PROJECT QGFE

DESIGN PHASE FRONT END ENGINEERING DESIGN

JOB NO 1121
CLIENT MOBIL PRODUCING NIGERIA UNLIMITED
CONTRACTOR NATIONAL ENGINEERING & TECHNICAL COMPANY LTD.
DATE 6/15/2005

TITLE: NPSHA for Pumps NGAT-G-3011/3012 from NGAT-D-2010.

PURPOSE: To establish the NPSHA of NGAT-G-3011/3012

REFERENCES
1. PFD: NGA-NTE-QFE-PD-656-BO-1046; NGA-NTE-QFE-PD-651-BO-1047
2. HEAT & MATERIAL BALANCE TABLE:
NGA-NTE-QFE-PD-650-BO-1049A/B/C (Design Case- 550 KBPD Crude Oil Production)
3. PPID: NGA-NTE-QFE-PD-656-B2-1068
: NGA-NTE-QFE-PD-656-B2-1069
4. DIM 4, SECTION 14.5.5.1 - NPSHA IMPACT ON PUMP SELECTION

ASSUMPTION:

SYSTEM SKETCH:
25 psig

NGAT-D-2010

PD
Ps

NGAT-G-3011/3012

INPUT DATA:

Pressure of NGAT-D-2010 0.8 psig

15.5 psia
1.0690 bar
Liquid vapour pressure 0.8 psig
15.5 psia
1.0690 bar
S.G 0.7062
Static head Hs m
Line loss 0.0210 bar
NPSHA (Ref. 4) 0.3 - 2.1 m 0.5 m (chosen for sizing)
Constant 1 10.2
Constant 2 2.31

FORMULA / CALCULATION:

NPSHA = Static head - Line loss + Pressure correction (1)

where, Pressure correction = Suction vessel pressure - Liquid vapour pressure (2)

The pressure equivalent in metres can be obtained using the formula in eqn. 3 below

h = (10.2 * P)/S.G (3)

Calculating pressure correction in eqn.2 in metres (m) using eqn 3 is as under.

h = ((10.2*1.0690)/0.7062) - ((10.2*1.0690)/0.7062)

h= 0.0000 m
Therefore, pressure correction 0.0000 m

Estimating the line loss for the suction pipe network from the vessel (NGAT-D-2010) to the pump (NGAT-G-3011)
A 6" line selected for line P-5006-AAA7 since the velocity is within the velocity limit of 3 ft/s with a unit pressure drop
of 0.109 psi/100ft flowing at 200gpm.

NGAT-G-3011 Page 1 of 8
PROJECT QGFE
DESIGN PHASE FRONT END ENGINEERING DESIGN
JOB NO 1121
CLIENT MOBIL PRODUCING NIGERIA UNLIMITED
CONTRACTOR NATIONAL ENGINEERING & TECHNICAL COMPANY LTD.
DATE 6/15/2005

For a 100 ft of pipe length, the line loss shall be 0.109 psi/100ft * 100ft

Unit pressure drop 0.1090 psi/

100.0000 ft

Pipe length 100.0000 ft

Line loss 0.1090 psi

A 4" line selected for line P-5010-AAA7 since the velocity is within the velocity limit of 3 ft/s with a unit pressure drop
of 0.227 psi/100ft flowing at 100gpm.

For a 20 ft of pipe length, the line loss shall be 0.227 psi/100ft * 20ft

Unit pressure drop 0.2270 psi/

100.0000 ft

Pipe length 20.0000 ft

Line loss 0.0454 psi

Line loss of the strainer, dP 0.15 psi

Total line loss = (0.1090 + 0.0454 + 0.15)psi

0.3044 psi 0.0210 bar

Expressing the results in feet (ft) using the equation in (4)

h = (2.31 * P)/S.G (4)

Substituting the value of 0.3044 psi in eqn 4 results in,

h = Line loss = 0.9957 ft

NPSHR @ suction flange = 1.5 ft

Inputing the data into eqn. 1 and calculating for the static head is as under:

0.5 = Hs -((0.02*10.2)/0.7062) + 0

Hs = 0.5 + ((0.02*10.2)/0.7062) + 0

Hs 0.8032 m
2.6352 ft

Allow 3 ft for design margin 3 ft

Elevation from bottom of vessel to the suction nozzle of the pump is estimated to approximately 6 ft.

NGAT-G-3011 Page 2 of 8
PROJECT QGFE
DESIGN PHASE FRONT END ENGINEERING DESIGN
JOB NO 1121
CLIENT MOBIL PRODUCING NIGERIA UNLIMITED
CONTRACTOR NATIONAL ENGINEERING & TECHNICAL COMPANY LTD.
DATE 6/15/2005

TITLE: NPSHA for Pumps NGAT-G-3021/3022 from NGAT-D-2020.

PURPOSE: To establish the NPSHA of NGAT-G-3021/3022

REFERENCES
1. PFD: NGA-NTE-QFE-PD-656-BO-1046; NGA-NTE-QFE-PD-651-BO-1047
2. HEAT & MATERIAL BALANCE TABLE:
NGA-NTE-QFE-PD-650-BO-1049A/B/C (Design Case- 550 KBPD Crude Oil Production)
3. PPID: NGA-NTE-QFE-PD-656-B2-1068
: NGA-NTE-QFE-PD-656-B2-1069
4. DIM 4, SECTION 14.5.5.1 - NPSHA IMPACT ON PUMP SELECTION

ASSUMPTION:

SYSTEM SKETCH:
25 psig

NGAT-D-2020

PD
Ps

NGAT-G-3021/3022

INPUT DATA:

Pressure of NGAT-D-2020 19 psig

33.7 psia
2.3241 bar
Liquid vapour pressure 19.04 psig
33.74 psia
2.3269 bar
S.G 0.6582
Static head Hs m
Line loss 0.019 bar
NPSHA (Ref. 4) 0.3 - 2.1 m 0.5 m (chosen for sizing)
Constant 1 10.2
Constant 2 2.31

FORMULA / CALCULATION:

NPSHA = Static head - Line loss + Pressure correction (1)

where, Pressure correction = Suction vessel pressure - Liquid vapour pressure (2)

The pressure equivalent in metres can be obtained using the formula in eqn. 3 below

h = (10.2 * P)/S.G (3)

Calculating pressure correction in eqn.2 in metres (m) using eqn 3 is as under.

h = ((10.2*2.3241)/0.6582) - ((10.2*2.3269)/0.6582)

h= -0.0427 m
Therefore, pressure correction -0.043 m

NGAT-G-3021 Page 3 of 8
PROJECT QGFE
DESIGN PHASE FRONT END ENGINEERING DESIGN
JOB NO 1121
CLIENT MOBIL PRODUCING NIGERIA UNLIMITED
CONTRACTOR NATIONAL ENGINEERING & TECHNICAL COMPANY LTD.
DATE 6/15/2005
Estimating the line loss for the suction pipe network from the vessel (NGAT-D-2020) to the pump (NGAT-G-3021)
A 6" line selected for line P-5022-ACA7 since the velocity is within the velocity limit of 3 ft/s with a unit pressure drop
of 0.076 psi/100ft flowing at 200gpm.

For a 100 ft of pipe length, the line loss shall be 0.076 psi/100ft * 100ft

Unit pressure drop 0.0760 psi/

100 ft

Pipe length 100 ft

Line loss 0.076 psi

A 4" line selected for line P-5028-ACA7 since the velocity is within the velocity limit of 3 ft/s with a unit pressure drop
of 0.159 psi/100ft flowing at 100gpm.

For a 30 ft of pipe length, the line loss shall be 0.159 psi/100ft * 30ft

Unit pressure drop 0.1590 psi/

100 ft

Pipe length 30 ft

Line loss 0.048 psi

Line loss of the strainer, dP 0.15 psi

Total line loss = (0.076 + 0.048 + 0.15)psi

0.274 psi 0.019 bar

Expressing the results in feet (ft) using the equation in (4)

h = (2.31 * P)/S.G (4)

Substituting the value of 0.274 psi in eqn 4 results in,

h = Line loss = 0.9606 ft

NPSHR @ suction flange = 1.5 ft

Inputing the data into eqn. 1 and calculating for the static head is as under:

0.5 = Hs -((0.019*10.2)/0.6582) + (-0.043)

Hs = 0.5 + ((0.019*10.2)/0.6582) + 0.043

Hs 0.8353 m
2.7404 ft

Allow 3 ft for design margin 3 ft

Elevation from bottom of vessel to the suction nozzle of the pump is estimated to approximately 6 ft.

NGAT-G-3021 Page 4 of 8
PROJECT QGFE
DESIGN PHASE FRONT END ENGINEERING DESIGN
JOB NO 1121
CLIENT MOBIL PRODUCING NIGERIA UNLIMITED
CONTRACTOR NATIONAL ENGINEERING & TECHNICAL COMPANY LTD.
DATE 6/15/2005

TITLE: NPSHA for Pumps NGAT-G-3031/3032 from NGAT-D-2040.

PURPOSE: To establish the NPSHA of NGAT-G-3031/3032

REFERENCES
1. PFD: NGA-NTE-QFE-PD-656-BO-1046; NGA-NTE-QFE-PD-651-BO-1047
2. HEAT & MATERIAL BALANCE TABLE:
NGA-NTE-QFE-PD-650-BO-1049A/B/C (Design Case- 550 KBPD Crude Oil Production)
3. PPID: NGA-NTE-QFE-PD-656-B2-1068
: NGA-NTE-QFE-PD-656-B2-1069
4. DIM 4, SECTION 14.5.5.1 - NPSHA IMPACT ON PUMP SELECTION

ASSUMPTION:

SYSTEM SKETCH:
25 psig

NGAT-D-2040

PD
Ps

NGAT-G-3031/3032

INPUT DATA:

Pressure of NGAT-D-2040 236 psig

250.7 psia
17.2897 bar
Liquid vapour pressure 236 psig
250.7 psia
17.2897 bar
S.G 0.5573
Static head Hs m
Line loss 0.023 bar
NPSHA (Ref. 4) 0.3 - 2.1 m 0.5 m (chosen for sizing)
Constant 1 10.2
Constant 2 2.31

FORMULA / CALCULATION:

NPSHA = Static head - Line loss + Pressure correction (1)

where, Pressure correction = Suction vessel pressure - Liquid vapour pressure (2)

The pressure equivalent in metres can be obtained using the formula in eqn. 3 below

h = (10.2 * P)/S.G (3)

Calculating pressure correction in eqn.2 in metres (m) using eqn 3 is as under.

h = ((10.2*17.29)/0.5573) - ((10.2*15.92)/0.5573)

h= 0.0000 m
Therefore, pressure correction 0.000 m

NGAT-G-3031 Page 5 of 8
PROJECT QGFE
DESIGN PHASE FRONT END ENGINEERING DESIGN
JOB NO 1121
CLIENT MOBIL PRODUCING NIGERIA UNLIMITED
CONTRACTOR NATIONAL ENGINEERING & TECHNICAL COMPANY LTD.
DATE 6/15/2005
Pump capacity 470 gpm (One pump running)
For minimum flow allows for 150% of pump capacity,

Total pump capacity = (470 * 1.5) gpm 705 gpm

A 10" line selected for the common header, P-5058-AFB7 with a velocity of 2.87 ft/s and unit pressure drop
of 0.054 psi/100ft.
Similarly, a 8" line is selected for pump suction, P-5137-AFB7 with a velocity of 4.52 ft/s and unit pressure drop
of 0.172 psi/100ft.

For a 100 ft of pipe length for the 10" common header, the line loss shall be 0.054 psi/100ft * 100ft

Unit pressure drop 0.0540 psi/

100 ft

Pipe length 100 ft

Line loss 0.054 psi

For a 50 ft of pipe length for the 8" suction, the line loss shall be 0.172 psi/100ft * 50ft

Unit pressure drop 0.1720 psi/

100 ft

Pipe length 50 ft

Line loss 0.086 psi

Line loss of the strainer, dP 0.20 psi

Total line loss = (0.054 + 0.086 + 0.2)psi

0.340 psi 0.023 bar

Expressing the results in feet (ft) using equation (4)

h = (2.31 * P)/S.G (4)

Substituting the value of 0.340 psi in eqn 4 results in,

h = Line loss = 1.4093 ft

NPSHR @ suction flange = 1.5 ft

Inputing the data into eqn. 1 and calculating for the static head is as under:

0.5 = Hs -((0.023*10.2)/0.5573) + (0)

Hs = 0.5 + ((0.023*10.2)/0.5573) - 0

Hs 0.9292 m
3.0484 ft

Allow 3 ft for design margin 3 ft

Elevation from bottom of vessel to the suction nozzle of the pump is estimated to approximately 6 ft.

NGAT-G-3031 Page 6 of 8
PROJECT QGFE
DESIGN PHASE FRONT END ENGINEERING DESIGN
JOB NO 1121
CLIENT MOBIL PRODUCING NIGERIA UNLIMITED
CONTRACTOR NATIONAL ENGINEERING & TECHNICAL COMPANY LTD.
DATE 6/15/2005

TITLE: NPSHA for Pumps NGAT-G-3041/3042 from NGAT-D-2070.

PURPOSE: To establish the NPSHA of NGAT-G-3041/3042

REFERENCES
1. PFD: NGA-NTE-QFE-PD-656-BO-1046; NGA-NTE-QFE-PD-651-BO-1047
2. HEAT & MATERIAL BALANCE TABLE:
NGA-NTE-QFE-PD-650-BO-1049A/B/C (Design Case- 550 KBPD Crude Oil Production)
3. PPID: NGA-NTE-QFE-PD-656-B2-1068
: NGA-NTE-QFE-PD-656-B2-1069
4. DIM 4, SECTION 14.5.5.1 - NPSHA IMPACT ON PUMP SELECTION

ASSUMPTION:

SYSTEM SKETCH:
25 psig

NGAT-D-2070

PD
Ps

NGAT-G-3041/3042

INPUT DATA:

Pressure of NGAT-D-2070 600 psig

614.7 psia
42.3931 bar
Liquid vapour pressure 600 psig
614.7 psia
42.3931 bar
S.G 0.518
Static head Hs m
Line loss 0.023 bar
NPSHA (Ref. 4) 0.3 - 2.1 m 0.5 m (chosen for sizing)
Constant 1 10.2
Constant 2 2.31

FORMULA / CALCULATION:

NPSHA = Static head - Line loss + Pressure correction (1)

where, Pressure correction = Suction vessel pressure - Liquid vapour pressure (2)

The pressure equivalent in metres can be obtained using the formula in eqn. 3 below

h = (10.2 * P)/S.G (3)

Calculating pressure correction in eqn.2 in metres (m) using eqn 3 is as under.

h = ((10.2*42.393)/0.518) - ((10.2*42.393)/0.518)

h= 0.0000 m
Therefore, pressure correction 0.000 m

NGAT-G-3041 Page 7 of 8
PROJECT QGFE
DESIGN PHASE FRONT END ENGINEERING DESIGN
JOB NO 1121
CLIENT MOBIL PRODUCING NIGERIA UNLIMITED
CONTRACTOR NATIONAL ENGINEERING & TECHNICAL COMPANY LTD.
DATE 6/15/2005
Sizing of the pump suction lines shall be based on running one pump on full flow and one on minimum flow.

Pump capacity 700 gpm (One pump running)

For minimum flow allows for 150% of pump capacity,
Total pump capacity = (700 * 1.5) gpm 1050 gpm

A 12" line selected for the common header, P-5093-AHA7 with a velocity of 2.98 ft/s and unit pressure drop
of 0.062 psi/100ft.
Similarly, a 10" line is selected for pump suction, P-5120-AHA7 with a velocity of 4.27 ft/s and unit pressure drop
of 0.155 psi/100ft.

For a 100 ft of pipe length for the 12" common header, the line loss shall be 0.062 psi/100ft * 100ft

Unit pressure drop 0.0620 psi/

100 ft

Pipe length 100 ft

Line loss 0.062 psi

For a 50 ft of pipe length for the 10" suction, the line loss shall be 0.155 psi/100ft * 50ft

Unit pressure drop 0.1550 psi/

100 ft

Pipe length 50 ft

Line loss 0.078 psi

Line loss of the strainer, dP 0.20 psi

Total line loss = (0.054 + 0.086 + 0.2)psi

0.340 psi 0.023 bar

Expressing the results in feet (ft) using equation (4)

h = (2.31 * P)/S.G (4)

Substituting the value of 0.340 psi in eqn 4 results in,

h = Line loss = 1.5140 ft

NPSHR @ suction flange = 1.5 ft

Inputing the data into eqn. 1 and calculating for the static head is as under:

0.5 = Hs -((0.023*10.2)/0.518) + (0)

Hs = 0.5 + ((0.023*10.2)/0.518) - 0

Hs 0.9610 m
3.1530 ft

Allow 3 ft for design margin 3.2 ft

Elevation from bottom of vessel to the suction nozzle of the pump is estimated to approximately 7 ft.

NGAT-G-3041 Page 8 of 8