ENVIRONMENTAL CONDITIONS 3.

Thermal dissipation of equipment is met through 10 RS485+ RS485 Communication (+)

PIC152A
selec Operating Instructions
Operating Range : 0oC to 50oC
Storage Range : -20oC to 75oC
ventilation holes provided on chassis of equipment.
Such ventilation holes shall not be obstructed else it
can lead to a safety hazard.
11
12
NO1
COM1
NO of Relay 1
COM of Relay 1
OP631-V04

Humidity : 85% max. NC1

4. The output terminals shall be strictly loaded to the 13 NC of Relay 1
ISOLATION BREAKDOWN RATINGS
AC line with respect to all inputs and outputs : 2000 manufacturer specified values/range. 14 NO2 NO of Relay 2
Volts. All other inputs and outputs with respect to MECHANICAL INSTALLATION 15 COM2 COM of Relay 2
relay contacts : 2000V AC 16 NC2 NC of Relay 2
For installing the controller
CONNECTION 17 Sensor Supply (-) -Ve of Sensor Supply
1. Prepare the panel cutout with proper dimensions as
Wire clamping screw terminals
shown 18 Sensor Supply (+) +Ve of Sensor Supply
WEIGHT
220 grams OUTLINE PANEL CUTOUT 19 N Neutral
Dimensions (in mm) Dimensions (in mm) 20 L Live
SAFETY PRECAUTIONS
21 mA + Signal input 0-20mA
All safety related codifications ; symbols and instructions 50 45 46 22 RS485- RS485 Communication (-)
SPECIFICATIONS that appear in this operating manual or on the equipment
98
must be strictly followed to ensure the safety of the operating 76 92
3
DISPLAY personnel as well as the instrument.
2. Remove clamp from the controller and push the FRONT PANEL DESCRIPTION
4-digit (7 segment LED) 0.5" height Display Messages: If the equipment is not handled in a manner specified
“Sbr” - a) Appears when measurement exceeds controller into the panel cutout. Secure the controller in
by the manufacturer it might impair the protection provided
display scaling range(9999) for signal inputs its place by pushing the clamp on rear side. selec PIC152
by the equipment.
b) When open sensor is detected. (Applicable 3. For proper sealing, tighten the screws evenly with ALM
CAUTION : Read complete instructions prior to 1
for TC/RTD/-5 to 56mV) required torque. 2
installation and operation of the unit.
“Sre” a) Appears when measurement is below CAUTION:
CAUTION : Risk of electric shock.
display scaling range (-1999) for signal inputs. The equipment in its installed state must not come in
B) Sensor reverse condition occurs. WIRING GUIDELINES close proximity to any heating sources, caustic vapors,
(Applicable for TC/RTD/mV) oils, steam, or other unwanted process by-products.
Display alternating between PV and ALrM with LED of CAUTION : EMC Guidelines: Functions Key press
respective alarm flashing. 1. To prevent the risk of electric shock power supply to 1. Use proper input power cables with shortest connections
the equipment must be kept OFF while doing the wiring and twisted type. To enter or exit program mode Press for 3 seconds
(Programmable annunciator option)
LED Status Annunciators - Alarm ON (2 nos) arrangement. 2. Layout of connecting cables shall be away from any
POWER 2. Wiring shall be done strictly according to the terminal Internal EMI source. To change levels.
layout with shortest connections. Confirm that all
85 to 270V AC / DC (AC : 50 or 60Hz), 5VA Max TERMINAL CONNECTIONS Press Once
24V DC, 5VA connections are correct.
3. Use lugged terminals to meet M3 screws. 1) 230V SUPPLY To increase or decrease the
SETTINGS value of a particular function.

TC+ /mV
Via three keys on front panel. 4. To eliminate electromagnetic interference use of short AOUT

RS485
/RTD1

RTD3
RTD2
TC /
wire with adequate ratings and twists of the same in

-
MEMORY

V+

V+

I+
V

I
Nonvolatile EEPROM retains all programmable equal size shall be made. To view next function. key once
parameters and values. 5. Cable used for connection to power source, must have 1 2 3 4 5 6 7 8 9 10
MAIN SENSOR INPUT (Universal) a cross section of 1mm2 or greater. These wires shall
mA- / V- NOTE : The unit will autoexit program mode after
have insulation capacity made of at least 1.5KV.

mA+
Thermocouple inputs 60 seconds of inactivity.

RS485
21 22
J : -200 to 750oC Sensor Supply
K : -200 to 1350oC MAINTENANCE PROGRAMMING OF LEVELS
T : -200 to 400oC 1. The equipment should be cleaned regularly to avoid 11 12 13 14 15 16 17 18 19 20
PROGRAMMING OF LEVEL 0
R : 0 to 1750oC blockage of ventilating parts.
+ ~
S : 0 to 1750oC 2. Clean the equipment with a clean soft cloth. Do not NO1 COM1 NC1 NO2 COM2 NC2 24V N L KEY PRESS DISPLAY DESCRIPTION
RTD input (2 wire or 3 wire) use Isopropyl alcohol or any other cleaning agent.
PT100 : -100 to 850oC
2) 24V SUPPLY Press For 3 Sec 0
INSTALLATION GUIDELINES

TC + /mV
AOUT
Signal inputs

/RTD1

RS485
RTD3
RTD2
Press key to select input sensor type

TC /
-
mV (linear) : - 5 to 56mV

V+

V+

I+
CAUTION :

I
Voltage : 0 - 10V DC Default setting : J
1. This equipment, being built-in-type, normally becomes 1 2 3 4 5 6 7 8 9 10
Current : 0 - 20mA DC
a part of main control panel and in such case the
INDICATION ACCURACY mA- / V-
terminals do not remain accessible to the end user
TC Input : 0.25% of Span ±1oC (20min.Warmup)
mA+

RS485
after installation and internal wiring. 21 22 Display for 1sec Input sensor
R&S Input : 0.5% of Span ±2oC (20min.Warmup) Sensor Supply
2. Conductors must not come in contact with the internal selection
RTD Input : 0.1% of Span ±1oC circuitry of the equipment or else it may lead to a
Signal input : 0.5% of FS 11 12 13 14 15 16 17 18 19 20 J ( -200 to 750oC )
safety hazard that may in turn endanger life or cause
ALARM OUTPUTS electrical shock to the operator. + Press K (-200 to 1350oC)
2 nos : Relay output : 5A @ 250V AC or 24V DC 3. Circuit breaker or mains switch must be installed NO1 COM1 NC1 NO2 COM2 NC2 24V +24V GND
Alarm modes - Alarm High, Alarm Low, Band, Fault between power source and supply terminals to Press T (-200 to 400oC)
Hysteresis - Programmable. TERMINAL SYMBOL DESCRIPTION
facilitate power 'ON' or 'OFF' function. However this
Annunciator - Programmable. 2 V+ Signal I/P 0 to 10 V Press R (0 to 1750oC)
switch or breaker must be installed in a convenient
Reset Action - Programmable : automatic or latched. position normally accessible to the operator. 3 TC+/RTD1/mV Thermocouple I/P +
Press S (0 to 1750oC)
Standby(Hold) - Programmable : enable or disable. 4 TC- / mA-/V-/RTD 2 Thermocouple I/P -
SENSOR SUPPLY CAUTION : 5 RTD 3 Terminal for 3wire RTD Press PT100 ( -100 to 850oC)
24V DC supply to power the sensor (30mA) 1. The equipment shall not be installed in environmental
LINEAR DC OUTPUT 6 V+(Aout) Analog VTG O/P (+) Press mV (linear) -5 to 56mV
conditions other than those mentioned in this manual. 7 V-(Aout) Analog VTG O/P (-)
Re-transmission : 0 to 20mA / 4 to 20 mA or 2. Fuse Protection : The equipment does not have a built Press 10V DC
0 to 10V / 0 to 5V (Programmable) in-type fuse. Installation of external fuse of rating 275V 8 I+(Aout) Analog CURR O/P (+)
Update rate : 100msec. AC/1Amp for electrical circuitry is highly recommended. 9 I-(Aout) Analog CURR O/P (-) Press 20mA DC
Accuracy: 0.25% of FS
Doc. name : OP INST PIC152A OP631-V04 (Page 1 of 4)
 FUNCTIONS MENU KEY PRESS DISPLAY DESCRIPTION Press key to select Set point low limit
o
Default value : -200 C
ng ng lin
g
it it Press key to select input value scaling point 1
it ali lin
g ali lin
g ca lim lim Set point low
e Un ion e t sc ca sc ca es gh de Default value : 0.00
typ . lut tim tan as lay w) ut s w) lay igh) ut s igh) vers Hi Lo
w co t
ut mp so ter ns Bi ck se
Inp Te Re Fil co PV Di
p
s (lo np (lo
I Di
p
s (h np (h
I Re S.
P.
S.
P.
Lo Re NOTE : This parameter is not prompted if TC/RTD input types limit (SPLL)
are selected Display for 1sec

( to scroll through functions press )

Input value scaling Press Range : min. range of
INPUT PARAMETERS
point low (ISCL) * to change value sensor to SPHL
de t us ar
m tor Display (for TC/RTD) DSCL to SPHL
ar
m it rm it m s
ar si mo sta Al ncia for 1sec.
Al h lim Ala lim Al tere
lay
s ar
m tch ld ar
m nu (for AIN) for AIN display as
hig low hy De Al La Ho Al an
Press Range : 0.0mA / -5mV / per decimal point selected.
to change value 0.0 V to ISCH
(default value changes as per Press key to select Lock code
analog input selected) Default setting : 0
ALARM MODULE ( ALARM 1) ( to scroll through functions )
To change levels press

s Press key to select Display value scaling point 2 Lock code

de m tor Display
ar
m it rm t m s
ar si mo st atu ar
Al ncia
for 1sec
Al h lim Ala limi Al tere Default value : 9999
s lay larm tch ld ar
m nu
hig low hy De A La Ho Al an NOTE : This parameter is not prompted if TC/RTD input types Press Range : 0 to 9999
are selected to change value
Note: This code is need in Level 5
Display value
ALARM MODULE ( ALARM 2) ( to scroll through functions )
scaling point high Press key to select Reset
g r (DSCH) *
alo mi
t
mi
t rro Default setting :
An tput al r li r li re g t% Display
u
o e nu we pe nso el alo tpu for 1sec.
typ Ma Lo Up Se lev An ou
Range : DSCL to 9999
Reset
Press Display for 1sec
For AIN display as per decimal
to change value
ANALOG O/P MODULE ( to scroll through functions ) point selected. All parameters set to
Note : * mark explained in the user guide. factory setting
AIN - Analog Input Press
te
es
s Ra
dr ud rity
Ad Ba Pa KEY PRESS DISPLAY DESCRIPTION NOTE : After altering the value of the input parameters
press for change to actually take effect.
Press key to select Input value scaling point 2
*COMMUNICATION MODULE ( to scroll through functions )
Default value : 20.0mA NOTE : Programming steps for Level1 (Alarm1
NOTE : This parameter is not prompted if TC/RTD input types module) & Level2 (Alarm2 module) is same.
l0 l1 l2 l3
ve ve ve ve are selected Programming of level1 is shown.
Le Le Le Le
ock ock ock ock
ID L L L L
PROGRAMMING OF LEVEL 1
Input value scaling
point high (ISCH) * Press + till Level 1 is displayed
LOCK LEVEL ( to scroll through functions )
Display for 1 sec.
Appearance of all shaded menus dependent on selection of other parameters. KEY PRESS DISPLAY DESCRIPTION
Press Range : ISCL to 20.00mA
Refer programming for further details. / 56mV / 10.00V Parameters in this level
to change value
*-Applicable only for Communication models. (default value changes as per can be set.
analog input selected)
Press key to select Alarm high limit
KEY PRESS DISPLAY DESCRIPTION Press key to select Reverse scaling
Press key to select PV bias Default value : 750oC
Press key to select Temperature unit Default value : 0.0 Default setting : NOTE : This parameter is not prompted if alarm mode is
Default setting : OC NOTE : This parameter is not prompted if TC/RTD input types
/ / /
NOTE : This parameter is not prompted if analog input is selected. are selected
Display for 1 sec. PV bias *
Reverse scaling* Alarm high limit
Temperature Unit
Press Range : Display for 1 sec. Display for 1sec
Display for 1 sec.
to change value 1)-20.0 to 20.0 ( For TC/RTD) Press Range : LA to SPHL
Value displayed in OC 2)-20.0 to 20.0 ( For V/I/mV)
The display scaling point
to change value (BAND mode)
settings can be reversed
Independent of Decimal Point SPLL to SPHL
Press Value displayed in OF Press by selecting Reverse (HA mode)
scaling as for AIN display as per decimal
Press key to select Resolution Press key to select Display value scaling point selected.
Default value : 1 point1 Press key to select Alarm low limit
NOTE : This parameter is not prompted if input is R, S type thermocouple. Press key to select Set point high limit
Default value : 0 Default value : -200oC
Resolution o
Default value : 750 C NOTE : This parameter is not prompted if alarm mode is
Display for 1 sec. NOTE : This parameter is not prompted if TC/RTD input types
are selected / / /
Range : 1 / 0.1 for TC / RTD Set point high
Display value scaling limit (SPHL) Alarm low limit
Press 1 / 0.1 / 0.01 / 0.001 for AIN Display for 1sec
point low (DSCL) * Display for 1sec
Press key to select Filter time constant Display for 1sec Press Range : SPLL to HA
Default value : 1sec. Press Range : SPLL to max. to change value (BAND mode)
Press Range : -1999 to DSCH to change value range of sensor SPLL to SPHL
Filter time constant * For AIN display as per (for TC/RTD) SPLL to DPSH
Display for 1 sec. to change value (LA mode)
decimal point selected. (for AIN) for AIN display as per
for AIN display as per
decimal point selected.
Press Range : 1 to 99 sec. decimal point selected.
to change value
Doc. name : OP INST PIC152A OP631-V04 (Page 2 of 4)
Press key to select Alarm hysteresis. Press key to select Relay status for alarm1. Press key to select Analog low scaling point Press key to select Address
Default value: 1.0 Default setting : Default value : -9999 Default Value :
NOTE : This parameter is not prompted if alarm mode is
NOTE : This parameter is not prompted when alarm mode is NOTE : This parameter is prompted only if manual is
/ / Address
Relay status for Alarm1 Display
Low scaling point
Display for 1sec Display for 1 sec. Press Programmable from
Display for 1sec
Press o to change value 0 to 247.
Range: 0.1 to 99.9 C Relay Energized.
to change value Press Programmable from
(for TC/RTD) 1 to 999 Press
(for analog input) Relay De - energized to change value -1999 to 9999. Press key to select Baud rate
for AIN display as per decimal Fixed 1oC resolution for
Default Value :
point selected. Press key to select Alarm annunciator. TC / RTD.
For AIN display as per decimal
Press key to select Delay. Default setting : point selected. Baud rate
Default setting : NOTE : This parameter is not prompted if alarm mode is Display
Press key to select Analog high scaling point Press Programmable from
Display for 1sec Alarm annunciator*
Default value : 9999 to change value 2400 to 115k
Display for 1 sec.
Press Range :0.0 to 99.59 min:sec
NOTE : This parameter is prompted only if manual is
to change value No annunciator Press key to select Parity.
High scaling point Default setting : None
Press LED of alarm1 blinks
KEY PRESS DISPLAY DESCRIPTION at the rate of 0.2sec
Display for 1 sec.
Parity
Press LED blinking ; Press Programmable from Display for 1sec
Press key to select Alarm mode. display flashing b/w
to change value -1999 to 9999
Default setting : PV and message Fixed 1oC resolution for Press for odd parity
(ALRM) at 1 sec. TC / RTD.
In level 2 default setting is for even parity
For AIN display as per decimal Press
NOTE : Applicable only if Analog output is available. point selected.
Alarm mode *
Display for 1sec Press key to select Sensor error level
PROGRAMMING OF LEVEL 5
PROGRAMMING OF LEVEL 3 Default setting :
Alarm off
Press till Level 5 is displayed
Press High Alarm Press till Level 3 is displayed Sensor error level
Press Display for 1 sec. KEY PRESS DISPLAY DESCRIPTION
Low Alarm
KEY PRESS DISPLAY DESCRIPTION
Press Band Alarm Incase of sensor failure
Parameters in this level Press key to select Address
Press Fail Output Alarm the output can be set to
can be set. Default Value :
high or low value of
Press range.
Press key to select Alarm latch status. Press key to select Analog output type. ID
Default setting : Default setting : Display for 1sec
NOTE : This parameter is not prompted when alarm mode is Press key Programmable from
Type Press key to select Analog output %.
Display for 1sec to change value 0000 to 9999
Latch alarm* Default setting :
Used to set analog o/p type Note: This ID should match with the lock code set in Level 0.
Display for 1 sec. NOTE : This parameter is prompted only if manual is
V Output:- 0 to 10V Press key to select Level lock
When latch is ON Alarm Analog output % Default Value : Full
Press status will be preserved Press V Output:- 0 to 5V
at any process condition. Display for 1 sec.
Display for 1sec
Press I Output:- 0 to 20mA Press Programmable from
to change value 0.0 to 100.0 Press key for select full mode
Press key to select Alarm hold status.
Press I Output:- 4 to 20mA
Default setting : Press key To select Read only mode
NOTE : This parameter is not prompted if alarm mode is Press key to select Manual. Press key To lock the level.
Hold Alarm* Default setting : PROGRAMMING OF LEVEL 4 Display for 1sec
Display for 1 sec.
Manual Press till Level 4 is displayed Press key for select full mode
Display for 1sec
Used to avoid alarm at
power ON. Alarm is KEY PRESS DISPLAY DESCRIPTION Press key To select Read only mode
Press
enabled only after the Used to set manual Press key To lock the level.
process value has output On / Off. Parameters in this level
reached the set point. Press can be set.
Note: Programming steps are same for LK-2, LK-3
and LK-4.

Doc. name : OP INST PIC152A OP631-V04 (Page 3 of 4)

 (Factory settings example will display 0.0 at 0mA input and
USERGUIDE
USER GUIDE display 9999 at 20.00mA input.) Reverse acting indication can KEY PRESS DISPLAY DESCRIPTION CALIBRATION CERTIFICATE
be accomplished by setting reverse scaling parameter as
ALARM MODES YES. In this case referring the above eg. For 0.00mA input the Press Adjust the display to 400 Model No: PIC152A-VI
High Alarm: display will show 9999 and 20.00mA input the display will
The alarm is turned ON when PV rises above a preset Press Claimed Accuracy : ± 0.25 % of full scale ± 1 digit
show 0.0.
value. NOTE : This change will not be visible in the programming menu.
Eg. : 2) For analog Input (0-10V): (After 20min warmup time)
Retransmission output : 4 - 20 mA
DISPLAY
Low Alarm: Desired output : 4mA at 0V ; 20mA at 10V Standard used for calibration of the product is
The alarm is turned ON when PV falls below a preset ISC.L = 0.00
Input Scaling : 0V - 0 ; 10V - 400 traceable to NABL
9999 DSC.L = 0.0
value. Settings :
RSCL = no
ISC.H = 20.00 Press The calibration of this unit has been verified at the
Band Alarm: 0.0
DSC.H = 9999 following values :
The alarm is turned ON when PV rises above or falls
INPUT Press
below a preset value. 0.00mA 20.00mA
CALIBRATION DISPLAY
Select the Input type as
Using voltage SENSOR TEMP. (OC) VALUE (OC)
Fail Output Alarm: SETTING FOR MANUAL OUTPUT MODE : ( 0.1Resolution)
The alarm is turned ON in case of : Press until is displayed
a) measurement value exceeds range
KEY PRESS DISPLAY DESCRIPTION 35.0 35.0
b)Sensor reverse condition(applicable for TC/RTD). Eg. For 0-10V if constant 5V output Voltage is desired Using Adjust the display to 0 K 700.0 700.0
then setting for manual output : 1350 1350
Latch Alarm: Press
Press key to enter into mode. 0.0 0.0
This function is used to latch the alarm. When activated,
the alarm is latched until it is acknowledged manually,
Press Adjust the display to 0 PT100 500.0 500.0
even though the alarm condition may have disappeared. Press key till 800.0 800.0
Press
Press display CALIBRATION DISPLAY
Hold Alarm: Press Adjust the display to 400
When hold is selected, in any alarm mode, it prevents an SENSOR VALUE VALUE
Press (for Selection of voltage/ ( 0.1Resolution)
alarm signal on power-up. The alarm is enabled only if the Current) Press
process temperature is within alarm range. Press 0.0 0.0
display Adjust the display to 10 Voltage
Press
(Selection for manual (VDC)
Alarm display options : Press output mode) 10.0 10.0
(1) Press the key to view the status of alarm1 Note : By default the display will be 10.00 for 0-10V Input
(2) Press the key to view the status of alarm2 Press Press Current 0.0 0.0
Adjust the display to Setting for Retransmission : (mA)
20.0 20.0
Only the alarms that are active can be viewed. Press 50.0 to get 5V at Press till
Alarm status (e.g : of alarm 1) will be displayed as output
follows: Press display momentarily The thermocouple / RTD curves are linearised in this
LA-1 for low alarm, HA-1 for high alarm, SETTING FOR RETRANSMISSION MODE microprocessor based product; and hence the values
Press Select Analog output type interpolated between the readings shown above are also
FO-1 for Fail output alarm. equally accurate; at every point in the curve.
(3) Press to acknowledge the particular alarm Eg. : 1) For Temperature Input : displays momentarily
Press
(Alarm will be acknowledged only if latch ON). Input : RTD Input Unit is accepted as accuracy is within the specified limit of
Retransmission output : 0 - 20 mA and then display claimed accuracy and certificate is valid up to one year
Desired output : 0mA at 00C, 20mA at 4000C from the date of issue
FILTER TIME CONSTANT :
The filter is an adaptive digital filter that discriminates Settings : Press (Specifications subject to change as development is a continuous process.)
between measurement noise and actual process changes.
Press Press Adjust the display to 0
If the signal is varying too greatly due to
measurement noise, increase the filter value. If the fastest Press
( Selec Controls Pvt. Ltd.
Press Factory Address : EL-27/1,Electronic Zone,TTC Industrial
controller response is needed, decrease the filter value.
Area, MIDC, Mahape, Navi Mumbai - 400710, India.
Using Select the Input type Press Adjust the display to 400 Website : www.selec.com
as RTD For Sales & Support,
Press
Press till is displayed Tel. No: +91-22-41418468 / 452
Mob. No. : +91-9136977315, Email : sales@selec.com
CONNECTION WITH 2-WIRE TRANSMITTER For Service,
Press till is displayed
BIAS : Connection with Internal 24V DC supply : Tel. No. : +91-7498077172 / +91-7400069545
This value offsets the indicator's PV display value by the Email : service@selec.com
Press display momentarily Eg : To give 0-20mA/4-20mA DC analog input
entered amount. This is useful in applications in which the - Two-wire
sensor cannot provide the actual temperature signal due Press Select Analog output type
Disclaimer : "This product is strictly for industrial use and for sale in non European countries only"
+ Transmitter
to mounting constraints, inaccuracy etc.
Press display momentarily -
SCALING FOR ANALOG INPUT : 1 2 3 4 5 6 7 8 9 10
and then display (Selection for
To scale the controller, two scaling points are
retransmission mode)
necessary. Each scaling point has a coordinate pair of +
21 mA+
mA / V-
22
GND +24V
Display Values and Input Values. It is recommended that the Press
- +
two scaling points be at the low and high ends of the input 11 12 13 14 15 16 17 18 N L
Press Adjust the display to 0
signal being measured. Process value scaling will be linear
between and continue past the entered points to thelimits of - +
Press NO1 COM1 NC1 NO2 COM2 NC2
the input range.
Doc. name : OP INST PIC152A OP631-V04 (Page 4 of 4)