ANNEX N AWS D1.1/D1.

1M:2010

WELDING PROCEDURE SPECIFICATION (WPS) Yes

PREQUALIFIED __________ QUALIFIED BY TESTING __________
or PROCEDURE QUALIFICATION RECORDS (PQR) Yes
JAL/SMAW015
Identification # _________________________________
0
Revision _______ 30/05/2025
Date __________ MD ARSHAD
By ____________
AL-JALHAMI
Company Name _______________________________ KIRAN GEORGE
Authorized by __________________ Date __________
SMAW
Welding Process(es) ____________________________ Type—Manual Semiautomatic
AWS-JAL-1-1-015(SWPS)
Supporting PQR No.(s) __________________________ Mechanized Automatic

JOINT DESIGN USED POSITION

Type: 2G
Position of Groove: ______________ N/A
Fillet: __________
Single Double Weld Vertical Progression: Up Down
Backing: Yes No
Backing: Backing Material: ELECTRICAL CHARACTERISTICS
3MM
Root Opening ______ 0
Root Face Dimension ________ ______________________
45*
Groove Angle: ___________ Radius (J–U) _________ Transfer Mode (GMAW) Short-Circuiting
Back Gouging: Yes No Method _______ Globular Spray
Current: AC DCEP DCEN Pulsed
BASE METALS Power Source: CC CV
A 106
Material Spec. _________________________________ Other ________________________________________
B
Type or Grade _________________________________ Tungsten Electrode (GTAW)
12.7
Thickness: Groove ____________ Fillet __________ Size: ______________
12"
Diameter (Pipe) ________________________________ Type: ______________

FILLER METALS TECHNIQUE

5.1
AWS Specification______________________________ 1-N
Stringer or Weave Bead: _________________________
E6010
AWS Classification _____________________________ Multi-pass or Single Pass (per side)_________________
Number of Electrodes ___________________________
Electrode Spacing Longitudinal ____________
SHIELDING Lateral_________________
Flux ___________________ Gas _________________ Angle _________________
Composition __________ Contact Tube to Work Distance ____________________
Electrode-Flux (Class)_____ Flow Rate ____________ Peening ______________________________________
______________________ Gas Cup Size _________ Interpass Cleaning: _____________________________

PREHEAT POSTWELD HEAT TREATMENT

Ambient
Preheat Temp., Min. ____________________________ Temp. ________________________________________
250
Interpass Temp., Min. ___________ Max. _________ Time _________________________________________

WELDING PROCEDURE
Filler Metals Current
Pass or
Weld Type & Amps or Wire Travel
Layer(s) Process Class Diam. Polarity Feed Speed Volts Speed Joint Details

Root SMAW E6010 3.2mm DCEP 80-140 22-28 60-75

HOT SMAW E6010 3.2mm DCEP 80-140 22-28 65-80
FILL& SMAW E7010 4.0mm DCEP 90-170 25-30 68-90
CAP

Form N-1 (Front)

354
AWS D1.1/D1.1M:2010 ANNEX N

WELDING PROCEDURE SPECIFICATION (WPS) Yes X

X
PREQUALIFIED __________ QUALIFIED BY TESTING __________
or PROCEDURE QUALIFICATION RECORDS (PQR) Yes
W2081
Identification # _________________________________
2
Revision _______ 1-3-89
Date __________ R. Jones
By ____________
LECO
Company Name _______________________________ C. W. Hayes
Authorized by __________________ 1-3-89
Date __________
SAW
Welding Process(es) ____________________________ Type—Manual Semiautomatic
Prequalified
Supporting PQR No.(s) __________________________ Mechanized X Automatic

JOINT DESIGN USED POSITION

Butt
Type: ________________________________________ F
Position of Groove: ______________ —
Fillet: __________
Single X Double Weld Vertical Progression: Up Down
Backing: Yes X No
ASTM A 36
Backing: Backing Material: ______________________ ELECTRICAL CHARACTERISTICS
Root Opening ______ —
5/8" Root Face Dimension ________ ______________________
20°
Groove Angle: ___________ —
Radius (J–U) _________ Transfer Mode (GMAW) Short-Circuiting
Back Gouging: Yes No X —
Method _______ Globular Spray
Current: AC DCEP X DCEN Pulsed
BASE METALS Power Source: CC CV
ASTM A 36
Material Spec. _________________________________ Other ________________________________________
—
Type or Grade _________________________________ Tungsten Electrode (GTAW)
1"
Thickness: Groove ____________ —
Fillet __________ Size: ______________
—
Diameter (Pipe) ________________________________ Type: ______________

FILLER METALS TECHNIQUE

A5.17
AWS Specification______________________________ Stringer
Stringer or Weave Bead: _________________________
EM12K
AWS Classification _____________________________ Multipass
Multi-pass or Single Pass (per side)_________________
1
Number of Electrodes ___________________________
Electrode Spacing —
Longitudinal ____________
SHIELDING —
Lateral_________________
Flux ___________________
860 Gas _________________
— —
Angle _________________
—
Composition __________ 1-1/4"
Contact Tube to Work Distance ____________________
—
Electrode-Flux (Class)_____ Flow Rate ____________ None
Peening ______________________________________
F7A2-EM12K
______________________ —
Gas Cup Size _________ Slag Removed
Interpass Cleaning: _____________________________

PREHEAT POSTWELD HEAT TREATMENT

Preheat Temp., Min. ____________________________
150°F N.A.
Temp. ________________________________________
150°F
Interpass Temp., Min. ___________ Max. 350°F
_________ —
Time _________________________________________

WELDING PROCEDURE
Filler Metals Current
Pass or
Weld Type & Amps or Wire Travel
Layer(s) Process Class Diam. Polarity Feed Speed Volts Speed Joint Details
1-n SAW EM12K 5/32" DC+ 45 ipm 28 V 16 ipm
550 Amps ±7% ±15%
±10%

Form N-1 (Front)

355