MNKA_66390-1-en-9912

Bühler AG
CH-9240 Uzwil, Switzerland

Telephone ++41 (0) 71 955 11 11, Facsimile ++41 (0) 71 955 33 79
Operating instructions
66390-1-en
9912
Chain Conveyor MNKA 50

Mk II MNKA 100
MNKA 200
(Tit_mnka.tif)
For spare parts, see section 8

2 Chain Conveyor MNKA
Foreword
This set of operating instructions documents the MNKA chain conveyor.
The operating instructions should be passed to the persons charged with operating and monitoring
the machine.
These operating instructions include all the necessary information for the user concerning
installation, operation and maintenance.
No attempt has been made to describe activities for which no special knowledge is required.
Repairing instructions which exceed normal maintenance work have not been described.
The machine has been built according to recognised safety standards. In spite of this, dangers to
the operator can arise if it is used improperly.
For this reason great priority has been given to the question of safety.
Safety instructions are marked with the adjoining symbol:
Important information
• Measures to be taken on receipt
A visual inspection according to the contract of delivery should be carried out immediately the
machine is received.
• Storing
If the machine is not to be installed immediately at its place of use, it should be stored protected
from the weather and outside influences.
• Assembly
Assemble the machine and machine parts only in accordance with the assembly instructions
supplied.
• Types of versions
Where different types of versions have been described in the documentation, only the details
given for the version supplied are valid. We reserve the right up to the date of despatch to
make modifications which follow technical advances.
• Duty of instruction
Starting up and maintenance may only be carried out by trained and skilled persons. The
operating personnel should make themselves familar with the documentation supplied berfore
initial start up.
9912 66390-1-en © Copyright 1997 Bühler AG, CH-9240 Uzwil, Schweiz

Chain conveyor MNKA Table of contents 3
Table of contents
1 Safety............................................................................................... 1-1
1.1 Personal protection ............................................................................................................ 1-1
1.2 Protection against explosion ............................................................................................... 1-1
1.3 Safety of the control ........................................................................................................... 1-1
1.3.1 Connection to the electricity main ....................................................................... 1-1
1.4 Safety concept ................................................................................................................... 1-2
1.5 Use in accordance with instructions ................................................................................... 1-2
2 Description ...................................................................................... 2-1

2.1 Construction ....................................................................................................................... 2-1
2.2 Function ............................................................................................................................. 2-1
2.2.1 Drive end ............................................................................................................ 2-1
2.2.2 Fault indicator ..................................................................................................... 2-2
2.2.3 Standard tail end ................................................................................................. 2-3
2.2.4 Reversible tail end ............................................................................................... 2-4
2.2.5 Conveyor casing ................................................................................................. 2-5
2.2.6 Bends upwards and downwards ......................................................................... 2-6
2.2.7 Hopper inlet sections ........................................................................................... 2-6
2.2.8 Conveyor chain ................................................................................................... 2-7
2.2.9 Outlet flap gate .................................................................................................... 2-8
2.3 Key to model ...................................................................................................................... 2-8
2.4 Name plate ......................................................................................................................... 2-8
2.5 Noise data .......................................................................................................................... 2-9
2.6 Dimensioned sketches ....................................................................................................... 2-9
2.6.1 Cross section of casing ....................................................................................... 2-9
2.7 Machine data .................................................................................................................... 2-10
2.7.1 Characteristics .................................................................................................. 2-10
2.7.2 Ambient conditions ............................................................................................ 2-10
2.7.3 Connected loads ............................................................................................... 2-10
2.7.4 Weights ............................................................................................................. 2-10
2.8 Instructions on layout ....................................................................................................... 2-10
2.8.1 General notes ................................................................................................... 2-10
2.8.2 Fastening the chain conveyor ........................................................................... 2-11
2.8.3 Fastening the hoppers ...................................................................................... 2-12
3 Transport ......................................................................................... 3-1

3.1 Packing .............................................................................................................................. 3-1
3.2 Degree of dismantling ........................................................................................................ 3-1
3.3 Transport weights ............................................................................................................... 3-1
3.4 Rules for transport .............................................................................................................. 3-1
© Copyright 1997 Bühler AG, CH-9240 Uzwil, Schweiz 66390-1-en 9912

4 Table of contents Chain conveyor MNKA
4 Assembly ........................................................................................ 4-1

4.1 Generally ............................................................................................................................ 4-1
4.2 Installing ............................................................................................................................. 4-1
4.3 Drive end, tail ends and conveyor casing ........................................................................... 4-1
4.4 Conveyor chain .................................................................................................................. 4-1
4.5 Tensing the conveyor chain ................................................................................................ 4-2
4.6 Assembling the outlet flap gates and cleaning flaps on site ................................................ 4-3
4.7 Flender and SEW drives .................................................................................................... 4-4
4.7.1 Flat and bevel gearing ......................................................................................... 4-4
4.8 Wiring diagram ................................................................................................................... 4-6
4.8.1 Positions switch for fault indicator ....................................................................... 4-6
4.9 Pneumatic cylinder for outlet flap gate ................................................................................ 4-7
4.9.1 Diagram of pneumatic system ............................................................................. 4-7
4.9.2 Quality of compressed air ................................................................................... 4-7
4.9.3 Connection diagram inductive magnet switch ..................................................... 4-7
4.10 Shaft speed monitor for reversible tail end ......................................................................... 4-8
5 Start up ............................................................................................ 5-1

5.1 Initial start up ...................................................................................................................... 5-1
5.2 Checks before start up ....................................................................................................... 5-1
5.3 Adjusting ............................................................................................................................ 5-1
6 Operation ........................................................................................ 6-1

6.1 Operating ........................................................................................................................... 6-1
6.2 Operation ........................................................................................................................... 6-1
7 Maintenance .................................................................................... 7-1

7.1 Maintenance routine ........................................................................................................... 7-1
7.2 Lubricating schedule .......................................................................................................... 7-2
7.3 Table of lubricants .............................................................................................................. 7-2
7.4 Maintenance of the flat and bevel gearing .......................................................................... 7-3
7.4.1 Fault tracing on gearing malfunctioning ............................................................... 7-3
8 After-sales service ......................................................................... 8-1

8.1 Spare parts ........................................................................................................................ 8-1
8.2 Address .............................................................................................................................. 8-1
8.3 Directory of spare part lists ................................................................................................. 8-2
A1 Technical data for the drives ........................................................ A-1

A1.1 General technical Flender data .......................................................................................... A-1
A1.2 General technical SEW data .............................................................................................. A-2
A1.3 Flender types ..................................................................................................................... A-3
A1.3.1 Flat gearing ......................................................................................................... A-3
A1.3.2 Bevel gearing ...................................................................................................... A-3
A1.4 SEW types ......................................................................................................................... A-4
A1.4.1 Flat gearing ......................................................................................................... A-4
A1.4.2 Bevel gearing ...................................................................................................... A-4

Chain Conveyor MNKA Safety 1-1
1 Safety
1.1 Personal protection

• The guards must always be in place and closed. Open or dismantled guards are sources of
danger for injuries caused by crushing and cutting.
• Always keep the safety equipment in good working order. Safety equipment must not be
bridged or placed out of action.
• Maintenance work on the machine or on parts of the machine may only be carried out when the
machine is at a standstill. Without any exception, the machine must be switched off and the
switch locked.
1.2 Protection against explosion

(Safety precautions to prevent dust fires and dust explosions)
• Sources of ignition
– There is a general prohibition on smoking in companies dealing with foodstuffs and animal
feed.
– Carry out assembly and repair work requiring welding equipment, blow lamps etc. in
specially equipped workshops or work places.
– If in exceptional cases welding or similar work is carried out directly on the production
machine, special safety precautions must be taken. As an example, have ready
moistened or special tarpaulins for covering the immediate vicinity and fire extinguishing
equipment at the place of work.
– Electrical installations and equipment in daily use must be checked periodically. Take
special note of the following:
=> do not use hand lamps and light fittings without screening or safety glass.
– The apparatus must be grounded to prevent electro-static sparking. The derived
resistance against ground on all parts must be less than 106 Ohm.
1.3 Safety of the control

The control supplied by Bühler is a component in the safety concept for preventing accidents. The
control must be tested by a Bühler engineer before the machine is initially started up.
If a control for a Bühler machine is supplied by a third party, it must have been constructed
according to Bühler specifications and be throughly tested by a Bühler engineer before initial start
up and be approved with a written certificate.
1.3.1 Connection to the electricity main

• Observe the regulations of the local authorities responsible for safety.
• Protect electricity supply lines with fuses according to locally applicable regulations.
• Check that the operating voltage and frequency agree with the details given for them on the
name plate and in the control cabinet.
• All control mains leads must be connected according to the connections diagram so that where
the mains supply is single phase, the phase conductor is actually switched on.

1-2 Safety Chain Conveyor MNKA
1.4 Safety concept

The MNKA chain conveyor is normally a constituent part of a machine and therefore is integrated in
the safety concept for the machine.
If the MNKA chain conveyor is used outside this safety concept, the user must redefine the
assessment of risk of danger and take suitable precautions.
The machine’s design and construction complies with the EC Directives and the US FDA
regulations in respect of safety and hygiene.
After successfully setting into operation and carrying out safety tests the CE sign can be applied
and the EC Declaration of Conformity can be issued.
1.5 Use in accordance with instructions

The MNKA chain conveyor is exclusively intended for contractually defined use in processing
products. Any other use shall be deemed not to be in accordance with instructions.

Chain Conveyor MNKA Description 2-1
2 Description
Series MNKA chain conveyors are used for conveying powdery, dry products, both fine and coarse-
grained, where the flow of products is compact and uniform. The MNKA can be used as a single or
two-way conveyor with several inlets and outlets and for horizontal and inclined conveying.
2.1 Construction
The MNKA chain conveyor consists principally of the following:
1 4
5 6 3
Fig. 2.1 (Fig2_1.tif)
(1) Drive end (4) Conveyor casing

(2) Drive unit (left or right) (5) Conveyor chain
(3) Standard or reversing tail end (6) Outlet flap gate
Drive end, conveyor casing and tail end

• Elements made of materials suitable for foodstuffs.
• Bottom plates 5 mm, side and cover plates 3 mm (type 100 and 200).
• Bottom plates 4 mm, side and cover plates 2 mm (type 50).
• Precise transition between the troughs.
• Completely closed and sealed.
• All movable elements are completely enclosed.
2.2 Function
2.2.1 Drive end

The conveyor chain is driven in the drive end (1) by the drive chain wheel (2). The drive shaft (3) is
made of high-tensile steel and the wedged chain wheel is made of wear-resistant speroidal graphite

2-2 Description Chain Conveyor MNKA
cast iron. The drive shaft is run on bearings in the flanged bearings (4) which are movable for the
chain tension, and protected by a bearing safety cap (5).
The chain is tensed by two spindles (6) one on the left and one on the right of the front side of the
drive end, and is monitored by a fault indicator (7). A chain guide (8) ensures that the conveyor
chain slides smoothly on the return rail. The drive which may be made from either side is brought
about from a gearing (9) mounted directly in the drive shaft with shrink disk (10) and torque arm
(11). The sight glass (12) is for visually checking the flow of material.
1 a-d
4 3 5 2 7 8 12
55°
b
35° c
11
4
9 d
10
Fig. 2.2 (Fig2_2_U.tif) Fig. 2.2b (Fig2_2_Ub.tif)
(1) Drive end (8) Upper chain guide (a) Intermediate flange for
(2) Drive chain wheel (9) Drive unit (flat or installation of outlets
(3) Drive shaft bevel gearing) (b) Outlet for powdery products
(4) Flanged bearing (10) Shrink disk (c) Outlet for grained products
(5) Bearing safety caps (11) Torque arm (d) Bottom cover
(6) Spindle (12) Sight glass
(7) Fault indicator
2.2.2 Fault indicator

The fault indicator (1) has to monitor three operating situations:
• whether the conveyor chain (2) is sagging too much
• whether the chain has broken
• whether the products have jammed (3)

1 2 3
Fig. 2.3 (Fig2_3.tif) Fig. 2.4 (Fig2_4_U.tif)
On the rocker being activated, all poles of the electrical circuit for the motor protection are
interrupted, which immediately causes the chain conveyor and elements connected in front of it to
come to a standstill.
The fault indicator consists of a rocker (2) mounted on a shaft (1) which is fitted over the outlet in
the drive end. If products become jammed, or the chain sags too far or breaks, the rocker twists and
a position switch (3) is activated by the shaft (Fig. 2.5). The electrical connection is located in the
housing of the position switch (4).
3, 4
2.2.3 Standard tail end

In the tail end (1) the returning conveyor chain is reversed again to the conveying direction by a
chain reversing wheel (2). The return shaft (3) is made of high-tensile steel and the chain wheel is
made of wear-resistant spheroidal graphite cast iron.
The return shaft is run in fixed flange bearings (4) and protected by bearing safety
caps (5).
A chain guide (6) ensures that the chain is transferred smoothly to the chain wheel.
The end part of the tail end (7) is rounded off so that no material being conveyed is left lying
(Fig. 2.6).

1 7
2 3 5
4
5 4

(1) Tail end (5) Bearing safety cap
(2) Chain reversing wheel (6) Upper chain guide
(3) Return shaft (7) Rounding
(4) Flanged bearing
2.2.4 Reversible tail end
This element is used if the conveyor is to be operated in both directions. The outlet has the same
dimensions as that on the drive end. In reversing mode the fault indicator (6) reacts to a product jam
and the motion detector (7) reacts to a break in the chain. The unit with the fault indicator and
motion detector can be mounted on the right or left side. When the conveyor is used in reversing
mode a supplementary frame has to be mounted below the drive end (10). This allows the chain sag
in reversing mode.
10 6 8 9 8 6 5 2

(1) Reversing tail end (6) Fault indicator
(2) Chain reversing wheel (7) Motion detector (right or left)
(3) Return shaft (8) Upper and lower chain guide
(4) Flanged bearing (9) Sight glass
(5) Flanged bearing with bearing safety cap (10) Reversing frame

2.2.5 Conveyor casing

All conveyor casings (1) are manufactured in lengths of 3000/2400/1800/1200/600 mm. The
conveyor casing is completely closed and ensures operation free from dust. The bottom plates (3)
are provided with a toothed plate (2) on the butt joints which guarantees that there is no step on the
change-over between the casings. The change-over positions on the bottoms (3) and covers (4) are
covered with a cover strip (5).
Fig. 2.8 Single way trough 1 (Fig2_8.tif)
Fig. 2.9 Two-way trough with feed inlets and discharge gates (Fig2_9.tif)
2 3 5 1 6 4
View from below View from side
3
Fig. 2.10 Trough cross-overs (Fig2_10.tif)
(1) Conveyor casing (4) Cover

(2) Toothed plate (5) Cover strip
(3) Bottom (6) Return rail

2.2.6 Bends upwards and downwards
The straight conveyor can be used upwards,

to an inclination of 15°.
For changing the direction of the conveyor,
upwards bends (1) and downwards bends (2)
with gradients of 5°, 10° or 15° can be fitted.
If possible, avoid bends.
2 1 Straight conveyors works more efficient.
Fig. 2.11 (Fig2_11.tif)
2.2.7 Hopper inlet sections

Between the first hopper inlet section (1) and the final hopper inlet section (2) intermediate hopper
inlet sections in lengths of 3000/2400/1800/1200/600 can be fitted.
The construction is so that the tail end (3) can be mounted directly at the end.
The returning chain is completely covered. The material to be conveyed reaches the lower conveyor
chain from the side.
The removal of products from the hopper can be exactly regulated with the feed gate (4). Take care
that the two gates (4) are set symmetrically.
4 2 1 3
Fig. 2.12 (Fig2_12.tif)
Fig. 2.14 (Fig2_14.tif)
Fig. 2.13 (Fig2_13.tif) (1) First hopper inlet section

(2) Final hopper inlet section
(3) Tail end
(4) Feed gate
(5) Locking screw for feed gate

2.2.8 Conveyor chain

The conveyor chain consists of round links (1) made of steel with a high tensile strength, and plastic
flights (2) with steel cores (3). The conveyor chain’s quiet running is ensured by the short separation
of the chain links. Additionally, the round link chain allows the flights to be flexibly diverted to one
side when contact is made with foreign bodies. The plastic flights slide quietly on the even bottom
and the result is that the bulk material is cleanly cleared out.
Scoops (4) can be fitted to return overcarry when the final outlet is closed
(1 scoop per 2 m).
For higher sanitation single, adjustable cleaning flights (5) can be mounted
(1 to 3 cleaning flights per 10 m).
5 1 2 4 3
Fig. 2.15 (Fig2_15.tif) Fig. 2.16 (Fig2_16.tif)
(1) Round link (3) Steel core

(2) Plastic flight (4) Scoop
(5) Cleaning flight
The following versions of the conveyor chain are used:
T1 for conveyor angles above 5° T2 for conveyor angles up to 5°
T1B for conveyor angles above 5° with T2B for conveyor angles up to 5° with
scoops for over-plus return where the scoops for over-plus return where the
discharge outlet is closed discharge outlet is closed
Fig. 2.17 Conveyor chain T1/T1B Fig. 2.18 Conveyor chain T2/T2B
(Fig2_17_18.tif)
If required, cleaning flights are additionally mounted.

2.2.9 Outlet flap gate

Manual (1) or pneumatic (2) gate construction allows the outlet flap gate to be fitted at any position
in the bottom of the conveyor casing or to the drive end.
The wide discharge opening guaranties emptying without leaving residue.
When the gates are closed the bottom of the trough is absolutely even.
For an efficient emptying with difficult flowing products a cleaning flap (3) can be mounted.
3 2
Outlet flap gate open (Fig2_19b.tif)

Fig. 2.20
Outlet flap gate closed

1
Fig. 2.19 (Fig2_19.tif) Fig. 2.21 (Fig2_21.tif)
2.3 Key to model

MNKA - 100 T1
conveyor chain version (T1, T2, T1B, T2B)

rating (50, 100 or 200)
(corresponds approximately to the conveying capacity for wheat in t/h)
Chain conveyor model
2.4 Name plate

Every Bühler chain conveyor has a name plate attached:

The information marked «**» can be seen in the technical data sheet. It is entered on the machine’s
name plate according to ordering.
The name plate is located on the front side of the drive end.
The name plate on the gearing or geared motors contains the most important technical data (see
Appendix).
2.5 Noise data

The noise levels detailed below are values measured from an existing machine. They can differ
depending on ambient conditions.
Measuring method / values:
Measuring point 1 m away from the loudest source of noise, under the least favourable conditions
(empty conveyor):
Conveyor chain speed v = 0.6 m/s ... Leq = 72 dB (A)
v = 0.8 m/s ... Leq = 75 dB (A)
2.6 Dimensioned sketches
2.6.1 Cross section of casing
(Fig2_22.tif) (Fig2_23.tif)
Fig. 2.22 Single way trough Fig. 2.23 Two-way trough
Machine Type A B C D E
MNKA-50 240 240 138 290 324
MNKA-100 315 350 210 375 480
MNKA-200 400 435 285 460 630

2 - 10 Description Chain Conveyor MNKA
2.7 Machine data
2.7.1 Characteristics
Machine description: Chain conveyor
Type: MNKA
Machine model: 50/100/200
Chain type: T1, T2, T1B, T2B
2.7.2 Ambient conditions

Temperature range: - 20 °C … + 80 °C
2.7.3 Connected loads

The connected loads are set according to the requirements of the customer and the country.
2.7.4 Weights
Machine component / MNKA-50 MNKA-100 MNKA-200

Type
Drive end without
gearing motor: 490 - 520 1130 - 1250 1310 - 1720 [N]
Return end : 430 600 670 [N]
Gearing motors: 300 - 2000 400 - 4000 500 - 5000 [N]
Chains: 260 - 350 400 - 500 420 - 540 [N/10m]
Empty casing sections: 260 - 350 470 - 630 580 - 780 [N/m]
Intermediate hopper 1000 1440 1980 [N/m]
inlet section:
2.8 Instructions on layout
2.8.1 General notes

– If possible, construct conveyors in straight version. Avoid bends.
– If possible, the discharge outlet on the drive end should be open.

Chain Conveyor MNKA Description 2 - 11
2.8.2 Fastening the chain conveyor

– There are two holes on the front side of the drive end ø 18 (M16) for type 50/100 and 200.
The conveyor is rigidly connected from these with the base support (1).
– There are available for further suspension / support, fastening elements with adjustable
angles which can be plugged in every 300 mm in every hole in the cover. These elements
enable the cover plates and the bottom plates to be removed and replaced without
hinderance.
– R 1¼“ pipes are used as suspension or support elements (wall thickness 3.25 mm) for
type 50 and R 1½“ pipes (wall thickness 3.25 mm) (3) for type 100/200, which are closed
off at the end by a plastic cap. The type of support (4) recommended ensures the
necessary stability and, under normal temperature conditions, a flexibility in the trough in
the direction of conveyance.
– Maximum distance between the supports = 6 m
– An additional support (5) of the gearing is recommended where the driving is particularly
heavy.
– The fastening elements (2) with the plastic caps for the pipes belong to the extent of
supply of the machine.
The suspension and support elements (1,3,4,5) depend on installation conditions and
have to be separately provided and on site completed.
max. 6 m Suspension
1
2
Support
0 point line
3 4
Fig. 2.24 (Fig2_24.tif)
4
Fig 2.25 (Fig2_25.tif)

2 - 12 Description Chain Conveyor MNKA
2.8.3 Fastening the hoppers

Provide the entry with a suited grate to avoid penetration of foreign bodies into the hopper.
Recommended types of fastening for the hopper inlet section to be provided by the user:
Variant 1: With premaked embeded in concrete steel frame
(steel frame exactly matching the hopper inlet section!).
(1) Frame matching exactly the hopper inlet section

(2) Angle iron 80x80 mm
(3) Welded concrete anchor
(4) Welded acorn nut
Variant 2:
(1) Embeded in concrete screw
or threaded rod 2
(2) Clamp

Chain Conveyor MNKA Transport 3-1
3 Transport
• Transporting may only be carried out by persons who are experienced in and trained for this
type of work.
• There is a danger of the motors, gearings, pressure lines and fittings bursting on freezing.
• Follow the prescribed transporting position of the elements. Transporting must not be made in
other positions. For this purpose, the machine must be dismantled.
• The lifting gear must be checked to ensure that it has the necessary requirements and
allowable loading.
• Depending on the type and duration of transporting, transport safety devices must be fitted.
• The components must be protected from extreme fluctuations in temperature during transport,
as otherwise condensation forms underneath the packing. Avoid impacts to the components.
• Use only the prescribed suspension points when lifting.
3.1 Packing
The MNKA chain conveyor is packed and shipped in crates in individual parts or as pre-assembled
components.
3.2 Degree of dismantling

The degree to which the component parts are dismantled normally depends on transportation
conditions, local conditions and the lifting gear available for use. The degree of dismantling for the
components must always be that which is technically allowed. It is not permissible to transport in
other positions or in a non-permissible state of disassembly.
Efforts should be made to transport the components as complete as possible. If the components
however have to be delivered dismantled, the degree of dismantling as per the order must be
agreed with Bühler AG, Uzwil , Switzerland.
3.3 Transport weights

The weights given in the haulier's documentation must always be taken into account.
(for approximate weight guides see section 2.7.4 «Weights»).
3.4 Rules for transport

A crane can be used for unloading and for transporting. In order to be able to lift the components by
crane safely, ropes of sufficient size for the load must be used.
Choose rope lengths which allow the components to hang from the crane as horizontally as
possible.
Danger
Never stand below a load which is being lifted.
Warning
Check that the lifting gear has the necessary requirements and allowable loading capacity.

4-1 Assembly Chain Conveyor MNKA
4 Assembly
4.1 Generally
Before assembling, the drive end, tail ends and conveyor casings should be checked for
deformation. In particular, the trough flanges and the butt joints on the running surfaces for the
conveyor chain must be checked. Any re-adjustment necessary must be carried out before
assembling.
Sealing: It is not advisable to use sealing material between all the joining points, because the
precision of the joining diminishes and the plates distort.
For the flange joining it is advisable to use grease in order to dust sealing. After the complete
assembling mend the unclean points with plastic sealing material.
Cut-outs to be made by the customer for fillers / outlets must be done according to the
manufacturer’s drawings.
4.2 Installing
Before assembling, the individual components must be identified according to the assembly plan
and arranged ready for assembly in the prescribed sequence.
4.3 Drive end, tail ends and conveyor casing

The drive end as the first element must be attached to the support intended for it. Care must be
taken with the precise alignment of the complete chain conveyor when doing this.
The conveyor casings and tail ends can be fixed at maximum distances of 6 m as from the drive
end.
For securing the chain conveyor and the hoppers, see layout instructions
(see section 2).
A final check of the open conveyor casings before the drive chain is mounted and the cover is
closed is absolutely essential to test the cleanness of the cross-overs and to be able to remove
fixed objects.
4.4 Conveyor chain

The conveyor chain can be mounted with the covers removed. For this, the drive shaft must be
taken to the most extreme position for releasing the chain (Fig. 4.1).
Release
completely
The MNKA round link chain is symmetrical and may therefore be inserted in both directions. For
chains with scoops, the chain has to be so mounted that the scoop openings at the lower chain
point downwards and in conveying direction.
When the complete conveyor chain has been drawn in, it may be necessary to shorten it.

Chain Conveyor MNKA Assembly 4-2
Attention
Before going into operation the conveyor, in any case take care, that no chain link is jammed
in side-position (Fig. 4.2).
After the conveyor chain has been mounted, all covers can be attached, with the exception of
the one for the drive end (this is closed only after the conveyor chain has been tensed on
initial starting up). Particular care must be taken that the seals are clean when assembling the
conveyor casing covers.
4.5 Tensing the conveyor chain

A slight sag occures at the point where the chain leaves the drive chain wheel when the chain
conveyor is running, even though the conveyor chain is correctly tensed (Fig. 4.3). If the sag is too
big, malfunctioning can occur (Checking the chain tension, see section 7).
The correct chain tension is reached when the chain has a slight sag when leaving the chain wheel
and is not tensed straight.
Sag

Attention
Over-tensioning the chain causes an overload on the drive shaft. The consequence is a
reduced service life or even fracture of this elements. For that reason pay attention to the
chain tension.
The conveyor chain is tensed as follows (Fig. 4.4):

1. Loosen the counternut (1) of the straining screw (2) on both sides as well as the nuts of the
clamping bar (3).
2. Do not turn the straining screw more than one revolution at a time. This procedure is to be
carried out identically with both straining screws so that the drive shaft is always at the same
angle to the housing. This has to be checked with a control measurement on both sides. The
control measurement is taken from the centre of the bearing to the rear panel of the drive end.
The precise right-angled position is attained, when with running conveyor the chain link
compared to the chain wheel tooth on both sides holds the same distance (4).
3. Re-tighten the two counternuts (1) as well as the nuts of the clamping bar (3) when the
conveyor chain has the correct tension.

both sides identically 3 4
wrong
2 1 3
Fig. 4.4 (Fig4_4.tif) Fig. 4.4b (Fig4_4b.tif)
4. Mount the cover to the drive end.
Attention!
During the first operation days the chain elongates very much (normal running-in wear of
contact points on round link chains). This has to be compensated by tensioning regularly.
With longer conveyors, if necessary, take out a link pair after the running-in.
Afterwards tension in the usual servicing intervals.
4.6 Assembling the outlet flap gates and cleaning flaps on site
1. Fasten the outlet flap gate.
2. Cut out the panel for the outlet flap

gate in the bottom plate.
3. Weld the aligning plates (1) in the three 1

cut-outs (2) provided for them and drill 2
the fastening holes (3)
Cleaning flaps are mounted only

when with difficult flowing product is
too much overcarried.
ca. 1/3 of outlet port

Fig. 4.5b (Fig2_19b.tif)

4.7 Flender and SEW drives

Where the drives are delivered in a dismantled state, they must be assembled according to the
manufacturer’s instructions.
4.7.1 Flat and bevel gearing

Preparation
• The details given on the drive’s name plate must agree with the mains supply.
• The drive shafts and flange surfaces must be thoroughly cleaned of anti-corrosion agent (use
commercially available solvent). Do not allow solvent to penetrate the sealing lips of the rotary
shaft seals (material damage).
• Before operating, the screw plug must be exchanged for the vent screw or ventilating valve
supplied. The screw plug is marked by a plastic stopper and can be lacquered over.
• Use only the materials provided when assembling.
Assembling
Assembly is carried out as follows:
1. Check the drive shaft for deformation or scoring. If these are present they must be carefully
removed.
2. Determine the position of the drive according to the manufacturer’s drawing and mount the
torque arm in the correct position on the gearing flange. Check that the strainung screws are
completely tightened.
3. Carefully remove the grease from the quill shaft borehole and the drive shaft (Fig. 4.6).
4. Slide the gearing onto the shaft and align, taking care with the plane-parallel outer rings of the
shrink disk when doing this (2) (Fig. 4.7).
5. Screw on the torque arm (6) with screws (3, 4, 5) (Fig. 4.9).
6. Tighten the straining screws (M..) with several turns in consecutive order (not diagonally).
Tightening torque (Ma= …Nm) (Fig. 4.8).
Fig. 4.6 (Fig4_6.tif) Fig.4.7 (Fig4-7.tif) Fig. 4.8 (Fig4_8.tif

Screws Tightening torque Ma[Nm]

(Property class 10.9)
M6 12
M8 29
M10 58
M12 100
M14 160
M16 240
M20 470
Attention
When finished, the safety cover must be re-placed.
Note:
Do not distort the torque arm (6) when fitting
2 6
1
3, 4, 5
(1) Drive unit (4) Washer

(2) Shrink disk (5) Lock washer
(3) Screw (6) Torque arm

4.8 Wiring diagram

The connection to the electricity supply must be carried out according to the wiring diagram supplied
and is made in the position switch housing (4) for the fault indicator (see Section 2, Pt. 2.2.2).
Position switch for

fault indicator
Fig. 4.10 (Fig4_10.tif)
4.8.1 Positions switch for fault indicator

(see section 8-6)
13 21
2
• Connection: Terminals 2 x 1.5 mm
• Operating voltage: 500 VAC
• Thermal reference current: 10 A
• Switching capacity: min. 5 mA/24 VDC,
max. … /230 VAC
• System of protection: IP67 14 22
Diagram

4.9 Pneumatic cylinder for outlet flap gate
4.9.1 Diagram of pneumatic system
Solenoid valve 5/2 way NW 8

(see Sections 8-10)
• L screwed-in connection G ¼“-8 (Connection1)
Field coil 12 and 14:

Electrical rating Power consumption
V Hz Pick up Operation
24 DC 2W 2W
60 50/60 2 W (6.6/5.5 VA) 2 W (4/3 VA)
System of protection: IP65 (when plugged)
Insulation class: F
Air connection
Fig. 4.11 (Fig4_11.tif)
4.9.2 Quality of compressed air

Compressed air connection: ø 8/6 mm Compressed air hose
Compressed air supply: 5 … 10 bar
Air quality: Filtered, free of dust, oil and water according to
«PNEUROP 6611, Quality class 3/3/4»
4.9.3 Connection diagram inductive magnet switch

(see section 8-10)
Operating voltage: 10 … 30 VDC

brown +
Overvoltage strength: 55 V / 1.3 ms
Display: LED red
blue -
Current consumption: < 15 mA
Loading capacity: 200 mA
System of protection: IP67
black/output Length of cable: 5m
Fig. 4.12 (Fig4_12.tif)
The flap position acknowledgement is made from the end position of the pneumatic cylinder.

4.10 Shaft speed monitor for reversible tail end

(see section 8-11)
• Connection: Cable socket according to DIN 34650

• Display: LED yellow = sensor damped,
LED green = output switched
• Operating voltage: 10 … 30 VDC
• Current consumption: < 3 mA at 24 VDC
• Output: pnp, short circuit proof, impulsed
• Loading ability: max. 250 mA
(Sch_dzw.tif)
• System of protection: IP67

5-1 Start up Chain Conveyor MNKA
5 Start up
5.1 Initial start up
Warning
It is not permissible to disengage safety equipment so as to be able to use the machine
further despite an operating failure.
5.2 Checks before start up

Checks before start up are made by Bühler engineers.
1. Check for whether there is any deformation.
2. Check of the tension in the conveyor chain and correction if necessary.
3. Check of the oil level for the gearing (see Lubricating schedule section 7.2).
5.3 Adjusting
1. While the conveyor chain is moving, check whether it is running in the centre of the conveyor
casing and the return rail.
2. See that the conveyor chain is not scraping against prominent corners or teeth.

Chain Conveyor MNKA Operation 6-1
6 Operation
6.1 Operating
The MNKA is operated while linked to other conveyors. The control is centralised. The MNKA has
no control elements of its own fitted.
Operating is limited to controlling proper operation and monitoring the flow of material being fed and
discharged. Here there should be no jamming which could prevent the MNKA operating properly.
If jamming occurs, it is important that it is cleared immediately in order to avoid damage to the
machine.
If one machine is stopped in an emergency, the MNKA should be emptied as quickly as possible by
operating for a few moments.
6.2 Operation
Nearly all material changes its conveying characteristics with moisture (in the material and in the
air), temperature, granulation etc.
For this reason measures should be taken so that these changes taking place during conveying are
held within bounds.
Whenever possible, the MNKA should be run until it is empty before being brought to a standstill.
Residue of material remaining in the conveyor casing can become compacted as a result of
vibrations and shocks coming from adjoining machines and plant or from railway lines and streets
etc. In such cases re-starting can be prevented or is only possible under difficult circumstances.
If necessary, set, compacted or incrusted material must first be removed by hand before the MNKA
is again put into operation.

7-1 Maintenance Chain Conveyor MNKA
7 Maintenance
Danger
When carrying out all work of checking which requires for reasons of safety that the
machine be brought to a standstill, always switch off the control mains switch and
remove the key and also switch off all main switches and lock them.
Additionally, disconnect any external power supply being fed (e.g. coming from
machine controls).
Note:
Always remove deposits of dust, dirt or product. Cleanliness with the chain conveyor as well
as keeping to the maintenance intervals increases operating safety and the machine's
standard of hygiene.
7.1 Maintenance routine

Proper maintenance increases operating safety and helps in preventing accidents.
All parts of the machine should be inspected regularly, even if it is only visually and accoustically. In
this way deficiencies and causes of breakdown appearing can be recognised early. This makes it
possible to acquire spare parts in good time and helps with reducing the number and length of
interruptions in operation. To a great extent also, consequential damage can be avoided.
The following maintenance schedule should help you to recognise any possible damage occurring
in good time and to remedy this if necessary without consequential damage being caused:
Machine part Measure Remarks Interval

Conveyor casing: A certain amount of wear is permissible
-Bottom/side walls because operation is guarantied until
-Return rail the next revision every 3 months
Conveyor chains Check tension in the chains (see weekly in first month, later
section 4) every 3 months
Flender and Check oil temperature daily
SEW gearing
Check gear noise for changes daily
Check oil level monthly
Check gear for leaks monthly
First oil change after start up after approx. 10000 hours
but after 3 years at the
latest
Further oil change every 3 years or
10000 hours
Re-lubrication of roller bearing annually or every
4000 hours
Clean vent screw every 3 months
Clean drive according to the degree of
soiling
Check that the fixing screws are tight at least once per year
Carry out thorough overhaul of the drive at least once per year

Chain Conveyor MNKA Maintenance 7-2

MNKA generally Conveyor casing completely free,
no foreign bodies or tools in
conveyor casing after every servicing
All lids closed, sealed and
secured after every servicing
All inspection openings closed
and secured after every servicing
Electric control Check functioning of electric
control including emergency stop
and control of the
acknowledgement in the control
centre
Check the setting of the motor
protective devices
General check of all electrical
connections and screwed fittings annually (if not otherwise
and also check insulation prescribed by law)
7.2 Lubricating schedule

Flender and Check that the fixing screws are
SEW gearing tight at least once annually
Carry out a thorough check of
the drive at least once annually
7.3 Table of lubricants

The determining factor in selecting oil is always the oil viscosity (ISO VG class) given on the plate
on the gearing. The viscosity class detailed applies to the contractually agreed operating conditions.
Desig-
Examples of lubricants
nation
Lubricantt according
to
DIN 51502
Oil Degol Energol Falcon Spartan Renoli Klüberoil Mobilgear OMALA TRIBOL Ersolan Optigear
CLP BG220 GR-XP220 CLP220 EP220 CLP220 GEM 1 630 OIL 1100 220 BM220
ISOVG220 220 220 ISO220
Mineral oils
Oil Degol Energol Falcon Spartan Renolin Klüberoil Mobilgear OMALA TRIBOL Ersolan Optigear
CLP BG100 GR-XP100 CLP100 EP100 CLP100 GEM 1 627 OIL 1100 100 BM100
ISOVG100 100 100 ISO100
OIL Degol Enersyn Polydea Glycolube Renodiol Syntheso Glygoyle TIVELA TRIBOL Optiflex
PGLP GS460 SG-XP PGLP460 460 PGP460 D460EP HE460 OIL 800/460 A460
ISOVG460 460 SD
Synthetic
oils OIL Degol Enersyn Polydea Glycolube Renodiol Syntheso Glygoyle TIVELA TRIBOL Optiflex
PGLP GS220 SG-XP PGLP220 220 PGP220 D220EP 30 OIL 800/220 A220
ISOVG220 220 WB
Aralub Energrase Glissando BEACON Renolit CENTRO- Mobilux ALVANIA MOLUB Wiolub Longtime
Lithium saponifird roller HL3, LS3, 30, 3 FWA220, FLEX 3, ALLOY LFK2 PD2
bearing greases R3,
HL2 LS2 20 FWA160 GLP402 2 R2 BRB527
NLGI 3/2

7-3 Maintenance Chain Conveyor MNKA
7.4 Maintenance of the flat and bevel gearing

An oil change can only be made if the gearing is warm from operation as proper emptying is made
more difficult if because oil which is too cold does not flow correctly.
Danger
The surface of the gearing may only be luke warm.
There is a danger of being burnt if the oil is too hot.
1. Place a container below the oil drain plug.

2. Remove the oil-level plug, ventilating screw / valve and oil drain plug.
3. Drain off the oil completely.
4. Screw in the oil drain plug.
5. Fill up with fresh oil in the ventilation hole.
Check the quantity from the oil level plug.
6. Screw in the oil level plug.
7. Screw in the ventilating screw / valve.
7.4.1 Fault tracing on gearing malfunctioning
Malfunction Cause Remedy

unusual, constant running a) rolling/ grinding noise: 1. check oil
noises damage to bearing 2. telephone Customer
b) knocking noise: Service
irregularity in the teeth
unusual, irregular running foreign bodies in the oil 1. check oil
noises 2. stop drive
telephone Customer
Service
oil leaks out a) sealing defective for a)
from motor flange telephone Customer Service
- b) gearing not ventilated
- from motor shaft sealing for b)
ring release air from gearing
- from gear flange

- from drive side of shaft
sealing ring
oil leaks from vent screw c) too much oil f) correct the amount of oil
d) vent screw wrongly fitted g) re-fit vent screw correctly
e) frequent cold start (oil froths) h) replace vent screw with
and/or high oil level ventilating valve
excessive temperature at oil level in gear housing too low check oil level at room
bearing positions temperature and top up if
necessary

Chain Conveyor MNKA Maintenance 7-4
Malfunction Cause Remedy

excessive temperature at oil is overaged check when last oil change
bearing positions made, make oil change if
necessary
(see Maintenance Plan)
bearing defective call Customer Service,
check bearing, replace if
necessary
excessive operating tem- oil level in gear housing too high check oil level at room tem-
perature perature, correct oil level if
necessary
oil is overaged check when last oil change
made, make oil change if
necessary
(see Maintenance Plan)
oil is heavily soiled make oil change
motor fan cowl and/or drive heavily clean fan cowl and surface
soiled of drive
back stop does not run free call Customer Service,
loosen back stop, replace if
necessary
change in gear noises damage to the teeth call Customer Service,
check cogs, replace dam-
aged cogs if necessary
increased bearing play call Customer Service,
reset bearing play
bearing defective call Customer Service,
replace defective bearing
external loading on drive or output correct nominal data for
loading

8-1 After-sales Service Chain Conveyor MNKA
8 After-sales service
8.1 Spare parts

Please use the spare parts lists with the corresponding illustrations when ordering spare parts.
Please note that there are often special manufacturing and delivery specifications for our own parts
and for those of other manufacturers and that we always offer spare parts which conform with the
latest technical developments.
Ordering requirements
An order for spare parts must at least contain the following details:
(Table with specimen details)
Machine no.
Component no. Part no. Description Quantity
Device no.
(see name plate)
................... MNKA-82051 MNKA-40014-010 Drive wheel ...........
Note:
These details are necessary in order to avoid wrong deliveries.
In cases of uncertainty please supply a sketch showing dimensions and a description.
For motors or gearing:
State the motor or gearing number when raising queries or ordering spare parts.
When ordering spare parts without a part number, the component number and in the place for
part number, the parts list item number should be given.
8.2 Address
Bühler AG
Ersatzteildienst General Food
CH-9240 Uzwil, Switzerland
Facsimile ++41 (0) 71 955 34 17

Chain Conveyor MNKA After-sales Service 8-2
8.3 Directory of spare part lists

type 50 type 100 type 200
A1 MNKA-82346 MNKA-82304 MNKA-82340 Drive end ................................................. 8-4
A2 MNKA-83310 MNKA-83054 MNKA-83053 Drive group Flender flat gearing .............. 8-4
A3 MNKA-83314 MNKA-83056 MNKA-83055 Drive group SEW flat gearing .................. 8-4
A4 MNKA-83333 MNKA-83058 MNKA-83057 Drive group Flender bevel gearing .......... 8-4
A5 MNKA-83334 MNKA-83060 MNKA-83059 Drive group SEW bevel gearing .............. 8-4
A6 MNKA MNKA MNKA Parts to fault indicator .............................. 8-6
A7 MNKA-84305 MNKA-84100 MNKA-84100 Sight glass complete ............................... 8-6
A8a MNKA-83372 MNKA-82002 MNKA-82000 Standard tail end ..................................... 8-6
A9 MNKA-82355 MNKA-82100 MNKA-82101 Single way casing section ....................... 8-6
A10 MNKA-82358 MNKA-82112 MNKA-82106 Bend upwards 5° ..................................... 8-6
A11 MNKA-82359 MNKA-82113 MNKA-82107 Bend upwards 10° ................................... 8-6
A12 MNKA-82360 MNKA-82114 MNKA-82108 Bend upwards 15° ................................... 8-6
A13 MNKA-82361 MNKA-82115 MNKA-82109 Bend downwards 5° ................................ 8-6
A14 MNKA-82362 MNKA-82116 MNKA-82110 Bend downwards 10° .............................. 8-6
A15 MNKA-82363 MNKA-82117 MNKA-82111 Bend downwards 15° .............................. 8-6
A16 MNKA-82364 MNKA-82154 MNKA-82151 Two-way casing section .......................... 8-8
A17 MNKA-83374 MNKA-83154 MNKA-83150 Material drop section ............................... 8-8
A18 MNKA-81122 MNKA-81100 MNKA-81106 Final hopper inlet section ......................... 8-8
A19 MNKA-81123 MNKA-81101 MNKA-81107 First hopper inlet section ......................... 8-8
A20 MNKA-82357 MNKA-82118 MNKA-81108 Hopper inlet section L=600 ...................... 8-8
A21 MNKA-81124 MNKA-81102 MNKA-81109 Hopper inlet section L=1200 .................... 8-8
A25 MNKA-83346 MNKA-83205 MNKA-83202 Conveyor chain T1 / T2 ......................... 8-10
A26 MNKA-83347 MNKA-83204 MNKA-83201 Conveyor chain T1B / T2B .................... 8-10
A27 MNKA-82349 MNKA-82351 MNKA-82353 Outlet flap gate, pneumatic .................... 8-10
A28 MNKA-82348 MNKA-82350 MNKA-82352 Outlet flap gate, manual operation ......... 8-10
A8b MNKA-83375 MNKA-82365 MNKA-82367 Reversible tail end ................................. 8-11
A8c MNKA-82346 MNKA-82304 MNKA-82340 Reversible drive end .............................. 8-11

4 1
(A_1a.tif)
5 6 (A_1b.tif)
2
3
1-6 (A2/A3)
A1 (A_1.tif)
A 4/A 5 1-6 (A_4-5.tif)

Group Part Number

Position Size 50 Size 100 Size 200 Item
A1 MNKA-82346 MNKA-82304 MNKA-82340 Drive end

1 MNKA-83390-810 MNKA-40014-010 MNKA-40009-010 Drive wheel
2 UNN-54024-024 UNN-54024-050 UNN-54024-050 Flange bearing RCJ 50 I D 50
3 UNN-54024-024 UNN-54024-175 UNN-54024-175 Flange bearing RCJY-75 D 75
4 MNKA-84205-810 MNKA-84052-810 MNKA-84000-810 Guide, upper
5 MNKA-83381-810 MNKA-83382-810 MNKA-83383-810 Intermediate flange
6 MNKA-83385-810 MNKA-83386-810 MNKA-83387-810 Cover plate
A2 MNKA-83310 MNKA-83054 MNKA-83053 Drive group Flender flat gear
1 MNKA-40038-010 MNKA-30011-010 Drive shaft for FDAZS 41
2 MNKA-40039-010 MNKA-30012-010 MNKA-30007-010 Drive shaft for FDAZS 61
3 MNKA-40040-010 MNKA-30013-010 MNKA-30008-010 Drive shaft for FDAZS 81
6 MNKA-30010-010 Drive shaft for FDAZS 141
A3 MNKA-83314 MNKA-83056 MNKA-83055 Drive group SEW flat gear
1 MNKA-40041-010 MNKA-30016-010 Drive shaft for FHZ 47
2 MNKA-40042-010 MNKA-30017-010 MNKA-30021-010 Drive shaft for FHZ 67
3 MNKA-40043-010 MNKA-30018-010 MNKA-30022-010 Drive shaft for FHZ 77
6 MNKA-30025-010 Drive shaft for FHZ 107
A4 MNKA-83333 MNKA-83058 MNKA-83057 Drive group Flender bevel gear
1 MNKA-40039-010 MNKA-30012-010 Drive shaft for KAZS 60
2 MNKA-40040-010 MNKA-30013-010 MNKA-30008-010 Drive shaft for KAZS 80
3 MNKA-40059-010 MNKA-30014-010 MNKA-30001-010 Drive shaft for KAZS 100
6 MNKA-30028-010 Drive shaft for KAZS 160
A5 MNKA-83334 MNKA-83060 MNKA-83059 Drive group SEW bevel gear
1 MNKA-40041-010 MNKA-30016-010 Drive shaft for KHZ 47
2 MNKA-40042-010 MNKA-30017-010 MNKA-30021-010 Drive shaft for KHZ 67
3 MNKA-40043-010 MNKA-30018-010 MNKA-30022-010 Drive shaft for KHZ 77
6 MNKA-30025-010 Drive shaft for KHZ 107

2
1
A6 (A_6.tif) A7 (A_7.cgm)
1 3
2
4
(A_8.cgm)
A 8a
6-10
1-5
A9 (A_9.cgm)
2
1 1
A 10-12 (A_10-12.tif) (A_13-15.tif)

A 13-15

Group Part Number

A6 MNKA MNKA MNKA Parts to fault indicator
1 UNE-26001-011 UNE-26001-011 UNE-26001-011 Position switch 3SE3 120-1D
2 MNKA-84309-810 MNKA-84310-810 MNKA-84311-810 Switch sweep
A7 MNKA-84305 MNKA-84100 MNKA-84100 Sight glass complete
1 MNKA-50015-010 MNKA-50003-010 MNKA-50003-010 Sight glass
2 MNKA-50016-010 MNKA-50005-010 MNKA-50005-010 Seal D4X100
Standard tail end
A8a MNKA-83372 MNKA-82002 MNKA-82000
(A8b + c see sect.8-11)
2 MNKA-40035-010 MNKA-40006-010 MNKA-40006-020 Shaft
3 MNKA-83391-810 MNKA-40015-050 MNKA-40007-010 Reversing wheel
A9 MNKA-82355 MNKA-82100 MNKA-82101 Single-way casing section
1 MNKA-82312-810 MNKA-83153-810 MNKA-83151-810 Trough bottom L=600
6 MNKA-82314-810 MNKA-82105-810 MNKA-82103-810 Chain guide L=600
A10 MNKA-82358 MNKA-82112 MNKA-82106 Bend, upwards 5°
1 MNKA-82318-980 MNKA-82112-980 MNKA-82106-980 Guide
2 MNKA-84325-810 MNKA-84323-810 MNKA-84324-810 Down holder
A13 MNKA-82361 MNKA-82115 MNKA-82109 Bend, downwards 5°

6-10
A 16 (A_16.cgm) 1-5
A 17 (A_17.tif)
A 18-24 (A_18-24.tif)

Group Part Number

A16 MNKA-82364 MNKA-82154 MNKA-82151 Two-way casing section

Intermediate trough bottom
6 MNKA-82317-810 MNKA-82156-810 MNKA-82153-810
L= 600
7 MNKA-82317-820 MNKA-82156-820 MNKA-82153-820
L=1200
8 MNKA-82317-830 MNKA-82156-830 MNKA-82153-830
L=1800
9 MNKA-82317-840 MNKA-82156-840 MNKA-82153-840
L=2400
10 MNKA-82317-850 MNKA-82156-850 MNKA-82153-850
L=3000
A17 MNKA-83374 MNKA-83154 MNKA-83150 Material drop section

1 MNKA-83316-810 MNKA-83155-810 MNKA-83156-810 Drop bottom
2 MNKA-82312-810 MNKA-83153-810 MNKA-83151-810 Trough bottom L= 600
A18 MNKA-81122 MNKA-81100 MNKA-81106 Final hopper inlet section

1 MNKA-1118-050 MNKA-81100-050 MNKA-81106-050 Slide segment
A19 MNKA-81123 MNKA-81101 MNKA-81107 First hopper inlet section

A20 MNKA-82357 MNKA-82118 MNKA-81108 * L=600

A21 MNKA-81124 MNKA-81102 MNKA-81109 * L=1200
A22 MNKA-81125 MNKA-81103 MNKA-81110 * L=1800
A23 MNKA-81126 MNKA-81104 MNKA-81111 * L=2400
A24 MNKA-81127 MNKA-81105 MNKA-81112 * L=3000
* First hopper inlet section

T1 T2
1 2 3
4
T1B T2B
A 25-26 (A_25-26.tif)
14 11
11
1
6 10
2
3 14
A 27 5 8 7 7 8 9 13 9 12 4 (A_27.tif)
7 1 10
5 9 8 8 9 3 4
A 28 (A_28.tif)

Chain Conveyor MNKA After-sales Service 8 - 10
Group Part Number

A25 MNKA-83346 MNKA-83205 MNKA-83202 Conveyor chain T1 / T2

A26 MNKA-83347 MNKA-83204 MNKA-83201 Conveyor chain T1B / T2B
1 MNKA-50013-010 MNKA-50009-010 MNKA-50009-010 Round link chain L=10 Meter
2 MNKA-84308-810 MNKA-84202-810 MNKA-84201-810 Conveyor flight, complete
3 MNKA-84312-810 MNKA-84003-810 MNKA-84200-810 Scoop, complete
4 MNKA-50024-010 MNKA-50011-010 MNKA-50011-010 Connection link
5 MNKA-84344-810 MNKA-84331-810 MNKA-84326-810 Cleaning flight
A27 MNKA-82349 MNKA-82351 MNKA-82353 Outlet flap gate, pneumatic
1 MNKA-83323-810 MNKA-83377-810 MNKA-83379-810 Flap
3 MNKA-84315-810 MNKA-84301-810 MNKA-84303-810 Crank
4 MNKA-84314-810 MNKA-84300-810 MNKA-84302-810 Lever
5 UXN-54012-092 UXN-54012-092 UXN-54012-092 Flange bearing RAT 20
6 MNKA-40053-010 MNKA-40016-010 MNKA-40016-010 Sinuous spring L=760
7 MNKA-40050-010 MNKA-40013-010 MNKA-40013-010 Slide base
8 MNKA-40049-010 MNKA-40012-010 MNKA-40012-010 Bracket
9 UNS-16072-013 UNS-16072-013 UNS-16072-013 Trip coil 24VDC / 60VAC 50/60Hz
10 MNKA-40051-010 MNKA-40054-010 MNKA-40054-010 Middle bar
11 MNKA-83388-810 MNKA-83344-810 MNKA-83389-810 Stripper tab
12 MNKA-82157-810 MNKA-84346-810 MNKA-84346-810 Pneumatic cylinder
13 MNKA-82157-010 MNKA-84346-010 MNKA-84346-010 Solenoid valve 5/2 way NW8
14 MNKA-82157-060 MNKA-84346-060 MNKA-84346-060 Magnetic switch 10 … 30 VDC, pnp
A28 MNKA-82348 MNKA-82350 MNKA-82352 Outlet flap gate, manual operation
3 MNKA-84315-810 MNKA-84301-810 MNKA-84303-810 Crank
4 MNKA-40081-010 MNKA-40081-010 MNKA-40081-010 Lever
5 MNKA-84348-810 MNKA-84352-810 MNKA-84353-810 Index ring
6 UXN-54012-092 UXN-54012-092 UXN-54012-092 Flange bearing RAT 20
7 MNKA-40053-010 MNKA-40016-010 MNKA-40016-010 Sinuous spring L=760
8 MNKA-40050-010 MNKA-40013-010 MNKA-40013-010 Slide base
9 MNKA-40049-010 MNKA-40012-010 MNKA-40012-010 Bracket
10 MNKA-40051-010 MNKA-40054-010 MNKA-40054-010 Middle bar

8 - 11 After-sales Service Chain Conveyor MNKA
1 6 3 4
5
A 8b (A_8b.tif)
1 2
A 8c (A_8c.tif)
Group Part number

Position Size 50 Size100 Size 200 Item
A8b MNKA-83375 MNKA-82365 MNKA-82367 Reversible tail end

2 MNKA-40055-010 MNKA-40023-010 MNKA-40023-020 Shaft
3 MNKA-40032-010 MNKA-40015-010 MNKA-40007-010 Reversing wheel
5 UXE-36011-001 UXE-36011-001 UXE-36011-001 Speed monitor DI 5010
6 MNKA-84309-810 MNKA-84310-810 MNKA-84311-810 Switch sweep
A8c MNKA-82346 MNKA-82304 MNKA-82340 Reversible drive end

1 MNKA-83384-810 MNKA-82368-810 MNKA-82370-810 Reversible frame
2 MNKA-84306-810 MNKA-84053-810 MNKA-84053-810 Guide below

Chain Conveyor MNKA Appendix A-1
A1 Technical data for the drives
A1.1 General technical Flender data

The gearing or gear motor name plate contains all the most important technical data. This data and
the contractual stipulations for the gearing determine the permissible limits of use.
Normally with gear motors a name plate on the motor applies to the complete drive.
In some cases there are separate name plates on the gearing and the motor.
Examples: Gear motor name plate Gearing name plate
14 3 1 2
4
3
15 16 17 18
4
19 20
21 22 5 6
23 24 25 7 8
6 9 10 11 9 10 11
8 2
13 12
27 26
13 12 1
1 Date of manufacture (coded, e.g. S01) 14 Number of motor phases and kind of
current (e.g. 3 ~ Mot. or 1 ~ Mot.)
2 Weight m [kg] (only if > 30kg)
3 15 Symbols according to DIN 40900
Order number / consecutive number T6/IEC 617-6
4 Model - type - size
16 Rated voltage U [V]
5 Power rating: T 2 [Nm] 17 Rated current I [A]
6 Type
18 Rated frequency f [Hz]
7 Total transmission i
19 Rated speed n [1/min]
8 Speed n 2 [1/min] (1/min=1/60s) (1/min=1/60s)
9 Oil type e.g.: 20 Rated power P [kW]
CLP-Öl DIN 51517/3 (Mineral oil) or
21 Mode of operation (if ¹ S1)
PGLP-Öl (Synthetic oil)
22 Power factor cos j
10 Oil viscosity: ISO VG class according to
DIN 51519 / ISO 3448 23 System of protection according to
IEC 34-5 or IEC 529
11 Oil quantity [l] (1 l = 1dm3 » 1kg)
12 24 Thermal class Th. Cl.
Free space for additional details e.g.
order number (at customer’s request) 25 Underlying standard (Norm) e.g.:
IEC 34 or EN 60034 or VDE 0530
13 Maximum ambient temperature
TU max. [°C] 26 CE certification or other certificate if
applicable (CSA, NRTL/C, UL, etc.)
27 Brake data

A-2 Appendix Chain Conveyor MNKA
A1.2 General technical SEW data

The gearing or gear motor name plate contains all the most important technical data. This data and
the contractual stipulations for the gearing determine the permissible limits of use.
Normally with gear motors a name plate on the motor applies to the complete drive.
Example: Gear motor name plate
Bremse = Brake
Schmierstoff = Lubricant
Gleichrichter = Rectifier

Chain Conveyor MNKA Appendix A-3
A1.3 Flender types

· The drives may only be operated in the type stated on the name plate. In this way it is ensured
that the correct amount of lubricant is present.
· The description of the type is made according to IEC 34-7II.
Marking: Oil level (A_Pict1.tif)
Housing ventilation and extraction (A_Pict2.tif)
Oil drain plug (A_Pict3.tif)
A1.3.1 Flat gearing
(A_h-03-4.tif) (A_h-04.tif)
* on opposite side
Type H-04-A-2A Type H-03-A-2A

left right
(Auf_F1.tif) (Auf_F2.tif)
A1.3.2 Bevel gearing

Type H-01-A-2A Type H-01-B-2A
left right
(A_b-3.tif) (Auf_K1.tif) (Auf_K2.tif)
* on opposite side

A-4 Appendix Chain Conveyor MNKA
A1.4 SEW types

Marking: Ventilation (A_Pict5.tif)
Oil level (A_Pict6.tif)
Oil drain (A_Pict7.tif)
A1.4.1 Flat gearing
(A_H4.tif) (A_H3.tif)
Type H4-270° Type H3-270°

left right
(Auf_F1.tif) (Auf_F2.tif)
A1.4.2 Bevel gearing

Type H1-A-270° Type H1-B-270°
left right
(A_H1.tif)
(Auf_K1.tif) (Auf_K2.tif)

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Bühler AG

CH-9240 Uzwil, Switzerland

Chain Conveyor MNKA 50

For spare parts, see section 8

9912 66390-1-en © Copyright 1997 Bühler AG, CH-9240 Uzwil, Schweiz

2 Description ...................................................................................... 2-1

3 Transport ......................................................................................... 3-1

© Copyright 1997 Bühler AG, CH-9240 Uzwil, Schweiz 66390-1-en 9912

4 Assembly ........................................................................................ 4-1

5 Start up ............................................................................................ 5-1

6 Operation ........................................................................................ 6-1

7 Maintenance .................................................................................... 7-1

8 After-sales service ......................................................................... 8-1

A1 Technical data for the drives ........................................................ A-1

9912 66390-1-en © Copyright 1997 Bühler AG, CH-9240 Uzwil, Schweiz

1.1 Personal protection

1.2 Protection against explosion

1.3 Safety of the control

1.3.1 Connection to the electricity main

© Copyright 1997 Bühler AG, CH-9240 Uzwil, Schweiz 66390-1-en 9912

1.4 Safety concept

1.5 Use in accordance with instructions

9912 66390-1-en © Copyright 1997 Bühler AG, CH-9240 Uzwil, Schweiz

Fig. 2.1 (Fig2_1.tif)

(1) Drive end (4) Conveyor casing

Drive end, conveyor casing and tail end

2.2.1 Drive end

© Copyright 1997 Bühler AG, CH-9240 Uzwil, Schweiz 66390-1-en 9912

2.2.2 Fault indicator

9912 66390-1-en © Copyright 1997 Bühler AG, CH-9240 Uzwil, Schweiz

Fig. 2.3 (Fig2_3.tif) Fig. 2.4 (Fig2_4_U.tif)

Fig. 2.5 (Fig2_5.tif)

2.2.3 Standard tail end

© Copyright 1997 Bühler AG, CH-9240 Uzwil, Schweiz 66390-1-en 9912

Fig. 2.6 (Fig2_6.tif)

Fig. 2.7 (Fig2_7.tif)

9912 66390-1-en © Copyright 1997 Bühler AG, CH-9240 Uzwil, Schweiz

2.2.5 Conveyor casing

Fig. 2.8 Single way trough 1 (Fig2_8.tif)

View from below View from side

(1) Conveyor casing (4) Cover

© Copyright 1997 Bühler AG, CH-9240 Uzwil, Schweiz 66390-1-en 9912

2.2.6 Bends upwards and downwards

The straight conveyor can be used upwards,

Fig. 2.11 (Fig2_11.tif)

2.2.7 Hopper inlet sections

Fig. 2.12 (Fig2_12.tif)

Fig. 2.14 (Fig2_14.tif)

Fig. 2.13 (Fig2_13.tif) (1) First hopper inlet section

9912 66390-1-en © Copyright 1997 Bühler AG, CH-9240 Uzwil, Schweiz

2.2.8 Conveyor chain

Fig. 2.15 (Fig2_15.tif) Fig. 2.16 (Fig2_16.tif)

(1) Round link (3) Steel core

T1 for conveyor angles above 5° T2 for conveyor angles up to 5°

If required, cleaning flights are additionally mounted.

© Copyright 1997 Bühler AG, CH-9240 Uzwil, Schweiz 66390-1-en 9912

2.2.9 Outlet flap gate

Outlet flap gate open (Fig2_19b.tif)

Outlet flap gate closed

2.3 Key to model