 or with service gas, if necessary.

4 Fully open recycle valve.

(anti-surge control valve).

 Lubrication and gas seal system

1 Install filters for buffer gas supply line and separation gas supply line.

2 Supply separation gas and instrument air.

3 Check accumulator for N 2 sealing pressure.

4 Check oil tank for oil level.

5 Check oil tank for oil temperature.

NOTE
• Use the heater to raise the temperature if it is below 33°C (VG32) / 42°C (VG46).

6 Check oil tank for drain.

7 Make sure that valves are properly opened or closed.

8 Check control air for pressure.

9 Start up and run main LO pump. Check leakage of oil.
Close valves upstream of regulator valve and open bypass.
Open valve upstream of manual regulating valve and gradually close by-passed those by
by-pass valve.
Adjust control valve controller setting.

10 Deaerate oil cooler and filter.

11 Check oil tank for oil level.

12 Check oil strainer for pressure differential.

Adjust pressure switch transmitter.

13 Check sight flow.

14 Check buffer gas drain and separation gas drain.

15 Check LO pressure.

NOTE
• 1.3 kg/cm2G LO pressure must be kept at close point to the machine as
minimum. (Normal 1.4 kg/cm2G)

16 Check LO temperature.
The following are required.
• 33°C (VG32) / 42°C (VG46) for start at LO cooler outlet.
(21°C (VG32) / 29°C (VG46) are permitted for turning operation.)
• Pass cooling water through oil cooler.

17 Fully open all manual valves of buffer gas supply line and PDCV (without by-pass valve).

18 Test LO pumps for their automatic startup performance.

Check the drive motor for current.

19 Let spare LO pumps stand by.

20 Gas pressure in compressor has risen.

1-3 Start-up
During start-up, verify that the following are performed.

 Compressor

1 Fully open main gas associated valves.

2 Start up and run driver.

Operate recycle valve so as to avoid surging.

3 Check for gas leakage.

4 Check rotor vibration value.

5 Check bearings for temperature.

6
Depressurize when there is the possibility of excessive torque (overload)

7
For refrigerant compressor, cool down rate of suction gas temperature should be less than
2.0 deg.C / min.

 Lubrication and gas seal system

1 Adjust PDCV setting and buffer gas flow rate.

2 Check dry gas seal primary leakage.

3 Check differential pressure for buffer gas filter.

4 Adjust main gas flow rate controller setting.

5 Check various controls for performance.

Adjust LO feed temperature and pressure.

6 Make sure that every instrument operates properly.

7 Adjust gas cooler.

8 Check suction drum for fluid level.

9 Adjust gas flow rate and pressure.

1-4 Stop
At stopping the Compressor, verify that the following are performed.

 Compressor

1 Operate compressor out of surging range.

2 Stop driver.

3 Fully close main gas associated valves.

Depressurization of process gas shall not be conducted before the rotation of

the rotor is completely stopped to avoid the negative seal gas supply
pressure for Dry Gas Seal

1-5 After stop

After stopping the Compressor, verify that the following are performed.

 Compressor

1 For a short-term shutdown, compressor will resume operation more quickly if the seal
remains active and gas sealed.

2 For a long-term shutdown or if the seal is opened, fully open the drain valve in the casing.

 Lubrication and gas seal system

1 Stop LO pumps.

1-6 Restart-up
IMPORTANT
For the large horizontal (axial) split casing ( > 9H model) or stainless labyrinth
seal applications, high vibration on compressor during restart up may be
caused by temporary bending of the casing due to unequal distribution of
casing temperature after shutdown.
In that case, wait several hours (or perform cooling operation at warming up
speed) until the difference of casing surface temperature between upper and
bottom is less than 5 deg.C before restart-up.
1-7 Periodical Inspection
For proper operations of the compressor, it is important to check that all parts are properly working
within the allowable setting values. For this purpose, it is recommended to conduct periodically
check in accordance with the following descriptions.
Following data should be inspected and checked periodically.

Periodical Inspection and Check List

Inspection items Criteria

Daily observation items (DCS observation)

Compressor shaft condition
Compressor speed In operating range
Shaft vibration Less than alarm (*1)
Axial position Less than alarm (*1)
Bearing condition
Bearing metal temperature Less than alarm (*1)
Lubricant oil pressure In operating range
Lubricant oil temperature In operating range

Dry Gas Seal

Primary Seal gas filter differential pressure Less than alarm (*1)
Primary Seal gas supply pressure (Drive End) In operating range (*2)
Primary Seal gas supply pressure (Non Drive End) In operating range (*2)
Primary Seal gas supply flow rate (Drive End) In operating range
Primary Seal gas supply flow rate (Non Drive End) In operating range
Secondary Seal gas filter differential pressure (If applicable) Less than alarm (*1)
Secondary Seal gas supply pressure (Drive End) (If applicable) In operating range
Secondary Seal gas supply pressure (Non Drive End) (If applicable) In operating range
Secondary Seal gas supply flow rate (Drive End) (If applicable) In operating range
Secondary Seal gas supply flow rate (Non Drive End) (If applicable) In operating range
Primary vent line flow rate (Drive End) Less than alarm (*1)
Primary vent line flow rate (Non Drive End) Less than alarm (*1)
Primary vent pressure(Drive End) In operating range
Primary vent pressure(Non Drive End) In operating range
Separation gas filter differential pressure Less than alarm (*1)
Separation gas supply pressure In operating range
Process Gas Condition
Process gas temperature (suction/discharge) In operating range
Process gas pressure (suction/discharge) In operating range
(Note) (*1) About the items marked (*1), the tendency of the increase shall be also checked.
(*2) Primary Seal gas supply pressure is monitored by differential pressure.
 Inspection items Criteria

Daily inspection items for local instruments. (at least once a day)
Bearing condition
Lubricant oil pressure In operating range
Lubricant oil temperature In operating range
Lubricant oil flow (through sight glass) Normal level
Lubricant oil drain temperature In operating range

Dry Gas Seal

Primary Seal gas filter differential pressure Less than alarm (*1)
Primary Seal gas supply pressure (Drive End) In operating range (*2)
Primary Seal gas supply pressure (Non Drive End) In operating range (*2)
Primary Seal gas supply flow rate (Drive End) In operating range
Primary Seal gas supply flow rate (Non Drive End) In operating range
Secondary Seal gas filter differential pressure (If applicable) Less than alarm (*1)
Secondary Seal gas supply pressure (Drive End) (If applicable) In operating range
Secondary Seal gas supply pressure (Non Drive End) (If applicable) In operating range
Secondary Seal gas supply flow rate (Drive End) (If applicable) In operating range
Secondary Seal gas supply flow rate (Non Drive End) (If applicable) In operating range
Primary vent line flow rate (Drive End) Less than alarm (*1)
Primary vent line flow rate (Non Drive End) Less than alarm (*1)
Primary vent pressure(Drive End) In operating range
Primary vent pressure(Non Drive End) In operating range
Separation gas filter differential pressure Less than alarm (*1)
Separation gas supply pressure In operating range
Process Gas Condition
Process gas temperature (suction/discharge) In operating range
Process gas pressure (suction/discharge) In operating range
Weekly inspection items (at least once a week)
Casing drain line No liquid
Coupling guard No oil leakage
Monthly inspection items
Lubricant oil characteristics check -
(Note) (*1) About the items marked (*1), the tendency of the increase shall be also checked.
(*2) Primary Seal gas supply pressure is monitored by differential pressure.
 799-40484

CONTENTS
Operating Limits ___________ J03-03105
 CRACKED GAS COMPRESSOR

I/O List with Setpoint

Contents Page

1-1. Analog Input to ITCC 6

1-2. Analog Output from ITCC 8
1-3. Digital Input to ITCC 9
1-4. Digital Output from ITCC 10
2-1. Analog Input to MACHINE MONITORING SYSTEM 11
2-2. Digital Output from MACHINE MONITORING SYSTEM 13
3-1. Analog Input to OVERSPEED TRIP MODULE 15
3-2. Digital Input to OVERSPEED TRIP MODULE 16
3-3. Digital Output from OVERSPEED TRIP MODULE 16
4-1. Analog Input to TORQUEMETER MONITOR 17
4-2. Analog Output from TORQUEMETER MONITOR 17
5-1. Analog Input to DCS/ESD 18
5-2. Analog Output from DCS/ESD 24
5-3. Digital Input to DCS/ESD 25
5-4. Digital Output from DCS/ESD 30
6-1. Digital Input to MCC 32
6-2. Digital Output from MCC 33
Abbreviations
L Local SW Switch
CCR Center Control Room PB Push Button switch
CGB Oil Console Gauge Board COS Change-Over Switch
LGB Local Gauge Board SOV Solenoid Valve
LCP Local Control Panel CV Control Valve
LCS Local Control Station TRANS Transmitter
GSM Gas Seal Module PROX Proximitor
MCC Motor Control Center INST Instrument
DCS Distributed Control System RTD Resistance Temperature Detector
ESD Emergency Shutdown TC Thermocouple
UCP Unit Control Panel MOP Main Oil Pump
MMS Machine Monitoring System SOP Standby Oil Pump
ASC Anti-Surge Controller EOP Emergency Oil Pump
PLC Programmable Logic Controller GV Governing Valve
HART MUX HART Multiplexer ECV Extraction Control Valve
OSP Overspeed Trip Module INT. / EXT. Internal / External
Integrated Turbine and Compressor CUST Customer
ITCC
Control ZENER Zener Barrier
SS Soft Starter GAL. ISO. Galvanic Isolator
ECR Electric Control Room MCP Motor Control Panel
DWG Drawing VSD Variable Speed Drive System
TBA To be advised (by Customer)
Interrogation voltage for these signals Interrogation voltage for these signals
DRY WET
shall be by others (not by ITCC System) shall be by ITCC System
 1-1. Analog Input to ITCC
PRODUCER RANGE SETPOINT SIGNAL CONSUMER
P&ID
NO. TAG NO. SERVICE UNIT NOR REMARKS
HART DWG NO.
TYPE LOCATION MIN MAX LL L H HH INPUT Ex-i TYPE LOCATION
MUX

BASE PLATE
OL1-2M90-
1 10-SE-CC2201-A TURBINE SPEED SENSOR (GOV) MPU L rpm - - - - 450 - 4758 PULSE - - ITCC FAR-E
401138
(ITCC)
OL1-2M90- HH (2oo3): TRIP
2 10-SE-CC2201-B TURBINE SPEED SENSOR (GOV) MPU L rpm - - - - 450 - 4758 PULSE - - ITCC FAR-E
401138 L (MEDIAN): SPEED FAIL OVERRIDE
FOR OSTM (NOT ALARM)
OL1-2M90-
3 10-SE-CC2201-C TURBINE SPEED SENSOR (GOV) MPU L rpm - - - - 450 - 4758 PULSE - - ITCC FAR-E
401138

LOCAL GAUGE BOARD

OL1-2M90-
4 10-PT-CC2240 TURBINE INLET STEAM PRESS. TRANS LGB kg/cm2G 0 250 120 - 118 122 - 4-20mA ○ - ITCC FAR-E H/L: ALARM
401137

PROCESS
OL1-2G43-
5 10-PT-2211 1ST STAGE SUCTION PRESS. TRANS L mmH2O -8000 4000 - - - - - 4-20mA ○ - ITCC FAR-E
2203

OL1-2G43-
6 10-TT-2212 1ST STAGE SUCTION TEMP. TRANS L °C 0 110 - - - - - 4-20mA ○ - ITCC FAR-E
2203

OL1-2G43-
7 10-TT-2211 1ST STAGE DISCHARGE TEMP. TRANS L °C 0 200 - - - - - 4-20mA ○ - ITCC FAR-E
2203

OL1-2G43-
8 10-PT-2210 1ST STAGE DISCHARGE PRESS. TRANS L kg/cm2G 0 2.5 - - - - - 4-20mA ○ - ITCC FAR-E
2203

OL1-2G43-
9 10-PT-2213 2ND STAGE SUCTION PRESS. TRANS L kg/cm2G 0 2.5 - - - - - 4-20mA ○ - ITCC FAR-E
2203

OL1-2G43-
10 10-TT-2215 2ND STAGE SUCTION TEMP. TRANS L °C 0 120 - - - - - 4-20mA ○ - ITCC FAR-E
2203

OL1-2G43-
11 10-PT-2212 2ND STAGE DISCHARGE PRESS. TRANS L kg/cm2G 0 6 - - - - - 4-20mA ○ - ITCC FAR-E
2203

OL1-2G43-
12 10-TT-2214 2ND STAGE DISCHARGE TEMP. TRANS L °C 0 170 - - - - - 4-20mA ○ - ITCC FAR-E
2203

OL1-2G43-
13 10-PT-2237 3RD STAGE SUCTION PRESS. TRANS L kg/cm2G 0 6 - - - - - 4-20mA ○ - ITCC FAR-E
2211

OL1-2G43-
14 10-TT-2238 3RD STAGE SUCTION TEMP. TRANS L °C 0 120 - - - - - 4-20mA ○ - ITCC FAR-E
2211

OL1-2G43-
15 10-PT-2239 3RD STAGE DISCHARGE PRESS. TRANS L kg/cm2G 0 16 - - - - - 4-20mA ○ - ITCC FAR-E
2211

OL1-2G43-
16 10-TT-2241 3RD STAGE DISCHARGE TEMP. TRANS L °C 0 200 - - - - - 4-20mA ○ - ITCC FAR-E
2211
Square root calculation is performed by control
OL1-2G43-
17 10-FT-2237 3RD STAGE DISCHARGE FLOW TRANS L kg/h 0 510500 - - - - - 4-20mA ○ - ITCC FAR-E system. Transmitter LCD indicate FLOW in
2211 engineering unit.
OL1-2G43-
18 10-PT-2238 4TH STAGE SUCTION PRESS. TRANS L kg/cm2G 0 16 - - - - - 4-20mA ○ - ITCC FAR-E
2211

OL1-2G43-
19 10-TT-2239 4TH STAGE SUCTION TEMP. TRANS L °C 0 150 - - - - - 4-20mA ○ - ITCC FAR-E
2211

OL1-2G43-
20 10-PT-2236 4TH STAGE DISCHARGE PRESS. TRANS L kg/cm2G 0 25 - - - - - 4-20mA ○ - ITCC FAR-E
2211

OL1-2G43-
21 10-TT-2237 4TH STAGE DISCHARGE TEMP. TRANS L °C 0 200 - - - - - 4-20mA ○ - ITCC FAR-E
2211
 1-1. Analog Input to ITCC
PRODUCER RANGE SETPOINT SIGNAL CONSUMER
P&ID
NO. TAG NO. SERVICE UNIT NOR REMARKS
HART DWG NO.
TYPE LOCATION MIN MAX LL L H HH INPUT Ex-i TYPE LOCATION
MUX
Square root calculation is performed by control
OL1-2G43-
22 10-FT-2236 4TH STAGE DISCHARGE FLOW TRANS L kg/h 0 500000 - - - - - 4-20mA ○ - ITCC FAR-E system. Transmitter LCD indicate FLOW in
2211 engineering unit.
OL1-2G43-
23 10-PT-2430 5TH STAGE SUCTION PRESS. TRANS L kg/cm2G 0 25 - - - - - 4-20mA ○ - ITCC FAR-E
2430

OL1-2G43-
24 10-TT-2442 5TH STAGE SUCTION TEMP. TRANS L °C -45 65 - - - - - 4-20mA ○ - ITCC FAR-E
2430

OL1-2G43-
25 10-PT-2431 5TH STAGE DISCHARGE PRESS. TRANS L kg/cm2G 0 60 - - - - - 4-20mA ○ - ITCC FAR-E
2430

OL1-2G43-
26 10-TT-2443 5TH STAGE DISCHARGE TEMP. TRANS L °C 0 150 - - - - - 4-20mA ○ - ITCC FAR-E
2430
Square root calculation is performed by control
OL1-2G43-
27 10-FT-2424 5TH STAGE DISCHARGE FLOW TRANS L kg/h 0 490000 - - - - - 4-20mA ○ - ITCC FAR-E system. Transmitter LCD indicate FLOW in
2430 engineering unit.
 1-2. Analog Outout from ITCC
PRODUCER RANGE CONTROLLER OUTPUT SIGNAL CONSUMER
P&ID
NO. TAG NO. SERVICE UNIT NOR REMARKS
HART DWG NO.
TYPE LOCATION MIN MAX 0% 100% OUTPUT Ex-i TYPE LOCATION
MUX

BASEPLATE
OL1-2M90-
1 10-UZV-CC2240A GOVERNING VALVE CONTROL SIGNAL-A ITCC FAR-E % 0 100 - - - 4-20mA - - GV L
401138

OL1-2M90-
2 10-UZV-CC2240B GOVERNING VALVE CONTROL SIGNAL-B ITCC FAR-E % 0 100 - - - 4-20mA - - GV L
401138

EXTRACTION CONTROL VALVE CONTROL OL1-2M90-

3 10-UZV-CC2241A ITCC FAR-E % 0 100 - - - 4-20mA - - ECV L
SIGNAL-A 401138

EXTRACTION CONTROL VALVE CONTROL OL1-2M90-

4 10-UZV-CC2241B ITCC FAR-E % 0 100 - - - 4-20mA - - ECV L
SIGNAL-B 401138

LOCAL
ANTI-SURGE CONTROL VALVE (3D-1S) OL1-2G43-
5 10-UZV-2203A ITCC FAR-E % 0 100 - 20mA : CLOSE 4mA : OPEN 4-20mA ○ - CV L
MASTER POSITIONER 2214

ANTI-SURGE CONTROL VALVE (3D-1S) OL1-2G43-

6 10-UZV-2203B ITCC FAR-E % 0 100 - 20mA : CLOSE 4mA : OPEN 4-20mA ○ - CV L
BACKUP POSITIONER 2214

ANTI-SURGE CONTROL VALVE (4D-4S) OL1-2G43-

7 10-UZV-2204A ITCC FAR-E % 0 100 - 20mA : CLOSE 4mA : OPEN 4-20mA ○ - CV L
MASTER POSITIONER 2402

ANTI-SURGE CONTROL VALVE (4D-4S) OL1-2G43-

8 10-UZV-2204B ITCC FAR-E % 0 100 - 20mA : CLOSE 4mA : OPEN 4-20mA ○ - CV L
BACKUP POSITIONER 2402

ANTI-SURGE CONTROL VALVE (5D-5S) OL1-2G43-

9 10-UZV-2401AA ITCC FAR-E % 0 100 - 20mA : CLOSE 4mA : OPEN 4-20mA ○ - CV L
MASTER POSITIONER 2432

ANTI-SURGE CONTROL VALVE (5D-5S) OL1-2G43-

10 10-UZV-2401AB ITCC FAR-E % 0 100 - 20mA : CLOSE 4mA : OPEN 4-20mA ○ - CV L
BACKUP POSITIONER 2432

ANTI-SURGE CONTROL VALVE (5D-5S) OL1-2G43-

11 10-UZV-2401BA ITCC FAR-E % 0 100 - 20mA : CLOSE 4mA : OPEN 4-20mA ○ - CV L
MASTER POSITIONER 2447

ANTI-SURGE CONTROL VALVE (5D-5S) OL1-2G43-

12 10-UZV-2401BB ITCC FAR-E % 0 100 - 20mA : CLOSE 4mA : OPEN 4-20mA ○ - CV L
BACKUP POSITIONER 2447
 1-3. Digital Input to ITCC
PRODUCER CONTACT ACTION SIGNAL CONSUMER
P&ID
NO. TAG NO. SERVICE UNIT NOR REMARKS
DWG NO.
TYPE LOC. OPEN CLOSE CONTACT VOLT Ex-i TYPE LOC.

LOCAL CONTROL PANEL

OL1-2M90-
1 10-HS-CC2205 TURBINE SPEED SETPOINT RAISE PB PB LCP - - - RAISE DRY - - ITCC FAR-E
401138

OL1-2M90-
2 10-HS-CC2206 TURBINE SPEED SETPOINT LOWER PB PB LCP - - - LOWER DRY - - ITCC FAR-E
401138

LOCAL
ANTI-SURGE CONTROL VALVE (3D-1S) MASTER OL1-2G43-
3 10-XSU-2203 CV L ALARM - DRY - - ITCC FAR-E
POSITIONER FAILURE ALARM 2214

ANTI-SURGE CONTROL VALVE (4D-4S) MASTER OL1-2G43-

4 10-XSU-2204 CV L ALARM - DRY - - ITCC FAR-E
POSITIONER FAILURE ALARM 2402

ANTI-SURGE CONTROL VALVE (5D-5S) MASTER OL1-2G43-

5 10-XSU-2401A CV L ALARM - DRY - - ITCC FAR-E
POSITIONER FAILURE ALARM 2432

ANTI-SURGE CONTROL VALVE (5D-5S) MASTER OL1-2G43-

6 10-XSU-2401B CV L ALARM - DRY - - ITCC FAR-E
POSITIONER FAILURE ALARM 2447

ESD
OL1-2M90-
7 10-XSX-CC2201-TR ESD COMMON TRIP ESD FAR-E - - TRIP - DRY - - ITCC FAR-E
401307

DCS
OL1-2M90-
8 10-XSX-CC2200-ST TURBINE START DCS FAR-E - - - START DRY - - ITCC FAR-E
401307

OL1-2M90-
9 10-XSX-CC2201-RS RESET DCS FAR-E - - - RESET DRY - - ITCC FAR-E
401307
 1-4. Digital Output from ITCC
PRODUCER CONTACT ACTION SIGNAL CONSUMER
P&ID
NO. TAG NO. SERVICE UNIT NOR REMARKS
DWG NO.
TYPE LOCATION OPEN CLOSE CONTACT VOLT Ex-i TYPE LOCATION

LOCAL
BACKUP
OL1-2G43-
1 10-UEV-2203C ANTI-SURGE CONTROL VALVE (3D-1S) ALARM SOV ITCC FAR-E POSITIONER - WET 24VDC - SOV L
2214
ACTIVATE
BACKUP
OL1-2G43-
2 10-UEV-2204C ANTI-SURGE CONTROL VALVE (4D-4S) ALARM SOV ITCC FAR-E POSITIONER - WET 24VDC - SOV L
2402
ACTIVATE
BACKUP
OL1-2G43-
3 10-UEV-2401AC ANTI-SURGE CONTROL VALVE (5D-5S) ALARM SOV ITCC FAR-E POSITIONER - WET 24VDC - SOV L
2432
ACTIVATE
BACKUP
OL1-2G43-
4 10-UEV-2401BC ANTI-SURGE CONTROL VALVE (5D-5S) ALARM SOV ITCC FAR-E POSITIONER - WET 24VDC - SOV L
2447
ACTIVATE

OVERSPEED TRIP MODULE

OL1-2M90-
5 10-XS-CC2204-RS OSP RESET ITCC FAR-E - - - RESET DRY - - OSP FAR-E
401307

OL1-2M90-
6 10-XS-CC2205 SPEED FAIL OVERRIDE ITCC FAR-E - - - OVERRIDE DRY - - OSP FAR-E
401307

ESD
OL1-2M90-
7 10-XAY-CC2206-TR ITCC COMMON TRIP ITCC FAR-E - - TRIP - DRY - - ESD FAR-E
401307

OL1-2M90-
8 10-SZHHY-CC2201-A ITCC OVERSPEED TRIP ITCC FAR-E - - TRIP - DRY - - ESD FAR-E
401307

OL1-2M90- I-2200 ESD TRIP

9 10-SZHHY-CC2201-B ITCC OVERSPEED TRIP ITCC FAR-E - - TRIP - DRY - - ESD FAR-E
401307 HH(2oo3): TRIP

OL1-2M90-
10 10-SZHHY-CC2201-C ITCC OVERSPEED TRIP ITCC FAR-E - - TRIP - DRY - - ESD FAR-E
401307

DCS
OL1-2M90-
11 10-XAY-CC2207 ITCC COMMON ALARM ITCC FAR-E - - ALARM - DRY - - DCS FAR-E Common alarm singal of all alarm in ITCC.
401307

OL1-2M90-
12 10-HS-CC2202B-RS TRIP RESET ITCC FAR-E - - - RESET DRY - - DCS FAR-E
401307
 2-1. Analog Input to MACHINE MONITORING SYSTEM
PRODUCER RANGE SETPOINT SIGNAL CONSUMER
P&ID
NO. TAG NO. SERVICE UNIT NOR REMARKS
HART DWG NO.
TYPE LOCATION MIN MAX LL L H HH INPUT Ex-i TYPE LOCATION
MUX

BASE PLATE
GAL. OL1-2M90-
1 10-VXT-CC2250 TURBINE RADIAL VIBRATION (GOV. SIDE X) PROX L μmPP 0 125 - - - 63 95 mV - MMS FAR-E
ISO. 401293

GAL. OL1-2M90-
2 10-VYT-CC2251 TURBINE RADIAL VIBRATION (GOV. SIDE Y) PROX L μmPP 0 125 - - - 63 95 mV - MMS FAR-E I-2200 ESD TRIP
ISO. 401293
HH(3oo4): TRIP
GAL. OL1-2M90- H: ALARM
3 10-VXT-CC2252 TURBINE RADIAL VIBRATION (EXH. SIDE X) PROX L μmPP 0 125 - - - 63 95 mV - MMS FAR-E
ISO. 401293

GAL. OL1-2M90-
4 10-VYT-CC2253 TURBINE RADIAL VIBRATION (EXH. SIDE Y) PROX L μmPP 0 125 - - - 63 95 mV - MMS FAR-E
ISO. 401293

GAL. OL1-2M90-
5 10-VXT-CC2254 LP COMP. RADIAL VIBRATION (DE X) PROX L μmPP 0 125 - - - 63 95 mV - MMS FAR-E
ISO. 401293

GAL. OL1-2M90-
6 10-VYT-CC2255 LP COMP. RADIAL VIBRATION (DE Y) PROX L μmPP 0 125 - - - 63 95 mV - MMS FAR-E I-2200 ESD TRIP
ISO. 401293
HH(3oo4): TRIP
GAL. OL1-2M90- H: ALARM
7 10-VXT-CC2256 LP COMP. RADIAL VIBRATION (NDE X) PROX L μmPP 0 125 - - - 63 95 mV - MMS FAR-E
ISO. 401293

GAL. OL1-2M90-
8 10-VYT-CC2257 LP COMP. RADIAL VIBRATION (NDE Y) PROX L μmPP 0 125 - - - 63 95 mV - MMS FAR-E
ISO. 401293

GAL. OL1-2M90-
9 10-VXT-CC2258 MP COMP. RADIAL VIBRATION (DE X) PROX L μmPP 0 125 - - - 63 95 mV - MMS FAR-E
ISO. 401293

GAL. OL1-2M90-
10 10-VYT-CC2259 MP COMP. RADIAL VIBRATION (DE Y) PROX L μmPP 0 125 - - - 63 95 mV - MMS FAR-E I-2200 ESD TRIP
ISO. 401293
HH(3oo4): TRIP
GAL. OL1-2M90- H: ALARM
11 10-VXT-CC2260 MP COMP. RADIAL VIBRATION (NDE X) PROX L μmPP 0 125 - - - 63 95 mV - MMS FAR-E
ISO. 401293

GAL. OL1-2M90-
12 10-VYT-CC2261 MP COMP. RADIAL VIBRATION (NDE Y) PROX L μmPP 0 125 - - - 63 95 mV - MMS FAR-E
ISO. 401293

GAL. OL1-2M90-
13 10-VXT-CC2262 HP COMP. RADIAL VIBRATION (DE X) PROX L μmPP 0 125 - - - 63 95 mV - MMS FAR-E
ISO. 401293

GAL. OL1-2M90-
14 10-VYT-CC2263 HP COMP. RADIAL VIBRATION (DE Y) PROX L μmPP 0 125 - - - 63 95 mV - MMS FAR-E I-2200 ESD TRIP
ISO. 401293
HH(3oo4): TRIP
GAL. OL1-2M90- H: ALARM
15 10-VXT-CC2264 HP COMP. RADIAL VIBRATION (NDE X) PROX L μmPP 0 125 - - - 63 95 mV - MMS FAR-E
ISO. 401293

GAL. OL1-2M90-
16 10-VYT-CC2265 HP COMP. RADIAL VIBRATION (NDE Y) PROX L μmPP 0 125 - - - 63 95 mV - MMS FAR-E
ISO. 401293

GAL. OL1-2M90-
17 10-ZT-CC2250 TURBINE AXIAL POSITION (A) PROX L mm -1 1 - - - ±0.5 ±0.75 mV - MMS FAR-E
ISO. 401293
I-2200 ESD TRIP
GAL. OL1-2M90-
18 10-ZT-CC2251 TURBINE AXIAL POSITION (B) PROX L mm -1 1 - - - ±0.5 ±0.75 mV - MMS FAR-E HH (2oo3): TRIP,
ISO. 401293
H: ALARM
GAL. OL1-2M90-
19 10-ZT-CC2252 TURBINE AXIAL POSITION (C) PROX L mm -1 1 - - - ±0.5 ±0.75 mV - MMS FAR-E
ISO. 401293

GAL. OL1-2M90-
20 10-ZT-CC2253 LP COMP. AXIAL POSITION (A) PROX L mm -1 1 - - - ±0.5 ±0.75 mV - MMS FAR-E
ISO. 401293
I-2200 ESD TRIP
GAL. OL1-2M90-
21 10-ZT-CC2254 LP COMP. AXIAL POSITION (B) PROX L mm -1 1 - - - ±0.5 ±0.75 mV - MMS FAR-E HH (2oo3): TRIP,
ISO. 401293
H: ALARM
GAL. OL1-2M90-
22 10-ZT-CC2255 LP COMP. AXIAL POSITION (C) PROX L mm -1 1 - - - ±0.5 ±0.75 mV - MMS FAR-E
ISO. 401293
 2-1. Analog Input to MACHINE MONITORING SYSTEM
PRODUCER RANGE SETPOINT SIGNAL CONSUMER
P&ID
NO. TAG NO. SERVICE UNIT NOR REMARKS
HART DWG NO.
TYPE LOCATION MIN MAX LL L H HH INPUT Ex-i TYPE LOCATION
MUX

GAL. OL1-2M90-
23 10-ZT-CC2256 MP COMP. AXIAL POSITION (A) PROX L mm -1 1 - - - ±0.5 ±0.75 mV - MMS FAR-E
ISO. 401293
I-2200 ESD TRIP
GAL. OL1-2M90-
24 10-ZT-CC2257 MP COMP. AXIAL POSITION (B) PROX L mm -1 1 - - - ±0.5 ±0.75 mV - MMS FAR-E HH (2oo3): TRIP,
ISO. 401293
H: ALARM
GAL. OL1-2M90-
25 10-ZT-CC2258 MP COMP. AXIAL POSITION (C) PROX L mm -1 1 - - - ±0.5 ±0.75 mV - MMS FAR-E
ISO. 401293

GAL. OL1-2M90-
26 10-ZT-CC2259 HP COMP. AXIAL POSTION (A) PROX L mm -1 1 - - - ±0.5 ±0.75 mV - MMS FAR-E
ISO. 401293
I-2200 ESD TRIP
GAL. OL1-2M90-
27 10-ZT-CC2260 HP COMP. AXIAL POSTION (B) PROX L mm -1 1 - - - ±0.5 ±0.75 mV - MMS FAR-E HH (2oo3): TRIP,
ISO. 401293
H: ALARM
GAL. OL1-2M90-
28 10-ZT-CC2261 HP COMP. AXIAL POSTION (C) PROX L mm -1 1 - - - ±0.5 ±0.75 mV - MMS FAR-E
ISO. 401293

GAL. OL1-2M90-
29 10-ST-CC2203-A TURBINE ZERO SPEED PROX L rpm 0 99 - 1 - - - mV - MMS FAR-E
ISO. 401293
LL (2oo2) : ZERO SPEED
GAL. OL1-2M90-
30 10-ST-CC2203-B TURBINE ZERO SPEED PROX L rpm 0 99 - 1 - - - mV - MMS FAR-E
ISO. 401293

GAL. OL1-2M90-
31 10-KT-CC2250 TURBINE KEYPHASOR PROX L - - - - - - - - mV - MMS FAR-E
ISO. 401293
 2-2. Digital Output from MACHINE MONITORING SYSTEM
PRODUCER CONTACT ACTION SIGNAL CONSUMER
P&ID
NO. TAG NO. SERVICE UNIT NOR REMARKS
DWG NO.
TYPE LOCATION OPEN CLOSE CONTACT VOLT Ex-i TYPE LOCATION

ESD
OL1-2M90-
1 10-VZHHY-CC2250 TURBINE RADIAL VIBRATION (GOV. SIDE X) HIGH HIGH MMS FAR-E - - TRIP - DRY - - ESD FAR-E
401307

OL1-2M90-
2 10-VZHHY-CC2251 TURBINE RADIAL VIBRATION (GOV. SIDE Y) HIGH HIGH MMS FAR-E - - TRIP - DRY - - ESD FAR-E
401307 I-2200 ESD TRIP
OL1-2M90- HH(3oo4): TRIP
3 10-VZHHY-CC2252 TURBINE RADIAL VIBRATION (EXH. SIDE X) HIGH HIGH MMS FAR-E - - TRIP - DRY - - ESD FAR-E
401307

OL1-2M90-
4 10-VZHHY-CC2253 TURBINE RADIAL VIBRATION (EXH. SIDE Y) HIGH HIGH MMS FAR-E - - TRIP - DRY - - ESD FAR-E
401307

OL1-2M90-
5 10-VZHHY-CC2254 LP COMP. RADIAL VIBRATION (DE X) HIGH HIGH MMS FAR-E - - TRIP - DRY - - ESD FAR-E
401307

OL1-2M90-
6 10-VZHHY-CC2255 LP COMP. RADIAL VIBRATION (DE Y) HIGH HIGH MMS FAR-E - - TRIP - DRY - - ESD FAR-E
401307 I-2200 ESD TRIP
OL1-2M90- HH(3oo4): TRIP
7 10-VZHHY-CC2256 LP COMP. RADIAL VIBRATION (NDE X) HIGH HIGH MMS FAR-E - - TRIP - DRY - - ESD FAR-E
401307

OL1-2M90-
8 10-VZHHY-CC2257 LP COMP. RADIAL VIBRATION (NDE Y) HIGH HIGH MMS FAR-E - - TRIP - DRY - - ESD FAR-E
401307

OL1-2M90-
9 10-VZHHY-CC2258 MP COMP. RADIAL VIBRATION (DE X) HIGH HIGH MMS FAR-E - - TRIP - DRY - - ESD FAR-E
401307

OL1-2M90-
10 10-VZHHY-CC2259 MP COMP. RADIAL VIBRATION (DE Y) HIGH HIGH MMS FAR-E - - TRIP - DRY - - ESD FAR-E
401307 I-2200 ESD TRIP
OL1-2M90- HH(3oo4): TRIP
11 10-VZHHY-CC2260 MP COMP. RADIAL VIBRATION (NDE X) HIGH HIGH MMS FAR-E - - TRIP - DRY - - ESD FAR-E
401307

OL1-2M90-
12 10-VZHHY-CC2261 MP COMP. RADIAL VIBRATION (NDE Y) HIGH HIGH MMS FAR-E - - TRIP - DRY - - ESD FAR-E
401307

OL1-2M90-
13 10-VZHHY-CC2262 HP COMP. RADIAL VIBRATION (DE X) HIGH HIGH MMS FAR-E - - TRIP - DRY - - ESD FAR-E
401307

OL1-2M90-
14 10-VZHHY-CC2263 HP COMP. RADIAL VIBRATION (DE Y) HIGH HIGH MMS FAR-E - - TRIP - DRY - - ESD FAR-E
401307 I-2200 ESD TRIP
OL1-2M90- HH(3oo4): TRIP
15 10-VZHHY-CC2264 HP COMP. RADIAL VIBRATION (NDE X) HIGH HIGH MMS FAR-E - - TRIP - DRY - - ESD FAR-E
401307

OL1-2M90-
16 10-VZHHY-CC2265 HP COMP. RADIAL VIBRATION (NDE Y) HIGH HIGH MMS FAR-E - - TRIP - DRY - - ESD FAR-E
401307

OL1-2M90-
17 10-ZZHHY-CC2250 TURBINE AXIAL POSITION (A) HIGH HIGH MMS FAR-E - - TRIP - DRY - - ESD FAR-E
401307

OL1-2M90- I-2200 ESD TRIP

18 10-ZZHHY-CC2251 TURBINE AXIAL POSITION (B) HIGH HIGH MMS FAR-E - - TRIP - DRY - - ESD FAR-E
401307 HH (2oo3): TRIP

OL1-2M90-
19 10-ZZHHY-CC2252 TURBINE AXIAL POSITION (C) HIGH HIGH MMS FAR-E - - TRIP - DRY - - ESD FAR-E
401307

OL1-2M90-
20 10-ZZHHY-CC2253 LP COMP. AXIAL POSITION (A) HIGH HIGH MMS FAR-E - - TRIP - DRY - - ESD FAR-E
401307

OL1-2M90- I-2200 ESD TRIP

21 10-ZZHHY-CC2254 LP COMP. AXIAL POSITION (B) HIGH HIGH MMS FAR-E - - TRIP - DRY - - ESD FAR-E
401307 HH (2oo3): TRIP

OL1-2M90-
22 10-ZZHHY-CC2255 LP COMP. AXIAL POSITION (C) HIGH HIGH MMS FAR-E - - TRIP - DRY - - ESD FAR-E
401307
 2-2. Digital Output from MACHINE MONITORING SYSTEM
PRODUCER CONTACT ACTION SIGNAL CONSUMER
P&ID
NO. TAG NO. SERVICE UNIT NOR REMARKS
DWG NO.
TYPE LOCATION OPEN CLOSE CONTACT VOLT Ex-i TYPE LOCATION

OL1-2M90-
23 10-ZZHHY-CC2256 MP COMP. AXIAL POSITION (A) HIGH HIGH MMS FAR-E - - TRIP - DRY - - ESD FAR-E
401307

OL1-2M90- I-2200 ESD TRIP

24 10-ZZHHY-CC2257 MP COMP. AXIAL POSITION (B) HIGH HIGH MMS FAR-E - - TRIP - DRY - - ESD FAR-E
401307 HH (2oo3): TRIP

OL1-2M90-
25 10-ZZHHY-CC2258 MP COMP. AXIAL POSITION (C) HIGH HIGH MMS FAR-E - - TRIP - DRY - - ESD FAR-E
401307

OL1-2M90-
26 10-ZZHHY-CC2259 HP COMP. AXIAL POSTION (A) HIGH HIGH MMS FAR-E - - TRIP - DRY - - ESD FAR-E
401307

OL1-2M90- I-2200 ESD TRIP

27 10-ZZHHY-CC2260 HP COMP. AXIAL POSTION (B) HIGH HIGH MMS FAR-E - - TRIP - DRY - - ESD FAR-E
401307 HH (2oo3): TRIP

OL1-2M90-
28 10-ZZHHY-CC2261 HP COMP. AXIAL POSTION (C) HIGH HIGH MMS FAR-E - - TRIP - DRY - - ESD FAR-E
401307

OL1-2M90-
29 10-SZLLY-CC2203-A TURBINE ZERO SPEED MMS FAR-E - - TRIP - DRY - - ESD FAR-E
401307 I-2204 ESD TRIP
OL1-2M90- LL (1oo2): TRIP
30 10-SZLLY-CC2203-B TURBINE ZERO SPEED MMS FAR-E - - TRIP - DRY - - ESD FAR-E
401307

DCS

30 10-XAY-CC2210 MMS RACK COMMON ALARM MMS FAR-E - - ALARM - DRY - - DCS FAR-E -

OL1-2M90-
31 10-XSY-CC2209 TURBINE ZERO SPEED MMS FAR-E - - - ZERO SPEED DRY - - DCS FAR-E LL: 2oo2
401307
 3-1. Analog Input to OVERSPEED TRIP MODULE
PRODUCER RANGE SETPOINT SIGNAL CONSUMER
P&ID
NO. TAG NO. SERVICE UNIT NOR REMARKS
HART DWG NO.
TYPE LOCATION MIN MAX LL L H HH INPUT Ex-i TYPE LOCATION
MUX

BASE PLATE
OL1-2M90-
1 10-SE-CC2202-A TURBINE SPEED SENSOR (OSP) MPU L rpm - - - 400 - - 4802 PULSE - - OSP FAR-E
401138
(OSP)
OL1-2M90-
2 10-SE-CC2202-B TURBINE SPEED SENSOR (OSP) MPU L rpm - - - 400 - - 4802 PULSE - - OSP FAR-E HH (2oo3) : TRIP
401138
LL (2oo3): SPEED FAIL TRIP
OL1-2M90-
3 10-SE-CC2202-C TURBINE SPEED SENSOR (OSP) MPU L rpm - - - 400 - - 4802 PULSE - - OSP FAR-E
401138
 3-2. Digtal Input to OVERSPEED TRIP MODULE
PRODUCER CONTACT ACTION SIGNAL CONSUMER
P&ID
NO. TAG NO. SERVICE UNIT NOR REMARKS
DWG NO.
TYPE LOCATION OPEN CLOSE CONTACT VOLT Ex-i TYPE LOCATION

ITCC

1 OUTPUT FROM RELAY IS CONNECTED TO

1 10-XS-CC2204-RS OSP RESET ITCC FAR-E - - - RESET DRY - - OSP FAR-E -
OSP MODULE-A/B/C BY PARALLEL.

2 10-XS-CC2205 SPEED FAIL OVERRIDE ITCC FAR-E - - - OVERRIDE DRY - - OSP FAR-E -

3-3. Digtal Output from OVERSPEED TRIP MODULE

PRODUCER CONTACT ACTION SIGNAL CONSUMER
P&ID
NO. TAG NO. SERVICE UNIT NOR REMARKS
DWG NO.
TYPE LOCATION OPEN CLOSE CONTACT VOLT Ex-i TYPE LOCATION

ESD
OL1-2M90-
1 10-SZHHY-CC2202-A TURBINE OVERSPEED TRIP OSP FAR-E - - TRIP - DRY - - ESD FAR-E
401138

OL1-2M90-
2 10-SZHHY-CC2202-B TURBINE OVERSPEED TRIP OSP FAR-E - - TRIP - DRY - - ESD FAR-E
401138 I-2200 ESD TRIP
OL1-2M90- HH(3oo4): TRIP
3 10-SZHHY-CC2202-C TURBINE OVERSPEED TRIP OSP FAR-E - - TRIP - DRY - - ESD FAR-E
401138

OL1-2M90-
4 10-SZHHY-CC2202-D TURBINE OVERSPEED TRIP OSP FAR-E - - TRIP - DRY - - ESD FAR-E
401138

DCS
OL1-2M90-
5 10-XAY-CC2214 OSP COMMON ALARM OSP FAR-E - - ALARM - DRY - - DCS FAR-E
401307
 4-1. Analog Input to TORQUEMETER MONITOR
PRODUCER RANGE SETPOINT SIGNAL CONSUMER
P&ID
NO. TAG NO. SERVICE UNIT NOR REMARKS
HART DWG NO.
LOCATION MIN MAX LL L H HH INPUT Ex-i TYPE LOCATION
MUX

BASE PLATE
TORQUEMETER COIL A TORQUE SINE TORQUE OL1-2M90-
1 10-WE-CC2250 SENSOR L - - - - - - - - - - FAR-E
(DRIVEN MACHINE END) WAVE METER 401307

TORQUEMETER COIL B POWER SINE TORQUE OL1-2M90-

2 10-JE-CC2250 SENSOR L - - - - - - - - - - FAR-E
(DRIVEN MACHINE END) WAVE METER 401307

TORQUE OL1-2M90-
3 10-TE-CC2286 TORQUEMETER TEMP. SENSOR L °C 0 100 - - - - - - - - FAR-E
METER 401307

4-2. Analog Output from TORQUEMETER MONITOR

PRODUCER RANGE SETPOINT SIGNAL CONSUMER
P&ID
NO. TAG NO. SERVICE UNIT NOR REMARKS
HART DWG NO.
TYPE LOCATION MIN MAX LL L H HH INPUT Ex-i TYPE LOCATION
MUX

DCS
TORQUE OL1-2M90-
1 10-JI-CC2250 TORQUEMETER POWER FAR-E kW 0 60000 - - - - - 4-20mA - - DCS FAR-E
METER 401307

TORQUE OL1-2M90-
2 10-WI-CC2250B TORQUEMETER TORQUE FAR-E Nm 0 140000 - - - - - 4-20mA - - DCS FAR-E
METER 401307
 5-1. Analog Input to DCS/ESD
PRODUCER RANGE SETPOINT SIGNAL CONSUMER
P&ID
NO. TAG NO. SERVICE UNIT NOR REMARKS
HART DWG NO.
TYPE LOCATION MIN MAX LL L H HH INPUT Ex-i TYPE LOCATION
MUX

OIL CONSOLE

% 0 100 37.7 35.7 OL1-2M90- L: ALARM & HEATER OFF COMMAND

1 10-LT-CC2201 OIL RESERVOIR LEVEL TRANS L - - - 4-20mA ○ - DCS FAR-E
(mm) (0) (1850) (698) (660) 401218 (I-2281)
HH: ALARM,
H: HEATER AUTO OFF (NOT ALARM),
OL1-2M90-
2 10-TT-CC2201 OIL RESERVOIR TEMP. TRANS L °C 0 100 63.3 33 35 48 76 4-20mA ○ - DCS FAR-E L: HEATER AUTO ON (NOT ALARM),
401218 LL: ALARM
(I-2281)

OL1-2M90-
3 10-PT-CC2204 STANDBY OIL PUMP DISCHARGE PRESS. TRANS CGB kg/cm2G 0 30 16.7 - 14.2 - - 4-20mA ○ - DCS FAR-E NOT L: SOP RUNNING (NOT ALARM)
401218

OL1-2M90-
4 10-PT-CC2206 EMERGENCY OIL PUMP DISCHARGE PRESS. TRANS CGB kg/cm2G 0 4 2.2 - 1.87 - - 4-20mA ○ - DCS FAR-E NOT L: EOP RUNNING (NOT ALARM)
401218

OL1-2M90-
5 10-PDT-CC2212 EMERGENCY OIL FILTER DIFF. PRESS. TRANS CGB kg/cm2 0 3 - - - 2.35 - 4-20mA ○ - DCS FAR-E H: ALARM
401218

OL1-2M90- FOR TEMP. CONTROL,

6 10-TT-CC2203 OIL COOLER OUTLET TEMP. TRANS L °C 0 100 48 - 40 52 - 4-20mA ○ - DCS FAR-E
401218 H/L: ALARM

OL1-2M90-
7 10-PDT-CC2213 OIL FILTER DIFF. PRESS. TRANS CGB kg/cm2 0 3 - - - 2.35 - 4-20mA ○ - DCS FAR-E H: ALARM
401218

OL1-2M90-
8 10-PT-CC2207 OIL FILTER OUTLET PRESS. TRANS CGB kg/cm2G 0 30 15 - 12.75 - - 4-20mA ○ - DCS FAR-E L: ALARM & SOP AUTO START(I-2282)
401218

BASE PLATE
NOT L: COMP. START PERMISSIVE(I-2280),
% 0 100 91.8 7.7 88.3 OL1-2M90-
9 10-LT-CC2210 LUBE OIL RUNDOWN TANK LEVEL TRANS L - - 4-20mA ○ - DCS FAR-E L: ALARM,
(mm) (0) (4268) (3918) (327) (3768) 401283 LL: INDICATION ONLY
NOT L: COMP. START PERMISSIVE & IDLE
OL1-2M90- TO RATED INTERLOCK (I-2280),
10 10-TT-CC2211 LUBE OIL HEADER TEMP. TRANS L °C 0 100 48 21 33 - - 4-20mA ○ - DCS FAR-E
401283 NOT LL: TURNING MOTOR START
PERMISSIVE (I-2286)

OL1-2M90-
11 10-TT-CC2240 TURBINE INLET STEAM TEMP. TRANS L °C 0 800 505 - 500 510 - 4-20mA ○ - DCS FAR-E H/L: ALARM
401137

OL1-2M90-
12 10-TT-2280 TURBINE INLET STEAM TEMP. TRANS L °C 0 800 505 - 500 510 - 4-20mA ○ - DCS FAR-E H/L: ALARM
401137

OL1-2M90-
13 10-TT-CC2243 TURBINE EXTRACTION STEAM TEMP. TRANS L °C 0 600 364 - - 367 - 4-20mA ○ - DCS FAR-E H: ALARM
401137

OL1-2M90-
14 10-TT-CC2247 TURBINE EXHAUST STEAM TEMP. TRANS L °C 0 150 52 - - - - 4-20mA ○ - DCS FAR-E
401137

OL1-2M90-
15 10-ZT-CC2240 POSITION FEED BACK SIGNAL FOR GV TRANS L % 0 100 - - - - - 4-20mA - - DCS FAR-E
401138

OL1-2M90-
16 10-ZT-CC2241 POSITION FEED BACK SIGNAL FOR ECV TRANS L % 0 100 - - - - - 4-20mA - - DCS FAR-E
401138

LOCAL GAUGE BOARD

OL1-2M90-
17 10-PZT-CC2211-A LUBE OIL HEADER PRESS. (TRIP) TRANS LGB kg/cm2G 0 4 1.4 0.56 0.84 - - 4-20mA ○ - ESD FAR-E
401283
I-2200 ESD TRIP
OL1-2M90- LL (2oo3): TRIP, EOP AUTO START
18 10-PZT-CC2211-B LUBE OIL HEADER PRESS. (TRIP) TRANS LGB kg/cm2G 0 4 1.4 0.56 0.84 - - 4-20mA ○ - ESD FAR-E
401283 (I-2283)
L: ALARM
OL1-2M90-
19 10-PZT-CC2211-C LUBE OIL HEADER PRESS. (TRIP) TRANS LGB kg/cm2G 0 4 1.4 0.56 0.84 - - 4-20mA ○ - ESD FAR-E
401283
NOT L: COMP. START PERMISSIVE (I-2280),
OL1-2M90-
20 10-PT-CC2214 LUBE OIL HEADER PRESS. (ALARM) TRANS LGB kg/cm2G 0 4 1.4 - 0.84 - - 4-20mA ○ - DCS FAR-E L: ALARM & TURNING MOTOR STOP
401283 COMMAND (I-2286)
 5-1. Analog Input to DCS/ESD
PRODUCER RANGE SETPOINT SIGNAL CONSUMER
P&ID
NO. TAG NO. SERVICE UNIT NOR REMARKS
HART DWG NO.
TYPE LOCATION MIN MAX LL L H HH INPUT Ex-i TYPE LOCATION
MUX

OL1-2M90-
21 10-PZT-CC2252-A TURBINE CONTROL OIL PRESS. (TRIP) TRANS LGB kg/cm2G 0 25 14 2 7 - - 4-20mA ○ - ESD FAR-E
401138
I-2200 ESD TRIP
OL1-2M90-
22 10-PZT-CC2252-B TURBINE CONTROL OIL PRESS. (TRIP) TRANS LGB kg/cm2G 0 25 14 2 7 - - 4-20mA ○ - ESD FAR-E LL (2oo3): TRIP
401138
L: ALARM
OL1-2M90-
23 10-PZT-CC2252-C TURBINE CONTROL OIL PRESS. (TRIP) TRANS LGB kg/cm2G 0 25 14 2 7 - - 4-20mA ○ - ESD FAR-E
401138

OL1-2M90-
24 10-PT-CC2253 TURBINE CONTROL OIL PRESS. (ALARM) TRANS LGB kg/cm2G 0 25 14 - 7 - - 4-20mA ○ - DCS FAR-E L: ALARM
401138

OL1-2M90- L: TURNING MOTOR STOP COMMAND &

25 10-PT-CC2259 TURNING GEAR LUBE OIL SUPPLY PRESS. TRANS LGB kg/cm2G 0 4 1.4 - 0.56 - - 4-20mA ○ - DCS FAR-E
401138 ALARM (I-2286)

OL1-2M90-
26 10-PT-CC2254 TURBINE AFTER 1ST STAGE PRESS. TRANS LGB kg/cm2G 0 160 78 - - 89.4 - 4-20mA ○ - DCS FAR-E H: ALARM
401137

OL1-2M90-
27 10-PT-CC2242 TURBINE AFTER EXTRACTION STAGE PRESS. TRANS LGB kg/cm2G 0 40 23.6 - - 28.4 - 4-20mA ○ - DCS FAR-E H: ALARM
401137

OL1-2M90-
28 10-PT-CC2248 TURBINE GLAND SEALING STEAM PRESS. TRANS LGB kg/cm2G -1 1 0.2 - - - - 4-20mA ○ - DCS FAR-E FOR PRESS. CONTROL
401137

OL1-2M90-
29 10-PT-CC2249 TURBINE GLAND SEALING STEAM PRESS. TRANS LGB kg/cm2G -1 1 0.2 - - 0.3 - 4-20mA ○ - DCS FAR-E H: ALARM
401137

OL1-2M90-
30 10-PT-CC2250 TURBINE GLAND LEACKAGE STEAM PRESS. TRANS LGB kg/cm2G -1 1 -0.02 - - 0 - 4-20mA ○ - DCS FAR-E H: ALARM
401137

OL1-2M90-
31 10-PZT-CC2247-A TURBINE EXHAUST STEAM PRESS. (TRIP) TRANS LGB kg/cm2G -1 1 -0.89 - - -0.68 -0.54 4-20mA ○ - ESD FAR-E
401137
I-2200 ESD TRIP
OL1-2M90-
32 10-PZT-CC2247-B TURBINE EXHAUST STEAM PRESS. (TRIP) TRANS LGB kg/cm2G -1 1 -0.89 - - -0.68 -0.54 4-20mA ○ - ESD FAR-E HH (2oo3): TRIP
401137
H: ALARM
OL1-2M90-
33 10-PZT-CC2247-C TURBINE EXHAUST STEAM PRESS. (TRIP) TRANS LGB kg/cm2G -1 1 -0.89 - - -0.68 -0.54 4-20mA ○ - ESD FAR-E
401137

OL1-2M90-
34 10-PT-CC2243 TURBINE EXTRACTION STEAM PRESS. TRANS LGB kg/cm2G 0 100 42.7 - 40.7 44.1 - 4-20mA ○ - DCS FAR-E H/L: ALARM
401137

MAIN CONDENSER
HH: ALARM
H: ALARM & MAIN/STANDBY PUMP AUTO
START
% 0 100 40 13 27 53 67 OL1-2M90-
35 10-LT-CC2263 MAIN CONDENSER WATER LEVEL TRANS L 4-20mA ○ - DCS FAR-E L: ALARM & STANDBY PUMP AUTO STOP
(mm) (0) (750) (300) (100) (200) (400) (500) 401260 (I-2287/2288)
LL: ALARM & MAIN PUMP AUTO STOP
(I-2287/2288)

% 0 100 60 OL1-2M90-
36 10-LT-CC2264 MAIN CONDENSER WATER LEVEL TRANS L - - - - 4-20mA ○ - DCS FAR-E FOR LEVEL CONTROL
(mm) (0) (750) (300) 401260

OL1-2M90- FOR FLOW CONTROL,

37 10-FT-CC2269 CONDENSATE PUMP FLOW TRANS L kg/h 0 180000 98013 - 92300 - - 4-20mA ○ - DCS FAR-E
401260 L: ALARM

LP COMP. GAS SEAL MODULE

FOR DIFF. PRESS. CONTROL,
LP COMP. PRIMARY SEAL GAS SUPPLY DIFF. OL1-2M90-
38 10-PDT-CC2217 TRANS GSM kg/cm2 0 4 1.959 - 1.18 - - 4-20mA ○ - DCS FAR-E NOT L: COMP. START PERMISSIVE (I-2280),
PRESS. 401286 L: ALARM
H/L: ALARM
LP COMP. PRIMARY SEAL GAS SUPPLY FLOW OL1-2M90- Square root calculation is performed by control
39 10-FT-CC2217 TRANS GSM Nm3/h 0 600 371.6 - 278.7 490 - 4-20mA ○ - DCS FAR-E
(DE) 401286 system. Transmitter LCD indicate FLOW in
engineering unit.
H/L: ALARM
LP COMP. PRIMARY SEAL GAS SUPPLY FLOW OL1-2M90- Square root calculation is performed by control
40 10-FT-CC2218 TRANS GSM Nm3/h 0 600 371.6 - 278.7 490 - 4-20mA ○ - DCS FAR-E
(NDE) 401286 system. Transmitter LCD indicate FLOW in
engineering unit.
 5-1. Analog Input to DCS/ESD
PRODUCER RANGE SETPOINT SIGNAL CONSUMER
P&ID
NO. TAG NO. SERVICE UNIT NOR REMARKS
HART DWG NO.
TYPE LOCATION MIN MAX LL L H HH INPUT Ex-i TYPE LOCATION
MUX

LP COMP. PRIMARY SEAL GAS VENT PRESS. OL1-2M90-

41 10-PT-CC2219 TRANS GSM kg/cm2G 0 2.5 0.6 - - - - 4-20mA ○ - DCS FAR-E
(DE) 401286

LP COMP. PRIMARY SEAL GAS VENT PRESS. OL1-2M90-

42 10-PT-CC2220 TRANS GSM kg/cm2G 0 2.5 0.6 - - - - 4-20mA ○ - DCS FAR-E
(NDE) 401286

LP COMP. PRIMARY SEAL GAS VENT FLOW OL1-2M90- I-2200 ESD TRIP
43 10-FZT-CC2219-A TRANS GSM Nm3/h 0 50 26.1 6.5 13.1 28.3 30.7 4-20mA ○ - ESD FAR-E
(DE) 401286 HH/LL (2oo3): TRIP
H/L: ALARM
LP COMP. PRIMARY SEAL GAS VENT FLOW OL1-2M90-
44 10-FZT-CC2219-B TRANS GSM Nm3/h 0 50 26.1 6.5 13.1 28.3 30.7 4-20mA ○ - ESD FAR-E
(DE) 401286
Square root calculation is performed by
LP COMP. PRIMARY SEAL GAS VENT FLOW OL1-2M90- control system. Transmitter LCD indicate
45 10-FZT-CC2219-C TRANS GSM Nm3/h 0 50 26.1 6.5 13.1 28.3 30.7 4-20mA ○ - ESD FAR-E FLOW in engineering unit.
(DE) 401286

LP COMP. PRIMARY SEAL GAS VENT FLOW OL1-2M90- I-2200 ESD TRIP
46 10-FZT-CC2220-A TRANS GSM Nm3/h 0 50 26.1 6.5 13.1 28.3 30.7 4-20mA ○ - ESD FAR-E
(NDE) 401286 HH/LL (2oo3): TRIP
H/L: ALARM
LP COMP. PRIMARY SEAL GAS VENT FLOW OL1-2M90-
47 10-FZT-CC2220-B TRANS GSM Nm3/h 0 50 26.1 6.5 13.1 28.3 30.7 4-20mA ○ - ESD FAR-E
(NDE) 401286
Square root calculation is performed by
LP COMP. PRIMARY SEAL GAS VENT FLOW OL1-2M90- control system. Transmitter LCD indicate
48 10-FZT-CC2220-C TRANS GSM Nm3/h 0 50 26.1 6.5 13.1 28.3 30.7 4-20mA ○ - ESD FAR-E FLOW in engineering unit.
(NDE) 401286
H/L: ALARM
LP COMP. SECONDARY SEAL GAS SUPPLY OL1-2M90- Square root calculation is performed by control
49 10-FT-CC2223 TRANS GSM Nm3/h 0 50 26.1 - 19.6 30 - 4-20mA ○ - DCS FAR-E
FLOW (DE) 401286 system. Transmitter LCD indicate FLOW in
engineering unit.
H/L: ALARM
LP COMP. SECONDARY SEAL GAS SUPPLY OL1-2M90- Square root calculation is performed by control
50 10-FT-CC2224 TRANS GSM Nm3/h 0 50 26.1 - 19.6 30 - 4-20mA ○ - DCS FAR-E
FLOW (NDE) 401286 system. Transmitter LCD indicate FLOW in
engineering unit.

MP COMP. GAS SEAL MODULE

FOR DIFF. PRESS. CONTROL,
MP COMP. PRIMARY SEAL GAS SUPPLY DIFF. OL1-2M90-
51 10-PDT-CC2225 TRANS GSM kg/cm2 0 6 3 - 1.8 - - 4-20mA ○ - DCS FAR-E NOT L: COMP. START PERMISSIVE (I-2280),
PRESS. (DE) 401287 L: ALARM
FOR DIFF. PRESS. CONTROL,
MP COMP. PRIMARY SEAL GAS SUPPLY DIFF. OL1-2M90-
52 10-PDT-CC2226 TRANS GSM kg/cm2 0 2.5 0.897 - 0.54 - - 4-20mA ○ - DCS FAR-E NOT L: COMP. START PERMISSIVE (I-2280),
PRESS. (NDE) 401287 L: ALARM
H/L: ALARM
MP COMP. PRIMARY SEAL GAS SUPPLY FLOW OL1-2M90- Square root calculation is performed by control
53 10-FT-CC2225 TRANS GSM Nm3/h 0 200 91.7 - 68.8 110 - 4-20mA ○ - DCS FAR-E
(DE) 401287 system. Transmitter LCD indicate FLOW in
engineering unit.
H/L: ALARM
MP COMP. PRIMARY SEAL GAS SUPPLY FLOW OL1-2M90- Square root calculation is performed by control
54 10-FT-CC2226 TRANS GSM Nm3/h 0 500 292.3 - 219.2 385.3 - 4-20mA ○ - DCS FAR-E
(NDE) 401287 system. Transmitter LCD indicate FLOW in
engineering unit.
MP COMP. PRIMARY SEAL GAS VENT PRESS. OL1-2M90-
55 10-PT-CC2227 TRANS GSM kg/cm2G 0 2.5 0.6 - - - - 4-20mA ○ - DCS FAR-E
(DE) 401287

MP COMP. PRIMARY SEAL GAS VENT PRESS. OL1-2M90-

56 10-PT-CC2228 TRANS GSM kg/cm2G 0 2.5 0.6 - - - - 4-20mA ○ - DCS FAR-E
(NDE) 401287

MP COMP. PRIMARY SEAL GAS VENT FLOW OL1-2M90-

57 10-FZT-CC2227-A TRANS GSM Nm3/h 0 50 26.2 6.5 13.1 28.3 30.7 4-20mA ○ - ESD FAR-E I-2200 ESD TRIP
(DE) 401287
HH/LL (2oo3): TRIP
H/L: ALARM
MP COMP. PRIMARY SEAL GAS VENT FLOW OL1-2M90-
58 10-FZT-CC2227-B TRANS GSM Nm3/h 0 50 26.2 6.5 13.1 28.3 30.7 4-20mA ○ - ESD FAR-E
(DE) 401287
Square root calculation is performed by
control system. Transmitter LCD indicate
MP COMP. PRIMARY SEAL GAS VENT FLOW OL1-2M90-
59 10-FZT-CC2227-C TRANS GSM Nm3/h 0 50 26.2 6.5 13.1 28.3 30.7 4-20mA ○ - ESD FAR-E FLOW in engineering unit.
(DE) 401287
 5-1. Analog Input to DCS/ESD
PRODUCER RANGE SETPOINT SIGNAL CONSUMER
P&ID
NO. TAG NO. SERVICE UNIT NOR REMARKS
HART DWG NO.
TYPE LOCATION MIN MAX LL L H HH INPUT Ex-i TYPE LOCATION
MUX

MP COMP. PRIMARY SEAL GAS VENT FLOW OL1-2M90- I-2200 ESD TRIP
60 10-FZT-CC2228-A TRANS GSM Nm3/h 0 50 26.1 6.6 13.1 28.3 30.7 4-20mA ○ - ESD FAR-E
(NDE) 401287 HH/LL (2oo3): TRIP
H/L: ALARM
MP COMP. PRIMARY SEAL GAS VENT FLOW OL1-2M90-
61 10-FZT-CC2228-B TRANS GSM Nm3/h 0 50 26.1 6.6 13.1 28.3 30.7 4-20mA ○ - ESD FAR-E
(NDE) 401287
Square root calculation is performed by
MP COMP. PRIMARY SEAL GAS VENT FLOW OL1-2M90- control system. Transmitter LCD indicate
62 10-FZT-CC2228-C TRANS GSM Nm3/h 0 50 26.1 6.6 13.1 28.3 30.7 4-20mA ○ - ESD FAR-E FLOW in engineering unit.
(NDE) 401287
H/L: ALARM
MP COMP. SECONDARY SEAL GAS SUPPLY OL1-2M90- Square root calculation is performed by control
63 10-FT-CC2229 TRANS GSM Nm3/h 0 50 26.1 - 19.6 30 - 4-20mA ○ - DCS FAR-E
FLOW (DE) 401287 system. Transmitter LCD indicate FLOW in
engineering unit.
H/L: ALARM
MP COMP. SECONDARY SEAL GAS SUPPLY OL1-2M90- Square root calculation is performed by control
64 10-FT-CC2230 TRANS GSM Nm3/h 0 50 26.1 - 19.6 30 - 4-20mA ○ - DCS FAR-E
FLOW (NDE) 401287 system. Transmitter LCD indicate FLOW in
engineering unit.

HP COMP. GAS SEAL MODULE

COMP. PRIMARY SEAL GAS FILTER DIFF. OL1-2M90-
65 10-PDT-CC2216 TRANS GSM kg/cm2 0 2 - - - 1.2 - 4-20mA ○ - DCS FAR-E H: ALARM
PRESS. 401288
FOR DIFF. PRESS. CONTROL,
HP COMP. PRIMARY SEAL GAS SUPPLY DIFF. OL1-2M90-
66 10-PDT-CC2231 TRANS GSM kg/cm2 0 6 3 - 1.8 - - 4-20mA ○ - DCS FAR-E NOT L: COMP. START PERMISSIVE (I-2280),
PRESS. (DE) 401288 L: ALARM
FOR DIFF. PRESS. CONTROL,
HP COMP. PRIMARY SEAL GAS SUPPLY DIFF. OL1-2M90-
67 10-PDT-CC2232 TRANS GSM kg/cm2 0 6 3 - 1.8 - - 4-20mA ○ - DCS FAR-E NOT L: COMP. START PERMISSIVE (I-2280),
PRESS. (NDE) 401288 L: ALARM
H/L: ALARM
HP COMP. PRIMARY SEAL GAS SUPPLY FLOW OL1-2M90- Square root calculation is performed by control
68 10-FT-CC2231 TRANS GSM Nm3/h 0 300 166.7 - 125 200.4 - 4-20mA ○ - DCS FAR-E
(DE) 401288 system. Transmitter LCD indicate FLOW in
engineering unit.
H/L: ALARM
HP COMP. PRIMARY SEAL GAS SUPPLY FLOW OL1-2M90- Square root calculation is performed by control
69 10-FT-CC2232 TRANS GSM Nm3/h 0 200 102.7 - 77 123.4 - 4-20mA ○ - DCS FAR-E
(NDE) 401288 system. Transmitter LCD indicate FLOW in
engineering unit.
HP COMP. PRIMARY SEAL GAS VENT PRESS. OL1-2M90-
70 10-PT-CC2233 TRANS GSM kg/cm2G 0 2.5 0.6 - - - - 4-20mA ○ - DCS FAR-E
(DE) 401288

HP COMP. PRIMARY SEAL GAS VENT PRESS. OL1-2M90-

71 10-PT-CC2234 TRANS GSM kg/cm2G 0 2.5 0.6 - - - - 4-20mA ○ - DCS FAR-E
(NDE) 401288

HP COMP. PRIMARY SEAL GAS VENT FLOW OL1-2M90- I-2200 ESD TRIP
72 10-FZT-CC2233-A TRANS GSM Nm3/h 0 50 25.7 6.4 12.9 34.7 45.5 4-20mA ○ - ESD FAR-E
(DE) 401288 HH/LL (2oo3): TRIP
H/L: ALARM
HP COMP. PRIMARY SEAL GAS VENT FLOW OL1-2M90-
73 10-FZT-CC2233-B TRANS GSM Nm3/h 0 50 25.7 6.4 12.9 34.7 45.5 4-20mA ○ - ESD FAR-E
(DE) 401288
Square root calculation is performed by
HP COMP. PRIMARY SEAL GAS VENT FLOW OL1-2M90- control system. Transmitter LCD indicate
74 10-FZT-CC2233-C TRANS GSM Nm3/h 0 50 25.7 6.4 12.9 34.7 45.5 4-20mA ○ - ESD FAR-E FLOW in engineering unit.
(DE) 401288

HP COMP. PRIMARY SEAL GAS VENT FLOW OL1-2M90- I-2200 ESD TRIP
75 10-FZT-CC2234-A TRANS GSM Nm3/h 0 50 24.9 6.2 12.5 30.1 36.3 4-20mA ○ - ESD FAR-E
(NDE) 401288 HH/LL (2oo3): TRIP
H/L: ALARM
HP COMP. PRIMARY SEAL GAS VENT FLOW OL1-2M90-
76 10-FZT-CC2234-B TRANS GSM Nm3/h 0 50 24.9 6.2 12.5 30.1 36.3 4-20mA ○ - ESD FAR-E
(NDE) 401288
Square root calculation is performed by
HP COMP. PRIMARY SEAL GAS VENT FLOW OL1-2M90- control system. Transmitter LCD indicate
77 10-FZT-CC2234-C TRANS GSM Nm3/h 0 50 24.9 6.2 12.5 30.1 36.3 4-20mA ○ - ESD FAR-E FLOW in engineering unit.
(NDE) 401288

OL1-2M90-
78 10-PDT-CC2221 COMP. N2 GAS FILTER DIFF. PRESS. TRANS GSM kg/cm2 0 2 - - - 1.2 - 4-20mA ○ - DCS FAR-E H: ALARM
401288
NOT L: OIL PUMPS MANUAL START
OL1-2M90-
79 10-PT-CC2222 COMP. N2 GAS SUPPLY PRESS. TRANS GSM kg/cm2G 0 6 3 - 1.95 - - 4-20mA ○ - DCS FAR-E PERMISSIVE (I-2241/2282/2283),
401288 L: ALARM
H/L: ALARM
HP COMP. SECONDARY SEAL GAS SUPPLY OL1-2M90- Square root calculation is performed by control
80 10-FT-CC2235 TRANS GSM Nm3/h 0 50 24.2 - 18.2 27.8 - 4-20mA ○ - DCS FAR-E
FLOW (DE) 401288 system. Transmitter LCD indicate FLOW in
engineering unit.
 5-1. Analog Input to DCS/ESD
PRODUCER RANGE SETPOINT SIGNAL CONSUMER
P&ID
NO. TAG NO. SERVICE UNIT NOR REMARKS
HART DWG NO.
TYPE LOCATION MIN MAX LL L H HH INPUT Ex-i TYPE LOCATION
MUX
H/L: ALARM
HP COMP. SECONDARY SEAL GAS SUPPLY OL1-2M90- Square root calculation is performed by control
81 10-FT-CC2236 TRANS GSM Nm3/h 0 50 24.2 - 18.2 27.8 - 4-20mA ○ - DCS FAR-E
FLOW (NDE) 401288 system. Transmitter LCD indicate FLOW in
engineering unit.

BASE PLATE (MONITORING)

TURBINE THRUST BEARING TEMP. (OUTSIDE OL1-2M90-
82 10-TT-CC2250 TRANS L °C 0 150 - - - 120 - 4-20mA ○ - DCS FAR-E H: ALARM
A) 401293

TURBINE THRUST BEARING TEMP. (OUTSIDE OL1-2M90-

83 10-TT-CC2251 TRANS L °C 0 150 - - - 120 - 4-20mA ○ - DCS FAR-E H: ALARM
B) 401293

OL1-2M90-
84 10-TT-CC2252 TURBINE THRUST BEARING TEMP. (INSIDE A) TRANS L °C 0 150 - - - 120 - 4-20mA ○ - DCS FAR-E H: ALARM
401293

OL1-2M90-
85 10-TT-CC2253 TURBINE THRUST BEARING TEMP. (INSIDE B) TRANS L °C 0 150 - - - 120 - 4-20mA ○ - DCS FAR-E H: ALARM
401293

OL1-2M90-
86 10-TT-CC2254 TURBINE THRUST BEARING TEMP. (INSIDE C) TRANS L °C 0 150 - - - 120 - 4-20mA ○ - DCS FAR-E H: ALARM
401293

TURBINE JOURNAL BEARING TEMP. (GOV. OL1-2M90-

87 10-TT-CC2255 TRANS L °C 0 150 - - - 120 - 4-20mA ○ - DCS FAR-E H: ALARM
SIDE A) 401293

TURBINE JOURNAL BEARING TEMP. (GOV. OL1-2M90-

88 10-TT-CC2256 TRANS L °C 0 150 - - - 120 - 4-20mA ○ - DCS FAR-E H: ALARM
SIDE B) 401293

TURBINE JOURNAL BEARING TEMP. (EXH. OL1-2M90-

89 10-TT-CC2257 TRANS L °C 0 150 - - - 120 - 4-20mA ○ - DCS FAR-E H: ALARM
SIDE A) 401293

TURBINE JOURNAL BEARING TEMP. (EXH. OL1-2M90-

90 10-TT-CC2258 TRANS L °C 0 150 - - - 120 - 4-20mA ○ - DCS FAR-E H: ALARM
SIDE B) 401293

OL1-2M90-
91 10-TT-CC2259 LP COMP. JOURNAL BEARING TEMP. (DE A) TRANS L °C 0 150 - - - 120 - 4-20mA ○ - DCS FAR-E H: ALARM
401293

OL1-2M90-
92 10-TT-CC2260 LP COMP. JOURNAL BEARING TEMP. (DE B) TRANS L °C 0 150 - - - 120 - 4-20mA ○ - DCS FAR-E H: ALARM
401293

OL1-2M90-
93 10-TT-CC2261 LP COMP. JOURNAL BEARING TEMP. (NDE A) TRANS L °C 0 150 - - - 120 - 4-20mA ○ - DCS FAR-E H: ALARM
401293

OL1-2M90-
94 10-TT-CC2262 LP COMP. JOURNAL BEARING TEMP. (NDE B) TRANS L °C 0 150 - - - 120 - 4-20mA ○ - DCS FAR-E H: ALARM
401293

OL1-2M90-
95 10-TT-CC2263 LP COMP. THRUST BEARING TEMP. (INSIDE A) TRANS L °C 0 150 - - - 120 - 4-20mA ○ - DCS FAR-E H: ALARM
401293

OL1-2M90-
96 10-TT-CC2264 LP COMP. THRUST BEARING TEMP. (INSIDE B) TRANS L °C 0 150 - - - 120 - 4-20mA ○ - DCS FAR-E H: ALARM
401293

LP COMP. THRUST BEARING TEMP. (OUTSIDE OL1-2M90-

97 10-TT-CC2265 TRANS L °C 0 150 - - - 120 - 4-20mA ○ - DCS FAR-E H: ALARM
A) 401293

LP COMP. THRUST BEARING TEMP. (OUTSIDE OL1-2M90-

98 10-TT-CC2266 TRANS L °C 0 150 - - - 120 - 4-20mA ○ - DCS FAR-E H: ALARM
B) 401293

LP COMP. THRUST BEARING TEMP. (OUTSIDE OL1-2M90-

99 10-TT-CC2267 TRANS L °C 0 150 - - - 120 - 4-20mA ○ - DCS FAR-E H: ALARM
C) 401293

OL1-2M90-
100 10-TT-CC2268 MP COMP. JOURNAL BEARING TEMP. (DE A) TRANS L °C 0 150 - - - 120 - 4-20mA ○ - DCS FAR-E H: ALARM
401293

OL1-2M90-
101 10-TT-CC2269 MP COMP. JOURNAL BEARING TEMP. (DE B) TRANS L °C 0 150 - - - 120 - 4-20mA ○ - DCS FAR-E H: ALARM
401293

OL1-2M90-
102 10-TT-CC2270 MP COMP. JOURNAL BEARING TEMP. (NDE A) TRANS L °C 0 150 - - - 120 - 4-20mA ○ - DCS FAR-E H: ALARM
401293

OL1-2M90-
103 10-TT-CC2271 MP COMP. JOURNAL BEARING TEMP. (NDE B) TRANS L °C 0 150 - - - 120 - 4-20mA ○ - DCS FAR-E H: ALARM
401293
 5-1. Analog Input to DCS/ESD
PRODUCER RANGE SETPOINT SIGNAL CONSUMER
P&ID
NO. TAG NO. SERVICE UNIT NOR REMARKS
HART DWG NO.
TYPE LOCATION MIN MAX LL L H HH INPUT Ex-i TYPE LOCATION
MUX

OL1-2M90-
104 10-TT-CC2272 MP COMP. THRUST BEARING TEMP. (INSIDE A) TRANS L °C 0 150 - - - 120 - 4-20mA ○ - DCS FAR-E H: ALARM
401293

OL1-2M90-
105 10-TT-CC2273 MP COMP. THRUST BEARING TEMP. (INSIDE B) TRANS L °C 0 150 - - - 120 - 4-20mA ○ - DCS FAR-E H: ALARM
401293

MP COMP. THRUST BEARING TEMP. (OUTSIDE OL1-2M90-

106 10-TT-CC2274 TRANS L °C 0 150 - - - 120 - 4-20mA ○ - DCS FAR-E H: ALARM
A) 401293

MP COMP. THRUST BEARING TEMP. (OUTSIDE OL1-2M90-

107 10-TT-CC2275 TRANS L °C 0 150 - - - 120 - 4-20mA ○ - DCS FAR-E H: ALARM
B) 401293

MP COMP. THRUST BEARING TEMP. (OUTSIDE OL1-2M90-

108 10-TT-CC2276 TRANS L °C 0 150 - - - 120 - 4-20mA ○ - DCS FAR-E H: ALARM
C) 401293

OL1-2M90-
109 10-TT-CC2277 HP COMP. JOURNAL BEARING TEMP. (DE A) TRANS L °C 0 150 - - - 120 - 4-20mA ○ - DCS FAR-E H: ALARM
401293

OL1-2M90-
110 10-TT-CC2278 HP COMP. JOURNAL BEARING TEMP. (DE B) TRANS L °C 0 150 - - - 120 - 4-20mA ○ - DCS FAR-E H: ALARM
401293

OL1-2M90-
111 10-TT-CC2279 HP COMP. JOURNAL BEARING TEMP. (NDE A) TRANS L °C 0 150 - - - 120 - 4-20mA ○ - DCS FAR-E H: ALARM
401293

OL1-2M90-
112 10-TT-CC2280 HP COMP. JOURNAL BEARING TEMP. (NDE B) TRANS L °C 0 150 - - - 120 - 4-20mA ○ - DCS FAR-E H: ALARM
401293

OL1-2M90-
113 10-TT-CC2281 HP COMP. THRUST BEARING TEMP. (INSIDE A) TRANS L °C 0 150 - - - 120 - 4-20mA ○ - DCS FAR-E H: ALARM
401293

OL1-2M90-
114 10-TT-CC2282 HP COMP. THRUST BEARING TEMP. (INSIDE B) TRANS L °C 0 150 - - - 120 - 4-20mA ○ - DCS FAR-E H: ALARM
401293

HP COMP. THRUST BEARING TEMP. (OUTSIDE OL1-2M90-

115 10-TT-CC2283 TRANS L °C 0 150 - - - 120 - 4-20mA ○ - DCS FAR-E H: ALARM
A) 401293

HP COMP. THRUST BEARING TEMP. (OUTSIDE OL1-2M90-

116 10-TT-CC2284 TRANS L °C 0 150 - - - 120 - 4-20mA ○ - DCS FAR-E H: ALARM
B) 401293

HP COMP. THRUST BEARING TEMP. (OUTSIDE OL1-2M90-

117 10-TT-CC2285 TRANS L °C 0 150 - - - 120 - 4-20mA ○ - DCS FAR-E H: ALARM
C) 401293

WASH OIL INJECTION

WASH OIL INJECTION SUCTION STRAINER OL1-2M90-
118 10-PDT-2275 TRANS L kg/cm2 TBA TBA - - - - - 4-20mA ○ - DCS FAR-E
DIFF. PRESS. 401292

TORQUEMETER
TORQUE OL1-2M90-
119 10-JI-CC2250 TORQUEMETER POWER FAR-E kW 0 60000 - - - - - 4-20mA - - DCS FAR-E
METER 401293

TORQUE OL1-2M90-
120 10-WI-CC2250B TORQUEMETER TORQUE FAR-E Nm 0 140000 - - - - - 4-20mA - - DCS FAR-E
METER 401293
 5-2. Analog Output from DCS/ESD
PRODUCER RANGE CONTROLLER OUTPUT SIGNAL CONSUMER
P&ID
NO. TAG NO. SERVICE UNIT NOR REMARKS
HART DWG NO.
TYPE LOCATION MIN MAX 0% 100% OUTPUT Ex-i TYPE LOCATION
MUX

OIL CONSOLE
OIL COOLER OUTLET TEMP. CONTROL 20mA: 4mA: OL1-2M90-
1 10-TZV-CC2203 DCS FAR-E % 0 100 - 4-20mA ○ - CV L
VALVE POSITIONER COLD PORT CLOSE COLD PORT OPEN 401218

BASE PLATE
TURBINE GLAND SEALING STEAM PRESS. OL1-2M90-
2 10-PZV-CC2248-A DCS FAR-E % 0 100 - 4mA: CLOSE 20mA: OPEN 4-20mA ○ - CV L
CONTROL VALVE (SUPPLY) POSITIONER 401137
SPLIT RANGE OUTPUT (REFER TO THE
TURBINE GLAND SEALING STEAM PRESS.
OL1-2M90- CONTROL NARRATIVE FOR DETAILS)
3 10-PZV-CC2248-B CONTROL VALVE (SPILL OVER) DCS FAR-E % 0 100 - 20mA: CLOSE 4mA: OPEN 4-20mA ○ - CV L
401137
POSITIONER

LOCAL GAUGE BOARD

OL1-2M90-
4 10-SI-CC2201A TURBINE ACTUAL SPEED DCS FAR-E rpm 0 5500 - - - 4-20mA - - INST LGB
401138

OL1-2M90-
5 10-WI-CC2250A TORQUEMETER TORQUE DCS FAR-E Nm 0 140000 - - - 4-20mA - - INST LGB
401218

MAIN CONDENSER
MAIN CONDENSER WATER LEVEL CONTROL OL1-2M90-
6 10-LZV-CC2264A DCS FAR-E % 0 100 - 4mA: CLOSE 20mA: OPEN 4-20mA ○ - CV L
VALVE (TO BOILER) MASTER POSITIONER 401260

MAIN CONDENSER WATER LEVEL CONTROL OL1-2M90-

7 10-LZV-CC2264B DCS FAR-E % 0 100 - 4mA: CLOSE 20mA: OPEN 4-20mA ○ - CV L
VALVE (TO BOILER) BACKUP POSITIONER 401260

CONDENSATE PUMP FLOW CONTROL VALVE OL1-2M90-

8 10-FZV-CC2269 DCS FAR-E % 0 100 - 20mA: CLOSE 4mA: OPEN 4-20mA ○ - CV L
(TO CONDENSER) POSITIONER 401260

LP COMP. GAS SEAL MODULE

LP COMP. PRIMARY SEAL GAS SUPPLY DIFF. OL1-2M90-

9 10-PDZV-CC2217 DCS FAR-E % 0 100 - 20mA: CLOSE 4mA: OPEN 4-20mA ○ - CV GSM
PRESS. CONTROL VALVE POSITIONER 401286

MP COMP. GAS SEAL MODULE

MP COMP. PRIMARY SEAL GAS SUPPLY
OL1-2M90-
10 10-PDZV-CC2225 DIFF. PRESS. CONTROL VALVE (DE) DCS FAR-E % 0 100 - 20mA: CLOSE 4mA: OPEN 4-20mA ○ - CV GSM
401287
POSITIONER
MP COMP. PRIMARY SEAL GAS SUPPLY
OL1-2M90-
11 10-PDZV-CC2226 DIFF. PRESS. CONTROL VALVE (NDE) DCS FAR-E % 0 100 - 20mA: CLOSE 4mA: OPEN 4-20mA ○ - CV GSM
401287
POSITIONER

HP COMP. GAS SEAL MODULE

HP COMP. PRIMARY SEAL GAS SUPPLY DIFF. OL1-2M90-

12 10-PDZV-CC2231 DCS FAR-E % 0 100 - 20mA: CLOSE 4mA: OPEN 4-20mA ○ - CV GSM
PRESS. CONTROL VALVE (DE) POSITIONER 401288

HP COMP. PRIMARY SEAL GAS SUPPLY DIFF. OL1-2M90-

13 10-PDZV-CC2232 DCS FAR-E % 0 100 - 20mA: CLOSE 4mA: OPEN 4-20mA ○ - CV GSM
PRESS. CONTROL VALVE (NDE) POSITIONER 401288
 5-3. Digital Input to DCS/ESD
PRODUCER CONTACT ACTION SIGNAL CONSUMER
P&ID
NO. TAG NO. SERVICE UNIT NOR REMARKS
DWG NO.
TYPE LOCATION OPEN CLOSE CONTACT VOLT Ex-i TYPE LOCATION

LOCAL CONTROL PANEL

(OIL CONSOLE)
OL1-2M90-
1 10-HS-CC2210 MAIN OIL PUMP TURBINE STEAM EMV SOV OPEN PB PB LCP - - - VALVE OPEN DRY - - ESD FAR-E (I-2284)
401218

OL1-2M90-
2 10-HS-CC2211 MAIN OIL PUMP TURBINE STEAM EMV SOV CLOSE PB PB LCP - - VALVE CLOSE - DRY - - ESD FAR-E (I-2284)
401218

BASE PLATE
OL1-2M90- TURNING MOTOR START PERMISSIVE (I-
3 10-XZC-CC2240 TTV1 CLOSE DETECTION SW L - - - CLOSE DRY - - DCS FAR-E
401138 2286)

OL1-2M90-
4 10-XZO-CC2240 TTV1 OPEN DETECTION SW L - - - OPEN DRY - - DCS FAR-E
401138

OL1-2M90- TURNING MOTOR START PERMISSIVE (I-

5 10-XZC-CC2241 TTV2 CLOSE DETECTION SW L - - - CLOSE DRY - - DCS FAR-E
401138 2286)

OL1-2M90-
6 10-XZO-CC2241 TTV2 OPEN DETECTION SW L - - - OPEN DRY - - DCS FAR-E
401138
ENGAGED: TURNING MOTOR START
OL1-2M90-
7 10-ZS-CC2263 TURNING GEAR ENGAGED SW L - - - ENGAGED DRY - - DCS FAR-E PERMISSIVE (I-2286),
401138 NOT ENGAGED: TURNING MOTOR STOP (I-2286)
OL1-2M90-
8 10-ZS-CC2264 TURNING GEAR DISENGAGED SW L - - - DISENGAGED DRY - - DCS FAR-E
401138
VALVE NOT CLOSE: COMP. START PERMISSIVE
OL1-2M90- (I-2280),
9 10-XZC-CC2254 MANUAL BLOCK VALVE FOR TURBINE TRIP SOV-A CLOSE SW L - - - VALVE CLOSE DRY - - DCS FAR-E
401138 VALVE CLOSE: SOV-A TEST PERMISSIVE
(I-2285)
VALVE NOT CLOSE: COMP. START PERMISSIVE
OL1-2M90- (I-2280),
10 10-XZC-CC2256 MANUAL BLOCK VALVE FOR TURBINE TRIP SOV-B CLOSE SW L - - - VALVE CLOSE DRY - - DCS FAR-E
401138 VALVE CLOSE: SOV-B TEST PERMISSIVE
(I-2285)
OL1-2M90- I-2200 ESD TRIP
11 10-ZS-CC2240 GV SHUTDOWN SIGNAL GV L - - TRIP - DRY - - ESD FAR-E TRIP: COMPRESSOR TRIP
401138

OL1-2M90-
12 10-ZS-CC2241 ECV SHUTDOWN SIGNAL ECV L - - ALARM - DRY - - DCS FAR-E
401138

LOCAL CONTROL PANEL

OL1-2M90-
13 10-HZS-2200A EMERGENCY SHUTDOWN PB PB LCP - - TRIP - DRY - - ESD FAR-E I-2200 ESD TRIP
401138

OL1-2M90-
14 10-HS-CC2202-RS TRIP RESET PB PB LCP - - - RESET DRY - - DCS FAR-E
401138

OL1-2M90-
15 10-HS-CC2204 TURBINE SPEED CONTROL REMOTE/LOCAL SELECTOR COS LCP - - REMOTE LOCAL DRY - - DCS FAR-E LOCAL: GOVERNOR CONTROL FROM LGB
401138

OL1-2M90-
16 10-HS-CC2200A-ST TURBINE START PB PB LCP - - - START DRY - - DCS FAR-E
401138

TURBINE TRIP SOV TEST MODE SELECTOR OL1-2M90-

17 10-HS-CC2207A COS LCP - - NOR SOV-A DRY - - DCS FAR-E SOV-A: SOV-A TEST PERMISSIVE (I-2285)
("SOV-A" / NOR / SOV-B) 401138

TURBINE TRIP SOV TEST MODE SELECTOR OL1-2M90-

18 10-HS-CC2207B COS LCP - - NOR SOV-B DRY - - DCS FAR-E SOV-B: SOV-B TEST PERMISSIVE (I-2285)
(SOV-A / NOR / "SOV-B") 401138

OL1-2M90-
19 10-HS-CC2208 TURBINE TRIP SOV TEST EXECUTE PB PB LCP - - - TEST DRY - - DCS FAR-E I-2285
401138

OL1-2M90-
20 10-HS-CC2209 LAMP TEST PB PB LCP - - - TEST DRY - - DCS FAR-E
401138
 5-3. Digital Input to DCS/ESD
PRODUCER CONTACT ACTION SIGNAL CONSUMER
P&ID
NO. TAG NO. SERVICE UNIT NOR REMARKS
DWG NO.
TYPE LOCATION OPEN CLOSE CONTACT VOLT Ex-i TYPE LOCATION

MAIN CONDENSER
MAIN CONDENSER WATER LEVEL CONTROL VALVE (TO OL1-2M90-
21 10-XSL-CC2264 CV L - - ALARM - DRY - - DCS FAR-E
BOILER) MASTER POSITIONER FAILURE ALARM 401260

PROCESS

OL1-2G43- VALVE OPEN: COMP. START PERMISSIVE

22 10-UZO-2203 ANTI-SURGE CONTROL VALVE (3D-1S) OPEN SW L - - - VALVE OPEN DRY - - DCS FAR-E
2214 (I-2280)

OL1-2G43-
23 10-ZS-2203A ANTI-SURGE CONTROL VALVE (3D-1S) TRIP SOV A OPEN SW L - - - VALVE OPEN DRY - - DCS FAR-E
2214

OL1-2G43-
24 10-ZS-2203B ANTI-SURGE CONTROL VALVE (3D-1S) TRIP SOV B OPEN SW L - - - VALVE OPEN DRY - - DCS FAR-E
2214

ANTI-SURGE CONTROL VALVE (3D-1S) BYPASS VALVE OL1-2G43-

25 10-ZS-2203 SW L - VALVE OPEN DRY - - DCS FAR-E
OPEN 2214

OL1-2G43- VALVE OPEN: COMP. START PERMISSIVE

26 10-UZO-2204 ANTI-SURGE CONTROL VALVE (4D-4S) OPEN SW L - - - VALVE OPEN DRY - - DCS FAR-E (I-2280)
2402

OL1-2G43-
27 10-ZS-2204A ANTI-SURGE CONTROL VALVE (4D-4S) TRIP SOV A OPEN SW L - - - VALVE OPEN DRY - - DCS FAR-E
2402

OL1-2G43-
28 10-ZS-2204B ANTI-SURGE CONTROL VALVE (4D-4S) TRIP SOV B OPEN SW L - - - VALVE OPEN DRY - - DCS FAR-E
2402

ANTI-SURGE CONTROL VALVE (4D-4S) BYPASS VALVE OL1-2G43-

29 10-ZS-2204 SW L - VALVE OPEN DRY - - DCS FAR-E
OPEN 2402

OL1-2G43- VALVE OPEN: COMP. START PERMISSIVE

30 10-UZO-2401A ANTI-SURGE CONTROL VALVE (5D-5S) OPEN SW L - - - VALVE OPEN DRY - - DCS FAR-E (I-2280)
2432

OL1-2G43-
31 10-ZS-2401AA ANTI-SURGE CONTROL VALVE (5D-5S) TRIP SOV A OPEN SW L - - - VALVE OPEN DRY - - DCS FAR-E
2432

OL1-2G43-
32 10-ZS-2401AB ANTI-SURGE CONTROL VALVE (5D-5S) TRIP SOV B OPEN SW L - - - VALVE OPEN DRY - - DCS FAR-E
2432

ANTI-SURGE CONTROL VALVE (5D-5S) BYPASS VALVE OL1-2G43-

33 10-ZS-2401A SW L - VALVE OPEN DRY - - DCS FAR-E
OPEN 2432

OL1-2G43- VALVE OPEN: COMP. START PERMISSIVE

34 10-UZO-2401B ANTI-SURGE CONTROL VALVE (5D-5S) OPEN SW L - - - VALVE OPEN DRY - - DCS FAR-E (I-2280)
2447

OL1-2G43-
35 10-ZS-2401BA ANTI-SURGE CONTROL VALVE (5D-5S) TRIP SOV A OPEN SW L - - - VALVE OPEN DRY - - DCS FAR-E
2447

OL1-2G43-
36 10-ZS-2401BB ANTI-SURGE CONTROL VALVE (5D-5S) TRIP SOV B OPEN SW L - - - VALVE OPEN DRY - - DCS FAR-E
2447

ANTI-SURGE CONTROL VALVE (5D-5S) BYPASS VALVE OL1-2G43-

37 10-ZS-2401B SW L - VALVE OPEN DRY - - DCS FAR-E
OPEN 2447

MACHINE MONITORING SYSTEM

OL1-2M90- ZERO SPEED: TURNING MOTOR START
38 10-XSX-CC2209 TURBINE ZERO SPEED MMS FAR-E - - - ZERO SPEED DRY - - DCS FAR-E
401293 PERMISSIVE (LL: 2oo2) (I-2286)

39 10-XAX-CC2210 MMS RACK COMMON ALARM MMS FAR-E - - ALARM - DRY - - DCS FAR-E -
 5-3. Digital Input to DCS/ESD
PRODUCER CONTACT ACTION SIGNAL CONSUMER
P&ID
NO. TAG NO. SERVICE UNIT NOR REMARKS
DWG NO.
TYPE LOCATION OPEN CLOSE CONTACT VOLT Ex-i TYPE LOCATION

OL1-2M90-
40 10-VZHHX-CC2250 TURBINE RADIAL VIBRATION (GOV. SIDE X) HIGH HIGH MMS FAR-E - - TRIP - DRY - - ESD FAR-E
401307

OL1-2M90-
41 10-VZHHX-CC2251 TURBINE RADIAL VIBRATION (GOV. SIDE Y) HIGH HIGH MMS FAR-E - - TRIP - DRY - - ESD FAR-E
401307 I-2200 ESD TRIP
OL1-2M90- HH(3oo4): TRIP
42 10-VZHHX-CC2252 TURBINE RADIAL VIBRATION (EXH. SIDE X) HIGH HIGH MMS FAR-E - - TRIP - DRY - - ESD FAR-E
401307

OL1-2M90-
43 10-VZHHX-CC2253 TURBINE RADIAL VIBRATION (EXH. SIDE Y) HIGH HIGH MMS FAR-E - - TRIP - DRY - - ESD FAR-E
401307

OL1-2M90-
44 10-VZHHX-CC2254 LP COMP. RADIAL VIBRATION (DE X) HIGH HIGH MMS FAR-E - - TRIP - DRY - - ESD FAR-E
401307

OL1-2M90-
45 10-VZHHX-CC2255 LP COMP. RADIAL VIBRATION (DE Y) HIGH HIGH MMS FAR-E - - TRIP - DRY - - ESD FAR-E
401307 I-2200 ESD TRIP
OL1-2M90- HH(3oo4): TRIP
46 10-VZHHX-CC2256 LP COMP. RADIAL VIBRATION (NDE X) HIGH HIGH MMS FAR-E - - TRIP - DRY - - ESD FAR-E
401307

OL1-2M90-
47 10-VZHHX-CC2257 LP COMP. RADIAL VIBRATION (NDE Y) HIGH HIGH MMS FAR-E - - TRIP - DRY - - ESD FAR-E
401307

OL1-2M90-
48 10-VZHHX-CC2258 MP COMP. RADIAL VIBRATION (DE X) HIGH HIGH MMS FAR-E - - TRIP - DRY - - ESD FAR-E
401307

OL1-2M90-
49 10-VZHHX-CC2259 MP COMP. RADIAL VIBRATION (DE Y) HIGH HIGH MMS FAR-E - - TRIP - DRY - - ESD FAR-E
401307 I-2200 ESD TRIP
OL1-2M90- HH(3oo4): TRIP
50 10-VZHHX-CC2260 MP COMP. RADIAL VIBRATION (NDE X) HIGH HIGH MMS FAR-E - - TRIP - DRY - - ESD FAR-E
401307

OL1-2M90-
51 10-VZHHX-CC2261 MP COMP. RADIAL VIBRATION (NDE Y) HIGH HIGH MMS FAR-E - - TRIP - DRY - - ESD FAR-E
401307

OL1-2M90-
52 10-VZHHX-CC2262 HP COMP. RADIAL VIBRATION (DE X) HIGH HIGH MMS FAR-E - - TRIP - DRY - - ESD FAR-E
401307

OL1-2M90-
53 10-VZHHX-CC2263 HP COMP. RADIAL VIBRATION (DE Y) HIGH HIGH MMS FAR-E - - TRIP - DRY - - ESD FAR-E
401307 I-2200 ESD TRIP
OL1-2M90- HH(3oo4): TRIP
54 10-VZHHX-CC2264 HP COMP. RADIAL VIBRATION (NDE X) HIGH HIGH MMS FAR-E - - TRIP - DRY - - ESD FAR-E
401307

OL1-2M90-
55 10-VZHHX-CC2265 HP COMP. RADIAL VIBRATION (NDE Y) HIGH HIGH MMS FAR-E - - TRIP - DRY - - ESD FAR-E
401307

OL1-2M90-
56 10-ZZHHX-CC2250 TURBINE AXIAL POSITION (A) HIGH HIGH MMS FAR-E - - TRIP - DRY - - ESD FAR-E
401307

OL1-2M90- I-2200 ESD TRIP

57 10-ZZHHX-CC2251 TURBINE AXIAL POSITION (B) HIGH HIGH MMS FAR-E - - TRIP - DRY - - ESD FAR-E
401307 HH (2oo3): TRIP

OL1-2M90-
58 10-ZZHHX-CC2252 TURBINE AXIAL POSITION (C) HIGH HIGH MMS FAR-E - - TRIP - DRY - - ESD FAR-E
401307

OL1-2M90-
59 10-ZZHHX-CC2253 LP COMP. AXIAL POSITION (A) HIGH HIGH MMS FAR-E - - TRIP - DRY - - ESD FAR-E
401307

OL1-2M90- I-2200 ESD TRIP

60 10-ZZHHX-CC2254 LP COMP. AXIAL POSITION (B) HIGH HIGH MMS FAR-E - - TRIP - DRY - - ESD FAR-E
401307 HH (2oo3): TRIP

OL1-2M90-
61 10-ZZHHX-CC2255 LP COMP. AXIAL POSITION (C) HIGH HIGH MMS FAR-E - - TRIP - DRY - - ESD FAR-E
401307
 5-3. Digital Input to DCS/ESD
PRODUCER CONTACT ACTION SIGNAL CONSUMER
P&ID
NO. TAG NO. SERVICE UNIT NOR REMARKS
DWG NO.
TYPE LOCATION OPEN CLOSE CONTACT VOLT Ex-i TYPE LOCATION

OL1-2M90-
62 10-ZZHHX-CC2256 MP COMP. AXIAL POSITION (A) HIGH HIGH MMS FAR-E - - TRIP - DRY - - ESD FAR-E
401307

OL1-2M90- I-2200 ESD TRIP

63 10-ZZHHX-CC2257 MP COMP. AXIAL POSITION (B) HIGH HIGH MMS FAR-E - - TRIP - DRY - - ESD FAR-E
401307 HH (2oo3): TRIP

OL1-2M90-
64 10-ZZHHX-CC2258 MP COMP. AXIAL POSITION (C) HIGH HIGH MMS FAR-E - - TRIP - DRY - - ESD FAR-E
401307

OL1-2M90-
65 10-ZZHHX-CC2259 HP COMP. AXIAL POSTION (A) HIGH HIGH MMS FAR-E - - TRIP - DRY - - ESD FAR-E
401307

OL1-2M90- I-2200 ESD TRIP

66 10-ZZHHX-CC2260 HP COMP. AXIAL POSTION (B) HIGH HIGH MMS FAR-E - - TRIP - DRY - - ESD FAR-E
401307 HH (2oo3): TRIP

OL1-2M90-
67 10-ZZHHX-CC2261 HP COMP. AXIAL POSTION (C) HIGH HIGH MMS FAR-E - - TRIP - DRY - - ESD FAR-E
401307

OL1-2M90-
68 10-SZLLX-CC2203-A TURBINE ZERO SPEED MMS FAR-E - - TRIP - DRY - - ESD FAR-E
401307 I-2204 ESD TRIP
OL1-2M90- LL (1oo2): TRIP
69 10-SZLLX-CC2203-B TURBINE ZERO SPEED MMS FAR-E - - TRIP - DRY - - ESD FAR-E
401307

ITCC
OL1-2M90-
70 10-XAX-CC2206-TR ITCC COMMON TRIP ITCC FAR-E - - TRIP - DRY - - ESD FAR-E
401307

OL1-2M90-
71 10-SZHHX-CC2201-A ITCC OVERSPEED TRIP ITCC FAR-E - - TRIP - DRY - - ESD FAR-E
401307

OL1-2M90- I-2200 ESD TRIP

72 10-SZHHX-CC2201-B ITCC OVERSPEED TRIP ITCC FAR-E - - TRIP - DRY - - ESD FAR-E
401307 HH(2oo3): TRIP

OL1-2M90-
73 10-SZHHX-CC2201-C ITCC OVERSPEED TRIP ITCC FAR-E - - TRIP - DRY - - ESD FAR-E
401307

OL1-2M90-
74 10-XAX-CC2207 ITCC COMMON ALARM ITCC FAR-E - - ALARM - DRY - - DCS FAR-E
401307

OL1-2M90-
75 10-HS-CC2202B-RS TRIP RESET ITCC FAR-E - - - RESET DRY - - DCS FAR-E
401307

UNIT CONTROL PANEL

OL1-2M90-
76 10-XAX-CC2216 SYS CAB. HW COMMON ALARM INST UCP - - ALARM - DRY - - DCS FAR-E
401307

OL1-2M90-
77 10-XAX-CC2217 MARSH. CAB. HW COMMON ALARM INST UCP - - ALARM - DRY - - DCS FAR-E
401307

OL1-2M90-
78 10-XAX-CC2218 BN/OSP CAB. HW COMMON ALARM INST UCP - - ALARM - DRY - - DCS FAR-E
401307

OVERSPEED TRIP MODULE

OL1-2M90-
79 10-SZHHX-CC2202-A TURBINE OVERSPEED TRIP OSP FAR-E - - TRIP - DRY - - ESD FAR-E
401138

OL1-2M90-
80 10-SZHHX-CC2202-B TURBINE OVERSPEED TRIP OSP FAR-E - - TRIP - DRY - - ESD FAR-E
401138 I-2200 ESD TRIP
OL1-2M90- HH(3oo4): TRIP
81 10-SZHHX-CC2202-C TURBINE OVERSPEED TRIP OSP FAR-E - - TRIP - DRY - - ESD FAR-E
401138

OL1-2M90-
82 10-SZHHX-CC2202-D TURBINE OVERSPEED TRIP OSP FAR-E - - TRIP - DRY - - ESD FAR-E
401138
 5-3. Digital Input to DCS/ESD
PRODUCER CONTACT ACTION SIGNAL CONSUMER
P&ID
NO. TAG NO. SERVICE UNIT NOR REMARKS
DWG NO.
TYPE LOCATION OPEN CLOSE CONTACT VOLT Ex-i TYPE LOCATION

OL1-2M90-
83 10-XAX-CC2214 OSP COMMON ALARM OSP FAR-E - - ALARM - DRY - - DCS FAR-E
401307

ESD CONSOLE

84 10-HZS-2200B-A EMERGENCY SHUTDOWN PB (DCS CONSOLE) ESD FAR-E - - TRIP - DRY - - ESD FAR-E -
CONSOLE

ESD I-2200 ESD TRIP

85 10-HZS-2200B-B EMERGENCY SHUTDOWN PB (DCS CONSOLE) FAR-E - - TRIP - DRY - - ESD FAR-E -
CONSOLE HH(2oo3): TRIP

86 10-HZS-2200B-C EMERGENCY SHUTDOWN PB (DCS CONSOLE) ESD FAR-E - - TRIP - DRY - - ESD FAR-E -
CONSOLE
 5-4. Digital Output from DCS/ESD
PRODUCER CONTACT ACTION SIGNAL CONSUMER
P&ID
NO. TAG NO. SERVICE UNIT NOR REMARKS
DWG NO.
TYPE LOCATION OPEN CLOSE CONTACT VOLT Ex-i TYPE LOCATION

OIL CONSOLE
MOP START OL1-2M90-
1 10-XEV-CC2209 MAIN OIL PUMP TURBINE STEAM EMV SOV ESD FAR-E - - MOP STOP WET 24VDC - SOV L (I-2241)
PERMISSIVE 401218

BASE PLATE
OL1-2M90-
2 10-XEV-CC2253A TURBINE TRIP SOV-A1 ESD FAR-E - - VALVE OPEN - WET 24VDC - SOV L (I-2200)
401138

OL1-2M90-
3 10-XEV-CC2253B TURBINE TRIP SOV-A2 ESD FAR-E - - VALVE OPEN - WET 24VDC - SOV L (I-2200)
401138

OL1-2M90-
4 10-XEV-CC2255A TURBINE TRIP SOV-B1 ESD FAR-E - - VALVE OPEN - WET 24VDC - SOV L (I-2200)
401138

OL1-2M90-
5 10-XEV-CC2255B TURBINE TRIP SOV-B2 ESD FAR-E - - VALVE OPEN - WET 24VDC - SOV L (I-2200)
401138

OL1-2M90-
6 10-XEV-CC2262 TURNING GEAR LUBE OIL SUPPLY SOV DCS FAR-E - - SHUT OFF SUPPLY WET 24VDC - SOV L (I-2286)
401138
(I-2286)
OL1-2M90-
7 10-XEV-CC2260 TURNING GEAR ENGAGE SOV DCS FAR-E - - - ENGAGE WET 24VDC - SOV L DE-ENERGIZED: COMP. START PERMISSIVE
401138 (I-2280)
OL1-2M90-
8 10-XEV-CC2261 TURNING GEAR DISENGAGE SOV DCS FAR-E - - DISENGAGE - WET 24VDC - SOV L (I-2286)
401138

LOCAL CONTROL PANEL

OL1-2M90-
9 10-XA-CC2217A COMMON TRIP LAMP ESD FAR-E - - - TRIP WET 24VDC - LAMP LCP
401138

OL1-2M90-
10 10-XA-CC2218A COMMON ALARM LAMP DCS FAR-E - - - ALARM WET 24VDC - LAMP LCP
401138

OL1-2M90-
11 10-XL-CC2219A READY TO START LAMP DCS FAR-E - - - READY WET 24VDC - LAMP LCP
401138

OL1-2M90-
12 10-XL-CC2220 TURBINE OVERSPEED TRIP TESTING LAMP DCS FAR-E - - - TESTING WET 24VDC - LAMP LCP
401138

OL1-2M90-
13 10-XL-CC2221A TURBINE TRIP SOV TESTING LAMP DCS FAR-E - - - TESTING WET 24VDC - LAMP LCP
401138

LOCAL CONTROL PANEL

(TURNING MOTOR)
OL1-2M90-
14 10-XL-CC2222A TURNING MOTOR START PERMISSIVE LAMP DCS FAR-E - - - READY WET 24VDC - LAMP LCP
401138

OL1-2M90-
15 10-XL-CC2223A TURNING GEAR ENGAGED LAMP DCS FAR-E - - - ENGAGED WET 24VDC - LAMP LCP
401138

OL1-2M90-
16 10-XL-CC2224A ZERO SPEED LAMP DCS FAR-E - - - ZERO SPEED WET 24VDC - LAMP LCP
401138

PROCESS
OL1-2G43-
17 10-UEV-2203A ANTI-SURGE CONTROL VALVE (3D-1S) TRIP SOV A ESD FAR-E - - CV OPEN CV CONTROL WET 24VDC - SOV L
2214

OL1-2G43-
18 10-UEV-2203B ANTI-SURGE CONTROL VALVE (3D-1S) TRIP SOV B ESD FAR-E - - CV OPEN CV CONTROL WET 24VDC - SOV L
2214

OL1-2G43-
19 10-UEV-2204A ANTI-SURGE CONTROL VALVE (4D-4S) TRIP SOV A ESD FAR-E - - CV OPEN CV CONTROL WET 24VDC - SOV L
2402
 5-4. Digital Output from DCS/ESD
PRODUCER CONTACT ACTION SIGNAL CONSUMER
P&ID
NO. TAG NO. SERVICE UNIT NOR REMARKS
DWG NO.
TYPE LOCATION OPEN CLOSE CONTACT VOLT Ex-i TYPE LOCATION

OL1-2G43-
20 10-UEV-2204B ANTI-SURGE CONTROL VALVE (4D-4S) TRIP SOV B ESD FAR-E - - CV OPEN CV CONTROL WET 24VDC - SOV L
2402

OL1-2G43-
21 10-UEV-2401AA ANTI-SURGE CONTROL VALVE (5D-5S) TRIP SOV A ESD FAR-E - - CV OPEN CV CONTROL WET 24VDC - SOV L
2432

OL1-2G43-
22 10-UEV-2401AB ANTI-SURGE CONTROL VALVE (5D-5S) TRIP SOV B ESD FAR-E - - CV OPEN CV CONTROL WET 24VDC - SOV L
2432

OL1-2G43-
23 10-UEV-2401BA ANTI-SURGE CONTROL VALVE (5D-5S) TRIP SOV A ESD FAR-E - - CV OPEN CV CONTROL WET 24VDC - SOV L
2447

OL1-2G43-
24 10-UEV-2401BB ANTI-SURGE CONTROL VALVE (5D-5S) TRIP SOV B ESD FAR-E - - CV OPEN CV CONTROL WET 24VDC - SOV L
2447

OL1-2G43-
25 10-XEV-2203A CGC COLD GAS BYPASS (3D- 2S) TRIP SOV A ESD FAR-E - - VALVE OPEN VALVE CLOSE WET 24VDC - SOV L
2214

OL1-2G43-
26 10-XEV-2203B CGC COLD GAS BYPASS (3D- 2S) TRIP SOV B ESD FAR-E - - VALVE OPEN VALVE CLOSE WET 24VDC - SOV L
2214

MAIN CONDENSER
BACKUP
MAIN CONDENSER WATER LEVEL CONTROL VALVE (TO OL1-2M90-
27 10-LEV-CC2264 DCS FAR-E - - POSITIONER - WET 24VDC - SOV L
BOILER) ALARM SOV 401260
ACTIVATE

ITCC
OL1-2M90-
28 10-XSY-CC2201-TR ESD COMMON TRIP ESD FAR-E - - TRIP - DRY - - ITCC FAR-E
401307

OL1-2M90-
29 10-XSY-CC2200-ST TURBINE START DCS FAR-E - - - START DRY - - ITCC FAR-E
401307

OL1-2M90-
30 10-XSY-CC2201-RS RESET DCS FAR-E - - - RESET DRY - - ITCC FAR-E
401307
 6-1. Digital Input to MCC
PRODUCER CONTACT ACTION SIGNAL CONSUMER
P&ID
NO. TAG NO. SERVICE UNIT NOR REMARKS
DWG NO.
TYPE LOCATION OPEN CLOSE CONTACT VOLT Ex-i TYPE LOCATION

OIL CONSOLE

1 10-TSH-H2201 ELECTRIC OIL HEATER THERMOSTAT SW L - - HH - DRY - - MCC SUB-E -

LOCAL CONTROL STATION

(OIL CONSOLE)
2 10-HS-P2201B-ST STANDBY OIL PUMP MOTOR START PB PB LCS - - - START DRY - - MCC SUB-E -

3 10-HS-P2201B-SP STANDBY OIL PUMP MOTOR STOP PB PB LCS - - STOP - DRY - - MCC SUB-E -

4 10-HS-P2201B-AM STANDBY OIL PUMP MOTOR AUTO/MANUAL SELECTOR COS LCS - - MANUAL AUTO DRY - - MCC SUB-E -

5 10-HS-P2201C-ST EMERGENCY OIL PUMP MOTOR START PB PB LCS - - - START DRY - - MCC SUB-E -

6 10-HS-P2201C-SP EMERGENCY OIL PUMP MOTOR STOP PB PB LCS - - STOP - DRY - - MCC SUB-E -

7 10-HS-P2201C-AM EMERGENCY OIL PUMP MOTOR AUTO/MANUAL SELECTOR COS LCS - - MANUAL AUTO DRY - - MCC SUB-E -

8 10-HS-H2201-ST ELECTRIC OIL HEATER ON PB PB LCS - - - ON DRY - - MCC SUB-E -

9 10-HS-H2201-SP ELECTRIC OIL HEATER OFF PB PB LCS - - OFF - DRY - - MCC SUB-E -

10 10-HS-H2201-AM ELECTRIC OIL HEATER AUTO/MANUAL SELECTOR COS LCS - - MANUAL AUTO DRY - - MCC SUB-E -

LOCAL CONTROL STATION

(BASE PLATE)
11 10-HS-CT2200-ST TURNING MOTOR START PB PB LCS - - - START DRY - - MCC SUB-E -

12 10-HS-CT2200-SP TURNING MOTOR STOP PB PB LCS - - STOP - DRY - - MCC SUB-E -

13 10-HS-CT2200-AM TURNING MOTOR AUTO/MANUAL SELECTOR COS LCS - - MANUAL AUTO DRY - - MCC SUB-E -

LOCAL CONTROL STATION

(MAIN CONDENSER)
14 10-HS-P2202A-ST CONDENSATE PUMP A START PB PB LCS - - - START DRY - - MCC SUB-E -

15 10-HS-P2202A-SP CONDENSATE PUMP A STOP PB PB LCS - - STOP - DRY - - MCC SUB-E -

16 10-HS-P2202A-AM CONDENSATE PUMP A AUTO/MANUAL SELECTOR COS LCS - - MANUAL AUTO DRY - - MCC SUB-E -

17 10-HS-P2202B-ST CONDENSATE PUMP B START PB PB LCS - - - START DRY - - MCC SUB-E -

18 10-HS-P2202B-SP CONDENSATE PUMP B STOP PB PB LCS - - STOP - DRY - - MCC SUB-E -

19 10-HS-P2202B-AM CONDENSATE PUMP B AUTO/MANUAL SELECTOR COS LCS - - MANUAL AUTO DRY - - MCC SUB-E -
 6-2. Digital Output from MCC
PRODUCER CONTACT ACTION SIGNAL CONSUMER
P&ID
NO. TAG NO. SERVICE UNIT NOR REMARKS
DWG NO.
TYPE LOCATION OPEN CLOSE CONTACT VOLT Ex-i TYPE LOCATION

LOCAL CONTROL STATION

(OIL CONSOLE)
1 10-XL-P2201B STANDBY OIL PUMP MOTOR RUNNING LAMP MCC SUB-E - - - RUNNING WET 24VDC - LAMP LCS -

2 10-XL-P2201C EMERGENCY OIL PUMP MOTOR RUNNING LAMP MCC SUB-E - - - RUNNING WET 24VDC - LAMP LCS -

3 10-XL-H2201 ELECTRIC OIL HEATER ON LAMP MCC SUB-E - - - ON WET 24VDC - LAMP LCS -

LOCAL CONTROL STATION

(TURNING MOTOR)
4 10-XL-CT2200 TURNING MOTOR RUNNING LAMP MCC SUB-E - - - RUNNING WET 24VDC - LAMP LCS -

LOCAL CONTROL STATION

(MAIN CONDENSER)
5 10-XL-P2202A CONDENSATE PUMP A RUNNING LAMP MCC SUB-E - - - RUNNING WET 24VDC - LAMP LCS -

6 10-XL-P2202B CONDENSATE PUMP B RUNNING LAMP MCC SUB-E - - - RUNNING WET 24VDC - LAMP LCS -
 799-40484

CONTENTS
Troubleshooting ___________ 799-40351
1-1 Phenomenon and Cause of
Trouble _________________________ 1
 CONTENTS
1 Troubleshooting _________ 799-40351
1-1 Phenomenon and Cause of
Trouble__________________________ 1

i
 799-40351

1 Troubleshooting
This document is intended to provide a guide to clarify the cause of abnormal phenomenon during
the operation of the Compressor.
A trouble during the operation might lead to a serious accident even if it appears negligible at a
glance.
See the following table and take a proper action, accordingly. On that occasion, check the
instrumentation without fail.

IMPORTANT
To clarify the cause, it is important to grasp the phenomenon securely.
Every trouble, therefore, should be arranged in order in terms of:
Slow
Sudden
Continuous
Intermittent
Recurrent
Irregular
Relations with other phenomena and conditions.

1-1 Phenomenon and Cause of Trouble

Phenomenon of trouble Cause of trouble
Vibrations
(1) Sudden continuous Rotor assembly is partially broken, resulting in unbalance.
irregular
(2) Sudden continuous Misalignment arises from improper centering of rotor. Force is generated at
recurrent coupling, increasing exciting force.
(3) Slow intermittent Misalignment arises from displacement of main gas piping. Force is
irregular generated at coupling, increasing exciting force.
(4) Slow continuous Assembled parts of rotor get loose, increasing amplitude of vibrations.
recurrent
(5) Slow intermittent Polymer has increasingly sticker to stationary parts caused by insufficient
irregular buffer gas being supplied or no washing oil being applied. Contact this
polymer with rotor has resulted, leading to unbalance.
(6) Sudden continuous With bearing burnt out, bearing gap has increased, increasing amplitude of
recurrent vibrations.
(7) Slow continuous Lubricant oil fed to bearings has got high temperature or have sucked air,
recurrent resulting in decrease of viscosity and increasing amplitude of vibrations.

1A
 799-40351

Phenomenon of trouble Cause of trouble

Vibrations and
Abnormal Sounds
(1) Sudden continuous Gas flow rate to the compressor is excessively throttled or rotating speed of
irregular the compressor has decreased in low flow rate area. As a result, surging has
taken place.
Unstable Vibrations
(1) Sudden continuous Overload causes torque exciting force to increase.
recurrent
Gas Leakage from Shaft
Seal
(1) Sudden continuous Gas seal mating face has been damaged.
recurrent
(2) Slow continuous Seal gas supply condition (pressure or temperature) was changed.
recurrent
Gas Leakage from
Casing
(1) Sudden continuous The joint of the casing has not been tightened firmly.
irregular
Wrong Readings of
Instrument due to
Improper Adjustment
(1) Slow continuous Head has got out of order, because of drain or gas accumulated in pressure
recurrent lead pipe.
Wrong Readings of
Instrument due to
Insufficient Working
Force
(1) Sudden continuous Air pressure is insufficient due to decrease in pressure at main valve or
recurrent insufficiently opening of intermediate valve.
(2) Slow or sudden Pressure lead pipe is chocked with dust or ice, and the pressure required to
continuous recurrent operate instrument is not available.
(3) Sudden continuous Voltage has dropped due to breakage of wiring.
recurrent
Wrong Readings of
Instrument due to
Disturbance
(1) Sudden intermittent Externally induced current has caused voltage to deviate.
irregular
(2) Sudden intermittent External electromagnetic force has caused voltage to deviate.
irregular

2A
 799-40484

CONTENTS
Recommendation of Lubricant
and/or Seal Oils __________ J07-09576
 J07-09576 0-2 /

CONTENTS
Recommendation of
Lubricant J07-09576
1. Lubricant List 1

1-1 Purpose 13

1-2 Quality of Lubricant 14

1-3 Recommended Lubricant 14

1-4 Control Standard of Lubricant 15

1-4-1 Monitoring 15
1-4-2 Use limits 15

1-5 Replacement procedure of Lubricant 16

1-6 Dry-TOST Test Method 18

 LUBRICANTS LIST
[ CRACKED GAS COMPRESSOR TRAIN ]

ITEM
ITEM NO. 10-C/CT-2200 OIL CONSOLE Q’TY 1
NAME

GRADE MAKER’S BRAND INITIAL REPLACEMENT CHARGE MAKE-UP

LOCATION
SERIAL NO.
TO BE USED
CHARGE QUANTITY QUANTITY
(JIS or ASTM) COSMO IDEMITSU JX CHEVRON MOBIL SHELL SINOPEC INTERVAL INTERVAL
(l / set) (l / set) (l / set)

OIL ISO VG32 ・TURBINE ・DAPHNE ・FBK 32 ・CHEVRON ・DTE 732M ・TURBO J 32 ・TGSB(M) 32 36627 36627 (※1) 3670 1 MONTH BEARING
RESERVOIR (JIS K2213) SUPER GT32 TURBINE 32 ・FBK EX32 GST ・TURBO S4 (※2) FOR
(10-TK-2201) ・DAPHNE SUPER ・RIX-G32N PREMIUM ・DTE 732M2 X 32 TURBINE
TURBINE SP32 B &
・DAPHNE SUPER C COMPRESSOR
TURBINE 32
・DAPHNE SUPER
TURBINE MG32
・DAPHNE ALPHA
TURBINE HF32

MAIN ISO VG 46 - - - - ・Mobil DTE ・Shell turbo - 1.0 1.0 8500 (Hrs) 0.1 1.5 Months BEARING
LUBE OIL PUMP oil medium oil T-46 or
(10-P-2201A) 1 Year

STAND BY ISO VG 46 - - - - - - - 1.0 1.0 8500 (Hrs) 0.1 1.5 Months BEARING
LUBE OIL PUMP or
(10-P-2201B) 1 Year

TURBINE FOR ISO VG 46 - - - - ・DTE OIL ・Shell turbo - ・Housing gov. ・Housing gov. First：2 weeks ・Housing gov. 2 months BEARING
MAIN MEDIUM oil T46 side：6.8 (L) side：6.8 (L) Every：1 year side：0.2 (L)
・Shell turbo ・Housing coup. ・Housing coup. ・Housing coup.
LUBE OIL PUMP
oil GT46 Side：1.5 (L) Side：1.5 (L) Side：0.2 (L)
(10-PT-2201A) ・Governor： ・Governor：2 (L) ・Governor：
2 (L) 0.1 (L)

MOTOR FOR GREASE - - - - ・Esso Unirex - - DE : 223 (g) DE : 223 (g) 40000 (h) DE : 30 (g) 1500 (h) BEARING
STAND BY N3 NDE: 226 (g) NDE: 226 (g) NDE: 30 (g)
LUBE OIL PUMP
(10-PM-2201B)

B
※1．When it is not satisfied with the MCO STD (LIMIT) in Table-1. [Refer to page 17]
※2. Yearly expected oil consumption is less than 370 (L),1% of the oil system capacity. J07-09576 1 /
When oil level is kept between maximum and minimum oil level during operation,no oil refill is required. B
 LUBRICANTS LIST
[ CRACKED GAS COMPRESSOR TRAIN ]

ITEM
ITEM NO. 10-C/CT-2200 OIL CONSOLE Q’TY 1
NAME

GRADE MAKER’S BRAND INITIAL REPLACEMENT CHARGE MAKE-UP

LOCATION
SERIAL NO.
TO BE USED
CHARGE QUANTITY QUANTITY
(JIS or ASTM) COSMO IDEMITSU JX CHEVRON MOBIL SHELL SINOPEC INTERVAL INTERVAL
(l / set) (l / set) (l / set)

EMERGENCY NOT - - - - - - - - - - - - BEARING

LUBE OIL PUMP REQUIRED
(10-P-2201C) (SELF
LUBRICANT
TYPE)

MOTOR FOR GREASE - - - - ・Esso Unirex - - DE : 140 (g) DE : 140 (g) 8000 (h) DE : 20 (g) 8000 (h) BEARING
EMERGENCY N3 NDE: 140 (g) NDE: 140 (g) NDE: 20 (g)
LUBE OIL PUMP
(10-PM-2201C)

CENTRIFUGAL ISO VG 150 - ・DAFHNE SUPER - - ・Mobil Gear ・Shell Omara - 8.5 8.5 First : 300 h - - BEARING
OIL PURIFIER GEAR OIL 150 600 XP 150 S2 G 150 Second : 600 h
Third :3months
(10-P-2203A/B) ・Shell Morina
S2 B 150
B

MOTOR FOR GREASE - - - - ・Esso Unirex - - DE : 40 (g) DE : 40 (g) 20000 (h) DE : 10 (g) 8000 (h) BEARING
CENTRIFUGAL N3 NDE: 40 (g) NDE: 40 (g) NDE: 10 (g)
OIL PURIFIER
(10-PM-2203A/B) B
B

J07-09576 2 /
 LUBRICANTS LIST
[ CRACKED GAS COMPRESSOR TRAIN ]

ITEM
ITEM NO. 10-CT-2200 TURBINE Q’TY 1
NAME

GRADE MAKER’S BRAND INITIAL REPLACEMENT CHARGE MAKE-UP

LOCATION
SERIAL NO.
TO BE USED
CHARGE QUANTITY QUANTITY
(JIS or ASTM) COSMO IDEMITSU JX CHEVRON MOBIL SHELL SINOPEC INTERVAL INTERVAL
(l / set) (l / set) (l / set)

TURNING GEAR GREASE - - - - ・Esso Unirex - - DE : 40 (g) DE : 40 (g) 40000 (h) DE : 10 (g) 8000 (h) BEARING
MOTOR N3 NDE: 40 (g) NDE: 40 (g) NDE: 10 (g)
(10-CTM-2200)

TURNING GEAR VG220 - - - - - ・Shell Omala - 5.5 5.5 2 Years - - GEAR

(10-CT-2200) S2 G 220

GOVERNOR GREASE - ・DAFHNE - - - ・Shell stamina - 100 (g) 100 (g) AT TURN OUT - - BEARING
(10-CT-2200) POLYLEXα No.2 grease RL2

J07-09576 3 /
 LUBRICANTS LIST
[ CRACKED GAS COMPRESSOR TRAIN ]

ITEM
ITEM NO. 10-E-2202 CONDENSER Q’TY 1
NAME

GRADE MAKER’S BRAND INITIAL REPLACEMENT CHARGE MAKE-UP

LOCATION
SERIAL NO.
TO BE USED
CHARGE QUANTITY QUANTITY
(JIS or ASTM) COSMO IDEMITSU JX CHEVRON MOBIL SHELL SINOPEC INTERVAL INTERVAL
(l / set) (l / set) (l / set)

MAIN ISO VG46 - - - - ・DTE OIL ・TURBO-OIL - 4.2 4.2 8500 (Hrs) 0.1 1.5 months BEARING
CONDENSATE MEDIUM T-46 or
1 Year
PUMP
(10-P-2202A)

STAND BY ISO VG46 - - - - ・DTE OIL ・TURBO-OIL - 4.2 4.2 8500 (Hrs) 0.1 1.5 months BEARING
CONDENSATE MEDIUM T-46 or
1 Year
PUMP
(10-P-2202B)

MOTOR FOR GREASE - - - - ・Esso Unirex - - DE : 234 (g) DE : 234 (g) 20000 (h) DE : 30 (g) 4000 (h) BEARING
MAIN N3 NDE: 237 (g) NDE: 237 (g) NDE: 30 (g)
CONDENSATE
PUMP
(10-PM-2202A)

MOTOR FOR GREASE - - - - ・Esso Unirex - - DE : 234 (g) DE : 234 (g) 20000 (h) DE : 30 (g) 4000 (h) BEARING
STAND BY N3 NDE: 237 (g) NDE: 237 (g) NDE: 30 (g)
CONDENSATE
PUMP
(10-PM-2202B)
B

J07-09576 4 /
 LUBRICANTS LIST
[ PROPYLENE REF. COMPRESSOR TRAIN ]

ITEM
ITEM NO. 10-C/CT-2800 OIL CONSOLE Q’TY 1
NAME

GRADE MAKER’S BRAND INITIAL REPLACEMENT CHARGE MAKE-UP

LOCATION
SERIAL NO.
TO BE USED
CHARGE QUANTITY QUANTITY
(JIS or ASTM) COSMO IDEMITSU JX CHEVRON MOBIL SHELL SINOPEC INTERVAL INTERVAL
(l / set) (l / set) (l / set)

OIL ISO VG32 ・TURBINE ・DAPHNE ・FBK 32 ・CHEVRON ・DTE 732M ・TURBO J32 ・TGSB(M) 32 22128 22128 (※1) 2220 1 MONTH BEARING
RESERVOIR (JIS K2213) SUPER GT32 TURBINE 32 ・FBK EX32 GST ・TURBO S4 (※2) FOR
(10-TK-2801) ・DAPHNE SUPER ・RIX-G32N PREMIUM ・DTE 732M2 X 32 TURBINE
TURBINE SP32 B &
・DAPHNE SUPER C COMPRESSOR
TURBINE 32
・DAPHNE SUPER
TURBINE MG32
・DAPHNE ALPHA
TURBINE HF32

MAIN ISO VG 46 - - - - ・Mobil DTE ・Shell turbo - 0.7 0.7 8500 (Hrs) 0.1 1.5 Months BEARING
LUBE OIL PUMP oil medium oil T-46 or
(10-P-2801A) 1 Year

STAND BY ISO VG 46 - - - - - - - 0.7 0.7 8500 (Hrs) 0.1 1.5 Months BEARING
LUBE OIL PUMP or
(10-P-2801B) 1 Year

TURBINE FOR ISO VG 46 - - - - ・DTE OIL ・Shell turbo - ・Housing gov. ・Housing gov. First：2 weeks ・Housing gov. 2 months BEARING
MAIN MEDIUM oil T46 side：6.8 (L) side：6.8 (L) Every：1 year side：0.2 (L)
・Shell turbo ・Housing coup. ・Housing coup. ・Housing coup.
LUBE OIL PUMP
oil GT46 Side：1.5 (L) Side：1.5 (L) Side：0.2 (L)
(10-PT-2801A) ・Governor： ・Governor： ・Governor：
2 (L) 2 (L) 0.1 (L)

MOTOR FOR GREASE - - - - ・Esso Unirex - - DE : 223 (g) DE : 223 (g) 40000 (h) DE : 30 (g) 1500 (h) BEARING
STAND BY N3 NDE: 226 (g) NDE: 226 (g) NDE: 30 (g)
LUBE OIL PUMP
(10-PM-2801B)

B
※1．When it is not satisfied with the MCO STD (LIMIT) in Table-1. [Refer to page 17]
※2. Yearly expected oil consumption is less than 230 (L),1% of the oil system capacity. J07-09576 5 /
When oil level is kept between maximum and minimum oil level during operation,no oil refill is required. B
 LUBRICANTS LIST
[ PROPYLENE REF. COMPRESSOR TRAIN ]

ITEM
ITEM NO. 10-C/CT-2800 OIL CONSOLE Q’TY 1
NAME

GRADE MAKER’S BRAND INITIAL REPLACEMENT CHARGE MAKE-UP

LOCATION
SERIAL NO.
TO BE USED
CHARGE QUANTITY QUANTITY
(JIS or ASTM) COSMO IDEMITSU JX CHEVRON MOBIL SHELL SINOPEC INTERVAL INTERVAL
(l / set) (l / set) (l / set)

EMERGENCY NOT - - - - - - - - - - - - BEARING

LUBE OIL PUMP REQUIRED
(10-P-2801C) (SELF
LUBRICANT
TYPE)

MOTOR FOR GREASE - - - - ・EXXON - - DE : 100 (g) DE : 100 (g) 20000 (h) DE : 15 (g) 8000 (h) BEARING
EMERGENCY POLYREX NDE: 100 (g) NDE: 100 (g) NDE: 15 (g)
LUBE OIL PUMP EM
(10-PM-2801C)

J07-09576 6 /
 LUBRICANTS LIST
[ PROPYLENE REF. COMPRESSOR TRAIN ]

ITEM
ITEM NO. 10-CT-2800 TURBINE Q’TY 1
NAME

GRADE MAKER’S BRAND INITIAL REPLACEMENT CHARGE MAKE-UP

LOCATION
SERIAL NO.
TO BE USED
CHARGE QUANTITY QUANTITY
(JIS or ASTM) COSMO IDEMITSU JX CHEVRON MOBIL SHELL SINOPEC INTERVAL INTERVAL
(l / set) (l / set) (l / set)

TURNING GEAR GREASE - - - - ・Esso Unirex - - DE : 40 (g) DE : 40 (g) 40000 (h) DE : 10 (g) 8000 (h) BEARING
MOTOR N3 NDE: 40 (g) NDE: 40 (g) NDE: 10 (g)
(10-CTM-2800)

TURNING GEAR VG220 - - - - - ・Shell Omala - 6 6 2 Years - - GEAR

(10-CT-2800) S2 G 220

GOVERNOR GREASE - ・DAFHNE - - - ・Shell stamina - 100 (g) 100 (g) AT TURN OUT - - BEARING
(10-CT-2800) POLYLEXα No.2 grease RL2

J07-09576 7 /
 LUBRICANTS LIST
[ PROPYLENE REF. COMPRESSOR TRAIN ]

ITEM
ITEM NO. 10-E-2802 CONDENSER Q’TY 1
NAME

GRADE MAKER’S BRAND INITIAL REPLACEMENT CHARGE MAKE-UP

LOCATION
SERIAL NO.
TO BE USED
CHARGE QUANTITY QUANTITY
(JIS or ASTM) COSMO IDEMITSU JX CHEVRON MOBIL SHELL SINOPEC INTERVAL INTERVAL
(l / set) (l / set) (l / set)

MAIN ISO VG46 - - - - ・DTE OIL ・TURBO-OIL - 4.2 4.2 8500 (Hrs) 0.1 1.5 months BEARING
CONDENSATE MEDIUM T-46 or
1 Year
PUMP
(10-P-2802A)

STAND BY ISO VG46 - - - - ・DTE OIL ・TURBO-OIL - 4.2 4.2 8500 (Hrs) 0.1 1.5 months BEARING
CONDENSATE MEDIUM T-46 or
1 Year
PUMP
(10-P-2802B)

MOTOR FOR GREASE - - - - ・Esso Unirex - - DE : 261 (g) DE : 261 (g) 20000 (h) DE : 40 (g) 3000 (h) BEARING
MAIN N3 NDE: 264 (g) NDE: 264 (g) NDE: 40 (g)
CONDENSATE
PUMP
(10-PM-2802A)

MOTOR FOR GREASE - - - - ・Esso Unirex - - DE : 261 (g) DE : 261 (g) 20000 (h) DE : 40 (g) 3000 (h) BEARING
STAND BY N3 NDE: 264 (g) NDE: 264 (g) NDE: 40 (g)
CONDENSATE
PUMP
(10-PM-2802B)
B

J07-09576 8 /
 LUBRICANTS LIST
[ ETHYLENE REF. COMPRESSOR TRAIN ]

ITEM
ITEM NO. 10-C/CT-2850 OIL CONSOLE Q’TY 1
NAME

GRADE MAKER’S BRAND INITIAL REPLACEMENT CHARGE MAKE-UP

LOCATION
SERIAL NO.
TO BE USED
CHARGE QUANTITY QUANTITY
(JIS or ASTM) COSMO IDEMITSU JX CHEVRON MOBIL SHELL SINOPEC INTERVAL INTERVAL
(l / set) (l / set) (l / set)

OIL ISO VG32 ・TURBINE ・DAPHNE ・FBK 32 ・CHEVRON ・DTE 732M ・TURBO J32 ・TGSB(M) 32 9301 9301 (※1) 940 1 MONTH BEARING
RESERVOIR (JIS K2213) SUPER GT32 TURBINE 32 ・FBK EX32 GST ・TURBO S4 (※2) FOR
(10-TK-2861) ・DAPHNE SUPER ・RIX-G32N PREMIUM ・DTE 732M2 X 32 TURBINE
TURBINE SP32 B &
B ・DAPHNE SUPER C COMPRESSOR
TURBINE 32
・DAPHNE SUPER
TURBINE MG32
・DAPHNE ALPHA
TURBINE HF32

MAIN ISO VG 46 - - - - ・Mobil DTE ・Shell turbo - 0.7 0.7 8500 (Hrs) 0.1 1.5 Months BEARING
LUBE OIL PUMP oil medium oil T-46 or
(10-P-2861A) 1 Year

STAND BY ISO VG 46 - - - - - - - 0.7 0.7 8500 (Hrs) 0.1 1.5 Months BEARING
LUBE OIL PUMP or
(10-P-2861B) 1 Year

TURBINE FOR ISO VG 46 - - - - ・DTE OIL ・Shell turbo - ・Housing gov. ・Housing gov. First：2 weeks ・Housing gov. 2 months BEARING
MAIN MEDIUM oil T46 side：6.8 (L) side：6.8 (L) Every：1 year side：0.2 (L)
・Shell turbo ・Housing coup. ・Housing coup. ・Housing coup.
LUBE OIL PUMP
oil GT46 Side：1.5 (L) Side：1.5 (L) Side：0.2 (L)
(10-PT-2861A) ・Governor： ・Governor： ・Governor：
2 (L) 2 (L) 0.1 (L)
B
MOTOR FOR GREASE - - - - ・Esso Unirex - - DE : 153 (g) DE : 153 (g) 20000 (h) DE : 25 (g) 2000 (h) BEARING
STAND BY N3 NDE: 156 (g) NDE: 156 (g) NDE: 25 (g)
LUBE OIL PUMP
(10-PM-2861B)

B B
※1．When it is not satisfied with the MCO STD (LIMIT) in Table-1. [Refer to page 17]
※2. Yearly expected oil consumption is less than 100 (L),1% of the oil system capacity. J07-09576 9 /
When oil level is kept between maximum and minimum oil level during operation,no oil refill is required. B
 LUBRICANTS LIST
[ ETHYLENE REF. COMPRESSOR TRAIN ]

ITEM
ITEM NO. 10-C/CT-2850 OIL CONSOLE Q’TY 1
NAME

GRADE MAKER’S BRAND INITIAL REPLACEMENT CHARGE MAKE-UP

LOCATION
SERIAL NO.
TO BE USED
CHARGE QUANTITY QUANTITY
(JIS or ASTM) COSMO IDEMITSU JX CHEVRON MOBIL SHELL SINOPEC INTERVAL INTERVAL
(l / set) (l / set) (l / set)

EMERGENCY NOT - - - - - - - - - - - - BEARING

LUBE OIL PUMP REQUIRED
(10-P-2861C) (SELF
LUBRICANT
B TYPE)

MOTOR FOR GREASE - - - - ・EXXON - - DE : 40 (g) DE : 40 (g) 20000 (h) DE : 10 (g) 8000 (h) BEARING
EMERGENCY POLYREX NDE: 40 (g) NDE: 40 (g) NDE: 10 (g)
EM
LUBE OIL PUMP
(10-PM-2861C)

B B

J07-09576 10 /
 LUBRICANTS LIST
[ ETHYLENE REF. COMPRESSOR TRAIN ]

ITEM
ITEM NO. 10-CT-2850 TURBINE Q’TY 1
NAME

GRADE MAKER’S BRAND INITIAL REPLACEMENT CHARGE MAKE-UP

LOCATION
SERIAL NO.
TO BE USED
CHARGE QUANTITY QUANTITY
(JIS or ASTM) COSMO IDEMITSU JX CHEVRON MOBIL SHELL SINOPEC INTERVAL INTERVAL
(l / set) (l / set) (l / set)

TURNING GEAR NOT - - - - - - - - - - - - BEARING

MOTOR REQUIRED
(10-CTM-2850) (SEALED
TYPE
BEARING)

TURNING GEAR VG220 - - - - - ・Shell Omala - 3.3 3.3 2 Years - - GEAR

(10-CT-2850) S2 G 220

GOVERNOR NOT - - - - - - - - - - - - BEARING

(10-CT-2850) REQUIRED
(NOT
LUBRICATING
TYPE
BEARING) B

J07-09576 11 /
 LUBRICANTS LIST
[ ETHYLENE REF. COMPRESSOR TRAIN ]

ITEM
ITEM NO. 10-E-2862 CONDENSER Q’TY 1
NAME

GRADE MAKER’S BRAND INITIAL REPLACEMENT CHARGE MAKE-UP

LOCATION
SERIAL NO.
TO BE USED
CHARGE QUANTITY QUANTITY
(JIS or ASTM) COSMO IDEMITSU JX CHEVRON MOBIL SHELL SINOPEC INTERVAL INTERVAL
(l / set) (l / set) (l / set)

MAIN ISO VG46 - - - - ・DTE OIL ・TURBO-OIL - 4.2 4.2 8500 (Hrs) 0.1 1.5 months BEARING
CONDENSATE MEDIUM T-46 or
1 Year
PUMP
(10-P-2862A)

STAND BY ISO VG46 - - - - ・DTE OIL ・TURBO-OIL - 4.2 4.2 8500 (Hrs) 0.1 1.5 months BEARING
CONDENSATE MEDIUM T-46 or
1 Year
PUMP
(10-P-2862B)

MOTOR FOR GREASE - - - - ・Esso Unirex - - DE : 140 (g) DE : 140 (g) 20000 (h) DE : 20 (g) 4000 (h) BEARING
MAIN N3 NDE: 140 (g) NDE: 140 (g) NDE: 20 (g)
CONDENSATE
PUMP
(10-PM-2862A)

MOTOR FOR GREASE - - - - ・Esso Unirex - - DE : 140 (g) DE : 140 (g) 20000 (h) DE : 20 (g) 4000 (h) BEARING
STAND BY N3 NDE: 140 (g) NDE: 140 (g) NDE: 20 (g)
CONDENSATE
PUMP
(10-P-2862B)
B

J07-09576 12 /
 J07-09576 13 /

1. Recommendation of Lubricant

1-1 Purpose

Be sure to use recommended lubricants.

MCO will not be liable for any machine troubles such as followings.
・ Bearing damage in use of oils other than recommended lubricants.
・ Bearing damage in use of oils which are not satisfied with recommended
physical and chemical properties for the new oils shown on Table-1 and
the criterion of sludge formation based on dry-TOST Test Method, even if
recommended lubricant listed in Table-2 are used.

The information contained in this document describes the recommendations of lubricant.

The successful operation of the rotating equipment is highly dependent on the lubricating systems.
Quality of the lubricant is of prime importance to the machines. Hence, the
following recommendations are made.
 J07-09576 14 /

1-2 Quality of Lubricant

Do NOT use any low quality oils containing grit, inorganic acid, metal soaps,
asphaltene, pitch, resinous substances, etc. MCO will not be liable for any
machine troubles such as bearing damage due to use of low quality oils.

The oil must be refined mineral oil or synthetic oil of the highest quality and uniformity. It must
contain no grit, inorganic acid, metal soaps, asphaltene, pitch, resinous substances, or any other
substance which will interfere with the lubricating properties of the oil, or that have detrimental
influence to the oil and the metals during operation.
Recommended physical and chemical properties for the new oil are shown on Table-1.
When the quality of turbine oil becomes old, oxide deposition is generated. It grows up to the
objects called sludge. Sludge may cause unstable condition of bearing, oil film seal and
mechanical seal applications. In order to check anti-sludge formation quality of the oil, MCO
specified a sludge formation test (dry-TOST @ 120 °C). This test method is based on TOST:
Turbine oil Oxidation Stability Test. The details of modified test conditions are shown in the after
mentioned section dry-TOST Test Method.

1-3 Recommended Lubricant

Recommended lubricant is listed in Table-2. This list is based on the result of
dry-TOST test.
In the case, customer use other oil than our recommended one, oil properties should satisfy the
“Physical and Chemical Properties” shown in Table-1.

Properties of oils, even for the same brand, are changed by oil manufacturer
without any notification to users. Furthermore, even for the same brand oil,
oil properties are different due to the difference of base oil, manufacturing
country etc. Therefore oil properties should be checked periodically if it is
satisfied with the recommendations.
 J07-09576 15 /

1-4 Control Standard of Lubricant

1-4-1 Monitoring
Lubricant condition must be monitored for reliable operation. ASTM D4378 and IEC 962 provide
guidance for selecting and testing schedules.

1-4-2 Use limits

Strictly observe the descriptions in this section. Use of oils exceeding the use
limits may cause machine troubles such as bearing damage, for which MCO
will not be liable at all.

The viscosity limits are provided in ASTM D4378 and IEC 962 as a guideline.
Acid number is an indication of the lubricant condition. With oxidation the acid number increases.
Change the oil when an acid number increase by 0.4 mg KOH/g from the original value.
The remaining oxidation life of the oil can be measured by ASTM D2272, IP 229, and Oxidation
Stability of Rotating Pressure Vessel (RPVOT). The RPVOT values and limits vary with the various
oil formulations. With a RPVOT of 25% of the oil’s initial value; however, its life is expired.
Particulate matter in lube oil could be contamination, wear debris or oil oxidation (referred to as
sludge). Filters in the lube system, if properly installed and maintained, will remove most
particulates in the mesh size range. However, the very fine particulate will pass through the filters
and continue to be in circulation. Monitor the oil condition for abrupt increases in particulates in the
oil and characterize the nature of these particulates. Control the sludge from oil oxidation around
100 mg/kg by filtration or other oil conditioning processes. Change the oil when sludge formation
from oil oxidation shows a sustained increase above 100 mg/kg before reaching RPVOT of 25% of
the original value.
 J07-09576 16 /

1-5 Replacement procedure of Lubricant

Do NOT use mixed oil of plural brands, even though they are the same
manufacturer’s oil. MCO will not be liable for any machine troubles such as
bearing damage due to use of mixed oils.

※ As for the flushing oil, MCO recommends to apply the same oil with working oil.

Different brand oils should not be mixed basically, even though they are the same manufacturer’s
oil. When customer will change oil brand, replacement work should be carried out in accordance
with following procedure.
(1) Old oil that remains in all lube oil line should be drained out completely.
In particular, the oil should be carefully drained out from oil coolers, oil filters and the bottom of
oil pipes where the oil may remain.
(2) Open manhole on the top of the oil tank and clean up the inside of the tank with a piece of
sponge or deerskin. After completion, close the manhole and shut all valves off.
(3) Fill oil tank with new oil, as flushing oil, to keep at or above the minimum operating oil level
during operation of the oil pump with both oil coolers and oil filters full of oil.
(4) Start oil pumps and circulate new oil for minimum 3 hours.
For detail procedure of the oil flushing, field erection/installation manual to be referred.
(5) Flushing oil should be drained completely.
In particular, the oil should be carefully drained out from oil coolers, oil filters and the bottom of
oil pipes where the oil may remain.
(6) Fill oil tank with new oil up to maximum level in order to keep normal level during operation.
 J07-09576 17 /

Table-1 Recommended Physical and Chemical Properties for New Oil [ISO – VG #32]

JIS K2213
NO. ITEM UNIT MCO STD MCO STD NOTE
CLASS-2
(NEW OIL) (LIMIT)
ISO VG 32
1 BASE OIL - - - -
2 ADDITIVES - Required Required - MULTIPLE: Anti-oxidant + Rust inhibitor + Antifoamer
3 FLASH POINT (COC) °C >190 >180 - JIS K 2265 (ASTM D92)
(°F) (374) (356)
4 KINEMATIC 40°C(104°F) mm 2/s 28.8-35.2 28.8-35.2 ±10% JIS K 2283
VISCOSITY @ 50°C (122°F) - 17.5-22.5
100°C (212°F) - >4.6
5 VISCOSITY 38°C (100°F) SSU - - -
@ 54°C (130°F)
6 VISCOSITY INDEX - >95 >95 >90 Oil containing V.I. increaser is not acceptable due to the effect decrease by vibration, etc.
(ASTM D567) (JIS K 2283)
7 POUR POINT °C <-10 <-17.7 <-7.5 Oil containing pour point decreaser is not acceptable due to the effect decrease by vibration, etc.
(°F) (14) (0) (18) (ASTM D97) (JIS K 2269)
8 DENSITY @15°C (59°F) g/cm3 - <0.8715 - JIS K 2249 (ASTM D1298)
9 WATER CONTENT ppm - <60 <200 Oil purification must be carried out when the value exceeds 200 ppm.
JIS K 2275 (ASTM D4377 or D6304)
10 INTERFACIAL TENSION mN/m - 20-25 >13 (ASTM D971)
11 DEFOAMING 24C°(75°F) - - 10-0 350-0 JIS K 2518 25-35 ppm of antifoamer is the most preferable. (ASTM D892)
CAPABILITY @ 93.5°C (200°F)
12 TOTAL ACID VALUE (ACID NUMBER) mgKOH/g <0.3 <0.2 0.4 increase JIS K 2501 (ASTM D664)
from initial
13 RUST PREVENTIVE 24 Hr Acceptable Acceptable Acceptable JIS K 2510 Rust inhibitor in new oil to be approx. 2% (ASTM D665)
PROPERTIES (WATER)
14 TOTAL ACID VALUE (ACID NUMBER) mgKOH/g <1.0 <0.4 <1.0 JIS K 2514 (ASTM D943)
@1000Hr
15 ALKALIMETRY (BASE NUMBER) - - Neutral Neutral JIS K 2252 (ASTM D1093)
16 COPPER PLATE 100°C <1 <1 <1 JIS 1 2 3 4 JIS K 2513
CORROSION TEST X 3 Hr ASTM 1a-1b 2a-2d 3a-3b 4a-4c (ASTM D130)
17 COLOUR ASTM - 1 <4 JIS K 2580 (ASTM D156)
18 SULPHUR CONTENTS mass% - <0.12 <0.15 JIS K 2541 (ASTM D129)
19 ANTIEMULSIFICATION min - 40-40-0 (30) 40-40-0 (40) JIS K 2520 (ASTM D1401)
(DEMULSIBILITY CHARACTERISTIES)
20 ROTATING PRESSURE min - >150 >25% of JIS K 2514 (ASTM D2272)
VESSEL OXIDATION TEST initial value
21 NONSOLUBLE % - Trace <0.1 (ASTM D893)
SUBSTANCE
22 VOLUME RESISTIVITY Ω-cm See Note JIS C 2101 1. <1.0 x 1014 Ωcm: S.E. stripper is not required.
14
1&2 (at oil temp 80°C ± 1°C) 2. >1.0 x 10 Ωcm: Desirable to use the S.E. stripper
* Volume resistivity is checked in case of flammable process gas to
protect flame problem by static electricity.
23 OXIDATION STABILITY - < 100mg/kg *: Turbine Oil Oxidation Stability Test JIS K 2514 (5) (ASTM D943)
120℃ dry-TOST(*) sludge **: Rotating Pressure Vessel Oxidation Test JIS K 2514 (6) (ASTM D2272)
@ 25% of ***: Dry Tost Test (ASTM D7873)
RPVOT (**)
of new oil
 J07-09576 18 /

1-6 Dry-TOST Test Method

Wear protective gloves and glasses when handling sample oils. Otherwise,
burn and injury to eyes and hands may result.

MCO specify waterless TOST, that is dry –TOST, test method in order to evaluate in a short time the
sludge formation from turbine oils that have high RPVOT life.
The dry-TOST conforms to TOST (ASTM D943) and is conducted at temperatures of 120°C.
The test method is as follows.
(1) Prepare several test tubes for a sample of oil.
(2) Follow the test method shown in Table-3 below. Complete the test at different times for each
test tube.
Table-3 Test Condition
Items Test Condition
Test Oil Quantity 360mL
Test Temperature 120°C ±0.2°C
O2 Gas Flow Rate 3.0±0.1L/h
Water Not Added
Catalyst Fe Wire and Copper Wire
(3) Leave the test tubes one night at room temperature and then measure the RPVOT values and
sludge. The RPVOT has to be measured by ASTM D2272. The residual ratio (%) of RPVOT is
obtained by dividing measured value by RPVOT value of new oil. The sludge amount equals
to the amount of filter residues that 100g of oil is filtered through 1 µm Millipore filter
(JAWP04700 or equivalent.).
(4) Draw a diagram as shown in Figure-1. The oil is passed when the amount of sludge is at
100mg/kg or below at 25% of RPVOT residual ratio and failed when it is above 100mg/kg.

For details see STLE Tribology Transactions, 47(2004) pp.111-122.

Sludge formation diagram and the criterion

 J07-09576 19 / E

Table-2 List of Recommendable Lubricant [ISO VG#32]

Cosmo Idemitsu JX Chevron Mobil Shell Sinopec

Turbine Daphne FBK 32 Chevron DTE 732M Turbo J 32 TGSB(M)32

Super Turbine 32 FBK EX32 GST
32 RIX-G32N Premium Turbo S4
Daphne DTE 732M2 X 32
Super C
Turbine
SP32

Daphne
Recommendable

Super
Turbine 32

Daphne
Super
Turbine
MG32

Daphne
Alpha
Turbine
HF32

as of 18 October 2016
 799-40484

CONTENTS
Operation for Oil Console ___ J07-09549
 J07-
09549 0-
2/

CONTENTS
1Oper
ati
onf
orOi
lUni
t_____J07-
09549
1-
1 Pur
pose_________________________1

1-
2 Oi
lUni
tDescr
ipt
ion________________2

1-
3 I
niti
alandNormalSt ar
t-up
Procedur
e________________________4
1-
3-1 Pr
epar
ati
onf
ori
nit
ialst
art
-up_______________4
1-
3-2 I
nst
ruct
ionsofSt
art
-up_____________________5
1. Pr
epar
ati
onf
orst
art
-up_____________________5
2. St
art
-uppr
ocedur
e_______________________1
1

1-
4 Nor
malOper
ati
on________________12
1-
4-1 Gener
alnot
es____________________________12
1-
4-2 Oper
ati
ngconsi
der
ati
ons__________________13
1. Bear
ingt
emper
atur
e _____________________13
2. Operat
ingdat
aoflubeand
cont
roloi
lsyst
em ________________________13
3. Obser
vat
ionbasef
orl
ubeoi
l_______________13
1-
4-3 Oper
ati
ngofoi
lpur
if
ier___________________14

1-
5 Abnor
malOper
ati
on______________15
1-
5-1 St
and-
byl
ubeoi
lpumpaut
ost
art___________15
1-
5-2 Emer
gencyLubeOi
lPumpAut
oSt
art
________15
1-
5-3 Lubeoi
lPCVchangeovert
obypass________16

1-
6 Mai
ntenance_____________________17
1-
6-1 Maint
enanceprocedureforMai nLubeOi lPump
andDriver______________________________17

1-
7 Ref
erencedr
awi
ngs______________19
 J07-
09549

1Oper
ati
onf
orOi
lUni
t
1-
1 Pur
pose
Thi
soperat
ionmanuali
spr
epar
edasguidancetoachieveas ucc
essf
uloper
ati
onofoi
luni
t.
Weadvis
eyout or
eadthes
einst
ruc
ti
onsverycaref
ull
ypriort
ooperat
ion.

DoNOToperat
eoilconsol
ebef
oresepar
ati
ongasissuppl
iedi
ntothe
Compr
essorasperOperat
ionf
orDryGasSealUni
t(DWG.NO.J07-
09559)
.
DoNOTst opseparat
iongassupplyi
ntothecompressorbef
orestoppi
ngoi
l
pumpasperOper ati
onforDryGasSealUnit(
DWG. NO.J07-
09559)
.
Other
wise,ent
eri
ngofoilwil
lcausegassealf
ail
ure.

1
J07-
09549

1-
2 Oi
lUni
tDescr
ipt
ion
Thi
soi
luni
tisas
uppl
yi
ngdevi
ceofl
ubeoi
landcont
rol
oil
,andcons
ist
soft
hef
oll
owi
ngs
:

NOTE
Bl
ackedoutboxesar
etheonest
hatar
esel
ect
ed.

Devi
cecomposi
ti
ont
abl
e
Devi
cename
Lubeoi
lConsol
e
Oi
lReser
voi
r
Wi
thHeat
er( St
eam El
ect
ri
c) Wi
thoutHeat
er
Wi
thMi
stFan
Mai
n&St andbyPri
maryPump( Cent r
if
ugal Screw)
andit
sDr
iver (Main: St
eam Tur
bine ACMot
or)
(St
andby: St
eam Turbine ACMot or
)
Twi
nOi
lCool
er
Twi
nOi
lFi
l
ter
Ac
cumul
ator( Bl
adderType Di
rect
-Cont
actTy
pe)
Oi
lPur
if
ier( Cent
ri
fugal Car
tr
idgeel
ement
),commonf
oral
lser
vices
EmergencyPump( Cent
ri
fugal Scr
ew)
andit
sDr i
ver(
ACMotor
)

LubeOi
lRundownTank( At
mos
pher
icType Pr
ess
uri
zedTy
pe)
I
nst
rument
ati
onf
ort
heCont
rol
andmoni
tor
ings
yst
em
Pi
ping
Cont
rol
LubeOi
l
Pr
ess
ure
Cont
rolOi
l
Pr
ess
ure
Oi
lTemper
atur
e
Oi
lTemper
atur
eCont
rolVal
ve
Ac
cumul
ator( Bl
adderType Di
rect
-cont
actt
ype)atTur
binebas
epl
ate

2
 J07-
09549

(
Suppl
ement
)
Lubeoi
lpr
essur
eregul
atorwi
thQui
ckopenact
ion
This“ Qui ckopenact i
on”isappl i
edt other egulatoroflubeoi ls uppl ylineands pil
lbac kpressure
regulator .Itcons i
stsofpar al
lelneedl eval veandc hec kvalvec onf igurat ion.Forexampl e,thi
slube
oilregul atorcont r
olslubeoi lpress ureus ingoilpres sureont ot her egul atordiaphragm.Theoi l
press uret ot hedi aphr agm istrans mittedt hr
oughaneedl evalvedur i
ngnor mal operati
on( Fi
g-1).
I
fs ens ingpoi ntpr essureoft hi
sr egul atorisdec r
eas ed,lubeoi l i
ns ideac tuatorispas sedthrough
thecheckval veandr eturnedt other es ervoirass hownonFi g- 2.Regul atorisquicklyopened
sincel ubeoi lpr essuretot hediaphr agm i sreleasedqui cklythrought hec hec kvalve.
I
fs ens ingpoi ntpr essureisrec over ed,lubeoi li
ss uppliedtot hedi aphr agm t hroughneedl evalve
(Fig-1).Si nceneedl evalveispar ti
al l
yopened,r egulatorclosess lowlycompar edtotheopen
action.Theadj ust
abl eneedleval veac tslikeadumper .Ifther egul atorr es pons eisquiteslow,the
needl eval ves houl dbeadj us t
edt owar dt oopen.Whenhunt ingoc curs ,its houldbeadj usted
towar dt ocl os e.

Donotcl
oseneedl
eval
vef
ull
y.
Ot
her
wise,l
ubeoi
lpr
essur
ecannotbecont
rol
ledbecauseoi
l
pr
essur
ecannotbet
ransmi
tt
edt
othedi
aphr
agm oft
her
egul
ator
.

ToOi
lReser
voi
r(vent
)

Par
ti
al
lyopened

FO
Fi
g-1Nor
maloper
ati
on

ToOi
lReser
voi
r(vent
)

Checkval
veis
openedt
orel
easeoi
l
i
nsidedi
aphr
agm,

FO
Fig-
2Quickac
ti
ontoopen
(whenPCVoutl
etpr
ess.I
sdec
reas
ed.
)

3
J07-
09549

1-
3Ini
ti
alandNor
malSt
art
-upPr
ocedur
e
1-
3-1Pr
epar
ati
onf
ori
nit
ialst
art
-up
Iti
sexpectedt hatprepar
ati
onworkfortheiniti
alstart
-upoft heCompr es
sormus tbedir
ect
ed
undersupervisionofthemanufact
urer
’sfiel
dr epresentat
ive.
Iti
simportantthatoperat
orreadsthef
ollowings eparatel
ys ubmitt
edinst
ruct
ionmanuals
thor
oughlypriortotheini
ti
alst
art
-upandobs ervesallt
hec autionar
ynotesgivenherei
n.
No. Equi
pment DwgNo.
1 Compr
ess
or J07-
09630
2 St
eam Tur
bine J07-
09665
3 Auxi
l
iar
yEqui
pment J07-
09639
4 Dr
yGasSealUni
t J07-
09559
5 I
nst
rument
s J07-
09642
Thef
oll
owi
ngpr
epar
ator
ycheck
sands
ett
ingsmus
tbeacc
ompl
i
shedpr
iort
othei
ni
ti
als
tar
t-
up:
(
1)Cor
rects
ett
ingofcomponent
sandpi
ping.
(
2)Fl
ushi
ngofequi
pmentandpi
ping.
(
3)Cl
eani
ngofequi
pmentandpi
pi
ngi
ncl
udi
ngoi
lf
il
terel
ement
s.

I
MPORTANT
Tempor
aryst
rai
nerf
orf
lushi
ngmustber
emovedaf
terf
lushi
ngbef
orecommer
cialr
un.

Usethefi
lt
erbal ancel
inetopr
essur
izet
hestandbychamberpri
ortobr
ingi
ng
i
tintoser
vice.Remembert ocl
osethebal
ancelineval
ve(
V10604A)bef
ore
openingafi
lterchamber.

(
4)Cor
rect
lyadj
ustands
etal
li
nst
rument
sandt
hei
rrel
atedi
nst
rument
ati
on.
Not
e:Theequal
izi
ngval
vehandl
eof5-waymanif
oldforsomedif
ferent
i
alpr
essurei
nst
rumenthas
beenremovedt
oavoi
dthepassageofnon-
fi
ltr
atedoilbymis
soperat
ion.
Theremovedhandl
ehasbeensuppl
iedasspeci
alt
ool
.Usethishandl
efori
nit
i
alzer
o
adj
ustmentandt
hentoberemovedagai
nbefor
enormaloper
ati
on.

I
nst
allal
lfi
lt
erel
ementcor
rect
ly.
I
nst
alloi
lpur
if
ierbowlassembl
y(Not
e)cor
rect
ly.

(
5)Pr
e-r
unni
ngcheckofoi
luni
tac
cor
dingt
oit
sIns
truct
ionManual
.
(
6)Pr
e-r
unni
ngt
estoft
hedr
iverac
cor
dingt
oit
sIns
truct
ionManual
.
(
7)Pr
e-r
unni
ngt
estoft
heCompr
ess
oraccor
dingt
oit
sSer
viceManual
.
Not
e:Att
hedel
i
ver
yofaOI
LPURI
FIER,t
hegr
avi
tydi
scandbowlcomei
neac
hpackage.
Sel
ectandappr
opr
iat
egr
avi
t
ydi
scandass
embl
eiti
nthebowlaccor
dingt
oPur
if
ier
Vendor
’sManual(
Sect
ion3.
3.2“
Gravi
t
yDi
scSel
ect
i
onPr
ocedur
e”)
.

4
 J07-
09549

1-
3-2 I
nst
ruct
ionsofSt
art
-up

Whilecompr
essori
srunni
ngi
ncl
udi
ngt
urni
ngoper
ati
on,doNotst
opl
ubeoi
l
supply
.

Theini
ti
als
tar
t-
upandbreak-i
nperi
odispref
erabl
ydoneundert
hes
uper
vis
ionoft
heCompr
ess
or
anddri
vermanufac
tur
er’
srepr
esent
ati
ves.

Theoperatorsshouldhavebeenthoroughl
yfami
l
iarwit
hmanuf
act
urer
’smanuals
,operat
ionand
funct
ionoftheequipment.
But,themos ti
mportantmatt
eristok
nowhowt ostar
tands
hut-
downthepart
icul
arequi
pmentand
processi
nt hepropersequence.

Beforeproceedi
ngwi
tht
hei
nit
ials
tar
t-
upoft
heCompr
ess
or,t
hef
oll
owi
ngcondi
t
ionss
houl
dbe
confi
rmed:

(
1)Al
linstr
ument
sandrel
atedins
trumentat
ionar
eadj
ust
edandsetcor
rect
lyaccor
dingt
othe
r
elati
vedrawi
ngsanddocuments,andshoul
dbeener
gizedwi
thi
nst
rumentairandel
ect
ri
ci
ty
.
(
2)Fl
ushi
ngofpr
oces
sgasands
team l
i
ne,andoi
lsys
tem hasbeencompl
eted.
(
3)Alldr
ainval
vesoftheCompr
ess
orcas
ingareopen,andanyli
quidac
c umul
ati
oni
sremoved
andallcasi
ngdrai
nval
vesar
eclos
edbefor
estar
t-
uporpressur
izi
ngtheCompres
sorcasi
ng.
(
4)Al
lmanhol
es,st
rai
ner
s,bl
i
ndpl
ates
,et
c.ar
esett
ospec
if
iedl
ocat
i
onsandt
heCompr
ess
ori
s
r
eadyf
orstar
t-
up.
(
5)Allmanual
l
yoper
atedval
vesonpr
oces
s,s
team andoi
ll
inesar
ecompl
etel
ysett
ospeci
fi
ed
posi
ti
onsandl
ocat
ions
.

1. Pr
epar
ati
onf
orst
art
-up

St
art
-upofoi
lci
rcul
ati
on
SeeP&I
DDwg.No.:J00-
14052(
OILCONSOLE)
,J00-
14050(
BASEPLATE)
,
J00-
14041(
GENERALNOTE&SYMBOL)
.

Pr
e-st
arti
nspect
ionofl
ubeandcont
roloi
lsyst
em

1 Checkoi
Checkt
ll
evel
hel
int
evels
heoi
wit
lr
chac
es
t
er
voi
uat
i
rcont
onduri
ai
ngt
ningr
hisf
i
es
l
li
er
veoi
l
ngoper
atar
ati
on.
undownl
evel
.

2 Ver
if
ythatval
veshavebeenopenedorcl
osedasr
equi
red.

(
1)Openal
lval
vesi
nthemai
nfl
owl
i
nes
.
(
2)Opengaugeval
vesandc
los
eddr
ainval
vesandventv
alves
.

5
J07-
09549

(
3)Cl
oseby-
passval
vesV10804Ci
nthepr
ess
urecont
rolval
ves
etsof10-
PCV-
CC2208f
or
l
ubeoi
lsuppl
y.
(
4)Cl
oseoi
lchar
geval
veV12003Cf
ort
hel
ubeoi
lrundownt
ank
(
5)Cl
oseoilchar
geval
veVT-
1153f
ort
heoi
laccumul
atori
ncont
roloi
lsuppl
yli
nebes
idet
he
St
eam Turbi
ne.
(
6)Cl
oseoi
lchar
geval
veV10703C/
V10713C/
V10723Cf
ort
heoi
lac
cumul
atori
noi
lcons
ole.
(
7)Cl
oseventval
vesofoi
lcool
ersandoi
lf
il
ter
s.
(
8)Cl
osedr
ainandventval
vesonaux.equi
pmentandont
hepi
ping.
(
9)Openi
sol
ati
onval
veV101
15Cf
orEj
ect
ordr
ivens
team.

3 Conf
val
i
rmthatt
veofVT-1
herei
154(
snol
besi
i
qui
deSt
dorpr
es
eamTur
s
ur
bi
eintheoi
laccumul
ne)andV10705C/
at
ors,i
V10715C/
fany,opent
V10725C(
hebl
onOi
l
eed

Consol
e).

4 Char
pre-
geni
char
trogengasi
geki ti
nt
naccor
otheoi
lac
dancewi
thi
c
t
umul
atortot
hef
smanualandc l
ol
os
lowi
e/
ngval
open(
uesbyus
bl
eedval
ingamanual
veofVT-
1154
(bes
ideSteamTurbine)andV10705C/V10715C/
V10725C( onOilConsol
e).

Equi
pment Pr
e-char
gePr
essur
e
Accumul
ator(
bes
ideSt
eamTur
bine) 4.
22kg/
cm2G
Accumul
ator(
onOi
lCons
ole) 3.
75k
g/m2G
c

5 Char
Lubr
gel
i
ubr
i
cantLi
s
cantoi
t.
landlubr
icantgr
eas
etot
hebear
ingsf
ort
heas
soc
iat
edequi
pment

(SeeDwg.No.J07- 09576)

6 Sett
oreadyf
ors
tar
tofoi
lpumpdr
ivers
team t
urbi
neac
cor
dingt
oit
soper
ati
onmanual
.

7 Sett
mot
oMANUAL-
or
OFFpos
sandener
gizet
it
i
heel
onont
ectr
i
hemot
cpowerf
orc
ont
ormot
r
ols
or
sr
t
ati
onsf
eadyf
oroi
l
oroper
pumpdr
ati
on.
iverel
ect
ri
c

8 Suppl
yni
tr
ogengast
otheoi
lres
ervoi
rbyopeni
ngt
hei
ris
olat
eval
veofV10001C.

9 Heatoi
pr
li
epar
nt
at
i
heoi
lres
on.Asf
ervoi
rt
orper
o21℃ orhi
miss
ibl
eoi
lt
gherbyoper
emper
atur
ef
at
orc
i
onofel
ompr
es
ec
s
t
r
ors
t
i
cheat
ar
erf
oroi
tup,pl
eas
ls
es
ys
tem
ee1-
3-2
para.2.
Startupprocedur
e.

DoNOTst ar
tel
ectr
icheaterunti
lfi
ll
ingt
helubeoi
labovemi ni
mum operat
ion
l
evelwhichi
saboveheatinglevelt
oavoidover
heati
ngofheatercoi
linall
oper
ati
oncases.(
Specialatt
enti
onforangl
edheaterar
rangementcase)

6
 J07-
09549

10 Conf
i
oper
r
at
ms
i
epar
ati
ongas(
onmanual(
buf
f
SeeDWG.
ergas
)i
NO.J
ss
07-
uppl
iedi
09559)
ntot
heCompr
ess
orasperDr
yGasSealUni
t

DoNOToperat
eoilconsol
ebef
oresepar
ati
ongasissuppl
iedi
ntothe
Compr
essorasperOperat
ionf
orDryGasSealUni
t(DWG.NO.J07-
09559)
.
DoNOTst opseparat
iongassupplyi
ntothecompressorbef
orestoppi
ngoi
l
pumpasperOper ati
onforDryGasSealUnit(
DWG. NO.J07-
09559)
.
Other
wise,ent
eri
ngofoilwil
lcausegassealf
ail
ure.

7
J07-
09549

St
art
-upofl
ubeandcont
roloi
lsyst
em

1
Foll
owingi
tem hi
ghl
ightgreyar
ef ori
nit
ials
tar
tonly
.
Removepumpcoupl ingforauxi
l
iaryst
eam tur
binesol
otes
t. Ver
if
ycor
rectf
unc
ti
onof
auxi
li
aryst
eam tur
bine.
Runt
urbi
nesol
otoconf
ir
m overspeedtr
ipsetpoi
ntandver
if
ycor
rec
ttr
ips
peed3t
imes
.
(
Reassembl
epumpcoupli
ngaft
erthi
stest
.)

Operat
emainlubeoi
lpumpbys t
arti
ngit
sdriver(auxtur
bine)i
nacc ordanc
ewi t
hit
s
oper
ati
onmanual.Conf
ir
mt hepr
essurewit
ht hepressur
ei ndi
cator10-PG-CC2207ont
he
2
commonoils
upplyheaderdownst
ream off
il
terbeingabout15k g/cm G.

2 Cont
cool
i
nuous
ers
lyopencool
,ventt
rappedai
i
ngwat
ri
nt
erl
heoi
i
l
c
neval
ool
er
vesf
’
sc
ors
ool
i
team t
ngwat
ur
erl
i
bi
nebear
nethr
i
nghousingandoi
oughventvalves
,t
l
hen
cl
osetheventvalves.

3 Opent
heventval
vesf
oroi
lcool
ers
,oi
lfi
l
ter
s.

4 Conf
oi
lfi
l
t
i
rmr
er.
eadi
nes
sofei
thert
hemai
nors
tandbyoi
lcool
erandofei
thert
hemai
nors
tandby

5 Conf
10-
i
PI
r
mt
-
hatcont
r
CC2253bes
i
oloi
det
ls
het
uppl
urbi
ypr
ne.
ess
urei
sabout14k
g/m2Gwi
c t
hthepr
ess
urei
ndi
cat
or

6 Sli
ght
char
lyopent
geoilint
ot
hebl
heoi
eedvalveVT-
laccumulat
1154f
orbygr
ortheoi
aduall
laccumul
yopeni
at
ngt
oront
heoilc
het
har
ur
bi
geval
nebas
veVT-
epl
1
ate,and
153for
theoilaccumul ator
.
Aft
erconfirmingt hatnoai rhasbeenrel
eas edfr
om thesl
ightl
yopenedbleedvalve
VT-1154,full
yc losetheopenedbl eedvalveVT-1154andf ul
lyopenthechar
geval veof
VT-1153.

7 Sli
ght
cons
l
yopent
ol
hebl
e,andchar
eedval
geoili
nt
veV10705C/
otheoi lac
c
V10715C/
umul at
V10725Cf
orbygr aduall
ortheoi
yopeni
lac
ngt
cumul
heoilc
at
oront
har
he
geval
ve
V10703C/V10713C/V10723Cf ortheoilaccumulator
.
Aft
erconf
irmi
ngthatnoairhasbeenr eleasedfr
om thes l
ight
lyopenedbleedvalve
V10705C/V10715C/V10725C,fullycl
oset heopenedbl eedvalveV10705C/ V10715C/
V10725Candf ul
lyopenthec hargevalveofV10703C/ V10713C/ V10723C.

8
2
Afterthecompleti
onoftheabove,sett
helubeoilsupplypr
essuretoabout1.4k g/
cmG
withthepressureindi
cat
or10-PG-CC2211bes i
detheCompr essor,andadjus
tthe
press ur
econt
rolvalve10-PCV-CC2208,andthenc onf
i
rmt heoilc
ircul
ati
onbys i
ghtf
low
gl
as sesontheCompr essorsandst
eam tur
binelubeoildr
ainpipes.

8
 J07-
09549

9 Char
geoi
li
ntot
hel
ubeoi
lrundownt
ankac
cor
dingt
ofol
l
owi
ngpr
ocedur
e:

(
1)Chargeoili
ntothelubeoi
lrundowntankbyopeningtheoi
lchargevalveV12003Ct
oa
l
evelatwhichoilf
lowsoverandac r
ossthesi
ghtfl
owglass(andals
ot heal
arm
annunci
atorhasbeenenergizedthr
oughthepermiss
ivest
artci
rcui
t.
)
(
2)Ful
l
ycl
oseoi
lchar
geval
veV12003C.

10 Ventt
rappedai
rinal
lthei
nst
rument
sandt
hei
rpi
pingt
hroughventval
ves
.

11
Checkoi
ll
evel
inoi
lres
ervoi
risbet
weenmi
ni
mum andmaxi
mum oper
ati
ngoi
ll
evel
.

12
St
artt
heemer
gencypumpandfi
l
landventemer
genc
yoi
lfi
l
ter
St
optheemer
gencypumpwhenoil
isf
lowi
ng.
Changet
hecont
rolmodet
oAUTO.

13
Checkfunct
ionsofal
lsaf
etydevi
cessuchasal
armc
ircui
ts,oi
lpumpaut
o-s
tar
tci
rcui
t
sandt
he
Compressorshut
-down(t
ri
p)cir
cui
tsbef
oret
heCompressorst
art-
up.

14 Changes
tar
tci
rcui
tspos
it
ionf
orl
ubeoi
lpumpdr
iverel
ect
ri
cmot
orcont
rols
tat
ionst
oAUTO.

9
J07-
09549

Pr
otect
ivedevi
cet
estf
orl
ubeandcont
roloi
lsyst
em bef
orecompr
essorst
art
Befor
etheCompr ess
orisst
art
ed,per
formtes
tsoft
hepr
otec
ti
vedevi
cef
ort
hel
ubeandc
ont
roloi
l
sys
tem accor
dingtothef
oll
owi
ngprocedur
e:

1 St
and-byl
Manuall
ys
ubeoi
t
opt
lpumpaut
herunni
o-s
t
ngmai
ar
t
nl
ubeoi
lpumpandconf
ir
mthef
oll
owi
ngs
:
(
1)Alar
m annunciat
orlampof10-PI
-CC2207downs
tream oft
hef
il
terf
orc
ommonl
ubeoi
l
headerl
owpr essur
eisenergi
zed.
(
2)Succes
sivel
y,s
tand-
byl
ubeoilpumpisaut
omati
cal
lystar
tedbyt
hepres
sur
etr
ans
mit
ter
10-
PT-CC2207onaccountoft
hec ommonlubeoi
lheaderlowpr
ess
ure.
(
3)Conf
ir
mtheal
arm annunci
ator10-
PI-
CC2211forthel
ubeoi
lsuppl
yheaderpressur
e
l
ow-l
owonaccountofshut
-downpressur
eisnotener
giz
edwhil
eaccel
erat
ingthe
st
and-
byl
ubeoilpump.
(
4)Confi
rm whet
hertheal
arm annunci
ator10-PI
-CC2253f
orc
ontroloil
supplyheaderlow
press
ureand10-PI-
CC221 1forl
ubeoilsuppl
yheaderl
owpressurealar
m areenergiz
ed
ornot.(
Alar
m annunci
atormaybeener gi
zed.
)

2 Lubeoilpr
essure
Reducethelubeoilsuppl
yheaderpr
essur
ebythr
ottl
i
ngout
letbloc
kvalveV10802Ci
nthe
press
urecontr
olvalveset10-
PCV-CC2208,andconf
ir
mthefol
lowing:
(
1)Alar
m annunci
ator10-PI
-CC2211forl
ubeoilsuppl
yheaderl
owpr
ess
urei
sener
giz
ed,
andconfi
rm whethert
hes etpoi
nti
scorr
ectornot.
(
2)Conti
nuous
ly,s
hut
-down(t
rip)al
arm annunci
ator10-PZI
-CC2211whenexces
slubeoil
suppl
yheaderl
owlowpressurei
sener gi
zed,andc onf
ir
m whet
hert
hesetpoi
ntiscor
rect
ornot
.

3 Contr
oloi
Reducet
lPres
hecont
sur
r
e
oloi
lsuppl
yheaderpres
sur
ebyt hr
ott
l
ingout
l
etbl
ockvalveV10206C
downstr
eam oflubeoi lpumpdi
schargeandchangeto“MANUAL”pos
it
ionandthen,
conf
ir
mt hefoll
owi ngs:
(
1)Alar
m annunci
ator10-PI
-CC2253forcont
roloi
lsuppl
yheaderl
owpr
ess
urei
sener
giz
ed,
andconfi
rm whethert
hes etpoi
nti
scorr
ectornot.
(
2)Conti
nuous
ly,s
hut
-down(t
rip)al
arm annunci
ator10-PZI
-CC2252whenexces
scont
roloi
l
suppl
yheaderl
owlowpressurei
sener gi
zed,andc onf
ir
m whet
hert
hesetpoi
nti
scorr
ect
ornot
.

10
 J07-
09549

2.St
art
-uppr
ocedur
e
Conf
irmat
ionofst
art
-upcondi
ti
on

DoNOTstartt
het
heCompr
essori
fanyoft
hef
oll
owi
ngcondi
ti
onshavenot
beenmet:
Oi
lleveli
ntheoi
lreser
voi
rs(
10-
LG-
CC2201):Mi
nimum l
evelorover
Lubeoi
lsuppl
yheaderpr
essur
e(10-
PG-
CC221
1):0.
84t
o1. cm2G
8kg/
Cont
roloi
lpr
essur
e(10-
PI- cm2Gorover
CC2253):7kg/
Oi
ltemper
atur
eatoi
lcool
erout
let(
10-
TG-
CC2208):
Tur
binet
urningst
art: 21℃
Tur
binewarm upst
art:33℃
St
and-
byoi
lpumpaut
oci
rcui
t:Changet
o“AUTO”posi
ti
on.

Conf
irmat
ionofi
nter
lockandr
esetofTr
ipandt
hrot
tl
eval
veoft
urbi
ne

1 Conf
shut
i
rmt
hati
downsi
nter
gnal
l
ocks
sarer
equenc
evis
esar
edt
es
onor
etataut
malcondi
t
omat
i
on.
i
coper
ati
on,andconf
ir
mthatal
l

2 Conf
ir
mthatt
het
urbi
nei
sreadyt
ost
art
-up.

St
eam t
urbi
nest
art
-up
St
artt
heturbi
neinaccor
dancewi
tht
hepr
ocedur
easment
ionedi
nthe“
Ins
truc
tionManualf
or
St
eam Turbi
ne”.

Aft
erstar
t-upandincr
ementoft
hespeed,checkf
oranyr
ubbi
ngor
unusualnoiseswi
thasounddetect
ingr
od.
Ifanyabnormalnoisei
sdet
ect
ed,st
opt
hemachi
neandi
nvest
igat
ethe
sourceofthenoise.
Neverst
artt
hemachi
nebef
oret
hecausehasbeenel
imi
nat
ed.
Dur
ingthespeedi
ncr
ement,keepaclosecheckonallbear
ing
t
emperatur
esandi
ncreasespeedaf
teral
ltemper
atur
eshavebeen
st
abi
li
zed.
Duri
ngt hespeedi
ncr
ement
,keepacl
osecheckonal
lshaf
tvi
brat
ionand
al
laxialshaf
tmovement
.
Dur
ingspeedincr
ement
,keepacl
osewat
chonal
lMHIdi
schar
ge
t
emperat
ures.

NOTE
Other
s:
ForCompr essor
,seeCompressorInst
ruct
ionManual
.
ForSteam Turbi
ne,seeSt
eam Tur
bineInst
ruct
ionManual
.

1
1
J07-
09549

1-
4Nor
malOper
ati
on
1-
4-1 Gener
alnot
es
(
1)Aft
ertheCompressorhasbeenbr oughtupt othedesir
edoper ati
ngpoi
ntandas t
able
operat
ionhasbeenestabli
shed,allpr
ocesstemperatures,pr
ess ur
esandflowraterecorded
onthepanelboardshouldbemai ntai
nedataf ai
rl
ystablerat
e.
Noadjustment
sshouldbenecess aryunlessrequi
redbychangi ngthecondit
ionoroperati
on
rat
e.
(
2)Whileacompl et
ealarm ands hut
-down( tr
ip)s y
s t
em i
sempl oyedtopr
otec ttheCompr essor
anddr i
ver
,iti
sessenti
althatacarefulwatchofal li
nst
rumentsisconst
antlymadebyoper ator
s
toensurethatanymalfuncti
oncanbef oundouti mmediat
ely.
Onlyinthi
sway ,unnecessaryshut-
downs( tr
ips)canbeavoidedandc ompl eteprot
ecti
oni s
ensured.
Thecaus eofsuddendevi at
ionsortrendss houldbeinves
tigatedi
mmedi ately,i
fany.
(
3)Thef
oll
owi
ngpoi
ntss
houl
dbekepti
nmi
nd:
a) Makecont
rols
ett
ingchangess
lowl
yunl
essanups
etoremer
gencyc
ondi
t
iondi
ct
ates
ot
her
wise.
b) Dil
igentl
ykeepallanal
yzeri
nstr
umentsi
ngoodoperat
ingcondi
t
ion,t
unedt
ores
pondt
o
operati
ngchangeswithmini
mum upset.
Runf r
equentchecksonreadoutst
oassurer
eli
abi
l
it
y.
c) Makemi
normaint
enancer
epai
rsasqui
ckl
yast
hes
chedul
eper
mit
sbef
oret
heydevel
op
i
ntoamaj
orpr
oblem.
d) Watchforandr
epor
tal
ll
eak
spr
ompt
l
ysot
hatr
epai
rsc
anbemadet
opr
eventexces
sive
damage.
e) Goodhous
ekeepi
ng-cl
eanoper
ati
ngenvi
ronmentmakesf
orabet
teroper
ati
on.
f
) Cl
eanupoi
lspi
l
lspr
ompt
l
y,par
ti
cul
arl
yint
heCompr
ess
orbui
l
ding.

12
 J07-
09549

1-
4-2 Oper
ati
ngconsi
der
ati
ons
Operat
et heCompress
or ,dr
iver
,andoi
lsys
teminaccordancewit
hmanuf
act
urer
’si
nst
ruct
ion
manual.
Thefol
lowingi
temsshallbecareful
l
yobser
vedandrecordedever
ydayonagrapht
ous efor
di
scoveryofanyabnor
mal it
y.

1. Bear
ingt
emper
atur
e

NOTE
Bl
ackedoutboxesar
etheonest
hatar
esel
ect
ed.
No. NOR.CONDI
TION ■ I
SOVG32 I
SOVG46
48°C 59°C
1 SUPPL
YTEMP.
(40°
C-52°
C) (54°
C-63°
C)
2 DRAI
NTEMP. SUPPL
≦( YTEMP.
+28°
C)

I
MPORTANT
Whenthediff
erenceoft
heoilt
emperat
urebet
weentheoilcool
erout
letandt
hebeari
ng
oi
lout
letbecome15℃,higherthant
hatofnor
maloperat
ionwit
houtanychangeof
oper
ati
ngcondi
ti
on,paysuf
fi
cientat
tent
iont
oandobser
vet
het
emper
atur
echanges.

2. Oper
ati
ngdat
aofl
ubeandcont
roloi
lsyst
em
(
1)Suct
ionpr
ess
ureofl
ubeoi
lpumps
(
2)Di
schar
gepr
ess
ureofl
ubeoi
lpumps
(
3)I
nletandout
lett
emper
atur
eofl
ubeoi
lcool
er
(
4)Pr
essur
eofcommonl
ubeoi
lsuppl
yheader
(
5)Di
f
fer
ent
ialpr
ess
ureofl
ubeoi
lf
il
ter
(
6)Suppl
yheaderpr
ess
ureofc
ont
roloi
l
(
7)Suppl
yheaderpr
ess
ureofl
ubeoi
l
(
8)Oi
ll
eveli
nlubeoi
lres
ervoi
rs
(
9)Suppl
ypr
ess
ureofej
ect
ordr
ivens
team.

I
MPORTANT
I
naddit
iontotheabove,t
hef
oll
owi
ngi
tem mustbeper
iodi
cal
lyobser
vedandchecked
dur
ingnormaloper
ati
on.
(
9)Temper
atur
eatr
eser
voi
rtank

3. Obser
vat
ionbasef
orl
ubeoi
l
Observestati
celec
tri
ci
ty,ki
nemati
cvi
scosi
ty
,watercont
ent
,sul
phurcontent,col
or,et
c.and
anal
yzeoilintheoi
lreservoi
rac
cordi
ngto“Recommendati
onofLubr
icant”att
achedin
“LUBRICANTLI ST”(MCODWG.NO.:J07- 09576)
.

13
J07-
09549

1-
4-3 Oper
ati
ngofoi
lpur
ifi
er
1) Manual
lyoper
ati
ngofoi
lpur
if
ierc
anbedonedur
ingoi
lcons
oleoper
ati
ngasnor
mal
oper
ati
on.
.
Oilpur
if
icat
ionmus
tbecar
ri
edoutwhent
heval
ueexceeds200ppm.
(
Accor
dingt
oLubr
icat
ionl
i
st.(
DWGNO.J
07-
09576)
Lubr
icantoi
lchar
act
eri
sti
csc
hecks
houl
dbedoneper
iodi
cal
l
y.(
Mont
hly)
(
Accor
dingt
oLubr
icat
ionl
i
st.(
DWGNO.J
07-
09576)
2) Bef
ores
tar
tupoi
lpur
if
ier
,ens
uret
hatt
heval
vest
aket
hef
oll
owi
ngpos
it
ion.
Ful
lopen:V10901C-
A/B
Ful
lcl
ose:V10903C-
A/B
3) Oper
ateoi
lpur
if
ieri
nacc
ordanc
ewi
thi
tsoper
ati
onmanual
.

14
 J07-
09549

1-
5Abnor
malOper
ati
on
1-
5-1St
and-
byl
ubeoi
lpumpaut
ost
art
(
1)Cause
St
and-byl
ubeoi
lpumpi
saut
omat
ic
all
yst
art
edbyt
hes
ignalof;
a) Fall
ingcommonlubeoil
header : 10-
PI-
CC2207
(downst
ream off
il
ter
)
or
b) I
nst
rumentAi
rFai
l
ure: Abnor
malcondi
t
ion( CAUTI
ON)
or
c) El
ect
ri
calPowerFai
l
ure: Abnor
malcondi
t
ion( CAUTI
ON)
(
Dur
ings
olenoi
dval
veNor
malEner
giz
e)
(
2)Aut
omat
icac
tion
a) Al
arm annunci
ator10-
PI-
CC2207wi
l
lener
giz
e.
b) St
and-
byl
ubeoi
lpumpi
saut
omat
i
cal
l
yst
art
ed.
c) Mot
orr
unni
ngl
ampwi
l
lener
giz
e.
(
3)Act
iont
obet
akenaf
ters
tand-
byl
ubeoi
lpumpi
saut
ost
art
ed:
a) Conf
ir
medcondit
ionsandfunc
tionsofmai
nlubeoi
lpumpandi
t
sdr
iver
,ands
tand-
by
l
ubeoilpumpanddriver
.
b) Stopmai
nlubeoilpumpwheniti
srunninginthi
scondi
t
ion,andr
emedyand/
orr
epai
rthe
pumpand/ordr
iveri
fther
ear
eanytroublesand/
ordamages.
c) Changeswi
tchposi
ti
ontoMANUAL-
ONont
her
unni
ngs
tand-
byl
ubeoi
lpumpdr
iver
el
ectr
icmot
orcont
rolst
ati
on.
d) Aft
ert
heremedyandtherepai
rofthemai
noi
lpumpand/
ori
tsmot
or,s
tar
tthemai
noi
l
pumpandstopt
hestand-
byoilpump.
e) Changeswitchpos
iti
ont
oAUTOont
hes
toppeds
tand-
byoi
lpumpdr
iverel
ect
ri
cmot
or
cont
rols
tat
ion.

1-
5-2 Emer
gencyLubeOi
lPumpAut
oSt
art
(
1)Caus
e
Emer
gencyl
ubeoi
lpumpi
saut
omat
ic
all
yst
art
edbyt
hes
ignalof;
a) Fal
li
ngl
ubeoi
lheaders
uppl
ypr
ess
ure : 10-
PZI
-CC221
1
or
b) I
nst
rumentAi
rFai
l
ure: Abnor
malcondi
t
ion( CAUTI
ON!
!)
or
c) El
ect
ri
calPowerFai
l
ure: Abnor
malcondi
t
ion( CAUTI
ON!
!)
(
Dur
ings
olenoi
dval
veNor
malEner
giz
e)
(
2)Aut
omat
icac
tion
a) Al
arm annunci
ator10-
PZI
-CC221
1wi
l
lener
giz
e.
b) Emer
gencyl
ubeoi
lpumpi
saut
omat
i
cal
l
yst
art
ed.
c) Mot
orr
unni
ngl
ampwi
l
lener
giz
e.

15
J07-
09549

(
3)Ac
tiont
obet
akenaf
teremer
gencyl
ubeoi
lpumpi
saut
ost
art
ed:
a) St
opmai
nlubeoi
lpumpwheni
tisr
unni
ngi
nthi
scondi
t
ion.
b) Changeswit
chposi
ti
ont
oMANUAL-
ONont
hes
tand-
byl
ubeoi
lpumpandpus
hst
and-
by
oi
lpumpstopswi
tch.
c) Whenthebear
ingmet
alt
emper
atur
esf
allat60degr
ees
,youmays
topemer
genc
yoi
l
pump.
d) I
fthebear
ingmetaltemper
atur
esr
iset
omor
ethan60degr
eesaf
teremer
gencyoi
lpump
s
top,r
e-st
artemergencyoi
lpump.

1-
5-3 Lubeoi
lPCVchangeovert
obypass
(
1)Cause
Lubeoi
lPCVs
hal
lbechangeoveri
fthecont
rol
val
vet
obef
ailpos
iti
on.
(
2)Aut
omat
icac
tion
10-
PCV-
CC2208t
obef
ailopeni
ftheval
ve’
scont
rolf
unc
tiont
obef
ail
(
3)Ac
tiont
obet
akenaf
terLubeoi
lPCVf
ail
:
1) When10-PCV-CC2208tobef
ail
,val
veV10804Ct
obeopenandoi
lheaderpr
ess
ureof
2
10-
PG-CC2211tobeles
sthan1.8kg/
cmG
2) Val
veV10801CandV10802Ctobec l
osedgradual
l
yandoi
lheaderpr
essur
e
2
10-
PG-CC2211t
obeadjustover
1.2kg/
cm G.
3) Repeatb-
1)andb-
2),V10801CandV10802Ctobecl
osedcomplet
ely
,andoi
lheader
2
pr
essure10-
PG-CC2211tobeadj
ust1.
4k g/
cm Gbybypassval
veV10804C.
4) Af
tert
hen,10-
PCV-
CC2208t
obec
heckedandr
epai
red.
5) Val
veV10801CandV10802Ct
obeopenedgr
adual
l
y.
6) Bypassval
veV10804Ct
obec
los
edc
ompl
etel
y

16
 J07-
09549

1-
6Mai
ntenance

Checkhydr
aul
icpi
pej
oint
sforl
oosenessever
y6mont
hs.
Fai
lur
etoobser
vet
hem wi
llcauseoi
lleak.
Mustdr
aint
hecool
ingwat
eri
noi
lcool
erwhenst
opcool
ingwat
er.
CheckN2gaschar
gepr
essur
eofaccumul
atorever
ymont
h.

Separat
iongasshal
lbesuppl
iedtocompr
essorwhenoi
lpumpi
srunni
ng,
i
nor dertoavoi
dent
eri
ngofoilt
ogasseal
.
Beforesepar
ati
ongasi sst
op,ensur
eoilpumpisst
opandoilfl
owis
completel
ystop.Theseshal
lbeconfi
rmedwit
hcompressoroi
ldrai
nsi
ght
glass.
Ot
her
wise,ent
eri
ngofoi
lwi
llcausegassealf
ail
ure.

1-
6-1 Mai
ntenancepr
ocedur
eforMai
nLubeOi
lPumpandDr
iver
Act
iont
obet
akenf
ormai
ntenanc
eofmai
nlubeoi
lpumpanddr
iverdur
ingoper
ati
ng.
(
1)Changeswi
tchpos
it
iont
oMANUALont
hes
tand-
byl
ubeoi
lpumpdr
iverel
ect
ri
cmot
orcont
rol
st
ati
on.
(
2)St
artt
hes
tand-
byl
ubeoi
lpump.
(
3)St
opt
hemai
nlubeoi
lpump.
(
4)Cl
oseval
veV10206Cdowns
tream ofmai
nlubeoi
lpump.
(
5)Cl
osei
sol
ati
onval
veV101
15Cf
orEj
ect
ordr
ivens
team.
(
6)Mai
nlubeoi
lpumpanddr
ivert
obec
hec
kedandr
epai
red.
(
7)Openval
veV10206Cdowns
tream ofmai
nlubeoi
lpump.
(
8)Openi
sol
ati
onval
veV101
15Cf
orEj
ect
ordr
ivens
team.
(
9)St
artt
hemai
nlubeoi
lpump.
(
10)St
opt
hes
tand-
byl
ubeoi
lpump.
(
11)Changeswi
tchpos
iti
ont
oAUTOont
hes
tand-
byl
ubeoi
lpumpdr
iverel
ect
ri
cmot
orcont
rol
st
ati
on.

17
J07-
09549

Protect
ivedevi
cet
estf
orl
ubeandcont
roloi
lsyst
em undercompr
essor
running
Bef
oretheCompr es
sori
sshutdown,perf
ormtes
tsoft
hepr
otec
ti
vedevi
cef
ort
hel
ubeandc
ont
rol
oi
lsys
tem accor
dingtot
hefol
lowi
ngprocedur
e:

Carefulconsider
ationmustbetakentodeci
detherightper
iodofonl i
ne
test
ingduringcompr essorr
unning,i
nordertokeeptheconsequencesas
lowaspossi bleaft
eratri
p. Possibl
eti
mingmaybepr i
ort
oapl anned
shutdown.

1 St
and-byl
Manuall
ys
ubeoi
t
opt
lpumpaut
herunni
o-s
t
ngmai
ar
t
nl
ubeoi
lpumpandc
onf
ir
mthef
oll
owi
ngs
:
(
1) Alar
m annunciat
orl
ampof10-PI-CC2207downs
tream oft
hef
il
terf
orc
ommonl
ubeoi
l
headerl
owpr essur
eisener
gized.
(
2) Succes
sivel
y,s
tand-
byl
ubeoilpumpisaut
omati
cal
lystar
tedbyt
hepres
sur
etr
ans
mit
ter
10-
PT-CC2207onaccountoft
hec ommonlubeoi
lheaderlowpr
ess
ure.
(
3) Conf
ir
mt heal
arm annunci
ator10-
PI-
CC2211fort
helubeoil
suppl
yheaderpr
essur
e
l
ow-l
owonaccountofs hut
-downpres
sur
eisnotener
gizedwhil
eaccel
erat
i
ngt
hes t
and-
by
l
ubeoilpump.
(
4) Confi
rm whet
hertheal
arm annunci
ator10-PI
-CC2253f
orcont
roloil
supplyheaderlow
press
ureand10-PI-
CC221 1forl
ubeoilsuppl
yheaderl
owpressurealar
m areenergized
ornot.(
Alar
m annunci
atormaybeener gi
zed.
)

2 Sys
tem r
espons
e
(
1) Swi
tchonmai
nands
tandbyl
ubeoi
lpump.
Ver
if
ynoal
arm annunci
ator10-
PI-
CC221
1nort
ri
pshoul
doc
cur
.
(
2) Tur
n-of
fst
and-
byl
ubeoi
lpump.
Ver
if
ynoal
arm annunci
ator10-
PI-
CC221
1nort
ri
pshoul
doc
cur
.
(
3) Swi
tchons
tand-
byl
ubeoi
lpump.
Ver
if
ynoal
arm annunci
ator10-
PI-
CC221
1nort
ri
pshoul
doc
cur
.
(
4)Tur
n-of
fmai
nlubeoi
lpump.
Ver
if
ynoal
arm annunci
ator10-
PI-
CC221
1nort
ri
pshoul
doc
cur
.

18
 J07-
09549

1-
7Ref
erencedr
awi
ngs
Seet
hef
oll
owi
ngt
abl
efort
her
efer
encedr
awi
ngs
.
No. Dwg.t
it
le Dwg.
No.
1 P&IDi
agr
am (
Oilcons
ole) MCODWG.NO.
J07-
14052
2 P&IDi
agr
am (
Bas
epl
ate) MCODWG.NO.
J07-
14050
3 P&IDi
agr
am (
Steam Tur
bine) MCODWG.NO.
J00-
14331
3 P&IDi
agr
am (
Gener
alNot
e&Sy
mbol
) MCODWG.NO.
J07-
14041

19
 799-40484

CONTENTS
Operation for Dry Gas Seal
Control Unit _____________ J07-09559
 J07-
09559 0-
2/

CONTENTS
1Operat
ionf
or
DryGasSealCont
rolUni
t_J07-
09559
1-
1 Pur
pose_________________________1

1-
2 Dr
yGasSealUni
tChar
act
eri
sti
cs___2
1-
2-1 Tandem seal
______________________________2
1-
2-2 Composi
ti
onofdr
ygassealuni
t____________3

1-
3 TheCont
rolandMoni
tor
ingSyst
em _5
1-
3-1 Pr
imar
ysealgassyst
em ___________________5
1. Suppl
yofcl
eanpr
imar
ysealgas____________5
2. Cont
rolandal
arm descr
ipt
ion_______________5
3. Mai
ntenance______________________________5
4. Pr
imar
ysealgassyst
em f
il
terchange________6
1-
3-2 Thepr
imar
yventgassyst
em________________7
1. Pr
imar
yventgassyst
em ___________________7
2. I
ndi
cat
ionandal
arms______________________7
3. Mai
ntenance______________________________7
1-
3-3 Thesecondar
yventgassyst
em _____________8
1-
3-4 Secondar
ysealgassyst
em_________________8
1. Suppl
yofcl
eansecondar
ysealgas__________8
2. Cont
rolandal
arm descr
ipt
ion_______________8
3. Mai
ntenance______________________________8
4. Secondar
ysealgassyst
em f
il
terchange______9
1-
3-5 Separ
ati
ongassyst
em____________________10
1. Suppl
yofsepar
ati
ongas__________________10
2. Cont
rolandal
arm descr
ipt
ion______________10
3. Mai
ntenance_____________________________10
J07-
09559 0-
3/

1-
4 St
art
-upandOper
ati
on____________11
1-
4-1 Forai
rrunoper
ati
on______________________1
1
1-
4-2 Nor
maloper
ati
onpr
ocedur
e_______________12

1-
5 Af
terShut
down__________________15

1-
6 At
tachment
s_____________________15
1-
6-1 At
tachment1____________________________15

1-
7 Ref
erenceDr
awi
ngs______________16

i
i
 J07-
09559

1Oper
ati
onforDr
yGasSeal
Cont
rolUni
t
1-
1 Pur
pose

Consecut
ivel
ymonitortheenvi
ronmentcondi
ti
onusi
ngt
hegasdet
ect
or.
Other
wise,gaspoi
soningmayr esul
t.

Thi
soperati
onmanuali
spr
epar
edfort
hec ont
rolandmoni
tor
ingsys
tem andcompr
isesal
l
i
nstr
ucti
onsneces
sar
yfort
hesucc
essf
uloperati
onoft
hesyst
em andthegasseal
sforfol
l
owi
ng
compressor
s.

Equi
pmentname: 10-
C/CT-
2200Cr
ack
edGasLPCompr
essorTrai
n(CGCLP)
10-
C/CT-
2200Cr
ack
edGasMPCompressorTr
ain(
CGCMP)
10-
C/CT-
2200Cr
ack
edGasHPCompres
sorTrain(
CGCHP)

Readt
hes
eins
truct
ionsver
ycar
eful
l
ypr
iort
ooper
ati
on.

Thecont r
olandmonitor
ingsystem fort
andem seal
si nc
ludes,apri
mar ysealgassyst
em which
suppli
esthes eal
swit
hfil
ter
edgas ,andaventgasc ont
rolsy
s t
em.Ifaninter
mediatelabyr
int
his
used,as econdar
ysealgass yst
em isprovi
dedtos uppl
yinertgast
ot hesecondaryseal.
As epar
ationgassyst
em isprovidedtosuppl
yinertgastotheoutersteppedlabyr
int
hf ort
he
separat
ionfrom l
ubeoil
.

Labyr
int
h

Fi
g1-
1Seal
laby
rint
handGass
eal(
TYPI
CAL)

1
J07-
09559

1-
2 Dr
yGasSealUni
tChar
act
eri
sti
cs

Al
lgassuppl
iedt
othesealMUSTbe2μm i
nmaxi
mum par
ti
clesi
ze.
Ot
her
wise,t
hesealwi
lldamage.

1-
2-1 Tandem seal
Thetandem sealconsi
st
sofapairofmec hanicals
eal s
.Thepr
imar
ygasseali
spr
ovi
dedfort
he
mainseal,andthesecondar
ygassealisforthebac kup,whi
chisnor
mal
l
yexpect
edtohavever
y
l
it
tl
eleakagebecauseofthesmal
ldiff
erenti
alpressure.

TANDEMSEALWI THINTERMEDI ATELABYRI NTH

I
fthet andem sealisequippedwithanintermediat
elabyri
nth,anit
rogenbufferi
ss uppliedbetween
thes econdarysealandthel abyr
int
h;t
hispreventsprocessgasf r
oml eaki
ngthrought he
secondar ysealt
ot heatmos pher
e.Thepr ocessgasleakage,togetherwi
ththenitrogenbuffer,i
s
dischargedtotheflar
eviat hepri
marys ealleak
agemoni tor
ingsystem.

Al
lgass
uppl
i
edt
othes
ealmus
tbec
lean(
maxi
mum par
ti
cl
esi
ze2μm.
)

T
andem s
eal

Fi
g1-
2Compr
ess
ori
nter
nal(
TYPI
CAL)

2
 J07-
09559

1-
2-2 Composi
ti
onofdr
ygassealuni
t
Thedr
ygass
ealcont
roluni
tcons
ist
soft
hef
oll
owi
ngs
:

NOTE
Bl
ackedoutboxesar
etheonest
hatar
esel
ect
ed.

Devi
cecomposi
ti
ont
abl
e
Devi
cename
T
andem Seal Si
ngl
eSeal
Pr
imar
ySealGasSuppl
y
Twi
nSealGasFi
l
ter(
Commonf
orLP,MPandHP,andi
nst
all
edi
nHP)
SealGas
Cont
rol
Di
f
fer
ent
ial
Pres
sur
eCont
rol
Sel
fAc
ti
ngTypeRegul
ator
Pneumat
icTypeCont
rolVal
ve
Pr
ess
ureCont
rol
Sel
fAc
ti
ngTypeRegul
ator
Pneumat
icTy
peCont
rol
Val
ve
Fl
owCont
rol
Or
if
ice+Needl
eVal
ve
Needl
eval
ve(
MP(
DEs
ide)andHPCompr
ess
ors
)
Moni
tor
ing
Di
f
fer
ent
ial
Pres
sur
e
GasFi
l
ter
Seal
GasandRef
erenc
eGas
Pr
ess
ure
Fl
ow

3
J07-
09559

Devi
cename
Separ
ati
onGasSuppl
y
Twi
nSepar
ati
onGasFi
l
ter(
Commonf
orLP,MPandHP,andi
nst
all
edi
nHP)
Separ
ati
onGas
Cont
rol
Pr
ess
ure
Pr
ess
ureReduci
ngRegul
ator
,Sel
f
-Cont
ained(
HPComp.
)
Or
if
ice
Fl
ow
Needl
eVal
ve
Moni
tor
ing
Di
f
fer
ent
ialPr
ess
ure(
HPComp.
)
GasFi
l
ter
Pr
ess
ure(
HPComp.
)
Fl
ow
Secondar
ySealGasSuppl
y
Twi
nSecondar
ySealGasFi
l
ter(
Commonwi
thSepar
ati
onGasFi
l
ter
)
Sec
ondar
ySealGas
Cont
rol
Pr
ess
ure(
HPComp.
)
Pr
ess
ureReduc
ingRegul
ator
,Sel
f-
Cont
ained
(
CommonwithSepar
ati
onGas )
Fl
ow
Needl
eVal
ve
Moni
tor
ing
Pr
ess
ure(
HPComp.
)
Fl
ow
Pr
imar
yVent
Press
ureRel
ief
,Devi
ce
( Rupt
ureDi
sk Safet
yVal
ve)
Moni
tor
ing
Pr
ess
ure
Fl
ow
Secondar
yVent

4
 J07-
09559

1-
3 TheCont
rolandMoni
tor
ingSyst
em
1-
3-1 Pr
imar
ysealgassyst
em

1. Suppl
yofcl
eanpr
imar
ysealgas
Fi
lt
rat
ioni
saccompli
shedbymeansofatwi
nc oal
esci
ngf
il
terel
ement
.
Thetwinf
il
teras
semblycont
ainsac
hangeoverval
ve.

Thedegr
eeofpar
ti
culat
econt
ami
nat
ionoft
heonl
i
nef
il
teri
smoni
tor
edbyapr
ess
uredi
ff
erent
ial
t
rans
mitt
erwi
thi
ndicat
or.

Per
iodi
cal
l
ydr
ainent
rappedmoi
stur
ewhi
chhasbeenr
emovedf
rom t
hegas
.

2. Cont
rolandal
arm descr
ipt
ion

I
fcontaminati
onofthefil
terisi
ndicatedbyadif
fer
entialpr
essure“high”
2
(
1.2kg/cm )al
arm,changet hef
il
ter.Changeanycloggedcart
ridge.
Other
wise,thecar
tri
dgemaybr eakanddustmayi ntrudetheseal,
r
esult
ingindamaget otheCompr essorseal
.
I
nadditi
on,per
iodi
cal
lyejectt
hedr
ainaccumul
atedi
nthef
il
ter
.
Other
wise,t
hesealwi
lldamage.

Cont
aminat
ionoft
hef
il
terwi
l
lbei
ndi
cat
edbyadi
f
fer
ent
ialpr
ess
ure“
high”al
arm.Theal
armi
sset
2
at1.
2kg/cm.

Thef lowofcl
eangast
oeachseali
scont
rol
ledbyadi ff
erent
ialpr
ess ur
ec ontr
olval
veaspr
imary
controlandbyaneedl
eval
veasas ec
ondarycontr
ol.
Ingressofdi
rt
ygasthr
ought
heint
ermedi
ateshaftseall
abyri
nthwillbeindicat
edbyadif
fer
ent
ial
pressure“l
ow”al
arm.

3. Mai
ntenance

Periodi
callyperf
orm maintenanceofgasfilt
ersandmonitorthei
rworki
ng
pressures.Inaddit
ion,ver
ifythatt
hecorrelat
ionbetweenpressureand
outputcurrentofthePIpressuretransmi
tterisnor
mal.
Other
wise,theal
arm maynotbei
ssuedcor
rect
ly,r
esul
ti
ngi
ndamaget
othe
compressorseal
.

5
J07-
09559

Fi
lt
ercar
tri
dgeconsi
stsof
:
Manuf
act
urer El
ementt
ype
BOLLFI
LTER GC1-
HR-
A

4. Pr
imar
ySealGasSyst
em f
il
terchange
Fol
l
owt
hepr
ocedur
ebel
ow.

1 Oper
Fi
rst
at
ethef
,opent
i
lt
erchangeoverval
heval
veforcleanfi
l
vet
t
er
oswi
,andt
t
chf
r
henc
l
om t
os
hec
et
ont
heval
ami
vef
nat
orc
edt
ont
ot
hec
ami
nat
l
eanf
edfi
lt
i
l
er
t
er
.
.

2 Fi
l
t
Cl
erdi
oset
f
fer
ent
ialpr
heequal
i
zi
ess
ur
ngval
es
houl
ve.
dnowr
eadl
esst
hant
he1.
2kg/
cm2al
arm poi
nt.

3 Dr
dr
ai
ai
nanycol
nval
ve.
lec
tedmoi
stur
efr
omt
hecont
ami
nat
edf
il
ter
sbycar
eful
l
yopeni
ngt
her
elevant

4 Di
s
Cl
ass
os
embl
et
e,r
hedr
ai
epl
acet
nvalve.
hecar
tr
idge,andr
eas
sembl
ethef
il
ter
.

5 Pr
i
tr
essur
i
eadyf
zet
henewl
ort
yfi
tt
edf
henextoperat
i
i
l
terwi
onoft
t
hpr
hefi
l
t
oc
es
er
.
sgasbyopeni
ngt
heequal
i
zingval
ve,maki
ng

6 Checkt
hel
eakageoft
henewl
yins
tal
l
edf
il
terwi
ths
oap.

6
 J07-
09559

1-
3-2 Thepr
imar
yventgassyst
em

1. Pr
imar
yventgassyst
em
Thevents
yst
em cons
ist
soft
hef
oll
owi
ngs
:

NOTE
Bl
ackedoutboxesar
etheonest
hatar
esel
ect
ed.

Devi
cecomposi
ti
ont
abl
e
Devi
cename
Pr
ess
uret
rans
mit
terwi
thdowns
tream needl
eval
ve
Pr
ess
uret
rans
mit
terwi
thi
ndi
cat
or
Var
iabl
ear
eat
ypef
lowi
ndi
cat
ings
wit
ch(
Rot
amet
erType)
Var
iabl
ear
eat
ypef
lowi
ndi
cat
ingt
rans
mit
ter(
Rot
amet
erTy
pe)
Var
iabl
ear
eat
ypef
lowi
ndi
cat
or(
Rot
amet
erType)
Di
ffer
enti
alpr
es s
uretrans
mi t
terwi
thi
ndi
cat
or
(
Or i
fi
cet
ypeflowtransmit
ter
)

2. I
ndi
cat
ionandal
arms
Duringnormal(
dynamic)operat
ionoftheCompr ess
or,thef
lowindi
cat
ingtrans
mitt
erswillprovi
de
l
eakageflowratedat
aforeac hsealcart
ri
dge.Iti
sconfi
rmedtoanincr
eas einthi
sleakager at
e
si
gnifi
esabreakdownoftheinboardprimaryseal
,andadec reas
e,abreakdownoft heoutboard
secondaryseal
.“Hi
gh”and“low”leakagealar
mss houldbetakenfr
om thi
sinst
rument’
s4- 20mA
output
.

A“
highhi
gh”l
eakageal
arm(
nott
ri
p)s
ignal
ispr
ovi
dedbyeachf
lowi
ndi
cat
ingt
rans
mit
ter
s(2OO3)
.

3. Mai
ntenance

Per
iodi
cal
lymoni
tort
hei
rworkingfl
ow.I
naddit
ion,veri
fyt
hatthecor
rel
ati
on
bet
weenfl
owandoutputcur
rentoft
hefl
owtransmitt
erisnor
mal.
Otherwi
se,i
ncaseofgasleakagefr
om t
heseal
,theal
arm maynotbei
ssued
corr
ectl
y,r
esul
ti
nginint
oxicat
ionduet
ogasleakage.

7
J07-
09559

1-
3-3 Thesecondar
yventgassyst
em
1. Secondar
yventgassyst
em
Thes
econdar
yventgass
yst
em s
houl
dbedi
rec
tl
yvent
edt
oas
afel
ocat
ion.

1-
3-4 Secondar
ysealgassyst
em

1. Suppl
yofcl
eansecondar
ysealgas
N2gasassecondar
ysealgasissuppl
i
edtoani
ntermedi
atelabyr
int
hofeac
hgassealcar
tr
idge.
I
tspur
poseistoensur
ethatanypri
marys
eall
eakageisnotdisc
hargedt
oatmos
pheri
c.

Suppl
yofCl
eanGast
otheSeal
Fi
lt
rat
ioni
saccompli
shedbymeansofat wi
nc oales
cingf
il
terel
ement
.
Thetwinf
il
teras
semblycont
ainsc
hangeovervalves.

Thedegr
eeofpar
ti
culat
econt
ami
nat
ionoft
heonl
i
nef
il
teri
smoni
tor
edbyapr
ess
uredi
ff
erent
i
al
t
rans
mitt
erwi
thi
ndicat
or.

2. Cont
rolandal
arm descr
ipt
ion
Thes econdar ysealgasfl
owisadj
ustedbyapressur
er educingregulator,sel
f-
containedasa
pri
mar ycont r
olandbyaneedleval
veasas ec
ondarycontrol,andindic
at edbyadi ff
er enti
al
pressuretransmitt
erwithi
ndi
cat
or(or
ifi
cety
peflowtr
ans mit
ter).“
Low”pr essurealarms houldbe
t
ak enfrom instr
ument ’
s4-
20mAoutput.Adownstr
eam pressureregulat
ors it
uatedint he
secondar ygasinletl
inepr
ovi
desas t
eadypressur
etothef l
owneedl eval ve,andenhancesf low
contr
ols ensit
ivi
ty.

3. Mai
ntenance

Peri
odicall
ymonitort
heirworki
ngpr
essures.Inaddi
tion,veri
fythatt
he
corr
elat
ionbetweenpressur
eandoutputcurrentoft
hePIpr essure
tr
ansmitteri
snormal.
Other
wise,theal
arm maynotbei
ssuedcor
rect
ly,r
esul
ti
ngi
ndamaget
othe
compressorseal
.

8
 J07-
09559

4. Secondar
ySealGasSyst
em f
il
terchange
Fol
l
owt
hepr
ocedur
ebel
ow.

1 Oper
atet
hef
il
terchangeoverval
vet
oswi
tchf
rom t
hec
ont
ami
nat
edt
othec
leanf
i
lter
.

.
2 Fi
l
t
Cl
erdi
oset
ff
erent
ialpr
heequalizi
es
sur
es
ngval
houl
ve.
dnowr
eadl
esst
hant
he1.
2kg/
cm2al
arm poi
nt.

3 Dr
dr
ai
ai
nanycol
nval
ve.
lec
tedmoi
stur
efr
omt
hecont
ami
nat
edf
il
ter
sbycar
eful
l
yopeni
ngt
her
elevant

4 Di
sass
embl
e,r
epl
acet
hecar
tr
idgeandr
eas
sembl
ethef
il
ter
.

5 Pr
i
tr
essur
i
eadyf
zet
henewl
ort
yfi
tt
edf
henextoperat
i
i
l
terwi
onoft
t
hpr
hefi
l
t
oc
es
er
.
sgasbyopeni
ngt
heequal
i
zingval
ve,maki
ng

6 Checkt
hel
eakageoft
henewl
yins
tal
l
edf
i
lterwi
ths
oap.

9
J07-
09559

1-
3-5 Separ
ati
ongassyst
em

1. Suppl
yofsepar
ati
ongas
N2gasasas
epar
ati
ongasi
ssuppl
i
edt
oout
erl
aby
rint
hseal
.

I
t’
spur
posei
stoens
uret
hatbear
ingoi
lcannotcont
ami
nat
ethegass
eal
.

2. Cont
rolandal
arm descr
ipt
ion
Theseparati
ongasfl
owisadjust
edbyapr es
surer
educi
ngr
egul
ator
,sel
f-
cont
ainedaspr
imar
y
cont
rolwhichiscommonwit
hs econdar
ygasseals
upply
.

Forl
abyr
int
hseals
epar
ati
on,gasf
lowi
sadj
ust
edbyanor
if
iceass
econdar
ycont
rol
.

“
Low”pr
essur
ealar
m and“Lubeoi
lper
mis
sives
tar
t”s
ignals
houl
dbet
akenf
rom pr
ess
ure
t
rans
mit
ter
’s4-20mAoutput
.

3. Mai
ntenance

Periodi
callyperf
orm maintenanceofgasfilt
erandmoni t
ort
hei
rworki
ng
pressures.Inaddit
ion,ver
ifythatt
hecorrelat
ionbetweenpr
essur
eand
outputcurrentofthePIpressuretransmi
tterisnor
mal.
Other
wise,theal
arm maynotbei
ssuedcor
rect
ly,r
esul
ti
ngi
ndamaget
othe
compressorseal
.

Fi
lt
ercar
tri
dgeconsi
stsof
:
Manuf
act
urer El
ementt
ype
BOLLFI
LTER GC1-
MG-
F

10
 J07-
09559

1-
4 St
art
-upandOper
ati
on

Ver
if
ythatnodust(
ofover2μm maxi
mum par
ti
clesi
ze)i
spr
esenti
nthe
equi
pmentandpi
pingswi
thi
ntheCust
omer
’sscopeofwor
k.
Other
wise,dustf
lowswit
hgasandadher
est
othegasseal
,resul
ti
ngi
n
damagetothegasseal.

Thecus
tomeri
sres
pons
ibl
efori
nst
all
ati
on,f
lus
hing,c
leani
ngandchec
kingt
heext
ernalpi
ping
wor
k.
Gener
alr
equi
rement
soft
hes
ealgass
uppl
y:
(
1)Sealgast
obes
uppl
i
edatat
emper
atur
eof20℃ abovei
t
sdewpoi
nt,t
obeoft
hes
amegasor
puri
fi
edgasofCompr
essordi
sc har
ge.
Als
oi ti
stobet
akenf
rom ups
tream oft
hegasc
ool
er.
(
2)Sealgasist
obecleanedofanypart
icl
esthr
oughas
creenmes
hofNo.
100plan-
weave,s
tai
nles
ssteelwi
rewithSWG.NO.42(di
amet
erof0.
1mm)anda0.
15mm
openi
ng.

NOTE
I
tisr
ecommendedt
obl
owoutt
hef
il
ter
stocheckf
orwet
nesspr
iort
ocommi
ssi
oni
ng.
Theequal
i
zingval
vehandl
eof5-waymanif
oldforsomedif
fer
ent
ialpressur
eins
trumenthas
beenr
emovedtoavoi
dthepassageofnon-
fi
lt
ratedgasbymissoperati
on.
Theremovedhandl
ehasbeensuppl
iedasspeci
alt
ool
.Usethishandl
efori
nit
i
alzer
o
adj
ustmentandt
hentoberemovedagai
nbefor
enormaloper
ati
on.

1-
4-1 Forai
rrunoper
ati
on
Dur
ingai
rrunoper
ati
on,doNotf
eeds
econdar
ysealgast
oavoi
dthegass
ealdamageduet
o
r
evers
epressur
e.Ensur
eset
ti
ngofcondit
ionasfol
l
ows.
Dur
ingai
rrunoper
ati
oncompres
sori
nsidepress
urever
ylow.I
fsec
ondar
ysealgaspr
ess
urei
s
hi
ghert
hancomp.i
nsidepres
sure,t
her
ei spossi
bil
i
tyt
ohappenr
ever
sepr
ess
ureatdr
ygass
eal
.
Pl
easesuppl
ypr
imarysealgasduri
ngairrun.

(
1)Secondar
ysealgass
uppl
yNeedl
eVal
ve : Cl
ose(
LP&MP&HP)
(
VF1362/
VF1363(
LP)
) (LeakageAi
rfr
om PrimarySealwi
l
lbe
(
VF1462/
VF1463(
MP)) ventedtoATMfrom Secondar
yvent.
)
(
VF1562/
VF1563(
HP)
)

(
2)Pr
imar
ysealgassuppl
yPDCV : Ful
lyOpen
(
PDV-CC2217(
LP)) (PDICwil
lset100% openi
nmanual
.)
(
PDV-
CC2225/
PDV-
CC2226(
MP))
(
PDV-
CC2231/
PDV-
CC2232(HP)
)

(
3)Pr
imar
ysealgass
uppl
yNeedl
eVal
ve : Ful
l
yOpen
(
VF1420C(
MP))
(
VF1520C/
VF1519(
HP)
)

1
1
J07-
09559

(
4)Pr
imar
yVentConnect
ion : Conf
ir
mtheFl
arepr
ess
ure.

NOTE
Compr
ess
orai
rruncondi
ti
ons
houl
dbef
oll
owedCompr
ess
ordat
asheet
.
(
DwgNo.J06-
10422)

1-
4-2 Nor
maloper
ati
onpr
ocedur
e

1
Carryouttuni
ngofdi
ff
erenti
alpres
sur
ec ontr
oll
er(pr
opor
ti
onalband,i
ntegr
alt
i
me)i
n
accordancewit
hthecontr
oll
ertuni
ngprocedure.

2 Ens
uredr
ainageofcondens
edwat
erorl
i
qui
d.

(
1)I
nter
connect
ingpi
pingdr
ain.
(
2)Gasf
il
terdr
ain
(
3)Cont
rolval
vedr
ain
(
4)Sealgas&s
epar
ati
ongasdr
ain

3 Ens
cor
r
uret
ect.
hatt
her
eisnof
orei
gnpar
ti
cl
einf
il
t
erhous
ingsandt
heset
ti
ngofaf
i
lterel
ementi
s

4 Ens
urecor
rects
ett
ingofVal
vesasf
oll
ows
:

(
1)Fi
l
terchangeover :Openonus
esi
de/
Clos
eoni
dl
esi
de
(
2)Fi
l
terDr
ain :Cl
ose
(
3)I
nst
rumentConnect
ions :Open
(
4)Cont
rolVal
vei
nlet
/out
let :Open
(
5)Cont
rolVal
veby
-pass :Cl
ose
(
6)Pr
imar
ysealgass
uppl
yneedl
eval
ve-
DE(
MP&HP):Open
(
7)Pr
imar
ysealgass
uppl
yneedl
eval
ve-
NDE(
HP) :Open
(
8)Secondar
ysealgass
uppl
yneedl
eval
ve :Cl
ose

5
Pres
suri
zethesepar
ati
ongaslineandadj
ustt
hefol
lowingsbef
orel
ubeoi
li
sinl
i
ne.
:
Seeatt
achment1aboutins
trumentt
agNo.andsetvalue.
2
(
1)Sett
hedowns
tream pr
ess
ureoft
hepr
ess
urer
educi
ngr
egul
atorPCV-
① t
o3kg/
cm G.
(
2)Conf
ir
mt hepermissivest
artpr
ess
ureof1.
95kg/
cm2GatPG-
① andde-
ener
giz
ethe
al
arm annunci
atorofPAL-①.

12
 J07-
09559

DoNOTst
opsepar
ati
onsealgassuppl
yunderl
ubeoi
lpumpi
srunni
ng.
Suppl
ysepar
ati
onsealgascont
inuousl
yatl
east12hour
saf
terst
oppi
ngl
ube
oi
lpump.

6 Lubeoi
(
SeeOi
lpumps
luni
tar
toper
t
ati
onmanual
DwgNo.J07-
09549)

DoNOTst
artl
ubeoi
lpumpundernosepar
ati
ongasf
eed.

7 Bef
f
ol
or
l
epr
essur
izi
owsandputi
ngt
ti
heCompr
nAut
es
omode.
sor
,setpr
imar
yseal
gasdi
ff
erent
ialpr
ess
urec
ont
rol
l
eras

I
tem Setval
ue
PDI
C-① Setval
ue②
PDI
C-② Setval
ue③

8 Feedpr
imar
yfeedgasf
ors
tar
tup.

9 Pr
essur
izet
heCompr
ess
orcas
ing.

10 St
art
-upt
heCompr
ess
or.

11 Wit
ht
val
heCompr
ues:
ess
ori
nnor
maloper
ati
ngc
ondi
t
ion,checkandadj
ustt
hef
oll
owi
ngs
et

(
1)Checkf
il
terdi
f
fer
ent
i
alpr
ess
uret
rans
mit
terwi
thi
ndi
cat
or.
I
tem Setval
ue
Pr
imar
ysealgas(
PDG-
①) l
esst
hanSetval
ue④kg/
cm2(
Alar
m poi
nt)
Separ
ati
ongas(
PDG-
②) l
esst
hanSetval
ue⑤kg/
cm2(
Alar
m poi
nt)

13
J07-
09559

(
2)Setpr
imar
ysealgasf
lowofc
leangast
oeachpr
imar
ysealbyadj
ust
ingneedl
eval
ve.
I
tem Setval
ue
FG-
① Setval
ue⑥
FG-
② Setval
ue⑦

(
3)Startt
ofeeds
econdar
ysealgast
oeac
hsecondar
yseal
,andadj
ustbyadj
ust
ingneedl
e
valve.
I
tem Setval
ue
FG-
③ Setval
ue⑧
FG-
④ Setval
ue⑨

Duri
ngspecial/
tempor
aryoper
ati
onsuchasairrunandN2runoper
ati
on,do
NOTf eedsecondar
ysealgast
oavoi
dt hegassealdamageduet
oreverse
pr
essur e.

(
4)Checkt
hePr
imar
yventf
low.
I
tem Setval
ue
FG-
⑤ Setval
ue⑩
FG-
⑥ Setval
ue⑪

(
5)Checkt
hef
oll
owi
ngoper
ati
ngc
ondi
ti
ons
.

I
MPORTANT
Per
for
m ar
egul
archeckoft
hef
oll
owi
ngoper
ati
ngcondi
ti
onsdur
ingt
hef
ir
st
f
ewdaysofoper
ati
onandaper
iodi
calcheck.
Thegasf
il
terel
ementshoul
dbei
nspect
edatl
eastever
y6mont
hs.
Pr
imar
ys ealgas
･ Fil
terdif
ferent
ialpr
ess
ure(
PDG-
①)
･ Sealgasdi
f
fer
ent
ialpr
ess
ure(
PDI
C-①②)
･ SealgasFl
ow(FG-①②)
Secondarys
ealgas /
separ at
iongas
･ Fi l
terdi
f
ferent
ialpressure(PDG-②)
･ N2Pr essur
ereduci ngregulat
or(
PCV-
①)
･ Separ at
iongaspr es s
ure(PG- ①)
･ Secondar ysealgasf low(FG-③④)
Pr
imar
yleak-of
fli
ne
･ Ventflow(FG-⑤⑥)
Checkforcondensedl
iqui
dingassealf
il
ter
Seeit
em 4.“Secondar
ySeal GasSyst
emf i
l
terchange”of“
Sec
ondar
ysealgas
sys
tem”s ect
ion.

14
 J07-
09559

1-
5 Af
terShut
down
Aft
ertheCompr ess
orisst
opped,gasi
ntheCompr
essormus
tber
emovedt
opr
eventt
he
condensat
ionofthegas.
(
SeeCompr es
sorinst
ruct
ionmanual
.)

1-
6 At
tachment
s
1-
6-1 At
tachment1
Seet
hef
oll
owi
ngf
ort
heLi
stofi
nst
rumentt
agNo.ands
etpoi
nt.

Li
stofi
nst
rumentt
agNo.
Ser
vice TagNo.
TagName LP MP HP
PCV-
①Separ
ati
onSealGas N/
A N/
A 10-
PCV-
CC2222
PG-
①Separ
ati
onGasHeader N/
A N/
A 10-
PG-CC2222
PAL-
①Oi
lPumpSt
artPer
mis
sive N/
A N/
A 10-
PT-CC2222
PDG-
①Pr
imar
ySealGasFi
l
ter N/
A N/
A 10-
PDT-CC2216
PDG-
②N2GasFi
l
ter N/
A N/
A 10-
PDT-CC2221
PDI
C-①Pr
imar
ySealDP(
DE) 10-
PDI
C-CC2217 10-
PDI
C-CC2225 10-
PDI
C-CC2225
PDI
C-②Pr
imar
ySealDP(
NDE) Commonwi
t
hPDI
C-① 10-
PDI
C-CC2226 10-
PDI
C-CC2226
FG-
①Pr
imar
ySealGas(
DE) 10-
FT-
CC2217 10-
FT-
CC2225 10-
FT-
CC2225
FG-
②Pr
imar
ySealGas(
NDE) 10-
FT-
CC2218 10-
FT-
CC2226 10-
FT-
CC2226
FG-
③Sec
ondar
ySeal
Gas(
DE) 10-
FT-
CC2223 10-
FT-
CC2229 10-
FT-
CC2229
FG-
④Sec
ondar
ySeal
Gas
(NDE) 10-
FT-
CC2224 10-
FT-
CC2230 10-
FT-
CC2230
FG-
⑤Pr
imar
yVent(
DE) 10-
FZT-
CC2219-
A/B/
C 10-
FZT-
CC2227-
A/B/
C 10-
FZT-
CC2227-
A/B/
C
FG-
⑥Pr
imar
yVent(
NDE) 10-
FZT-
CC2220-
A/B/
C 10-
FZT-
CC2228-
A/B/
C 10-
FZT-
CC2228-
A/B/
C

15
J07-
09559

Li
stofsetpoi
nt
Ser
vice SetPoi
nt
UNI
T
TagName LP MP HP
① Separ
ati
onSealGas kg/
cm2G N/
A N/
A 3.
0
2
② Pr
imar
ySealDP(
DE) k
g/c
m 1.
96 3.
0 3.
0
2
③ Pr
imar
ySealDP(
NDE) k
g/c
m Commonwi
th② 0.
9 3.
0
④ Pr
imar
ySealGasFi
l
terDP k
g/m2
c 1.
2 1.
2 1.
2
⑤ N2GasFi
l
terDP kg/
cm2 1.
2 1.
2 1.
2
3
⑥Pr
imar
ySealGasFl
ow(
DE) Nm /
hr 371.
6 91.
7 166.
7
3
⑦Pr
imar
ySealGasFl
ow(
NDE) Nm /
hr 371.
6 292.
3 102.
7
⑧Sec
ondar
yFl
ow(
DE) Nm3/
hr 26.
1 26.
1 24.
2
3
⑨Sec
ondar
yFl
ow(
NDE) Nm /
hr 26.
1 26.
1 24.
2
3
⑩Pr
imar
yVentFl
ow(
DE) Nm /
hr 26.
1 26.
2 25.
7
⑪Pr
imar
yVentFl
ow(
NDE) Nm3/
hr 26.
1 26.
1 24.
9

1-
7 Ref
erenceDr
awi
ngs
Seet
hef
oll
owi
ngt
abl
efort
heRef
erenc
eDr
awi
ngs
.
No. Dwg.t
it
le Dwg.
No.
MCODwg.No.J00-
14062(
LP)
1 P&IDi
agr
am f
orGasSealSys
tem MCODwg.No.J00-
14054(
MP)
MCODwg.No.J00-
14056(
HP)
MCODwg.No.J04-
24237(
LP)
2 GasSealModul
eCompl
eteDr
awi
ng MCODwg.No.J04-
24233(
MP)
MCODwg.No.J04-
24224(
HP)
3 I
nst
rumentDr
awi
ngCompl
eteSet MCODwg.No.J04-
24722
4 GasFi
l
terDr
awi
ng MCODwg.No.J04-
24225
5 I
nst
ruct
ionManualf
orAuxi
l
iar
yEqui
pment MCODwg.No.J
07-
09639
6 I
nst
ruct
ionManualf
orI
nst
rument MCODwg.No.J07-
09642
7 Oi
luni
tOper
ati
onmanual MCODwg.No.J07-
09549

16
 799-40484

CONTENTS
Wash water injection system

Wash oil system ___________ J07-09560

 J07-
09560 0-
2/

CONTENTS
1Operati
onforOil/Wat
er
I
nject
ionSystem
1-
1 Gener
alDescr
ipt
ion_______________1
1-
1-1 Oi
lInj
ect
ion______________________________1
1-
1-2 Wat
erI
nject
ion____________________________1

1-
2 Oil/WaterInj
ecti
onSyst em
Descri
ption______________________2
1-
2-1 Washoi
linj
ect
ionandnoz
zlel
ocat
ion________2
1-
2-2 Oi
lsuppl
ypr
essur
eandf
low________________2
1-
2-3 Washwat
eri
nject
ionandnoz
zlel
ocat
ion_____2
1-
2-4 Wat
ersuppl
ypr
essur
eandf
low _____________2
1-
2-5 Noz
zlet
ype_______________________________3
1-
2-6 Fl
owr
ate_________________________________3

1-
3 St
art
-upandOper
ati
on____________4
1-
3-1 Pr
epar
ati
onf
orst
art
-up____________________4
1-
3-2 St
art
-upofoi
l/wat
eri
nject
ionsyst
em________4

1-
4 I
ntent
ionalShut
down _____________6

1-
5 Emer
gencyShut
down_____________6

1-
6 Conf
irmat
ionatNozzl
eChoki
ng____6

1-
7 Mai
ntenance_____________________6

1-
8 Ref
erenceDr
awi
ngs______________6
 J07-
09560

1Operat
ionf
orOi
l/Wat
erI
nject
ion
Syst
em
1-
1 Gener
alDescr
ipt
ion
Thisoper
ati
onmanuali
spr
epar
edasgui
dancetoachi
eveas
ucc
ess
fuloper
ati
onoft
hewat
er/oi
l
i
nject
ionsys
tem f
ort
heLP/
MP/HPcompr
essor
s.

1-
1-1 Oi
lInj
ect
ion

Keepthequant
it
yofoi
linj
ect
ionwi
thi
n3% oft
otalwei
ghtf
lowf
oreach
sect
ion.
Excessiveoili
nject
ioncancausealt
ernat
ivestressf
ort
hei
mpel
ler
,resul
ti
ng
i
nf at
iguecrackoftheimpel
lerint
hewor stcase.

Was hoil
isinjec
tedint
othes uctionpi
pingandeachr et
urnbendtowashf ouli
ngawayfrom theinner
sur
face.Thequant i
tyofoili
nject
ionmus tbekeptwit
hin3% oftot
alweightfl
owforeachs ecti
on.
Excessi
veinjecti
onbecomest hecauseofalt
ernat
ivestr
essforimpel
l
er .I
ntheworstcase,itmight
r
esulti
nf at
iguecrackofimpeller
.

1-
1-2 Wat
erI
nject
ion

Cha Changet
hequant
it
yofwat
eri
nject
ioni
naccor
dancewi
thoper
ati
ng
condit
ions.
Excessivewat
erf
lowwhi
chi
shi
ghert
hant
hedesi
gnat
edwat
erf
lowshown
onP&I
Dcanr
esul
tiner
osi
onoft
hei
mpel
ler
.

Was hwaterisinj
ectedi
ntoeachret
urnbendt opreventf oul
ingbypolymer.Thequant i
t
yofwat er
i
njecti
onisdetermi
nedbas edonrequi
reddischar
get emper atur
eforeachs ect
ion.Thequanti
tyof
waterinj
ect
ionmus tbechangedinaccordancewithoper ati
ngcondit
i
ons.Whent heprocessgas
fl
owi sdecr
eas edwhil
ekeepingt
hequant i
tyofwaterinjecti
on,t
heriskofexces s
iveinj
ect
ionfor
processgasflowoccurs.I
tmeansthatthewaterinj
ec t
ionquantit
ymightbes aturat
ed.

1
J07-
09560

1-
2 Oi
l/Wat
erI
nject
ionSyst
em Descr
ipt
ion
1-
2-1 Washoi
linj
ect
ionandnoz
zlel
ocat
ion
Was hoi
li
nject
ionmus tbedi
st
ri
but
edateac hsuct
ionnozzl
eandateachret
urnbendofeach
compress
ors t
age.Twocombinedi
nject
ionnozzl
esateachret
urnbendar
eappli
edforeachs
tageof
LP/MP/HPcompr ess
ors.

1-
2-2 Oi
lsuppl
ypr
essur
eandf
low
Therequi
rementforsourcepressureofoi
li
nject
ionatt
hes it
eis24.9kg/m2Gf
c orLP/MP/HP
compress
ors.
Prepar
eaboveoilsupplypressurefort
heproperfl
owdistr
ibut
ionandproperoi
lspraythr
ought
he
nozzl
e.Thequanti
tyofoili
nject
ionisshownontheP&I D.
Thequanti
tyofoi
linj
ecti
onmus tbekeptwi
thi
n3% oftotalweightf
lowf
oreachs ect
ion.

1-
2-3 Washwat
eri
nject
ionandnozzl
elocat
ion
Washwaterinj
ect
ionmustbedi
str
ibut
edateachr
etur
nbendofeachcompr
essors
tage.Two
combi
nedinj
ecti
onnozzl
esateachret
urnbendar
eappli
edf
oreachst
ageofLP/MP/HP
compr
essors
.

1-
2-4 Wat
ersuppl
ypr
essur
eandf
low
Therequi
rementforsour
cepress
ureofwat
erinj
ecti
onatsit
eis27kg/cm2Gf
orLP/MP/
HP
compress
ors.
Was hwat
ermus tbeinj
ectedsot
hatt
emperat
urefordi
schargegasateachs
ect
ionisl
esst
hant
he
fol
l
owingtemper
ature.

i
) Cr
ackedGasCompr
ess
or : 89°
C

Contr
olt
hes upplywat
erfl
owfort
hepr
operf
lowdist
ri
but
ionandproperwat
ers
prayt
hrought
he
nozzl
einaccordancewit
htheP&I
DandCompr es
sordat
as heet
.

2
 J07-
09560

1-
2-5 Nozzl
etype
Thenozzl
etypei
sasf
oll
ows
.

Oi
lSuppl
yLi
ne Ret
urnBend Noz
zleType
Sect
ion1 S/
P (
Suppl
i
edbyTPSK)
Cr
ackedGasLPComp. Sect
ion1 1-
2 1/
4MVVP1
1550
1
1H-
4W Sect
ion1 S/
P (
Suppl
i
edbyTPSK)
Sect
ion1 3-
4 1/
4MVVP1
1550
Sect
ion2 S/
P (
Suppl
i
edbyTPSK)
Cr
ackedGasMPComp. Sect
ion2 1-
2 1/
4MVVP1
15100
1
1H-
4B Sect
ion3 S/
P (
Suppl
i
edbyTPSK)
Sect
ion3 3-
4 1/
4MVVP1
15100
Sect
ion4 S/
P (
Suppl
i
edbyTPSK)
Cr
ackedGasHPComp.
Sect
ion4 1-
2 1/
4MVVP1
1550
7H-
8B
Sect
ion4 3-
4 1/
4MVVP1
1530
(
S/P:Suct
ionPi
ping)

Wat
erSuppl
yLi
ne Ret
urnBend Nozzl
etype
Cr
ackedGasLPComp. Sect
ion1 1-
2 1/
4MVVP1
1510
1
1H-
4W Sect
ion1 3-
4 1/
4MVVP1
1510
Cr
ackedGasMPComp. Sect
ion2 1-
2 1/
4MVVP1
1530
1
1H-
4B Sect
ion3 3-
4 1/
4MVVP1
1510
Cr
ackedGasHPComp. Sect
ion4 1-
2 1/
4MVVP1
1520
7H-
8B Sect
ion4 3-
4 1/
4MVVP1
1520

1-
2-6 Fl
owr
ate
Thefl
owratef
orwashoi
landwas
hwat
eri
srel
atedwi
thdi
f
fer
ent
ialpr
ess
ures
hownbyt
he
fol
l
owingf
ormul
as.

Was
hwat
eri
njec
ti
on Was
hoi
li
nject
ion
ΔP ΔP 1
Q
w 0
.1## Qo 0.1##
3 3

QW,QO :Fl
ow ΔP:Di
f
fer
ent
ialpr
ess
sur
e
γ :Spec
if
icgr
avi
t
yofwas
hoi
l
## :1/
4MVVP1
15##(
Ex.I
ncas
eofnoz
zlet
ype1/
4MVVP1
1580,##=80)

3
J07-
09560

1-
3 St
art
-upandOper
ati
on
1-
3-1 Pr
epar
ati
onf
orst
art
-up
Thefol
lowingpr
epar
ator
ycheck
sands
ett
ingsmus
tbeacc
ompl
i
shedpr
iort
othes
tar
t-
upof
compressor.
(
1)Cor
rects
ett
ingofcomponent
sandpi
ping.
(
2)Fl
ushi
ngofpi
ping.
(
3)Cl
eani
ngofpi
ping.
(
4)Cor
rect
lycal
i
brat
eands
etal
li
nst
rument
s.
(
5)Bef
orethepumpsf
orwas
hoi
landwas
hwat
erar
eoper
ated,al
lval
vesoft
hei
njec
ti
ons
yst
em
mustbeclos
ed.
Cus
tomeri
sres
pons
ibl
efori
nst
all
ati
on,f
lus
hing,c
leani
ngandchec
kingoft
heex
ter
nalpi
pingwor
k.

1-
3-2 St
art
-upofoi
l/wat
eri
nject
ionsyst
em
Thefol
lowi
ngoperat
ionmus tbecar
riedoutaf
tert
hes
tar
t-
upofcompres
sor
.
Refert
othecompressoroperat
ionmanual,MCODwg.No.J07-
09630.
Operat
ionmustbecarri
edoutaccordingt
othefol
l
owi
ngproc
edure.

1 Ver
if
ythatal
lval
veshavebeenc
los
ed.

2 Opent
hebl
ockval
vesf
orpr
ess
uregauges
.

3 Opent
hef
oll
owi
ngbl
ockval
vesonc
ompr
ess
ors
ide.

Oi
lSuppl
yLi
ne Ret
urnBend Val
veNo.
ackedGasLPComp. Sec
Cr t
ion1 1-
2 V19022C/
V19028C/V19034C/
V19040C
1
1H-
4W Sect
ion1 3-
4 V19021C/
V19027C/V19033C/
V19039C
ackedGasMPComp. Sec
Cr t
ion2 1-
2 V19020C/
V19026C/V19032C/
V19038C
1
1H-
4B Sect
ion3 3-
4 V19019C/
V19025C/V19031C/
V19037C
ackedGasHPComp. Sec
Cr t
ion4 1-
2 V19024C/
V19030C/V19036C/
V19042C
7H-
8B Sect
ion4 3-
4 V19023C/
V19029C/V19035C/
V19041C

Wat
erSuppl
yLi
ne Ret
urnBend Val
veNo.
ackedGasLPComp. Sec
Cr t
ion1 1-
2 V18022C/
V18028C/V18034C/
V18040C
1
1H-
4W Sect
ion1 3-
4 V18021C/
V18027C/V18033C/
V18039C
ackedGasMPComp. Sec
Cr t
ion2 1-
2 V18020C/
V18026C/V18032C/
V18038C
1
1H-
4B Sect
ion3 3-
4 V18019C/
V18025C/V18031C/
V18037C
ackedGasHPComp. Sec
Cr t
ion4 1-
2 V18024C/
V18030C/V18036C/
V18042C
7H-
8B Sect
ion4 3-
4 V18023C/
V18029C/V18035C/
V18041C

4
 J07-
09560

4 Meas
ureandr
ecor
dthecompr
ess
ori
nnerpr
ess
urebyt
hef
oll
owi
ngpr
ess
uregauge.

NOTE
Aft
eroili
sfed,thefoll
owingpr
essuregaugecanmeasur
eoi
lsuppl
ypressure.Ther
eby,
thedif
fer
enti
alpressurebet
weenthewashoilandt
hecompr
essori
nnerpressurecanbe
confi
rmed.

Oi
lSuppl
yLi
ne Ret
urnBend Pr
essur
eGaugeNo.
Cr
ackedGasLPComp.
Sec
tion1 10-
PG-
CC2285
1
1H-
4W
ackedGasMPComp. Sec
Cr tion2 1-
2 10-
PG-
CC2286
1
1H-
4B Sec
tion3 3-
4 10-
PG-
CC2287
Cr
ackedGasHPComp.
Sec
tion4 10-
PG-
CC2284
7H-
8B

5 St
arti
njec
ti
onpump.

6 Opent
hei
sol
ati
onval
vesoneac
hsuppl
yheader
.

7 Opent
Oi
hefol
landwat
l
owi
erf
l
ngneedl
owratei
eval
ss
vesf
pec
ifi
oradj
edint
ust
ingoi
heP&ID.
lf
loworwat
erf
low.

Oi
lSuppl
yLi
ne Ret
urnBend Val
veNo.
Cr
ackedGasLPComp. Sec
tion1 V19003C
Sec
tion2 V19002C
Cr
ackedGasMPComp.
Sec
tion3 V19001C
ackedGasHPComp. Sec
Cr tion4 V19005C

Wat
erSuppl
yLi
ne Ret
urnBend Val
veNo.
Sec
tion1 1-
2 V18004C
Cr
ackedGasLPComp.
Sec
tion1 3-
4 V18003C
Sec
tion1 1-
2 V18002C
Cr
ackedGasMPComp.
Sec
tion1 3-
4 V18001C
Sec
tion1 1-
2 V18006C
Cr
ackedGasHPComp.
Sec
tion1 3-
4 V18005C

Thes
uppl
yfl
owi
sdes
cri
bedbyP&I
DJ00-
14064f
oroi
li
njec
tionandJ
00-
14063f
orwat
eri
nject
ion,
Thesuppl
yfl
owcanbecal cul
atedf
rom t
henozz
lety
peanddif
fer
enti
alpres
surebet
weenthewas h
oi
lorwashwaterpress
ureandthecompres
sori
nnerpr
ess
ure,usi
ngc al
cul
ati
onfor
muladescr
ibed
i
nthesect
ion1-2-
6.

5
J07-
09560

1-
4 I
ntent
ionalShut
down
Clos
eeachgat eval
vesbef
ores
hut
downoft
hecompr
ess
orass
howni
nthes
tep3and6of
sect
ion1-
3-2.

1-
5 Emer
gencyShut
down
Af
tert
hecompr
ess
ori
sst
opped,t
hegat
eval
ves
,sameast
hes
ect
ion1-
4,mus
tbec
los
ed.

1-
6 Conf
ir
mat
ionatNozzl
eChoki
ng
(
1)Whenanozz leischokedup,oi
l/waterf
lowforeachsect
ionisreducedins
pit
eofconst
ant
suppl
ypressure.Youcanconfi
rmthesuppl
ypressur
ewi t
hpressuregaugeandthef
lowrat
efor
eachsect
ionwi t
hflowmeter
.
(
2)I
nor
dert
oconf
ir
m whi
chnozz
lei
schok
edup,t
heval
vef
oreachnoz
zlei
scl
osedonebyone.
(
3)I
fthenozz
lei
snotchokedup,oi
l
/wat
erf
lowf
oreachs
ect
ioni
sreduc
ed.
(
4)I
fthenozzl
eischokedup,oi
l
/wat
erf
lowf
oreac
hsect
ioni
snotc
hanged.Ther
efor
e,youcan
f
indthechokednozzl
e.
(
5)Dur
ingt
urnar
ound,t
hechok
ednozz
lemus
tbec
leaned.

1-
7 Mai
ntenance

Checkhydrauli
cpipejoi
ntsf
orloosenessever
y6mont
hs.
Fai
lur
ewillcauseoilandgasleak.

1-
8 Ref
erenceDr
awi
ngs
Seet
hef
oll
owi
ngt
abl
efort
her
efer
enc
edr
awi
ngs
.
No. Dwg.t
it
le Dwg.
No.
1 P&IDi
agr
am (
Oil
inj
ect
ion) MCODWG.NO.J00-
14064
2 P&IDi
agr
am (
Wat
eri
nject
ion) MCODWG.NO.J00-
14063
3 I
nst
ruct
ionManualf
orCompr
ess
or MCODWG.NO.J
07-
09630
4 I
nst
rumentDr
awi
ngCompl
eteSet MCODWG.NO.J
04-
24722
5 I
nst
ruct
ionManualf
orI
nst
rument MCODWG.NO.J07-
09642