Work Method

(Short Explanation)
Project Location
Project Location
Project Location
 Project Location
Location:
On the flow of the River, the village of Batang Toru Paenor-nor, Pahaejulu Subdistrict, North
Tapanuli Regency, North Sumatra Province.
Weirs: 2.433 ' 1o56 "N dan99o1 ' 3.548" E
Headpond: 1o55 ' 10.239 "N dan99o1 ' 34.306" E
PowerHouse: 6.904 ' 1o55 "N dan99o1 ' 31.015" E
Hydrological Data
Extensive DAS: 1 145.443 km2
Daily Rainfall Data: Rainy Dolok Sanggul Station, Rainy Adian Koting Station, Rainy PhaeJae Station.
Signature Debit (Q83%, 303hari): 23.025 m3/dt
Discharge flood design: 829.566 m3/dt (Q100thn)
Qfirm (Q 97.26%, 355hari): 12.792 m3/dt
Ecological discharge (Q Eco): 3.527 m3/dt
Design of discharge (Q82%, 292hari): 19.498 m3/dt
High energy gross: 63.00 m
High net energy: 61.11 m
The construction of Weirs (Weir) and Outdoor Energy Reducer
Types of Weirs: weir, Gravity type Ogee weirs, the body uses concrete cyclope coated wire mesh
(he 6; 10x10cm)
 Project Specification
Width spill Weirs
The number of pillars : 64.00 m
2 units (@ 1.0 m)
Rinsing door = 2 unit slide gate, dimensions of 2.00 mx 5.00 m
Total width Weirs: 70.00 m
High Dam holds: 5.00 m
The length of the Weirs: Base Elevation River: 85.91 m
El. 810.50 m
Lighthouse peak elevation: El. 815.50 m
Type outdoor energy reducer: USBR typeIV
High end sill: 2.25 m
Long Pond: 40.00 m

Sand Trap

Type: outdoor pools, Concrete (K-225)

Dimensions: 2 Lines @ B = 10:50 m; H = 3.45 m; L = 60 m
Tilt Base: 0.0077
The speed of the flow plan: 0365 m/sec
Slope flushing: 0.015
The speed of the flushing plan: 1.85 m/sec
Intake Waterway
Elevation of the threshold of intake: El. 813.00 m Layout: the left side of the River (Weirs)
Width Intake (Total): B = 9.10 m Line type: open channels, reinforced concrete
High Intakes: The total length of the channel: 2.200 m
Sluice size: 8.50 m The shape of the cross-section: cribs
3 doors (2.50 x 2.50 m) A basic wide open channels:
The size of pillars: pillar 2 (0.80 m x 8.50 m) Slope the base of sal. Open: 3.85 m
Scerm flood: 3 pieces 0.00055
The depth of the SAC (ds): Pipe pembilas (flushing): High water: advance: 3.02 m
0.19 s/d of 0.65 m Freeboard sal. Open: 0.80 m
2 pipe, @ 0.45 m, complete valve regulator Total height of sal. Open: 3.82 m
Intake doors waterway: 4 units doors @ 2.00 (B) x 2.60 Line length: 2.200 m (STA. Sta 00 0 + 2 + 200)
m (H)
Pillars: 3 units @ 0.75 (B) x 4.74 m (H)
Headpond
Type: Head Pond, reinforced concrete
Dimensions: width (B) = 22.50 m: length (L) = 56.28 m
Height (H) = 4.54 s/d 10.35 m
Pipe Outlet: 1 unit diameter 3.00 m
Width Pelimpah (spillout): 24.50 m

Penstock
Type: steel pipe
Number of routes: 1 mainline and branch 2
(bifuraksi) are fitted on the reducer
Each branching
The diameter of the Pipe: Pipe major 3.00 m, bifurcation 1.60 m
Inlet valve Pipe diameter: 1.00 m
The length of the thick pipe branching &: L = 25.59 m: thick pipe = 16 mm
The number of Saddle Support: 5 units
The number of Anchor Block: 4 units
The amount of Reducer: 2 units

House Plants (Powerhouse)

Type: On the ground, reinforced concrete constructions,
The roof using a steel frame
Dimensions: B = 34.00 m: L = 15.00 m: H = 10.00 m
Stop Log Emergency: 2 units

Exhaust Ducts (Tail Race)

Type: channel a square concrete (KL225)
Dimensions of Ducts: 2 line B = 12.50 m: L = at 12 m: H =
4.42 m
The threshold width: 12.50 m
The slope of the channel: 0.00042
Turbine: Generator:
Time: Francis turbine '' Capacity: 2 x 6.250 -Low voltage: 6.60 kV
with horizontal shafts KVA -Rated Frequency: 50
High energy (gross): Basic: 6.60 voltage KV Hz
63.00 m Frequency: 50 Hz
Debit plan (Q83%, Power factor: 0.80 Switchgear:
303hari): 119,498 Speed dial: 429 rpm Type: Indoor
m3/dt
Installed capacity (P): 2 Transformers: Voltage: 20 KV and
units x 5.00 MW = Type: indoor, natural 6.60 kV
10.MW water cooler Transmission: Double
Capacity Factor: Unit number: 2 Reel
87,037% Rated capacity: 2 units
Annual energy (E): x 6.250 kVA
79,968 Gwh/year Rated voltage
-High voltage: 20 kV
Transmission Line
Length: 35 km
AAAC conductors 85 mm2/S
nominal Size (mm2): 185 mm2
Composition: 37/2.5 mm
DC, Resistance at 20 C: 0174 Ohm/km
Ultimate Strenght: 40.77 N
Currenct Capacity: 432 Ampere

Access Road
To Weirs: 1.37 km of existing roads
Towards the location of the Powerhouse: 1.58 km of existing roads
 Personell
No Classification No of Person
1. Project Manager 1 person
2. Site Manager 1 person
3. Experts/Site Engineer Civil Jobs 1 person
4. Experts/Site Engineer Electrical Work 1 person
5. Implementing 1 person
6. Personnel Civil Work 1 person
7. Implementing Personnel Work ME 1 person
8. Personnel Administration 1 person
9. Laborat 1 person
10. The Hse Experts 1 person
11. Experts QS 3 person
12. Foreman According To Needs
13. Rude personnel (Welder, workers etc) According To Needs
14. Operator & Pemb. Operator According To Needs
15. Driver & Pemb. Driver 3 person
Security Officer
 Tools
No Tools
I. Civil Work
I.1 Concrete Mixer
I.2 Bar Cutter
I.3 Dump Truck
I.4 Truck Crane
I.5 Excavator
I.6 Bulldozers
I.7 Tandem
I.8 Elec. Pump (for water & mud)
I.9 Diesel welding Machine (welding machine)
I.10 Total Station
I.11 Etc

For other devices can be seen on the attachment type, capacity and number of equipment
composition

II. Electrical Work

II.1 Generator Set
II.2 Tool Box
II.3 Megger
II.4 Multimeter
II.5. Ampere Meter
Material Method
Material Method
Flow Chart Of Technical Implementation
PREPARATION OF IMPLEMENTATION OF IMAGE FLOW CHARTS
(SHOP DRAWINGS)
FLOW CHART OF THE IMPLEMENTATION OF THE CONSTRUCTION OF MINI HYDRO POWER
Work Method (Group of Work)
Work Method (Group of Work)
Group 3 Group 2 (consists of 2 groups) Group 1
Equipment: Equipment: Equipment:

Excavator=1 unit Excavator =1 unit Excavator =1 unit

Dump truck = According Dump truck = According to needs Exc+breaker =1 unit

to needs
Concrete mixer =2 unit Bulldozer =1 unit
Concrete =2 unit
Buldozer =1 unit Dump truck = According to needs
Truck crane =1 unit
Baby roller =1 unit Concrete mixer=4 unit
Welding machine =2 unit
Baby roller =1 unit

Water pump =2 unit

Tools =lump sum

Blasting =ls(bysub kontraktor)

Implementation time: Implementation time: Implementation time:

Appropriate attachments Appropriate attachments schedule Appropriate attachments schedule

schedule execution of the execution of the work execution of the work
work
Work Measurement & Bowplank
- Checking of reference points (existing bm)
measurement with polygon and waterpass so that it
can be known coordinates (x, y, z) dots a real bm and
then compared to a data point in Figure bm to find out
whether the point of bm still good or is damaged
- Manufacture/installation of the basic two-point
determined by the Board of Directors work together
with contractors/contractors that are useful to facilitate
the activities of stalking out during the execution of the
work
- implementation by a surveyors experienced in their
fields by using equipment such as:

=> automatic level wild nak 2 complete with statisnya

and a measure long aluminium 4 meters for the
measurement of waterpass

The measurement results will be reported to the

oversight and direction of the project consultants to get
comments or approval. For the next measurement
results/data field survey can be used as a basis for
preparing engineering engineering, and a calculation of
the volume of MC0, as well as a reference in the
implementation of the physical work such as: deposits,
certainly the work of fitting , stones, concrete work and
others in accordance with the work at auction.
Set Up & Location Clean Work
WORK: CLEANSING THE LAND LOCATION

Cleanup job sites from material that is not necessary in accordance with
the technical specifications (shrubs, grasses, shrubs, trees, milestone-
milestone etc.)

Equipment:

- Saws
- Bulldozer
- Excavator = > loading
- Dump truck => hauling dumping to the disposal area &/disposal
locations

Cleaning results are collected and then burned. Collection and burning is
done at a location considered safe, guarded and no harm/detriment to
the surrounding environment. Remnants of already planted and outages
hoarded back neatly.
Stripping
 STAGES OF PHYSICAL WORK
DIVERSION OF RIVER WATER FLOW AND DEWATERING

Excavation and embankment conscientious channel cover flow

Oupied channels conscientious is open excavations and to divert the flow of the river according the plan which has been approved
by the Board of Directors.
This includes all of the Minerals of the material results of excavations and dumped into the upper cover and embankment
downstream plans creation of bending or according to the instructions of Directors.
Embankment cover flow

Groove cover embankment works are divided into 2 types of heaps:

Levee closure upper water flow
Embankment downstream flow of water cover
THE DAM AND INTAKES

THE MAIN FUNCTION AND

PRINCIPLE OF THE DESIGN OF
I WEIRS AND INTAKE:
- Intake should be able to
divert river water into the
carrier channel on specific
discharge at any time
- The location of the intake
should be on the outer side
of the river curve to
minimize deposition across
the carrier
- Prevention efforts need to
be made to separate the
garbage floating (with rough
Image "only as an example of" the structure or strainer intake hole under
water face) and gravel (the
of the bending and intake in General for the
threshold at the bottom),
dimensions and shape of the structure is from the water that goes
actually carried out in accordance with the into the carrier channel
tender document images - the floodgates should be
placed as close as possible to
the intake holes in order to
facilitate flushing out
sediment that is in front of
the vent intake
 Weir
Construction implementation of the Weirs is divided into 2 main parts:

THE LOWER REACHES OF WEIRS Upper bending:

- Marcu / overflow and floor rinse - Floor face (apron)
- Floor outdoor rotating flow - Upper wing walls
- retaining walls left/right & intake
- the lower wing walls
- a blank stones
Sand Trap work / Sand Channel
Sand Trap work / Sand Channel
FORM WORK AND REINFORCING STEEL OF BASE PIER AND STRUCTURE
FOUNDATION. CONCRETING
Water Way
Head Pond
 Penstock Pipe Work
FABRICATION
The working arrangement drawing pipe shop & rapidly for approval by the owner as a picture of
implementation.

After all image detail is approved by the owner then proceed with the procurement of
materials.
Furthermore the material formed pipe (fabrication on fabrication yard) and attached parts into
1 unit pipe length 6 m by way of the las.
Sandblasting & painting.
Power House
Power House
Turbine Mounting & Installation