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    BCP Technical & Operating Data

    Uploaded by

    Krishnan Santhanaraj
    This document provides technical data and operating details for Torishima boiler circulation pumps. It describes the pump design which includes a simple vertical structure for easy maintenance, direct connection to piping, and glandless seals. The motor uses a wet coil design with an effective cooling circuit. Operating data is given for sample pumps including pump parameters like flow rate and head as well as motor specs. Cooling water requirements are also specified.

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    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd

    BCP Technical & Operating Data

    Uploaded by

    Krishnan Santhanaraj
    276 views24 pages
    This document provides technical data and operating details for Torishima boiler circulation pumps. It describes the pump design which includes a simple vertical structure for easy maintenance, direct connection to piping, and glandless seals. The motor uses a wet coil design with an effective cooling circuit. Operating data is given for sample pumps including pump parameters like flow rate and head as well as motor specs. Cooling water requirements are also specified.

    Original Description:

    Wet Stator motor pump

    Original Title

    1. BCP Technical & Operating Data

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    © © All Rights Reserved

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    This document provides technical data and operating details for Torishima boiler circulation pumps. It describes the pump design which includes a simple vertical structure for easy maintenance, direct connection to piping, and glandless seals. The motor uses a wet coil design with an effective cooling circuit. Operating data is given for sample pumps including pump parameters like flow rate and head as well as motor specs. Cooling water requirements are also specified.

    Copyright:

    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    276 views24 pages

    BCP Technical & Operating Data

    Uploaded by

    Krishnan Santhanaraj
    This document provides technical data and operating details for Torishima boiler circulation pumps. It describes the pump design which includes a simple vertical structure for easy maintenance, direct connection to piping, and glandless seals. The motor uses a wet coil design with an effective cooling circuit. Operating data is given for sample pumps including pump parameters like flow rate and head as well as motor specs. Cooling water requirements are also specified.

    Copyright:

    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    You are on page 1of 24

    TORISHIMA

    Boiler Circulation Pumps


    HLAV
    Contents

    1. Technical Data
    2. Operating Data
    Training course 1
    Technical Study
    Date : 22. Jun. 2012
    D
    e
    s
    i
    g
    n

    p
    r
    e
    s
    s
    u
    r
    e
    :

    k
    g
    f
    /
    c
    m
    2

    1.Technical Data
    and Operating Range
    Design pressure
    Total head
    Capacity
    Design temperature
    Sizes
    Speed

    Motor rating
    Voltage
    400
    200
    100
    50
    20
    10 100 1000 7000
    T
    o
    t
    a
    l

    h
    e
    a
    d

    :

    m

    Capacity
    Q : m
    3
    h
    HLAV K type
    HLV H type
    HLAV C type
    HLAV M type
    HLV M type
    326
    255
    224
    133
    102
    100 200 300 330 375 420
    Design Temperature : C
    up to 326 kgf/cm
    2

    up to 320 m
    up to 6,840 m
    3
    /h
    up to 420 deg.C
    2 to 16 in
    2900,1450,3500,
    1750 rpm
    up to 2,500 kW
    up to 11 kV
    Tuticorin 2x500MW :
    370 deg.C x 214 kg/cm
    2
    Tuticorin 2x500MW
    2987 m
    3
    /h x 31.04 m
    Sample data for Training
    1-2. Torishima BCP :
    Features - Benefits
    (1) GENERAL DESIGN
    Simple Structure
    Maintenance free and high reliability
    Easy start-up and shut-down operation.

    Direct connection of the pump and pipeline
    No foundation work and easy installation

    Vertical suspension type design
    Less plant space required
    Pull-out system design
    Easy installation, overhaul and inspection work.
    Glandless
    No Seal / No Leakage

    Highly durable water- lubricated bearings
    Maintenance free bearings

    Variable type of casings
    Spherical, volute or annular design


    (2) PUMP DESIGN
    (3) MOTOR DESIGN
    Effective motor cooling circuit
    Only low pressure cooling water is required
    (High pressure cooling water is not needed)


    Wet-type coil motor
    High efficiency and reliability


    High voltage application (up to 10kV)
    Contributes to power saving for the whole plant



    DIFFUSER
    MOTOR COOLER
    THRUST BEARING
    CASE
    THRUST BEARING
    SEGMENT (UPPER)
    PLAIN BEARING
    (LOWER)
    ROTOR
    STATOR
    HEAT BARRIER
    MOTOR CASING
    PLAIN BEARING
    (UPPER)
    PUMP CASING
    IMPELLER
    SHAFT
    STUD BOLT
    MOTOR WINDING
    BEARING BRACKET
    THRUST BEARING
    PLATE
    THRUST BEARING
    SEGMENT (LOWER)
    FILTER
    Construction
    of BCP
    Simple Structure
    Nozzle orientation
    Suction nozzle is arranged axially
    (end suction) and the discharge nozzle
    radially.

    The nozzle can be provided with
    welding stub ends.
    Nozzle
    Direct connection of the pump and pipeline
    Nozzle
    Motor
    Casing
    Heat barrier
    Bearings
    This vertical pump is suspended in
    the pipe line without any external supports.

    No anchorage point in the piping system.



    During overhauls, the pump casing can
    remain attached to the pipe line.

    The motor unit, together with the heat
    barrier and the impeller, can be removed
    from the casing after unscrewing the
    tiebolts.
    Vertical suspension type design
    Pull- out system design
    Casing
    Casing
    The motor casing is flange-jointed
    to the pump casing.



    Pump and motor pressure depends on
    the system pressure.
    Glandless design
    Bearings
    Bearings
    The shaft is supported by two
    self-lubricated plain bearings.

    Thrust Bearing
    Bearings

    The axial thrust is balanced by a
    self-lubricated thrust bearing.
    Axial Bearing

    Thrust bearing plate
    in the form of
    an auxiliary impeller
    Thrust bearing
    plate
    Upper thrust
    bearing segment
    Lower thrust
    bearing
    segment
    Axial Bearing
    Phenolic Resin
    SUS420J2
    HCr Plated
    Thrust Bearing
    Bearings

    The axial thrust is balanced by a
    self-lubricated thrust bearing.
    Highly- durable water- lubricated bearings
    Casing
    Spherical casing
    Shape of Pump casing

    Standard type
    Volute casing Annular casing
    Variable type of casings
    Forged casing
    Cast casing
    Heat barrier
    Heat barrier
    A heat barrier is provided between
    the pump and the motor.

    The heat barrier prevents heat transfer
    from the hot pump to the cold motor.

    The heat barrier protects the motor
    winding insulation.

    Heat barrier cooling water also prevents
    heat transfer especially stand-by mode
    Insulation class : Y
    Motor design temp. :
    Max 90degC
    Heat Barrier Cooling Water Line
    Sectional view of Heat barrier
    Motor
    The motor is filled with water.

    The HP cooling water inside the motor is
    circulated by a thrust bearing plate.

    The motor heat is transmitted to the LP
    cooling water in the motor cooler.

    Motor cooler

    Stator

    Rotor
    Thrust bearing plate
    Effective Motor Cooling Circuit
    Motor winding
    (Stator coil)
    Insulation class : Y
    Design temp. : 90 deg.C
    Insulation material : Polyethylene
    Wet- type Coil Motor
    Filter
    The filter keeps the HP cooling water clean.
    Filter
    2. Operating Data
    2.1 Pump set
    - Pump name Boiler Water Circulating Pump
    - Number of sets per unit 3 set/unit
    - Product number Tuticorin 2x500MW
    AP930016/ AP930024
    - Designation Glandless Circulating Pump
    - Design pressure 214 kgf/cm
    2
    - Design temperature
    - Pump 370 deg.C
    - Motor 90 deg.C
    - Hydrostatic test pressure 321 kgf/cm
    2
    Sample data for Training
    2.2 Pump
    - Type Vertical Glandless Centrifugal Pump
    - Fluid pumped Boiler water
    - Operating temperature 355.5 deg.C
    - Capacity 2987 m
    3
    /h
    - Total head 31.04 m
    - NPSH req. 15 m
    - Nominal size
    - Suction nozzle OD457.2 mm
    - Discharge nozzle OD371.5 mm
    2. Operating Data
    Sample data for Training
    2.3 Motor
    - Type Wet motor
    - Nominal rating 350 kW
    - Nominal speed 1,470 rpm
    - Frequency 50 Hz
    - Voltage 3,300 V
    - Nominal current 89.7 A
    - Starting current 539 A
    - Insulation of motor winding PE2/PA
    (cross link polyethylene/polyamide)
    - Motor normal temp. 50 deg.C (at upper motor cavity)
    - Motor alarm temp. 63 deg.C (at upper motor cavity)
    - Motor trip temp. 66 deg.C (at upper motor cavity)
    2. Operating Data
    Sample data for Training
    2.4 LP Cooling Water
    - Heat Barrier
    - Cooling water quantity required 30 L/min
    - Inlet temperature 39 deg.C
    - Cooling water pressure required Approx. 1 kgf/cm
    2

    - Motor Cooler (Over 400kW Torishima supply)
    - Quantity of heat to be eliminated 41kW
    - Cooling water quantity required 150 L/min
    - Inlet temperature 39 deg.C
    - Cooling water pressure required Approx. 1 kgf/cm
    2
    2. Operating Data
    Sample data for Training

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