Probeml 11 4 3

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Sample Problem #7:

A rectification column is fed 100kg mol/h of a mixture


of 50 mol % benzene and 50 mol % toluene at
101.32 kPa abs pressure. The feed is liquid at the
boiling point. The distillate is to contain 90 mol %
benzene and the bottoms 10 mol % benzene. The
reflux ratio is 4.52:1. Calculate the kg mol/h distillate,
kg mol/h bottoms, and the number of theoretical trays
needed using the McCabe-Thiele method. Using
graphical methods, calculate the minimum reflux ratio
Rm and the minimum number of theoretical plates at
total reflux.

Equilibrium data at column pressure, mole fraction benzene


x

0.10

0.21

0.60

0.79

0.20

0.37

0.70

0.86

0.30

0.51

0.80

0.91

0.40

0.64

0.90

0.96

0.50

0.72

0.95

0.98

Solution:
Step 1: Draw diagram

100 kgmols/h
Feed
(liquid at
boiling point)
xF = 0.5

total
condenser
L0

L0
R=
4.52
Distilling
D
Column
101.32
kPa

Rmin = ?

n=?
nmin = ?

Distillate = ?
xD = 0.9

partial
reboiler

Bottoms = ?
xB = 0.1

Step 2: Plot equilibrium data on McCabe-Thiele


diagram
BENZENE TOLUENE SYSTEM
1
0.8

0.6
0.4
0.2
0
0

0.2

0.4

0.6
x

0.8

Step 3: Plot xD, xF, and xD on


Benzene-Toluene System
1
0.8

0.6
0.4
0.2
0
0

xB=0.1

0.2

0.4

xF=0.5

0.6

0.8

xD=0.9

Note: xD, xF, and xB on the diagonal are a point of upper


operating line, feed line, and lower operating line

Step 4: Plot rectifying operating line


Equation of upper operating line:

y n1

xD
R

xn
R 1
R 1

xD
0.9

0.163
y-intercept =
R 1 4.52 1

Benzene-Toluene System
1
Rectifying
Operating
Line

0.8

0.6
0.4
0.2

y-int.
=0.163

0
0

0.2

0.4

0.6
x

0.8

Step 5: Plot feed line


Since feed is saturated liquid (liquid at the boiling point),
quality q = 1 and feed line is vertical
Benzene-Toluene System
1
0.8

Feed Line

0.6
0.4
0.2
0
0

0.2

0.4

0.6
x

0.8

Step 6: Plot stripping operating line


Note: The lower operating line will also intersect at the
intersection of feed line and upper operating line.
Benzene-Toluene System
1

Stripping
Operating line

0.8

0.6
0.4
0.2
0
0

0.2

0.4

0.6
x

0.8

Step 7: Step off stages


Benzene-Toluene System
1

0.8

0.6
y

5
0.4

6
N=5.9

0.2
0
0

0.2

0.4

0.6

0.8

N = 5.9 = theoretical trays + reboiler = n + 1


n = 4.9 theoretical trays

Step 8: To get D and B, set up material balances

Total balance
F=D+B

More volatile component balance


xFF = xDD + xBB
0.5(100) = 0.9D + 0.1B

Solving these two equations


D = 50 kmols/h
and B = 50 kmols/h

Step 9: To determine Nmin, step off stages using


diagonal as overall operating line
At total reflux, R = and y-intercept of the upper operating line =0;
overall operating line coincides with the diagonal
Benzene-Toluene System
1
0.8

0.6
0.4
0.2

Nmin= 4.9

0
0

0.2

0.4

0.6
x

0.8

Step 10: To determine Rmin, locate pinch point


Benzene-Toluene System
1

Pinch point

0.8
0.6
y

y-int for Rm = 0.495


0.4
0.2
0
0

0.2

0.4

0.6
x

0.8

y-int of rectifying line =

xD
R 1

0.90
0.495
Rm 1
Rm = 0.82

Answers:
D = 50 kmols/h and B = 50 kmols/h
n = 4.9 theoretical trays
nmin = 3.9
Rm = 0.82

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