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    PB Engine Kappa Eng

    Uploaded by

    Moaed Kanbar
    This document provides an overview of the Kappa engine including its specifications, components, and electrical management system. It details the engine's application, cylinder block design, timing chain system, valve train, intake/exhaust manifolds, and electrical component locations. Graphs from the engine management system at idle and other speeds are also shown.

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    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd

    PB Engine Kappa Eng

    Uploaded by

    Moaed Kanbar
    2K views15 pages
    This document provides an overview of the Kappa engine including its specifications, components, and electrical management system. It details the engine's application, cylinder block design, timing chain system, valve train, intake/exhaust manifolds, and electrical component locations. Graphs from the engine management system at idle and other speeds are also shown.

    Original Description:

    information

    Original Title

    1. PB Engine Kappa Eng

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    This document provides an overview of the Kappa engine including its specifications, components, and electrical management system. It details the engine's application, cylinder block design, timing chain system, valve train, intake/exhaust manifolds, and electrical component locations. Graphs from the engine management system at idle and other speeds are also shown.

    Copyright:

    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    2K views15 pages

    PB Engine Kappa Eng

    Uploaded by

    Moaed Kanbar
    This document provides an overview of the Kappa engine including its specifications, components, and electrical management system. It details the engine's application, cylinder block design, timing chain system, valve train, intake/exhaust manifolds, and electrical component locations. Graphs from the engine management system at idle and other speeds are also shown.

    Copyright:

    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    of 15
    At a glance
    Powered by AI
    The document provides details on the Kappa engine family, including specifications, components, design features, and electronic management systems.

    The main components described include the aluminum block, cylinder head, timing chain system, intake and exhaust manifolds.

    Features to reduce fuel consumption and NVH include an offset crankshaft, reduced piston side force, 4-8 balance weights, oil drain holes between rings, and a graphite piston coating. Roller swing arms, HLA, and beehive springs also help.

    Kappa () Engine

    Copyright by Hyundai Motor Company. All rights reserved.

    Kappa () Engine

    Application
    Transmission

    Engine

    M/T

    Area

    A/T

    Kappa 1.2L
    (1,197cc)
    Kappa 1.25L
    Gasoline

    M5EF2

    General

    India

    (1,248cc)
    Gamma 1.4
    M5CF1-1

    Europe

    A4CF1

    Gamma 1.6

    U 1.4

    M5CF2-1

    U-II 1.6

    M6CF3-1

    Diesel

    : A/T, M/T

    : M/T ONLY

    Kappa () Engine

    Specification
    Kappa (PA)

    Epsilon (TB)

    Items
    I4 1.2L

    I4 1.25L

    I4 1.1L

    Displacement (cc)

    1,197

    1,248

    1,086

    Bore Stroke (mm)

    7175.6

    7178.8

    6777

    Bore pitch (mm)

    78.5

    72.5

    Compression Ratio

    10.5

    10.1

    Max. Torque (kgf.m)

    11.4 / 4,000rpm

    11.9 / 4,000rpm

    10.1

    Torque (kgf.m) @ 2000rpm

    10.2

    10.25

    8.7

    Max. Power (PS)

    79 / 5,200 rpm

    77 / 6,000rpm

    69

    Max. Speed (kph)

    167

    170

    154

    Kappa () Engine
    Engine Overview

    4
    M12 Long Reach
    Spark Plug

    Roller Swing Arm, HLA

    Timing Cover is combined


    with support bracket

    Stretchy Belt

    Offset Crank

    Aluminum block
    Reversed intake and exhaust
    Timing chain

    Kappa () Engine

    Cylinder Block / Driving Belt

    Cylinder Block

    Oil Pump

    Driving Belt

    SST
    Parts No. : 09252-03100

    HPDC Aluminum Block


    Ladder Frame

    Oil Filter

    Ladder frame is applied


    Stretch serpentine driving belt is used.

    Oil Pan

    Oil pump is installed in block


    Open deck

    Kappa () Engine

    Moving Parts
    Oil Drain Hole

    OFFSET

    Reduced side force of piston


    - Reduced fuel consumption and NVH
    Offset : Bore center and Crank bore center
    Reduced weight 4 balance weight
    Applied oil drain hole between oil ring groove and pin hole.
    - Reduced oil consumption.
    Graphite coating (reduced friction)

    1.20L

    4-B/W

    1.25L

    < Crankshaft >

    8-B/W

    Kappa () Engine

    Cylinder Head / Cooling circuit

    Cylinder Head
    In-line 4 cylinder, 16 valves
    Engine coolant : U-Turn Flow in cylinder head
    M12 Long Reach Spark Plug is applied
    Head bolt tightening torque : 1.5kgf.m + 90 + 120
    Wax type thermo-state : inlet control
    ECT sensor is installed on cylinder head

    Kappa () Engine

    Timing Chain / Valve Train


    Roller Swing
    Arm
    Plastic Cover

    HLA
    Beehive
    Valve Spring

    Valve Train

    Auto-tensioner
    Timing Chain System

    Support bracket is combined with timing chain cover


    Roller swing arm & HLA (Improved fuel consumption)
    Timing chain
    cover

    Beehive Valve spring (Improved fuel consumption)


    Plastic P.C.V.-Valve (Reduced weight)
    Silent timing chain (Improved NVH)
    Oil pump is operated by timing chain ( 1 timing chain)

    Kappa () Engine

    Timing Chain Marks

    Auto-tensioner

    Oil Pump Sprocket

    Timing Chain System

    Kappa () Engine

    10

    Intake / Exhaust Manifold

    Intake Manifold

    Exhaust Manifold

    Plastic intake manifold : Reduced weight


    Cast iron exhaust manifold
    Intake and exhaust manifold is reversed
    Rosa type ISA is applied
    WCC is used

    Kappa () Engine

    11

    Location of EMS Components


    Injector
    Delivery Pipe

    Knock sensor
    Conn.
    TPS

    CMP
    Ignition Coil

    PCSV

    MAP
    Oxygen sensor
    Oil Pressure S/W

    CKP
    (at TM housing)

    ECT

    Kappa () Engine

    12

    EMS Components
    Long reach spark plug
    PCM (ECM+TCM)
    Rectangular delivery pipe (SUS)

    154pin

    PCM (Powertrain Control Module) - ECM + TCM


    M12 Long Reach Spark Plug
    Mechanical type throttle valve
    2X2 Ignition Coil
    Rectangular delivery pipe (SUS)
    2X2 Ignition coil

    - No needed damper

    Throttle body
    PCSV

    Kappa () Engine

    13

    GDS Current Data at Idle


    IG ON

    Idle

    1500rpm

    3000rpm

    Red zone

    Kappa () Engine

    14

    GDS Current Data at Idle


    IG ON

    Idle

    1500rpm

    3000rpm

    Red zone

    Kappa () Engine

    15

    GDS Current Data at Idle


    IG ON

    Idle

    1500rpm

    3000rpm

    Red zone

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