30243688A UM ICS68 en
30243688A UM ICS68 en
Weighing systems
ICS685
ICS689
Congratulations on choosing the quality and precision of METTLER TOLEDO. Proper use of your new
equipment according to this Manual and regular calibration and maintenance by our factory-trained service
team ensures dependable and accurate operation, protecting your investment. Contact us about a service
agreement tailored to your needs and budget. Further information is available at
www.mt.com/service
There are several important ways to ensure you maximize the performance of your investment:
3
Table of Contents
1 Introduction 7
1.1 Safety instructions 7
1.2 Presentation 8
1.3 Application overview 21
1.4 Commissioning 25
2 Operation 29
2.1 Switching on/off 29
2.2 Login/Logout 29
2.3 Straight weighing 29
2.4 Switching units 30
2.5 Zeroing / Zero point correction 30
2.6 Weighing with tare 30
2.7 Displaying information 33
2.8 Printing results 33
2.9 Average (dynamic) weighing 34
2.10 Working with identifications 35
2.11 Working in a higher resolution 35
2.12 Switching scales 36
2.13 Working with a prompt 36
2.14 Memory log files 43
2.15 Cleaning 45
2.16 Verification test 46
3 Counting 47
3.1 Counting parts into a container 47
3.2 Counting parts out of a container 47
3.3 Determining the parts in a full container 48
3.4 Counting with a known average piece weight 48
3.5 Changing reference quantity 48
3.6 Counting with reference weight check 49
3.7 Reference optimization 50
3.8 Counting with automatic reference determination 50
3.9 Counting with custom unit 51
3.10 Counting with reference and bulk scale 52
5 Classifying 58
5.1 Overview 58
5.2 Specifying class definition values 58
5.3 Classifying procedure 59
5.4 Classifying during subtractive weighing 59
5.5 Automatic printout of Classifying results 60
5.6 Terminating Classifying 60
Table of Contents 5
6 Totalization 61
6.1 Starting totalization 61
6.2 Totalizing manually 61
6.3 Automatic totalizing 63
6.4 Totalizing to a target 64
6.5 Totalizing with leaving the totalized items on the scale 64
6.6 Statistical evaluation of the sum 65
6.7 Terminating totalizing 66
11 Appendix 146
11.1 Metrological information 146
11.2 Table of Geo Code values 146
11.3 Disposal 147
11.4 Protocol printouts 148
Index 149
6 Table of Contents
1 Introduction
1.1 Safety instructions
General
• Do not use the device in a hazardous environment. Special devices are available in our range of
products for hazardous environments.
• The safety of the device cannot be ensured if it is not operated in accordance with these operating
instructions.
• Only authorized personnel may open the device.
Devices with protection level IP5x or IP65
Devices with protection level IP54 or IP65 are protected against dust and splashing of water respectively
dust-tight and protected from water jets according to EN 60529. They are suitable for use in dusty
environments and brief contact with liquids.
• Ensure that the device is dried off after coming into contact with liquid.
• Do not use the device in environments with a risk of corrosion.
• Do not flood the device or submerge it in liquid.
Devices with built-in power supply unit
• Ensure that the power socket outlet for the device is earthed and easily accessible, so that it can be de-
energized rapidly in emergencies.
• Ensure that the supply voltage at the installation site lies within the range of 100 V to 240 V.
• Ensure that there is a space of at least 3 cm (1.25") at the rear in order to prevent the power cable from
being bent too strongly.
• Check the power cable regularly for damage. If it is damaged, immediately disconnect the device from
the power supply unit.
Devices with built-in storage battery
• Only use storage batteries from the manufacturer.
• Do not use the battery charger in humid or dusty rooms or below 0 °C (32 °F) ambient temperature.
• After the storage battery has been charged, the cover cap of the charging socket on the device must be
closed.
Compact scales / Terminal and platform combinations
• Avoid falling and shock loads as well as any impact from the side.
• The maximum static safe load must never be exceeded. Observe the operation limits, see technical data
of the connected weighing platform.
Introduction 7
1.2 Presentation
Default equipment
Optional equipment
Two additional interfaces are possible, either communication interfaces or scale interfaces.
Optional interface COM1 COM2 COM3 SCL2 SCL1
RS232 Default x x x –
RS422/RS485 – x x x –
USB Device – x x – –
USB Host – x – x –
Ethernet – – x – –
WLAN – – x – –
Digital I/O – x – – –
Analog scale – – – x x
SICSpro scale – x x x x
IDNet scale – – – x x
• RS232 usable as data interface or SICS scale
• RS422/RS485 usable as data interface or scale interface SICSpro
• SCL2 can be equipped with a scale interface or a communication interface (COM4)
8 Introduction
1.2.2 Display
To meet your special requirements, different display layouts are available in the menu under Terminal
–> Device –> Display layout.
Introduction 9
Straight weighing display – 3-line mode
• You can switch display layouts with the soft key or select the display layout in the
Terminal menu.
• The selected display layout is active for all applications.
The bargraph indicates roughly which part of the scale capacity is already occupied and what capacity is
still available.
In the example above, approximately 3/4 of the scale capacity is occupied, although the applied net weight
isn’t really high. The reason therefore could be a high tare weight.
10 Introduction
1.2.3 Display in Over/Under Checkweighing mode
In Over/Under Checkweighing mode (see Over/Under
Checkweighing or Checkcounting procedure
[} 55]) the display uses colors to indicate the
checkweighing status. Three different layouts can be
selected in the menu or via soft key.
Default layout
Introduction 11
1.2.4 Display in Filling mode
In Filling mode (see Filling procedure [} 55]), instead of the weight display, a bargraph and colors
indicate the filling status.
Too low
LOW HI
Tol– Tol+
When the weight approaches the good range, a second bar is displayed, in which the tolerance range is
spread. This is an aid to exactly fill in the target weight.
Too high
When the weight exceeds the tolerance range, the color changes to yellow.
• You can switch display layouts with the soft key or select the display layout in the
Terminal menu.
• The selected display layout is active for all applications.
12 Introduction
Metrological data line
The metrological data is stored in the weighing platform. The weighing terminal only serves as
indicator.
Weight value
The weight value can be marked with the following symbols:
Symbol Information Remark
Calculated weight value For example for average weighing results
Introduction 13
Symbols and info line
In the symbols and info line the following information can be displayed:
Symbol Information Remark
Scale number Ddisplayed only if 2 or more scales are connected
I<–>I1 Weighing range For multi range or multi interval scales only
Automatic clearing of the tare weight AClear Tare must be activated in the menu
14 Introduction
1.2.5 Keyboard
Function keys
Key Name Function in the operating mode Function in the menu
Power • Switching on and off • Cancelling editing
• Cancelling editing • Exiting menu
Clear • Clearing tare • Clearing value
• Leaving info page • Clearing digit
• Leaving application
Switch • Switching over weight unit • Re-editing
• Switching over from numerics
to upper/lower case letters
Zero • Setting scale to zero –
• Clearing tare
Tare • Taring scale –
• Clearing previous tare
Info • Activating info screen –
• Proceeding to the next info line /
info page
• Freezing and releasing startup
screen
Transfer • Transferring data to a printer or • Confirming entry/selection
computer
< Cursor key • Navigating • Leaving menu item
• Back to the next higher menu
level
> Cursor key • Navigating • Entering menu item
<
Introduction 15
Soft keys
To meet your specific application requirements, ICS685 / ICS689 offer 16 soft keys which can be
configured in the Terminal menu. The soft keys are divided into four lines (pages).
Factory setting ICS685
Page 1
16 Introduction
Factory setting ICS689
Page 1
Display layout Switching scale 3) Reference n var Reference n fixed APW (average
here: 10 pieces here: 10 pieces piece weight)
Page 4 Page 4 is free for customer configuration.
When scrolling further after the last page, page 1 is displayed again.
1)
The Memory soft key is not available if Memory mode is set to Off.
2)
The Logout soft key is available only if user management is active.
3)
The Switching scale soft key is available only if more than 1 scale is connected.
Operating soft keys
- Press the key below the desired function.
Introduction 17
Soft key options
Symbol Menu setting Function Symbol Menu setting Function
Zero Zeroing APW Enter the average
piece weight
18 Introduction
1.2.6 Alphanumeric input
When an alphanumeric input is requested, one of the following symbols is displayed in the right top edge of
the display:
for numeric input and special characters
for input in upper case letters
for input in lower case letters
Introduction 19
1.2.8 Connections
1 2 3 4 5 6
1 AC power supply or battery charging 2 Standard interface COM1 (RS232)
3 Optional interface COM2 4 Optional interface COM3 incl. digital scale
interface SICSpro and SICS scale
5 Optional weighing platform connection 6 Weighing platform connection SCALE1
SCALE 2 or optional data interface
8 4
7
6
5
20 Introduction
ICS689a-.../c
1
1 5
2 4
3
1 Optional interface COM2 2 Weighing platform connection
3 Pressure compensation 4 AC power supply or battery charging
5 Standard interface COM1 (RS232)
The verification securing seal is applied directly on the weighing terminal.
Introduction 21
1.3.2 Advanced features
Overview
ICS685 / ICS689 weighing terminals offer some advanced features to make operation easier, safer and
traceable:
• User management
• Prompting
• Database
• Statistics (as part of the totalizing function)
• Routine test and Routine test log
• Corner load test and Corner load log
• Calibration log file
• Memory (Alibi memory or transaction memory)
User management
The user management of the ICS685 / ICS689 allows you to manage up to 20 users by:
• User name and User ID
• User profile (operator or supervisor)
• User language
• User password
• User specific keys
• When user management is activated, any access to the terminal is protected by password.
• User management can be configured in the menu under Terminal –> User
management.
• Login/logout with user management is described in "Login/Logout [} 29]".
Prompting
The device offers 6 predefined prompts for frequently used workflows. In addition, up to 3 customer specific
workflows can be defined to guide the operator.
• Prompts can be configured in the menu under Application –> Prompting.
• Operation with prompts is described in Prompt overview [} 36] and following.
22 Introduction
Database
The device offers an internal database of up to 5,000 data records for frequently used weighing goods.
Each record may contain the following data:
• Article information data
• Weight values
• Piece counting parameters
• Checkweighing parameters
• Filling parameters
• Totalization parameters
• Editing the database is described in Creating a new article [} 118] and following.
• Once application parameters are entered they can be stored in the database as well.
• To edit the database comfortably on your computer, the optional DatabICS software is available
(www.mt.com/ind-databics). When using DatabICS, up to 30,000 data records are available.
Statistics
The device offers statistical evaluation of your weighing series.
The following statistical values may be determined:
• Standard deviation
• Standard deviation (good)
• Mean value
• Mean value (good)
• Max. value
• Min. value
• Median
• % ratio per class
• # per class
To evaluate statistics comfortably on your computer, the optional DatabICS software is available
(www.mt.com/ind-databics).
Introduction 23
Routine test / Cornerload test
For optimum weighing results the device supports routine calibration and routine cornerload tests. The test
results are stored in the corresponding log files.
24 Introduction
1.4 Commissioning
1.4.2 Levelling
1 2
1 Turn the compact scale upside down.
2 Screw in the 2 adjustable feet (2) on the terminal side of the weighing platform.
3 Turn over the compact scale to its normal position.
4 Level the compact scale by turning the other 2 adjustable feet (1) of the weighing platform until the level
bubble is inside the inner circle.
5 Screw out the feet (2) of the weighing platform until they have contact with the table.
The adjustable foot (3) of the weighing terminal is screwed out for 7 mm at the factory and needs
not be adjusted for levelling.
Introduction 25
1.4.3 Weighing platform connection
CAUTION
Risk of electric shock!
a) Before connecting the power supply, check whether the voltage value printed on the
label corresponds to your local system voltage.
b) Do not, under any circumstances, connect the device if the voltage value on the label
deviates from the local system voltage.
c) Make sure the weighing platform has reached room temperature before switching on
the power supply.
26 Introduction
1.4.5 Handling the storage battery
Battery symbol
The battery symbol shows the current charging status of the storage
battery.
• One segment corresponds with approx. 25 % capacity.
• If the symbol flashes, the storage battery has to be charged.
• During charging the segments are "running" until the battery is
fully charged and all segments light up continuously.
Note the following when operating a device with a built-in storage battery:
• Before the first operation charge the storage battery for at least 3 hours.
• The operating life depends on the intensity of use, the configuration, and the connected scale. For details
concerning ICS685, see "Operating life with battery [} 132]", or concerning ICS689, see "Operating life
with battery [} 138]".
• The charging time of the storage battery amounts to 4 to 5 hours. The storage battery is protected
against overcharging.
• The storage battery has a service life of 500 to 1,000 charging/discharging cycles.
CAUTION
Charging the storage battery below 0° C (32 °F) or above 40 °C (104 °F) is
prevented by the charging electronics!
a) Make sure that the temperature is within the range of 0 °C to 40 °C (32 °F to 104 °F)
to charge the storage battery.
CAUTION
Danger of soiling because the charger for the storage battery is not protected
according to IP69K!
a) Do not charge the device in humid or dusty rooms.
b) After the storage battery has been charged, close the cover cap of the charging socket
on the device.
Introduction 27
Changing battery (ICS685 only)
2.
1.
1 Unlock the battery by moving the slider away from the battery and remove the discharged battery.
2 Insert the fully charged battery and secure it by moving the slider towards the battery.
With optional IP65 protection, the battery is not accessible from the outside. Please call the
METTLER TOLEDO service technician.
28 Introduction
2 Operation
2.1 Switching on/off
Switching on
- Press .
ð For a few seconds the device shows a start-up screen with device name, software version, serial
number of the weighing terminal and the Geo Code value.
• You can freeze the start-up screen by pressing .
• When you start a compact scale, the metrology line shows whether it is approved or not. If you
have ordered an approved weighing system, approval has been done in the factory already (not
for the US market).
• With ICS685k-.../f compact scales ensure that the device is at room temperature before
switching on. To ensure accurate weighing results, wait 15 minutes after switching on before
starting weighing operation.
Switching off
- Press .
ð Before the display goes out, OFF appears briefly.
Resetting
- Press and hold for approx. 5 seconds.
ð The device is switched off.
2.2 Login/Logout
When user management is activated in the Terminal menu, a login/logout procedure is required. The
login screen is displayed after switching on or logging out.
Login
1 Select your name using the cursor keys ∧ / ∨ and confirm with soft key.
2 Enter your password and confirm with soft key.
ð The weight display appears.
Logout
1 Press soft key.
ð A safety prompt is displayed.
2 Press soft key.
ð The login screen is displayed, the current user is logged out.
Always log out when leaving the terminal in order to prevent unauthorized persons from working on
it.
Operation 29
2.4 Switching units
If an additional second weight unit is configured in the menu, it is possible to switch back and forth
between the two weight units.
- Press .
ð The weight value is displayed in the second unit.
• Possible units are g, kg, oz, lb, lb-oz, t and PCS in piece counting.
• When in the menu Scale –> Display unit & Resulution –> Unit roll is
set to On, the weight value can be displayed in all available weight units by repeatedly pressing
.
2.6.1 Taring
- Place the empty container on the scale and press .
ð The zero display and the symbol appear.
ð The tare weight remains stored until it is cleared.
30 Operation
2.6.4 Automatic taring
If you place a weight on an empty scale, the scale tares automatically and the symbol is displayed.
Prerequisite
The symbol is displayed, i.e., the tare function Auto tare is activated in the Scale menu.
The weight to be tared automatically, e.g., packaging material, must be heavier than 9 scale
divisions.
Operation 31
2.6.6 Tare preset
For established container weights enter the tare weight numerically or via barcode / SICS command. Thus,
you do not have to tare the empty container.
The entered tare weight is valid until a new tare weight is entered or the tare weight is cleared.
32 Operation
2.7 Displaying information
Up to 9 different items can be configured in the menu for the key. Depending on the configuration in the
menu under Terminal –> Device –> Keyboard –> Info key, the following data can be
assigned in any order, e.g.,
• Date & Time
• Weight values
• Identifications
• Article information
• Application parameters
• Device information
• User data
• Serial numbers and software versions
• Network information
On the second and third info page, system and contact information can be displayed.
1 Press .
ð The (first) info page is displayed.
2 Press again.
ð The next info screen is displayed.
3 To leave the info screens, press .
An info screen is displayed until is pressed again or until is pressed.
Operation 33
Printout with consecutive number
The device offers the possibility to number the weighings on the printout.
§ In the selected template Consecutive number is assigned to a
line.
§ To define a start value, a soft key must be defined as Consecutive
number ( ) in the menu under Terminal –> Device –>
Keyboard –> Soft keys.
1 To enter a start value for the consecutive number, press the soft key
.
2 Enter the desired start number and confirm with .
ð The weighing results are printed out with a consecutive number,
beginning at the entered start number.
34 Operation
2.10 Working with identifications
Weighing series can be assigned with 3 identification numbers ID1, ID2 and ID3 with up to 40 numeric
characters that are also printed out in the protocols. If, for example, a customer number and a batch
number are assigned, it can be clearly seen in the protocol which batch was weighed for which customer.
Direct entry
§ At least one of the soft keys ID1, ID2 or ID3 is activated in the menu under Terminal –>
Device –> Keyboard –> Soft keys.
§ To display the identification in the auxiliary lines, ID1, ID2 or ID3 must be activated in the menu
under Application –> ... –> Auxiliary lines for each application.
1 Press the desired soft key , , .
ð The ID entered last is displayed.
2 Enter the ID and confirm with .
ð The entered ID is assigned to the following weighings until the ID is changed.
Barcode use (for one identification only)
§ ID1, ID2 or ID3 is selected as destination for external input in the menu under Communication
– COMx –> External input –> Destination.
§ To display the identification in the auxiliary line, ID1, ID2 or ID3 has to be activated in the menu
under Application –> ... –> Auxiliary linesfor each application.
- Scan the ID.
ð The ID is assigned to the following weighings until a new ID is scanned.
Using SICS command set (up to three identifications)
§ To display the identification in the auxiliary line, ID1, ID2 or ID3 has to be activated in the menu
under Application –> ... –> Auxiliary linesfor each application.
- Send the ID command (I12, I13 or I14) from a PC.
ð The ID is assigned to the following weighings until a new ID is sent.
In the Terminal menu a designation can be given to the identification keys ID1, ID2 and ID3
which is displayed as soft key. So you clearly see which information is asked, e.g., Batch instead
of ID2.
Operation 35
2.12 Switching scales
§ At least two scales are connected to the weighing terminal.
§ The soft key Switch scale is activated in the Terminal menu.
- Press the soft key to switch to the next scale.
ð The current active scale is displayed in the symbol and info line on the top edge of the display. In the
soft key symbol, the number has changed.
36 Operation
2.13.2 Tare/Sample
This prompt will guide you through piece counting with first taring and then determining the average piece
weight.
1 Check the current reference size which is indicated on the soft key (Ref N var).
2 If necessary, change the reference size, see Counting section.
3 Press the prompt soft key.
ð In the soft key line the instructions for the first step are displayed.
4 Load the tare weight and confirm with the indicated soft key.
ð In the soft key line the instructions for the next step are displayed.
5 Load the reference parts and confirm with the indicated soft key.
ð The display unit changes to PCS and the soft key line changes.
6 Load the weighing samples and read the number of pieces.
7 To restart counting with a new reference, press the indicated soft key.
ð Cleared is displayed briefly before the first prompt is displayed again.
8 Repeat steps 4 to 7 for other references.
9 To leave piece counting, press .
ð Cleared is displayed briefly.
If a printer is connected, each individual result can be printed out by pressing .
Operation 37
2.13.3 Sample/Tare
This prompt will guide you through piece counting with first determining the average piece weight and then
taring.
1 Check the current reference size which is indicated on the soft key (Ref n var).
2 If necessary, change the reference size, see Counting section.
3 Press the prompt soft key.
ð In the soft key line the instructions for the first step are displayed.
4 Load the reference parts and confirm with the indicated soft key.
ð The display unit changes to PCS and the soft key line changes.
5 Load the tare weight and confirm with the indicated soft key.
ð In the soft key line the instructions for the next step are displayed.
6 Load the weighing samples and read the number of pieces.
7 To restart counting with a new reference, press the indicated soft key.
ð Cleared is displayed briefly before the first prompt is displayed again.
8 Repeat steps 4 to 7 for other references.
9 To leave piece counting, press .
ð Cleared is displayed briefly.
If a printer is connected, each individual result can be printed out by pressing .
38 Operation
2.13.4 Hands free
This prompt will guide you through piece counting without pressing a key.
Operation 39
2.13.5 Multi tare
This prompt will guide you through taring a bundle of containers with the same known tare weight.
1 Press the prompt soft key.
ð The number of containers (n) is highlighted.
2 Enter the number of containers and confirm entry with
the soft key .
ð The tare value of a single container is highlighted.
3 Enter the known tare weight of a single container and
confirm entry with the soft key .
ð When all entries are made, the weight is shown in
the display.
E.g., with a bundle of 6 containers of 0.4 kg each,
a PT (preset tare) value of 2.4 kg is displayed for
the whole bundle.
4 Weigh the bundle.
ð The net weight of the bundle is displayed without
extra taring.
5 To leave prompting, press .
ð Cleared is displayed briefly.
40 Operation
2.13.6 Additive tare
This prompt will guide you through taring e.g., a pallet with containers on it with known tare weights.
1 Press the prompt soft key.
ð A table for tare weights is displayed.
2 Enter the tare weights and confirm each tare weight
with .
ð Each confirmation creates a new tare record.
3 When all tare weights are entered, press soft key to
finish the entry.
ð The total of all tare weights is displayed as pretare
value indicated with PT.
4 Weigh the pallets.
ð The net weight of the pallet is displayed without
extra taring.
5 To leave prompting, press .
ð Cleared is displayed briefly.
Operation 41
2.13.7 Take away
This prompt will guide you through weighing the same items into a container or weighing out of a container
without pressing a key between the actions.
1 Press the prompt soft key.
ð The screen to enter target values is displayed.
2 Enter target values as described in the Checkweighing section.
For weighing in, enter a positive target value. For weighing, out enter a negative target value.
ð New target set! is displayed briefly.
3 For weighing in, place the empty container on the scale.
For weighing out, place the full container on the scale.
4 Press to tare the container.
5 For weighing in, place the checkweighing material into the container.
For weighing out, remove the checkweighing material from the container.
ð If the applied/removed weight or the applied/removed amount is within the tolerance values, taring is
carried out automatically.
The next item can be weighed in/removed.
6 To leave prompting, press .
ð Cleared is displayed briefly.
• When using an item which is too light or too heavy, taring must be carried out automatically.
• Select the Auto print feature to generate an automatic printout when the weight is within or
outside of tolerances.
42 Operation
2.14 Memory log files
Overview
§ Memory mode is set to Alibi or
Transaction under Application –>
Memory.
- Press the soft key or select Memory in the Quick
<
Select menu with the cursor keys / and
<
confirm with .
ð The Alibi records of the last weighing operations are
displayed.
Operation 43
2.14.2 Searching and printing memory records
For searching a memory record the device offers 3 search fields with individual search criterions each, e.g.,
data, weight values, article info. For each search field the desired range can be specified.
1 In the alibi overview press the soft key.
ð The search window opens.
2 Select item for Search field 1.
3 Use the cursor key to proceed to the
<
corresponding From field.
4 Enter the start value for the search field.
5 Use the cursor key to proceed to the
corresponding To field.<
6 Enter the end value for the search field.
7 Use the cursor key to proceed to the next
<
search field.
8 Repeat steps 2 to 7 for Search field 2 and
Search field 3, if desired.
9 Start the search with the soft key.
ð The matching alibi records are displayed.
10 To print the search result, press the soft key.
44 Operation
2.15 Cleaning
WARNING
Risk of electric shock
a) Before cleaning, unplug the power plug in order to disconnect the terminal from the
power supply.
b) Cover open connectors with protective caps.
Operation 45
• Clean the optional protective cover separately. The protective cover is dishwasher-safe.
• Replace the protective cover regularly.
• Take off the load plate and remove any dirt and foreign substances which may have collected
underneath. Do not use any hard objects to prevent scratching the surface.
• Do not disassemble the weighing device.
• Remove any remaining detergent by rinsing with clear water.
• To prolong the lifetime of the load cell, dry it with a soft lint-free cloth immediately after cleaning.
• Observe all existing regulations on cleaning intervals and permissible cleaning agents.
Cleaning of other weighing platforms not described in this user manual
- Make sure to observe the cleaning instructions for the connected weighing platform. The weighing
platform may not be designed for the environments and cleaning procedures described above!
46 Operation
3 Counting
3.1 Counting parts into a container
§ The soft keys Ref N var ( ) and/or Ref N fix ( ) are activated in the menu under
Terminal –> Device –> Keyboard –> Soft keys (if not shown by default).
1 Place the empty container on the scale and press .
ð The container is tared, the zero display and the symbol NET appear.
2 Place the number of reference parts on the scale as indicated on the soft key or and press the
corresponding soft key.
ð The scale determines the average piece weight and then shows the number of reference pieces.
3 Add more parts to the container until the required number of pieces is reached.
4 When piece counting is completed, press to clear the reference.
ð The scale is ready for the next weighing or counting operation.
• The average piece weight remains saved until is pressed or a new average piece weight is
determined.
• With or soft key (Weight count) you can switch between the number of pieces and the
weighing units preset.
• The average piece weight (APW), for example, the weight of an individual reference unit, can be
displayed on the info page or in the auxiliary line.
• If Auto clear APW is set to On in the menu under Application –> Counting,
the average piece weight is automatically cleared after each counting operation.
• The achieved counting accuracy can be displayed in the auxiliary lines under Application
–> Counting –> Auxiliary lines.
Counting 47
3.3 Determining the parts in a full container
When you know the tare weight of the container, the number of parts in the container can be determined.
§ The soft keys Ref N var ( ) and/or Ref N fix ( ) are activated in the menu under
Terminal –> Device –> Keyboard –> Soft keys (if not shown by default).
1 Place the number of reference parts on the scale as indicated on the soft key or and press the
corresponding soft key.
ð The scale determines the average piece weight and then shows the number of reference pieces.
2 Enter or scan with a barcode reader the known tare weight and press to confirm.
ð The weight display shows the negative tare weight and the symbol appears.
3 Place the full container on the weighing platform.
ð The number of pieces in the container is displayed.
48 Counting
3.5.2 Selecting reference quantity out of a set
With soft key the following set of reference quantities is available: 5, 10, 20, 50, 100.
§ The soft key Ref N fix ( ) is activated in the menu under Terminal –> Device –>
Keyboard –> Soft keys.
1 Place the desired number of reference parts (5, 10, 20, 50, 100) on the scale.
2 Press and hold the soft key until the soft key line changes.
3 Press the soft key for the desired number of reference parts.
ð The scale determines the average piece weight and then shows the number of pieces.
ð In the soft key the new number of reference parts is indicated.
The rest of the counting procedure is as described in Counting parts into a container [} 47].
Counting 49
3.7 Reference optimization
50 Counting
3.9 Counting with custom unit
The device offers the option to derive other physical variables from the weight of the sample, e.g., length,
area, volume.
Unit and format of the physical variable can be defined in the Application –> Counting menu.
Prerequisite
In the Application –> Counting menu the following settings are made:
• Unit type is set to Custom unit
• For Unit name the desired unit is entered, e.g., m, qm, l, $, Euro
• For Unit format the desired resolution is entered, e.g., 0.02 to count coins of 2 Cents and show
the result in Euro
Weighing reference quantity
- Place the indicated reference quantity on the scale and press soft key (Ref n FIX) or (Ref n VAR).
ð The scale determines the reference weight and then shows value and unit of the physical variable.
The rest of the measuring procedure is as described earlier.
Entering the known weight of the unit
- Enter the known weight of the unit and press soft key .
ð The scale determines the reference weight and then shows value and unit of the physical variable.
The rest of the measuring procedure is as described earlier.
Counting 51
3.10 Counting with reference and bulk scale
52 Counting
4 Over/Under Checkweighing and Filling
4.1 Overview
The devices offer Over/Under Checkweighing and Filling functions. The respective settings in the menu are
described in the Application menu section.
The correspondingly colored background lighting allows rapid detection of the status “too light” (factory
setting: red), “good” (factory setting: green) and “too heavy” (factory setting: yellow). The colors can be
modified in the menu.
Over/Under Checkweighing Filling
Tolerance types
Different entries are required at the beginning of Over/Under Checkweighing / Checkcounting / Filling,
depending on the tolerance type setting.
Absolute A low and a high weight value must be entered. These weights and all weights within this range
are treated as being within tolerance.
Relative Target weight (Target) as well as lower tolerance (Tol–) and upper tolerance (Tol+) have to be
specified. The tolerances are displayed as relative deviations from the target weight.
Percent Target weight (Target) as well as lower tolerance (Tol–) and upper tolerance (Tol+) have to be
specified. At Over/Under Checkweighing / Filling the weight value is represented as a percentage
of the target weight. The target weight value is 100 % or 0 % at Over/Under Checkweighing to
zero.
<
proceed to the first weight.
ð With a tolerance type selected in the menu, this step does not appear.
3 Load the requested weight or enter the weight value and confirm with the soft key .
ð The next weight is highlighted.
4 Repeat step 3 until New target set is displayed.
ð The colored Over/Under Checkweighing / Filling display appears, the scale is ready for Over/Under
Checkweighing or Filling.
• If tolerance default values have been set in the menu, only the target has to be specified with
tolerance types "Relative" and "Percent".
• The upper tolerance value has to be greater than or equal to the lower one (High >= Low) or,
respectively, the target weight has to be greater than or equal to the lower tolerance value and
smaller than or equal to the upper tolerance (Tol+ >= Target >= Tol–).
Start value Start value Start value Start value End value
Class 1 Class 2 Class 3 Last class
• If you do not specify the end value, the maximum capacity of the scale is used as end value.
• With Class name set to Custom in the Application menu, you are prompted to
enter the class name prior to the value.
• Weighing in class limits is possible as well. Instead of entering the weight value, put the
corresponding weight on the platform and confirm with .
58 Classifying
5.3 Classifying procedure
§ Class definition values specified as described in the previous section.
- Place the classifying material on the scale.
When loading a database record with stored tare weight make sure to always use the same
container as specified in the record.
Classifying 59
5.5 Automatic printout of Classifying results
With Class print set to On in the Application –>
Classifying menu, weighing results within the defined classed are
printed out automatically together with the corresponding class
information.
60 Classifying
6 Totalization
6.1 Starting totalization
Totalization 61
Totalizing in subtractive weighing
1 Load the full container and press .
ð The full container is tared.
2 Remove the first portion from the container and press the soft key .
ð The removed total is displayed.
ð If configured in the Application menu, the lot print for the first sample is issued.
3 Press .
4 Remove the next portion and press the soft key again.
ð The total is updated.
ð If configured in the Application menu, the lot print for the next sample is issued.
5 Repeat steps 3 and 4 for further portions.
6 Press the soft key to clear the total.
– or –
Press the soft key to continue totalizing.
• Piece counting results and Over/Under Checkweighing results can be totalized the same way, but
they cannot be mixed up in one totalizing action.
• When totalizing Checkweighing/Filling results which are too high or too low, a safety prompt is
displayed.
• You can configure the auxiliary lines according to your totalization tasks under Application
–> ... –> Auxiliary lines.
62 Totalization
6.3 Automatic totalizing
The automatic mode facilitates the totalizing process. After putting the load on the scale, the weight value is
added automatically.
§ Auto+ or Auto– is selected under Application –> Totalizing –> Mode.
1 Load the first sample.
ð The total is displayed in the auxiliary lines.
ð If configured in the Application menu, the lot print for the first sample is issued.
2 Unload the scale.
3 Load the next sample.
ð The total is updated.
ð If configured in the Application menu, the lot print for the next sample is issued.
4 Unload the scale.
5 Repeat steps 3 and 4 for further items.
6 To clear the totalization memory, press the soft key .
ð A safety prompt is displayed.
7 Press the soft key to clear the total
– or –
Press the soft key to continue totalizing.
• Piece counting results, Over/Under Checkweighing results, Filling results and Classifying results
can be totalized the same way.
• To avoid weighing a sample twice, the Zero return function can be enabled under
Application –> Totalizing. A stable zero must be reached between two samples.
Totalization 63
6.4 Totalizing to a target
The totalizing target can be defined as gross weight, net weight, number of items or number of pieces.
Entering target values
1 Press the soft key .
ð A window opens to specify the target.
2 Select the target type: Gross, Net or Lot (N).
3 Enter the target and confirm with the soft key .
ð The message New target set appears briefly and then the weight display is shown.
Totalizing to a target manually
1 Load the first item and press the soft key .
ð The weight is added to the sum.
ð If configured in the Application menu, the lot print for the first sample is issued.
2 Remove the item from the weighing platform.
3 Load the next item and press the soft key .
ð If configured in the Application menu, the lot print for the next sample is issued.
4 Repeat steps 2 and 3 until Totalization target exceeded is displayed.
5 Confirm the message with the soft key .
6 To clear the totalization memoy, press the soft key .
ð The scale is ready for the next totalizing procedure.
• Target format PCS is available only if the current unit is PCS.
• The totalization target remains stored until a new target is set.
• Checkweighing, Filling or Classifying results can be totalized the same way.
• When in the Application menu Clear at target is set to On, the totalization
memory is automatically cleared when the target is reached.
• When in the Application menu Tare after sum is set to On, you can leave the
previous weighing good on the load plate.
64 Totalization
6.6 Statistical evaluation of the sum
§ For statistical evaluation of the sum, statistics must first be activated.
1 Press the soft key .
ð Activate statistics? is displayed.
2 Press the soft key .
ð From now on all weighings are included in a statistical evaluation.
Displaying statistics
- Press the soft key .
ð The statistics of all totalized items since the last clearing of statistics is displayed.
• In the menu under Application –> Statistics you can configure which statistical
information will be displayed.
• Statistics can be called up from the Quick Select menu as well.
Printing statistics
- Press the soft key .
ð The statistics of all totalized items since the last clearing of statistics is printed or transferred to a
computer.
Deleting statistics
1 Press the soft key .
ð A safety prompt is displayed.
2 Press the soft key to delete the statistics.
ð The statistic is cleared.
Deactivating statistics
1 Press the soft key .
ð A safety prompt is displayed.
2 Press the soft key to deactivate statistics.
ð From now on there is no statistical evaluation of the weighings.
Totalization 65
6.7 Terminating totalizing
Terminating totalizing with clearing the total
- Press .
ð The total is cleared and the straight weighing display appears.
ð The device operates in straight weighing mode.
Printouts
If configured in the Application menu, the following printouts are printed when clearing the total:
• Final printout with the totals
• Summary printout with the totals and all individual items, see printout example in the Appendix.
Terminating totalizing with keeping the total
- Press the soft key .
ð The straight weighing appears, the total is kept.
ð The device operates in straight weighing mode.
- To continue totalizing, press the soft key .
ð The last total is displayed.
66 Totalization
7 Settings in the menu
7.1 Menu overview
In the menu, settings can be changed and functions can be activated. This enables adaptation to individual
weighing requirements.
The menu consists of the following 5 main blocks containing various submenus on several levels which are
described in the following sections.
• Scale
• Application
• Terminal
• Communication
• Maintenance
Menu tree
The menu tree is displayed like the file system in the Windows Explorer.
For navigating the menu tree use the cursor keys.
<
< / Navigating up or down the menu tree
Selection window
For navigating the selection windows use the following keys:
<
item
Opening the menu item
Confirming the setting of a menu item
< Navigating to a higher level of the menu and
closing submenus
Leaving the selection window
<
menu.
4 Use cursor key > to enter the Tare menu.
ð The selection window is displayed.
setting.
4 Press to confirm the setting.
5 Press the soft key < to leave the selection window and
return to the menu tree.
• Menu items in light gray are not available for the current setting or profile.
• Should the settings of a menu not be displayed on one page, (e.g., all the soft keys), use cursor
key to proceed to further items.
<
• When entering the Scale menu block, an overview of the connected scales is displayed.
• After selecting a scale, the Scale menu is available.
• If the selected scale is a SICS scale, no further settings are available.
Overview
Factory settings are printed in bold in the following overview.
Level 1 Level 2 Level 3 Level 4
Identification Serial no. scale, Scale model, Scale location, Scale ID
Linearization & Linearization 3 point, 5 point
Calibration Last calibration
Start up FACT On, Off
(for ICS685k-.../f
compact scales only)
Auto print calib. On, Off
Perform linearization
Perform calibration
Disp. unit & res. Display unit 1 g, kg, oz, lb, lb-oz, t
Display unit 2 g, kg, oz, lb, lb-oz, t
Disp. resolution
Unit roll On, Off
Zero AZM Off, 0.5d, 1d, 2d, 5d, 10d
Tare Auto tare On, Off
Chain tare On, Off
Auto clear tare On, Off
Restart On, Off
Filter Vibration Low, Medium, High
Process Universal, Dosing, Absolute
Stability Fast, Standard, Precise
MinWeigh MinWeigh On, Off
Display color White, Yellow, Red, Green, Blue, Violet, Dark blue,
Grey
FACT Temperature Off, 1K, 2K, 3K
(for ICS685k-.../f Time Time 1, Time 2, Time 3
compact scales only)
Days Monday ... Sunday Off, On
Reset Perform reset?
Description
Identification Displaying/setting scale identification data
Serial no. scale Displaying the serial number of the weighing platform
Scale model Displaying the scale type, e.g., PBD555
Available for METTLER TOLEDO scales only
Scale location Entering the scale location, e.g., floor and room
Scale ID Entering the scale identification, e.g., inventory number
Notes • Scale location and Scale ID can be displayed in the auxiliary or info
lines or printed out.
• Scale location and Scale ID can consist of up to 40 alphanumerical
characters.
FACT Fully automatic calibration test (for ICS685k-.../f compact scales only)
Temperature Setting the temperature difference for automatic adjustment.
Off Switching off automatic adjustment in case of a temperature difference.
1K, 2K, 3K Automatic adjustment in case of the selected temperature change.
Time Setting up to 3 times per day for automatic adjustment.
Time 1, Time 2, Time 3 Entering the times for the automatic adjustment (hours, minutes in 24 h
format).
To deactivate Time 2 and Time 3, set them to 00:00:00.
Days Setting the days of the week for automatic adjustment.
Monday ... Sunday On all days which are set to On, the automatic adjustment will be
performed.
Note FACT is executed under the following conditions:
• No key has been pressed for 3 minutes.
– or –
• The displayed weight value is smaller than 30 d and stable.
Overview
Level 1 Level 2 Level 3
Display unit & Resolution Display unit 2 g, kg, oz, lb, t
Unit roll On, Off
Zero AZM Off, 0.5d, 1d, 2d, 5d, 10d
Tare Auto tare On, Off
Auto clear tare On, Off, 9 d
Chain tare On, Off
Restart On, Off
Filter Vibration Stable, Normal, Unstable
Process Finefill, Universal, Absolute
Stability ASD = 0, 1, 2, 3, 4, 5
Update The possible settings depend on the connected scale
MinWeigh Function On, Off
MinWeigh value
Display color White, Yellow, Red, Green, Blue, Violet,
Dark blue, Grey
Reset Perform reset?
Description
Identification Displaying/setting scale identification data
Serial no. scale Displaying the serial number of the weighing platform
Scale model Displaying the scale type, e.g., PBD555
Available for METTLER TOLEDO scales only
Scale location Entering the scale location, e.g., floor and room
Scale ID Entering the scale identification, e.g., inventory number
Notes • Scale location and Scale ID can be displayed in the auxiliary or info
lines or printed out.
• Scale location and Scale ID can consist of up to 24 alphanumerical
characters.
Overview
Level 1 Level 2 Level 3
Auxiliary lines Auxiliary line 1 Not used, Date & time (for battery devices incl. remaining
... capacity in % and in hours), Gross, Net, Tare, High resolution
Auxiliary line 3 (for non-approved scales only), ID1, ID2, ID3, Bargraph,
Temperature (for ICS685k-.../f only), Consecutive number,
Active scale model, Terminal location, APW, Reference count,
Quantity, Custom unit factor, CntAccuracy, Target, Tolerance +,
Tolerance –, Deviation, Article, Article description, Article info 1,
Article info 2, Article info 3, Total net, Total gross, Total PCS,
Total target, Lot, User name, User ID, Class info.
Printout COM1 Off, Standard, Template 1 ... Template 20
...
COM4
Description
Auxiliary lines Selecting contents of the auxiliary lines in the straight weighing
application
Auxiliary line 1 Factory setting: Date & Time
Auxiliary line 2 Factory setting: Bargraph
Auxiliary line 3 Factory setting: Article
Timer Selecting the period of time over which the average weight is
calculated
With a longer timer setting the reproducibility of the average weighing
result is better
Factory setting: 4 seconds
Possible settings: 0 ... 99 seconds
Auxiliary lines Selecting mode for determining the average weight for an unstable
load (dynamic weighing)
Auxiliary line 1 Factory setting: High resolution
Auxiliary line 2 Factory setting: Bargraph
Auxiliary line 3 Factory setting: Article
Activate When set to On, the result is automatically printed when the weight
between two weighings has dropped below the threshold.
Threshold Enter threshold for unloading the scale between two weighings.
Possible settings: 0.0 kg ... max. capacity
Factory setting: 0.0 kg
Overview
Level 1 Level 2 Level 3
Unit & Reference Unit type Piece counting, Custom unit
Unit name
Unit format
Reference size
Fixed reference size Off, On
Reference weight check Off, On, 1 % ... 30 %
Display color < Minimum ref. Red, Green, Blue, Violet, Dark blue, Grey,
weight White, Yellow
Average piece / unit weight APW optimization Off, Auto, soft key
Autosampling On, Off
Auto clear APW On, Off
Counting accuracy %, PCS/Custom unit
Counting system Scale 1 ... Scale 4 Bulk, Reference, Aux., Off
Total count Bulk, Bulk + Ref.
Auxiliary lines see Application –> Straight weighing
Printout
Auxiliary lines Selecting contents of the auxiliary lines in the straight weighing
application
Auxiliary line 1 Factory setting: High resolution
Auxiliary line 2 Factory setting: Bargraph
Auxiliary line 3 Factory setting: Article
Possible contents of the See Application –> Straight weighing
auxiliary lines
Overview
Level 1 Level 2 Level 3
Default values Initial tolerance type Off, Absolute, Relative, Percent
Act. deft. values Off, On
Rel. weight Tol–, Tol+
Per. weight Tol–, Tol+
Rel. pieces Tol–, Tol+
Output Thresh % of Tol– 0 ... 12 ... 100 %
Beeper Off, Within Tolerances, Outside
Tolerances, Stable result
Beeper mode Stable result, Tolerance border
Autoprint Off, Within Tolerances, Outside
Tolerances, Stable result
Display mode & Colors Stealth mode On, Off
Good range White, Yellow, Red, Green, Blue, Violet,
Under range Dark blue, Grey (not for ICS685)
Over range
Below threshold
Auxiliary lines See Application –> Straight weighing
Printout
Description
Default values Storing default tolerance values
Initial tolerance type Selecting default tolerance type
Off: No tolerance type predefined. It can be set individually when entering
Over/Under Checkweighing parameters.
Absolute: A low and a high weight value must be entered. These weights
and all weights within this range are treated as being within tolerance.
Relative: The target weight has to be entered as an absolute weight,
upper and lower tolerances as deviations in weight from the target weight.
Percent: The target weight has to be entered as an absolute weight, upper
and lower tolerances as deviations in percent from the target weight. This
setting is not available for counting.
Act. deft. values Activating/deactivating usage of default tolerance values.
Rel. weight Entering the default values for Tolerance – and Tolerance +.
Per. weight Entering the default percentages for Tolerance – and Tolerance +.
Rel. pcs Entering the default values for Tolerance – and Tolerance + in pieces or in
a defined custom unit.
Note When always using the same tolerances for Over/Under Checkweighing,
store these tolerances to avoid entering tolerances all the time.
Auxiliary lines Selecting contents of the auxiliary lines in the straight weighing
application
Auxiliary line 1 Factory setting: Not used
Auxiliary line 2 Factory setting: Not used
Auxiliary line 3 Factory setting: Article
Overview
Level 1 Level 2 Level 3
Class name Default, Customized
Class print Off, On
Display mode Continuous, Stable
Stealth mode Off, On
Color Out of class, White, Yellow, Light blue, Dark blue,
Class 1 ... Class 12 Light red, Dark red, Orange, Violet, Light
green, Dark green, Pink, Light grey, Dark
grey
Auxiliary lines See Application –> Straight weighing
Printout
Description
Classifying Setting classifying parameters
Class name Naming of the classes
Default When entering class identification values, only the weight values have to
be entered. The class names are Class 1 to Class 12.
Custom When entering class identification values, the class names can be
entered, too.
Class print Printout with class information
Off No class information on the printout
On Printout with class information
Display mode Setting the class display
Continuous Continuous class display
Stable Class display when a stable weight value is reached
Stealth mode Hiding the weight display
Off Colored display for the classes with weight value
On Only colored display for the classes, without weight value. Not available,
if the scale is approved.
Color Setting the colors for the classes
Out of class Factory setting: White
Class 1 ... Class 12 In the factory setting, Class 1 ... Class 12 are displayed in the following
order: Yellow, Light blue, Dark blue, Light red, Dark red, Orange, Violet,
Light green, Dark green, Pink, Light grey, Dark grey
Overview
Level 1 Level 2 Level 3 Level 4
Mode Mode Manual, Auto +, Auto –
Zero return Off, On
Tare after sum Off, On
Clear at target Off, On
Auxiliary lines See "Straight weighing"
Printout Lot print COM1 ... COM4 Off, Standard,
Final print Template 1 ...
Template 20
Summary print
Description
Mode Configuring totalizing
Mode Selecting the totalizing mode
Manual Items must be totalized manually with the soft key
Auto + Stable weight values will be totalized automatically
Auto – Automatic totalization of stable weight values in subtractive weighing
Zero return Reaching a stable zero point between two items
On The scale must be unloaded before totalization of the next item is possible
Off No load removal requested between two items
Tare after sum Leaving the totalized items on the scale
On The weight is automatically tared after each totalizing process
Off No automatic taring after totalizing
Clear at target Clearing of the sum when the target (lot numer) is reached
For this function, at least one communication port must be configured as
"Printer".
On Automatic clearing of the sum when the target is reached
Off The sum has to be cleared manually
Overview
Level 1 Level 2 Level 3
Memory mode Mode Alibi, Transaction, Off
Field 1 ... Field 12 Off, Date & time, Net, Tare, SNo Scale, Terminal location,
Article, Article description, ID1, ID2, ID34, APW, Quantity, SNo
Terminal, Temperature (for ICS685k-.../f only), Gross, User
name, User ID, Unit name, Article Info 1, Article Info 2, Article
Info 3, Reference count, Counting accuracy, n, Weight position
Memory backup File name
Delimiter ,:;
Description
Memory mode Configuring a system of several scales for counting
Mode Configuring memory mode
Off No memory of weighing results
Alibi Alibi memory active.
All transferred weighing results are stored in the terminal. The information
required by law is stored in fields 1 to 4. These fields cannot be changed.
Additional information is selectable for the fields 5 to 12.
Transactiion Transaction memory active.
All transferred weighing results are stored in the terminal. The information
to be stored in the fields 1 to 12 is freely selectable.
Field 1 ... Field 12 Selecting information to be stored in the corresponding fields
Memory backup Download of the complete memory to a USB stick as a .csv file
File name Enter the file name of the memory backup
Delimiter Select the delimiter in the memory .csv file
Note This menu item is only available if a USB Host interface is installed
Database backup Download of the complete database to a USB stick as a .csv file
File name Enter the file name of the database backup
Delimiter Select the delimiter in the database .csv file
Note This menu item is only available if a USB Host interface is installed.
Overview
Level 1 Level 2 Level 3 Level 4 Level 5
Prompt 1 Mode Disabled, Soft key
... Soft key description
Prompt 3
Apps Off, Tare/Sample, Sample/Tare, Handsfree counting, Multi tare, Additive
tare, Take away, Custom prompt 1 ... Custom prompt 3
Custom Custom Name
prompts prompt 1 Step 1 Prompt text
... ... Prompt Text, Tare, Clear tare, Auto tare, Preset
Custom Step 15 function tare, Print, Auto print, Auto switch scale
prompt 3
1 ... 4, Reference, Auto reference, APW,
Auto APW clear, ID1, ID2, ID3, Recall
article
2 Place the full container on the Text Confirm action with the
scale indicated soft key
3 Enter tare weight Preset tare Press the indicated soft key
and enter tare weight
Overview
Level 1 Level 2 Level 3 Level 4 Level 5
Region Language English, US-english, Deutsch, Français, Italiano, Español, Chinese, ...
Date format MM/DD/YY, MM/DD/YYYY, MMM/DD/YYYY, DD/MM/YY, DD/MMM/YYYY, YY/
MM/DD, YYYY/MMM/DD, YYYY/MM/DD, DD/MM/YYYY
Set date Set year
Set month
Set day
Time format 24:MM, 12:MM tt, 24:MM:SS, 12:MM:SS tt
Set time Set hour
Set minutes
Daylight 0, 1
saving
Energy save Backlight On, 5 seconds, 10 seconds, 15 seconds, 30 seconds
Power off Off, 1 minute, 3 minutes, 5 minutes, 15 minutes, 30 minutes
Identi- Terminal location
fication Terminal ID
Overview
Level 1 Level 2 Level 3 Level 4
User 1 Profile – User User name
... x User ID
User 20
Profile Operator, supervisor
Language English, Deutsch, Français, Italiano, Español,
Chinese, ...
Password
Activate user On, Off
Hard keys – Power, Clear, On, Off
User x Switch,
transfer, Tare,
Numeric keys,
Navigation,
Quick Select,
Info, Zero
Soft keys – Soft key 1-1 Not used, Zero, Tare, Alibi memory, Switch scale, x10
User x ... display, Transfer, Average weighing, ID1, ID2, ID3,
Soft key 4-5 Prompt 1, Prompt 2, Prompt 3, Reference N VAR,
Reference N FIX, APW, APW optimization, Totalizing,
Checkweighing, Filling, Weight/Count, Save as article,
Temperature check (for ICS685k-.../f only), Database,
Recall article, Logout, Display layout, Consecutive no.
<
1 Use the cursor keys / to select a user.
<
2 Use the soft key to edit the selected user.
ð The user profile is displayed in detail.
3 Use the soft keys / to proceed to the pages
"Hard keys – User x" and "Soft keys – User x"
( )
Soft keys user Setting the user-specific soft key functions
Soft key 1-1 1 Select soft key number.
...
2 Assign function.
Soft key 4-5
The corresponding soft key symbols are shown in the Introduction
chapter.
7.6.1 General
For detailed information on interface protocols and commands refer to the SICS Reference manual.
Possible settings
COM1 / COM2 (optional / COM3 / COM4
COM2
(default)
RS232 RS232 RS422 / Ethernet WLAN USB USB
RS485 (COM3 (COM3 Device Host
only) only)
Mode Print x x x x x x –
Auto print
Instant print
Continuous
(Dialog)*
Dialog* Factory setting
External input x x x x x x x
Toledo cont.-weight x x x x x x –
Toledo cont.-count
SICS scale
X scale
Digitol B
Digitol G
Second display x x x x x – –
SICSpro scale – – x – – – –
ARM100 – – x – – – –
Printer x x x x x x –
External input x x x x x x x
Parameter Baud 9600 9600 9600 – – – –
(factory setting)
Parity 8 none 8 none 8 none – – – –
(factory setting)
Handshake x x x – – – –
Checksum** x x x x x – –
STX** x x x x x – –
RS Type – – x – – – –
Net Address
Load resistor
DHCP – – – x x – –
IP address
Subnet mask
Gateway
TCP settings – – – x x – –
Wireless settings – – – – x – –
* for more information see SICS Reference manual
** only available for Toledo cont. modes
A license file (RADIUS file) can be implemented via the DatabICS software (mt.com/ind-databics).
The driver for USB Device is available on the CD delivered with the weighing terminal.
Configuring inputs
1 Select an input pin.
2 Assign an input signal to the selected input pin.
Configuring outputs
1 Select an output signal.
2 Assign an output pin.
Configuring setpoints
- Enter values for the setpoints.
Setting output mode
Continuous Digital outputs are updated continuously
Stable Digital outputs are updated only when the weight is stable
7.7.1 Overview
Level 1 Level 2 Level 3 Level 4
Scale test Scale 1 Routine test Days
... External test weight
Scale 4
Weight name
Tolerance
Corner load test Days
External test weight
Weight name
Tolerance
Keyboard test Perform test?
Display test Perform test?
Tool communication Port
Baudrate
Start
Print menu settings
Temperature check Mode Off, On
Temperature Maximum, Minimum
Reset all Perform reset?
7.7.2 Description
Scale test Testing the selected scale
Routine test Configuring routine test or cornerload test
Cornerload test
Days Enter test interval.
0 days means no test functionality.
Test weight Enter the test weight value
Tolerance Enter the tolerance value
Weight name Enter the test weight name
Start routine test with internal/external test weight. For details refer to the
Quick Select section.
Start cornerload test. For details refer to the Quick Select section.
8.3 Logout
Prerequisite
User management is activated under Terminal –> User Management.
• Logout is described in the Operation chapter.
• Always log out when leaving the terminal in order to prevent unauthorized persons from working
on it.
The following soft keys are available for editing the database:
Page 1
Leave the New record Edit the selected Load the selected Show next soft
database, cancel article article key page
editing
Page 2
Viewing article
- To view the complete database record, use the cursor keys < or >.
Calling up article
<
Existing article 1 Use the cursor keys / .
<
2 Press the soft key to open the selected article.
<
Copy article 1 Use the cursor keys / .
<
2 Press the soft key to copy the selected article.
3 Edit the copied article.
Viewing article
For searching an article, the device offers 3 search fields with individual search criterions.
Search fields Criterions
• Article • == (equal)
• Article description • < (smaller)
• Article info 1 ... Article info 3 • <= (smaller or equal)
• Tare value • > (bigger)
• >= (bigger or equal)
• != (unequal)
Data field.
4 Select the search criterion in the Data field.
5 Use cursor key to proceed to the field for entering
<
the article.
10 Load the article with the soft key .
ð Record loaded is displayed briefly.
ð Those applications are active which were set to On
in the Activate field.
8.6 Statistics
Statistics is described in the Totalizing section.
confirm with .
ð You are asked to put the indicated weight on the
platform.
3 When the required weight is put on the platform, press
.
ð The routine test is carried out and the test protocol
is displayed for a short time.
4 To leave the routine test press .
2 Select Routine Test in the Quick Select menu with the cursor keys / and confirm with
<
.
ð The routine test is carried out with the internal calibration weight and a test protocol is displayed for
a short time.
• The results of the routine test are stored in the routine test log file.
• If the determined weight is not within the tolerance, the test protocol is in red. Call the METTLER
TOLEDO service technician.
<
menu with the cursor keys / and confirm with
<
.
ð You are asked to put the indicated weight on the
indicated corner of the platform.
3 When the required weight is put on the platform, press
.
ð The corner load test is carried out for the first
corner.
ð You are asked to put the indicated weight on the
next indicated corner of the platform.
4 Repeat step 3 until all corners are tested and the
following test protocol is displayed for a short time:
<
keys / and confirm with .
<
ð The routine test / corner load test protocol of the last
test is displayed.
2 To view other test protocols use the cursor keys
<
<
/ .
<
menu with the cursor keys / and confirm with
<
.
ð The calibration protocol of the last calibration is
displayed.
2 To view other test protocols use the cursor keys
<
<
/ .
Out of range!
allowed range
1 Error message
2 Warning symbol
3 Message identifier
4 How to clear the message
5 Remedy
Warnings
Warnings are displayed briefly and then disappear automatically.
1 Warning message
2 Warning symbol
3 Warning identifier
Cleared
1 Info message
2 Info symbol
3 Info identifier
In case of an alert we strongly recommend calling the METTLER TOLEDO service technician
• to replace parts which are at the end of lifetime,
• to correct wrong settings,
• to educate operators about proper handling,
• to perform routine service work,
• to reset the alert.
The control functions monitor the following conditions:
• number of weighings
• number of overloads
• maximum weight
• zero commands and zero failures
• battery charging cycles
• power-on time
• date for the next service inspection
Interfaces
Optional equipment 3 additional optional interfaces possible
Scale interfaces up to 4 (incl. SICS scale via RS232, SICSpro scale via RS422/RS485)
max. 2 analog scales
max. 2 IDNet scales (except F cell, AWU cell, GD16, GD17, Pik)
33 mm / 1.3"
248 mm / 9.8" 164 mm / 6.5"
364 mm / 14.3"
130 mm / 5.1"
247 mm / 9.7"
160 mm / 6.3"
206 mm / 8.1"
131.5 mm
230.5 mm
200 mm
186 mm
97 mm
212.5 mm
158 mm
240 mm
110 - 120 mm
/ 4.3" - 4.7
/ 4.3" - 4.7
247 mm / 9.7"
Interfaces
Optional equipment 3 additional optional interfaces possible
Scale interfaces up to 4 (incl. SICS scale via RS232, SICSpro scale via RS422/RS485)
max. 2 analog scales
max. 2 IDNet scales (except F cell, AWU cell, GD16, GD17, Pik)
• The size of the weighing platform (A, BB, B, BC, CC, QA, QB, QC) is indicated at the end of the
product name, e.g., ICS689g-QA6.
• Other combinations of weighing range and readability can be adjusted by the METTLER TOLEDO
service technician on site.
• The table below indicates the factory settings of weighing range and readability.
b a
60
c
A BB B BC
Dim. [mm] ["] [mm] ["] [mm] ["] [mm] ["]
a 175 6.89 235 9.25 335 13.19 435 17.13
b 240 9.45 300 11.81 400 15.75 500 19.69
c 56 2.20 57 2.24 57 2.24 70 2.76
d 95 3.74 97 3.82 100 3.94 108 4.25
e 235 9.25 335 13.81 435 17.13 587 23.11
f 300 11.81 400 15.75 500 19.69 650 25.59
g 22 0.87 16 0.59 15 0.59 15 0.59
h Circle diameter: 30 mm / 1.18 "; diagonal: 34 mm / 1.34 "
CC QA QB QC
Dim. [mm] ["] [mm] ["] [mm] ["] [mm] ["]
a 503 19.80 170 6.69 233 9.17 392 15.43
b 600 23.62 229 9.02 305 12.01 457 17.99
c 79 3.11 56 2.20 57 2.24 60 2.36
d 130 5.12 95 3.74 108 4.25 100 3.94
e 724 28.50 170 6.69 245 9.65 397 15.63
f 800 31.50 229 9.02 305 12.01 457 17.99
g 21 0.83 22 0.87 15 0.59 15 0.59
h Circle diameter: 30 mm / 1.18 "; diagonal: 34 mm / 1.34 "
A BB B BC
Dim. [mm] ["] [mm] ["] [mm] ["] [mm] ["]
a 418 16.46 485 19.09 581 22.87 681 26.81
CC QA QB QC
Dim. [mm] ["] [mm] ["] [mm] ["] [mm] ["]
a 772 30.39 407 16.02 489 19.25 640 25.10
A BB B BC
Dim. [mm] ["] [mm] ["] [mm] ["] [mm] ["]
a 337 13.27 404 15.91 500 19.69 600 23.62
b 412 mm / 16.22 "
c 34 mm / 1.34 "
CC QA QB QC
Dim. [mm] ["] [mm] ["] [mm] ["] [mm] ["]
a 691 27.2 326 12.83 408 16.06 559 22.01
b 412 mm / 16.22 "
c 34 mm / 1.34 "
10.3.1 Applications
• Weighing
• Piece counting
• Over/Under Checkweighing
• Filling
• Classifying
• Totalizing
• Prompting
• Average weighing
• Internal database with up to 5000 records
• Alibi log file
• Routine test function
• Calibration log file
• User management
Medium accuracy scales that are used in commerce where certified calibration is required must be
calibrated and certified.
Observe the respective measurement data guidelines in your country.
146 Appendix
Geo Code values 6000 e / 75000 e, OIML Class III (Altitude < 1000 m)
Geographical latitude Geo Code Geographical latitude Geo Code
00°00’ – 12°44’ 18 43°26’ – 47°51’ 18
05°46’ – 17°10’ 21 45°38' – 50°06' 22
12°44’ – 20°45’ 16 47°51’ – 52°22’ 20
17°10’ – 23°54’ 18 50°06’ – 54°41’ 21
20°45’ – 26°45’ 20 52°22’ – 57°04’ 24*, 26
23°54’ – 29°25' 23 54°41’ – 59°32’ 21
26°45’ – 31°56’ 24 57°04’ – 62°09’ 15
29°25’ – 34°21’ 25*, 26 59°32’ – 64°55’ 18
31°56’ – 36°41’ 17, 19* 62°09’ – 67°57’ 19
34°21’ – 38°58’ 20 64°55’ – 71°21’ 18
36°41’ – 41°12’ 15 67°57’ – 75°24’ 15
38°58’ – 43°26’ 19 71°21’ – 80°56’ 24*, 26
41°12’ – 45°38’ 26 75°24’ – 90°00’ 18
* factory setting
11.3 Disposal
In accordance with the requirements of European Directive 2002/96 EC on Waste
Electrical and Electronic Equipment (WEEE), this device may not be disposed of
with domestic refuse. This also applies for countries outside the EU in accordance
with their respective national regulations.
- Please dispose of this product in accordance with local regulations for the separate collection of waste
electrical and electronic equipment.
Should you have any questions, please contact the corresponding authorities or the dealer from whom this
device was purchased.
If this device is passed on (for example for further private or commercial/industrial use), this regulation is
also to be passed on.
Many thanks for your contribution to the protection of the environment.
Battery disposal
Batteries contain heavy metals and therefore cannot be disposed of in the normal refuse.
- Observe local regulations on the disposal of materials that are hazardous to the environment.
Appendix 147
11.4 Protocol printouts
Examples of what can be adjusted (GA46 printouts, in English)
Printout with header and identification data Over/Under Checkweighing default printout
148 Appendix
Index
A D
Accessories Database
for dry environment 134 Internal 117
for wet environment 143 Quick Select menu 116
Application Settings 93
Clever print 82 Digital I/Os 111
Average weighing Dimensional drawings
Operation 34 Devices for dry environment 132
Settings 82 Devices for wet environment 139
Display
C
3-line mode 10
Calibration 73
Metrological data line 13
Calibration log file 124
Settings 99
Classifying
Symbols and info line 14
Class definition 58
Units 74, 77
Display 59
Update 79
Procedure 59
Weight value 13
Settings 89
Dynamic weighing
Cleaning
Operation 34
in dry environment 45
Settings 82
in wet environment 45
Clever print 33, 82 E
Connections Energy save 98
Power supply 26 Error conditions 125
Weighing platform 26 Error messages 126
Corner load test 122 External input
Counting Entry 35
APW optimization 85 Settings 108
Auto clear APW 84
F
Autosampling 84
FACT
Bulk scale 85
Settings 75
Counting accuracy 85
Symbol 14
Counting system 85
Filling
Procedure 47
Procedure 55
Reference scale 85
Quickstart 56
Total count 85
Subtractive weighing 56
Custom unit 84
Target values 54
To zero 57
Tolerance type 53
Filter 75, 79
Index 149
G M
Geo code Maintenance 113
Display 29 Memory
Values 146 Backup 92
Mode 92
H
Menu
High resolution 35
Analog scale 71
Hygienically sensitive areas 28
Application 81
I Communication 102
Identification 91 Display 68
Identifications IDNet Scale 77
Scale data 71, 77 Maintenance 113
Terminal data 98 Operation 67
Weighing data 35 Operator menu 67
Info key Scale 70
Displaying information 33 Supervisor menu 67
Settings 99 Metrological data line 13
Information 127 Metrological information 146
Interfaces MinWeigh
Pin assignment 145 Settings 75, 79
Symbol 14
K
O
Keyboard
Function keys 15 Over/Under Checkcounting
Settings 99 Target values 54
Soft keys 16 Over/Under Checkweighing
Display 88
L Output 87
Levelling 25 Procedure 55
Linearization 73 Quick start 56
Location 25 Subtractive weighing 56
Login 29 Target values 54
Logout 29, 115 To zero 57
Tolerance type 53
P
Printing 33
Clever print 33
Printout configuration 81
Prompt
Additive tare 41
Hands free 39
Multi tare 40
Sample/Tare 38
Take away 42
Tare/Sample 37
Protocol printouts 148
150 Index
Q T
Quick Select menu 115 Taring
Automatic 31
R
Automatic clearing the tare 30
Reset
Chain tare 31
Application 95
Clearing the tare 30
Reset all 114
Manual 30
Scale 76, 79
Settings 74, 78
Terminal 101
Tare preset 32
Resolution 74
Technical data
Restart 74, 78
Compact scales 130
Routine test 121
Terminal and platform combinations 137
S Weighing terminals for dry environment 129
Safety instructions 7 Weighing terminals for wet environment 136
Service information 128 Templates
Smart weighing counter 128 Assigning 81
Spanner icon 9, 128 Defining 112
Statistics 65, 91 Testing
Storage battery 27 Communication 114
Straight weighing 29, 81 Display 114
Supervisor menu access 100 Keyboard 114
Switching on/off 29 Scale 113
Switching scales 36 Totalization 61, 90
Switching units 30 U
User management 100
V
Verification test 46
W
Warning 126
Z
Zeroing
Automatic 30
Manual 30
Settings 74, 78
Index 151
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Further information