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    Offshore QC Welding Inspection

    Uploaded by

    Rizky Pratama
    This document provides information on quality and welding inspection during offshore pipeline and platform installation. It discusses the roles of welding inspectors, NDT inspectors, and painting/coating inspectors in ensuring materials, welding, and coatings meet requirements. Key areas of inspection include material certification, welding procedures and welder qualifications, visual weld inspection, NDT inspection using methods like RT and UT, and painting/coating inspection to check attributes like DFT and adherence. The document also outlines quality documents, codes and standards, and variables that are monitored during production welding.

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    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd

    Offshore QC Welding Inspection

    Uploaded by

    Rizky Pratama
    105 views17 pages
    This document provides information on quality and welding inspection during offshore pipeline and platform installation. It discusses the roles of welding inspectors, NDT inspectors, and painting/coating inspectors in ensuring materials, welding, and coatings meet requirements. Key areas of inspection include material certification, welding procedures and welder qualifications, visual weld inspection, NDT inspection using methods like RT and UT, and painting/coating inspection to check attributes like DFT and adherence. The document also outlines quality documents, codes and standards, and variables that are monitored during production welding.

    Original Description:

    A QC Welding Inspection for Offshore Equipments

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    © © All Rights Reserved

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    This document provides information on quality and welding inspection during offshore pipeline and platform installation. It discusses the roles of welding inspectors, NDT inspectors, and painting/coating inspectors in ensuring materials, welding, and coatings meet requirements. Key areas of inspection include material certification, welding procedures and welder qualifications, visual weld inspection, NDT inspection using methods like RT and UT, and painting/coating inspection to check attributes like DFT and adherence. The document also outlines quality documents, codes and standards, and variables that are monitored during production welding.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    105 views17 pages

    Offshore QC Welding Inspection

    Uploaded by

    Rizky Pratama
    This document provides information on quality and welding inspection during offshore pipeline and platform installation. It discusses the roles of welding inspectors, NDT inspectors, and painting/coating inspectors in ensuring materials, welding, and coatings meet requirements. Key areas of inspection include material certification, welding procedures and welder qualifications, visual weld inspection, NDT inspection using methods like RT and UT, and painting/coating inspection to check attributes like DFT and adherence. The document also outlines quality documents, codes and standards, and variables that are monitored during production welding.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    of 17

    Quality/Welding inspection during

    Offshore Pipeline and Platform Installation

    By Rahman
    Suwandhi

    Personal Data
    Name: Rahman Suwandhi
    Graduated: Technical of Metallurgy 1997
    Residence: Batam
    Office: EMAS AMC Pte Ltd Singapore
    Position: Quality/Welding Engineer
    Main Business: offshore EPCI oil & gas
    company
    Contact No: +62 8127041931/+65 94524360
    Email: r.suwandhi@emas.com or
    suwandhi.rahman@gmail.com

    Basic Requirements
    Qualification and
    certification required to
    support on the job scope
    of work are:
    Welding i.e. CSWIP 3.1,
    CWI-AWS
    NDT Level II i.e. ASNT,
    PCN
    Painting/Coating i.e.
    BGAS, NACE

    Production flow chart


    Material
    Receiving

    Cutting & Fit


    up weld Joint

    Welding
    process
    Visual & NDT
    inspection
    Painting/Coat
    ing
    Inspection

    Welding inspector role:


    To ensure quality of material and
    welding meet to the requirement
    NDT inspector:
    To check weld joint using different
    methods i.e. RT, UT, MT/PT
    complied to the acceptance
    criteria
    Painting/Coating Inspector:
    To control & monitor of quality
    coating meet to the requirement

    Quality Documents:
    - ITP (Inspection Testing Plan)
    - PQP (Project Quality Plan)
    - TQ (Technical Query)
    - NCR (Non Conformance Record)
    - Procedures: Welding, NDT, Painting,
    PWHT,
    Hydrotest
    - Qualified personnel: QC Inspector,
    Welder, NDT, Painting Inspector
    - Certificates & Reports: material cert, equipments
    & tools cert, material & welding traceability record,
    NDT report, painting report, PWHT & Hydrotest
    report
    - MDR (Manufacturing Data Record)

    Code/Standard/Specification
    Must understand on the following:
    Variety of code i.e. material, general
    requirements, testing procedure
    Product application: structure, pressure vessel,
    pipeline, piping process, storage tank etc.
    International published i.e. AS, ASTM, API, AWS,
    ASME, BS, DIN, EN, EEMUA, ISO, JIS, KS, SNI
    Clients Specification: Total, Shell, Chevron,
    Exxon, ENI
    Third party/class requirements i.e. ABS, LR, GL,
    BV, BKI, DNV

    Material Inspection
    To check the following:
    Surface condition check i.e. mill
    scale, material damage, rusty,
    coating protection
    Dimension check i.e. length, width,
    thickness, diameter
    Purchase/Delivery Order, hard stamp
    Material certificates check

    Mill Certificates

    Welding Procedure & welder qualification test


    Propose Welder

    PWPS
    Prepare test coupon
    & Record
    parameters

    PQ
    R

    Prepare test
    coupon

    NDT

    NDT

    DT

    DT

    Resu
    lt
    WPS

    Rejec
    t
    Ac
    c

    Resu
    lt

    Rejec
    t
    Ac
    c

    Welder Certificate

    Welding Inspection
    To check the following:
    Before welding: approved
    procedures in place,
    material, consumables &
    equipments/tools certificate
    available, joint prep &
    preheat within tolerance
    During welding: control
    parameters i.e. HI,
    interpass temp, PWHT
    After welding: visual check

    Welding Inspection
    Variables to be control & monitor during
    production weld:
    Material group i.e. specification,
    thickness, diameter
    Joint design, edge preparation
    Welding position & progression
    Welding parameters: voltage, current,
    travel speed, Heat Input
    Preheat & interpass temperature
    Post weld heat treatment

    WPS (Welding Procedure Specification)

    Visual Inspection
    To check the following:
    Weld bead, toe blend, weld
    consistency, arc strike,
    spatter, grinding mark,
    mechanical damage,
    surface colour,
    misalignment, angular
    distortion, longitudinal
    distortion
    Refer to the acceptance
    criteria as per
    code/standard i.e. AWS
    D1.1, API 1104, ASME IX,
    DNV OS F101 etc.

    NDT Inspection
    NDT methods: RT,
    UT, MT/PT
    Basic testing
    Procedure
    Qualification Test
    Approval NDT
    procedure
    Acceptance
    criteria

    Painting/Coating Inspection
    Type: Paints,
    HSS, 3LPP,
    Concrete
    Procedure
    qualification
    test
    Painting
    inspection i.e.
    DFT, pull test,
    salt test
    Acceptance

    Qaulity/Welding Inspection during


    offshore pipeline & platform
    installation

    Any question?

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